INTORQ 14.105.12, 14.105.10, 14.105.16, 14.105.20, 14.105.25 Operating Instructions Manual

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Operating Instructions
BA 14.0175-EN 13056569
Electromagnetic clutch and brake
INTORQ 14.105 and INTORQ 14.115
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BA 14.105/115 EN 2.0
Read Operating Instructions before set-up!
Manufacturer:
INTORQ GmbH & Co. KG Wülmser Weg 5 Postfach 11 03 D-31855 Aerzen D-31849 Aerzen Phone: +49 (0) 51 54 / 95 39-01
Fax: +49 (0) 51 54 / 95 39-10 Email: info@intorq.de Internet: www.intorq.de
Origin and year of manufacture:
See nameplate (page 4)
These Operating Instructions are only valid for:
Electromagnetic clutches Electromagnetic brakes
INTORQ 14.105.06.. INTORQ 14.105.08.. INTORQ 14.105.10.. INTORQ 14.105.12.. INTORQ 14.105.14.. INTORQ 14.105.16.. INTORQ 14.105.20.. INTORQ 14.105.25..
INTORQ 14.115.06.. INTORQ 14.115.08.. INTORQ 14.115.10.. INTORQ 14.115.12.. INTORQ 14.115.14.. INTORQ 14.115.16.. INTORQ 14.115.20.. INTORQ 14.115.25..
What is new / what has changed in the Operating Instructions ?
Material number Edition Important Content
00 178 685 1.0 12/1995 TD09 1st edition First edition for preseries 00 467 314 1.0 07/2002 TD09 1st edition
replaces 178 685
All chapters: Correction of faults and complete revision
13056569 2.0 05/2005 TD09 2nd edition
replaces 467 314
Changeofthefirm’snametoINTORQ
E 2005 INTORQ GmbH & Co. KG
No part of this documentation may be reproduced or made accessible to third parties without written consent by INTORQ GmbH & Co. KG.
All information given in this documentation has been carefully selected. Required corrections will be included in updates of this documentation.
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BA 14.105/115 EN 2.0
Product key
INTORQ 14.105 Electromagnetic clutches, 7.5 - 480 Nm
INTORQ 14.115 Electromagnetic brakes, 7.5 - 480 Nm
INTORQ 14.15.
. . -  - ..V,
∅∅∅∅
..,
∅∅∅∅
..
Type
Size
Stator design
Armature design
Frame size Armature design
06, 08, 10, 12, 16, 1 - with outer flange hub 20, 25 2 - with inner flange hub (brakes only)
3 - without flange hub 5 - with flange hub bearing (for clutches only)
Stator design Variants
1 - Flange design Supply voltage 3 - with bearing Rotor bore
Armature bore
Variants
The specific ations in the product key, nameplate and packaging sticker are valid for electromagnetic clutches and electromagnetic brakes.
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BA 14.105/115 EN 2.0
Nameplate
Structure
Field Content Example
1
Manufacturer
2
Brake type
14.115.06.1.0
j
DDDD
----
AAAA
eeee
r
r
r
rzzzzeeeennnn
3
Rated voltage Rated power
1
4.115.0
6.1.0
24 V DC 11,5 W
4
Ident no.
.
Rated brake torque
Date of manufacture
Nr. 00034106 7.5 NM 01.04.05
Packaging sticker
Assembly
Field Content Example
1 Manufacturer Barcode no.
----
2 Type see product key Type no.
T
y
p:14.115.06.1.0 Nr. 00034106
DDDD
----
AAAA
eeee
rrrr
zzzz
eeee
nnnn
j
3 Name Qty. per box
MAGNETTEIL KPL. 1 Stück
Ty:14.115.0
6.1.0Nr.0003410
6
4 Rated voltage Rated power Rated brake torque Date of packaging
24 V DC 11.5 W 7.5 NM 01.04.05
5 Note
Rostschutzverpackung-Reibflächen fettfrei halten!
Contents
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1 Preface and general information 6...........................................
1.1 About these Operating Instructions ... 6..................................................
1.1.1 T erminology used 6.........................................................
1.2 Items supplied 6...................................................................
1.3 Lenze drive systems 7...............................................................
1.3.1 Labelling 7................................................................
1.3.2 Application as directed 7.....................................................
1.3.3 Legal regulations 7..........................................................
2 Safety information 9.....................................................
2.1 Persons responsible for the safety 9....................................................
2.2 General safety information 9..........................................................
2.3 Layout of the safety information 11......................................................
3Data 13.................................................................
