Intralock Tools 950C Operation Manual
ITL 950C
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THE ITL 950C COMPUTER KEY MACHINE
Operations Manual
ITL 950C Operating Manual
TABLE OF CONTENTS
INTRODUCTION PAGE
* Table of content s 1
* Specifications 2
* Key Functions 3
OPERATION
* Starting the ITL950C 4
* Selecting a Manufacturer 4
* Entering a Code 4
* Cutting a Key 4
* Calibrating the ITL950C. 5
* Setting Correction Factor 6- 7
III CUSTOM CONFIGURATION
* Setting the default manufacturer ID 8
* Setting units (metric – inches). 8
* Setting default cut rate 8
* Setting display 8
* Setting the display contrast 8
* Setting Custom Flat Widths 9
* Flat width table 9
IV CREATING A CUSTOM ID TABLE
* Selecting ID T o Be Created 1 0
* Enabling and Disabling Pause 10
* Setting Tip Type 1 0
* T able of reference points 10
* Selecting a Flat 1 0
* Selecting Insert Number 10
* Enabling an Extended T able 11
* Setting Maximum Space 11
* Setting Maximum Depth 1 1
* Setting Minimum Depth 11
* Setting V alues In S pace Table 1 2
* Setting V alues In Depth Table 1 2
* Special cutting instructions 13
VI SETTING SERIAL PORT PARAMETERS
* Setting Serial Port Baud Rate 14
* Error Messages 14-15
VII SPECIAL INSTRUCTIONS
* Half depth mode 0 7
* Flow chart for Medeco Biaxial 16
* Generating a master key system 1 7
1
MACHINE SPECIFICATIONS
Operating Voltage - 120 Volts AC. 2 Amps 60 Hz.
- 12 Volts DC. 10 Amps
Operating Current - AC 1.5 Amp PK. 25 Idle. DC 10 Amp. PK. 1 Idle.
Operating Frequency - 60 Hertz/DC.
Motor Horsepower - 1/8 H.P.
Cutter Speed - 1600 R.P.M.
Motor Bearing Type - Sealed Roller Bearing
Standard Codes - UP TO 800
Custom Codes - 160 (User Modified)
User Definable Flats - 10 with range of 0.001" to 0.140"
Display Format - 4 Line 20 Character Alpha-Numeric
Micro Power LCD
Keyboard Type - 20 Key Sealed Membrane
Computer Interface - RS232C 75-9600 Baud
- Parallel IBM compatible
Repeatable Accuracy - (+/-) 0.002"
Weight - 48 Lbs. Packaged
2
KEY FUNCTIONS
DESCRIPTION
Displays or selects a manufacturer as well as insert and flat number.
Displays or selects key code to be cut. Displays cutter angle where applicable.
Displays Maximum Space to be cut. Also shows tip type and whether key is paused
or not. If paused this key will put an l in the display to indicate a Left cut angle.
Displays Max and Min Depths. Note: there maybe invalid depths between the max
and min values that are invalid, as in Simca. If the table is paused this key will put an
R in the display to indicate a right cut angle.
Displays selected amount of depth correction, flat number , units, plunge mode and
cut feed rate.
Starts cutting operation. If the table is paused this resumes cutting after changing
angles or space position of cutter.
Corrects number entries and aborts functions.
Resets the machine, same as turning power on. Also aborts a cutting operation.
Entry keys for ID’S, Codes, Etc.
Used to enter 11th depth in code i.e. 0-10. (Displays as A)
Used to switch sign of C.F. and Calibration numbers, -5 is negative. Used also to
bypass a cut position in code. (Displays as X)
Alphabetical keys A-Z are arranged in pairs. The top red letters are accessed
directly. The bottom section of each key is accessed by pressing the Alt key first.
3
STARTING THE ITL 950C
The, ITL950C should be plugged in to a switch operated power bar
with surge suppression. Check serial plate for correct machine
voltages and current requirements. Turn on the power switch located on the back of machine. Follow instructions on the display.
(Move vise to right or left.)
12-VOLT POWER INVERTERS
THE USE OF A POWER INVERTER IS NOT RECOMMENDED WITH THE ITL950C.
There is a problem of a stable voltage supply with most inverters. When the voltage drops the
ITL950C will try to reset and can damage the electronics. A low voltage does not matter with a
drill or drive motor but does matter to the ITL950C. WE RECOMMEND CONNECTING THROUGH
A 20 Amp FUSE TO THE VEHICLE 12-VOLT BATTERY FOR MOBILE USE.
SELECTING A MANUF ACTURER
Press the key to display the current lD. number. To load a new lD. number,
enter the required ID number and . T o select Manufacturer 167 (WEISER), press
then . The ITL950C will display MANUF ACTURER 167 INSERT 2 FLA T 8, indicating the new
ID is accepted and has loaded the key specifications.
CUTTING A DIRECT ENTRY CODE (key cuts)
To load a new direct entry code press the desired cuts then press . The ITL950C will
display the desired cuts, indicating it has accepted the cuts.
CUTTING A KEY
In this example we will use MFG number 167 WEISER and cuts 42312.
1) Select Manufacturer 167 by pressing followed by The ITL950C will display
MANUFACTURER 167 INSERT 2 FLAT 8, indicating the new ID is accepted and it has loaded
the key specs. Insert 2 should be used to hold the blank and Flat 8 is the width of each cut.
2) Select key code 42312 by pressing keys then . The ITL950C
will display CODE 42312 indicating the code has been accepted.
3) Using insert 2 put a blank in the vice. Flip up the shoulder reference arm to position the key but
remember to put it down before cutting. T ighten the vice and press then turn the space handle
clockwise until the bar graph disappears and the numbers pass thru “0000”. The cutter motor will
start and the space handle motion should be reversed to counter clockwise. Continue turning the
handle, at about one revolution per second, until the cuts are completed and the cutter motor stops.
**Do not leave the machine motor running when not cutting a key as this may damage the
control transistors.
4
CUTTING A CAR KEY TO CODE
T o cut the sample car key code KZ92 press then then move the
currsor using the up down arrow key to GM 10C 95+ and press . Insert the suggested insert 1FL
and install the suggested key P1 106 or equivalent. Now press Turn the handle clockwise
until the blocks disappear and the numbers count down to 0 and the cutter starts. Now turn the
handle counterclockwise untill the first side of the key is cut and the cutter stops. Turn the key over
and press cut, turn the handle clockwise until the blocks disappear and the numbers count down to 0
and the cutter starts. Now turn the handle counterclockwise untill the second side of the key is cut.
ALWAYS MAKE SURE THE CUTTER HAS STOPPED BEFORE REMOVING A KEY
MAKE SURE THE MOTOR IS OFF BEFORE REMOVING THE KEY.
CALIBRATING THE ITL950C
NOTE Ill IT IS POSSIBLE TO RUN THE CUTTER INTO THE VICE WITH IMPROPER
CALIBRATION. BE CERTAIN OF DEPTH CALIBRATION. YOU MAY ABORT THE CUTTING
OPERA TION A T ANY TIME BY PRESSING THE RESET KEY. THIS WILL STOP THE CUTTER
AND RETURN THE KEY TO THE IDLE POSITION. DO NOT AT ANY TIME ALLOW THE
CUTTER TO TOUCH THE VICE, AS IT WILL DAMAGE THE CUTTER.
TO CHECK CALIBRATIONS
First select MFG 391 this is “Schlage”. Next, place insert #2 in the vice jaw and slide a blank
onto it. Push the key along the top of the insert until the bottom shoulder comes up hard against the
insert. Check the right hand side of the vice. Make sure the insert is tight against the stop screw.
Tighten the vise and press . When the cut is finished, remove the key and measure
the distance from the back of the blank to the bottom of the cut with a micrometer caliper . Subtract
the reading you get from the .335 thousand depth it should be and note the number down. Measure
the distance from the bow of the key to the center of the first cut. As above, subtract the reading from
the .231 thousand space it should be.
TO ADJUST CALIBRA TIONS
Press the keys to enter the EDIT mode and then press . The
display will show EDIT CALIBRATION. Press . Now the display will show ADJUST DP BY
000. If in our sample our depth reading is .340, .335 minus .340, equals -.005. On the keypad enter
. Now the display will read –005.. To return to EDIT CALIBRATION, push the
key twice, and then press the key . In our sample, if the space reading is .229, subtract this from
.231 and the answer is .003. Now press and the display will read 003. Press the key
twice and follow display instructions to return to home.
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