3.1 Product description 13...............................................................
3.1.1 Flange-mounted clutches 13....................................................
3.1.2 Shaft-mounted clutches 13.....................................................
3.1.3 Flange-mounted brakes 14.....................................................
3.2 Selection table of clutches 15..........................................................
3.3 Selection table of brakes 15...........................................................
4 Installation 16............................................................
4.1 Preparation 16.....................................................................
4.1.1 Product key 16..............................................................
4.1.2 Designs 17.................................................................
4.2 Assembly 18.......................................................................
4.2.1 Clutch and brake of design 1 18.................................................
4.2.2 Stator design 3 18...........................................................
4.2.3 Mounting of armature assembly of designs 1, 2 and 5 19..............................
4.2.4 Mounting of armature assembly of design 3 19......................................
4.3 Electrical connection 21..............................................................
5 Maintenance 22..........................................................
5.1 Disassembly 22....................................................................
5.2 Spare parts list 23..................................................................
Preface and general information
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1 Preface and general information
1.1 About these Operating Instructions ...
These Operating Instructions inform about safety-relevant w orking on and with electromagnetic c lutches and brakes. They contain all safety information which must be observed.
All persons working on or with the stated electromagnetic clutc hes and brakes must have these Operating Instructions available and observe the information and notes relevant for their work.
The Operating Instructions must alw ays be in a complete and perfectly readable state.
1.1.1 Terminology used
Clutches and brakes
The terms ”clutches” and ” brakes” will be used for ”electromagnetic clutches and brakes” in the following text.
Drive system
The term ”drive system” will be used for drive systems with spring-applied brakes and other drive components.
1.2 Items supplied
The drive systems are individually designed with modules. The list of all items supplied can be obtained from the accompanying papers.
After receipt of the delivery, check immediately whether the items delivered match the accompanying papers. INTORQ GmbH & Co. KG does not accept any liability for deficiencies claimed subsequently. Claim
– visible transport damage immediately to the forwarder. – visible defic iencies/ incompleteness immediately to your INTORQ representative.
Preface and general information
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1.3 Drive systems
1.3.1 Labelling
Drive systems and components are clearly labelled and defined by the indications on the nameplates.
Manufacturer: INTORQ GmbH & Co. KG Postfach 11 03 Wülmser Weg 5 D-31849 Aerzen D-31855 Aerzen
Clutches and brakes are supplied as individual parts. The user combines them as desired. Specifications, especially packing stickers, nameplate and type code are valid for the entire stator.
If individual parts are supplied, there is no identification.
1.3.2 Application as directed
Drive systems – are to be used in machines and systems. – are only to be used for the ordered and acknowledged application conditions. – must only be operated under the conditions prescribed in these Instructions. – must not be used at powers higher or lower than indicated in these Instructions.
Any other use shall be deemed as inappropriate!
1.3.3 Legal regulations
Liability
The information, data, and not es in these Operating Instructions met the state of the art at the time of printing. Claims on modifications referring to controllers which have already been supplied cannot be derived from the information, illustrations, and descriptions.
Lenze does not accept any liability for damage and operating interference caused by: – inappropriate use – unauthorized modifications to the drive system – improper working on and with the controller – operating errors – disregarding these Instructions
Warranty
Warranty conditions: see Sales and Delivery Conditions of INTORQ GmbH & Co. KG.
Warranty c laims must be made to the INTORQ representat ive responsible for you immediately after detecting defects or faults.
The warranty is void in all cases where liability claims cannot be made.
Safety information
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2 Safety information
2.1 Persons responsible for the safety
Operators
An operator is any natural or legal person who uses the clutch or the brake or on whose behalf the clutch or brake is used.
The operator or the safety personnel must ensure – that all relevant regulations, instructions, notes and laws will be maintained. – that only qualified personnel works on and with the clutch or brake. – that the Operating Instructions are always available – that unqualifed personnel is not allowed to work on and with the clutch or brake.
Qualified personnel
Qualified personnel are persons who, because of their training, experience and knowledge of all applicable standards and regulations as well as of all operating circumstances, have been entitled by the person responsible for the system to work on and with the system and to see and avoid all possible dangers. (Definition for qualified personnel to IEC 364)
2.2 General safety information
These safety notes do not claim to be complete. If any questions or problems occur, please contac t your Lenze representative.
The clutches and brakes met the state of the technology at the time of delivery and are generally safe to operate.
Clutches and brakes endanger persons, the clutches and brakes themselves and other properties of the user if
– unqualified personnel works on and with clutches and brakes. – the clutches and brakes are used for a purpose other than intended.
The clutches and brakes must be designed such that they perform their function and do not cause danger for persons if they are installed correctly and used as intended in error-free operation. This also applies to clutches and brakes integrated into a drive system.
Operate the clutches and brake only in a correc t state.
Retrofittings, modifications or changes of the clutch or brake are generally forbidden. In any case, INTORQ GmbH & Co. KG must be contacted before.
The friction lining and the friction surfaces must by no means have contact to oil or grease since even small amounts reduce the brake torque considerably.
Enclosure IP44, temperature class B (130°C).
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