Intex ZS8110 User Manual

Download

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

187

English

187

IMPORTANT

SAFETY RULES

Read, understand, and follow

all instructions carefully before

installing and using this product.

Krystal Clear

Ozone &

Saltwater System

Model ZS8110

For illustrative purposes only.

Don’t forget to try these other fine Intex products: Pools, Pool Accessories, Inflatable Pools and In-Home Toys, Airbeds and Boats available at fine retailers or visit our website. Due to a policy of continuous product improvement, Intex reserves the right to change specifications and appearance, which may result in updates to the instruction manual without notice.

OWNER’S MANUAL

IMPORTANT!

DO NOT RETURN PRODUCT TO STORE

To purchase parts and accessories or to obtain non-technical assistance, Visit

For technical assistance and missing parts call us toll-free (for U.S. and Canadian Residents):

www.intexcorp.com

1-800-234-6839

Monday through Friday, 8:30am to 5:00pm Pacific Time

187-*PO-R0-1406

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

TABLE OF CONTENTS

Warnings............................................................................... 3

Parts References................................................................. 4

Product Information & Specifications................................ 5

Setup Instructions................................................................ 6-7

Salt & Pool Water Volumes...................................................8

Intex Pools Salt Table........................................................... 9

Intex Pools Cyanuric Acid Table..........................................10

English

187

Intex Pools Operating Time Table........................................11

Non-Intex Pools Salt Table................................................... 12

Non-Intex Pools Cyanuric Acid Table................................. 12

Non-Intex Pools Operating Time Table................................12

Operating Instructions......................................................... 13-14

LED Code Chart.................................................................... 15

Maintenance.......................................................................... 16-18

Long Term Storage............................................................... 18

Pool Maintenance and Chemical Definitions..................... 19

Troubleshooting Guide........................................................ 20-21

General Aquatic Safety........................................................ 22

Limited Warranty................................................................... 23

SAVE THESE INSTRUCTIONS

Page 2

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

English

IMPORTANT SAFETY RULES

Read, Understand and Follow All Instructions Carefully Before Installing and Using this Product.

READ AND FOLLOW ALL INSTRUCTIONS

WARNING

• To reduce the risk of injury, do not permit children to use this product. Always supervise

children and those with disabilities.

• Children must stay away from this product and all electrical cords.

• Only for outdoor use.

• Assembly and disassembly by adults only.

• Risk of electric shock. Connect only to a grounding type receptacle, this product is provided with a ground-fault circuit interrupter. If replacement of the plug or cord is needed, use only identical replacement parts.

• Always unplug this product from the electrical outlet before removing, cleaning, servicing or making any adjustment to the product.

• The unit is provided with a ground-fault circuit interrupter (GFCI). To test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button, power should be restored. If the GFCI fails to operate in this manner. The GFCI is defective. If the GFCI interrupts power to the pump without the test button being pushed, a ground current is flowing, indicating the possibility of an electric shock. Do not use this pump. Disconnect the pump and have the problem corrected by a qualified service representative before using.

• Do not bury the electrical cord. Locate the cord where it will not be damaged by lawn mowers, hedge trimmers and other equipment.

• To reduce the risk of electric shock, the supply cord cannot be replaced. If the cord is damaged, the appliance should be replaced immediately.

• To reduce the risk of electric shock, do not use extension cords, timers, plug adaptors or converter plugs to connect unit to electric supply; provide a properly located outlet.

• Do not attempt to plug in or unplug this product while standing in water or when your hands are wet.

• Do not use an appliance leakage current interrupter (ALCI) in place of a GFCI since the ALCI will not protect people.

• Position this product away from the pool, so as to prevent children from climbing on it and accessing the pool.

• Do not operate this product when the pool is occupied.

• This product is intended to be used only for the purposes described in the manual!

187

FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN PROPERTY DAMAGE, ELECTRIC SHOCK, ENTANGLEMENT OR OTHER SERIOUS INJURY OR DEATH.

CAUTION

To ensure continued protection against shock hazard, use only identical replacement parts when servicing. This product is for use with storable pools only. Do not use with permanently-installed pools. A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity. A permanently-installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage.

These product warnings, instructions and safety rules provided with the product represent some common risks of water recreation devices and do not cover all instances of risk and danger. Please use common sense and good judgement when enjoying any water activity.

For portable Above-Ground-Pools only

SAVE THESE INSTRUCTIONS

Page 3

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

English

PARTS REFERENCE

Before assembling your product, please take a few minutes to check the contents

and become familiar with all the parts.

187

NOTE: Drawings for illustration purpose only. Actual product may vary. Not to scale.

REF. NO. DESCRIPTION QTY.

ADAPTOR A WITH THREADED COLLAR (OPTIONAL) 1 10849

L-SHAPE O-RING 2 11228

2 3 SCREW 4 11677

TITANIUM ELECTRODE NUT 1 11432

4 5 TITANIUM ELECTRODE 1 11374 6 O-RING ON TITANIUM PLATES 1 11515 7 FLOW SENSOR 1 11460

8 CONNECTOR HOSE WITH THREADED FITTINGS 1 10493 9 OZONE GENERATOR ASSEMBLY 1 11561

SPARE

PART NO.

10 ELECTRONIC CONTROL STATION 1 11563EG 11 OZONE ASSEMBLY COVER PANEL 1 11652 12 CHLORINE TEST STRIPS 1 19635

When ordering parts, be sure to quote the model number and part numbers.

SAVE THESE INSTRUCTIONS

Page 4

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

English

HOW THE CHLORINE IS GENERATED

This product is specially designed for above ground pools. It will destroy the bacteria, oxidize bather organics and control algae, which provide a safe, clean and comfortable swimming pool.

Common salt (sodium chloride) is made up of two elements, sodium and chloride. During the installation of your Ozone & Saltwater System, a measured quantity of salt is dissolved in the pool water to make it slightly salty. The pool water flows through the Ozone & Saltwater System’s electrolytic cell to produce chlorine. The chlorine dissolves in the water and instantly starts destroying bacteria and algae. It also oxidizes all other organic materials.

HOW OZONE IS GENERATED

Ozone is made by drawing air through Corona Discharge (CD) cells that break down oxygen molecules, which then recombine into ozone molecules. Ozone gas is introduced to the pool circulation line using a venturi injector. Water passing through the injector creates a suction that pulls the ozone gas into the water. The ozone dissolves in the water. Ozone can oxidize some contaminants and most bacteria.

187

PRODUCT SPECIFICATIONS

Power: 110 - 120 Volt AC Amperage: 1.1A Ideal Salt Level: 3000 ppm (parts per million) Maximum Chlorine Output/hour: 11 grams/hour Ozone Output: 150 mg/hour Filter pump minimum flow rate: 1500 ~ 4000 gallons/hour (5680 - 15140 liters/hour) Limited Warranty: see “Limited Warranty”

Flow SensorElectrolytic Cell

Power Switch

Ozone Generator

Hose Returning

Water to Pool

Hose from

Filter Pump

Electronic

Control Station

SAVE THESE INSTRUCTIONS

Page 5

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

English

SETUP INSTRUCTIONS

IMPORTANT

• The Ozone & Saltwater System requires a separate filter pump [1500~4000 gph (5680~15140 lph)] to drive the water and function properly.

• The Ozone & Saltwater System must be installed as the last piece of pool equipment in the water return line to the pool as displayed in Drawing #1. This location extends the life of the titanium plates.

1. Assemble the above-ground-pool (AGP) and its filter pump according to their installation

instructions.

2. Take the Ozone & Saltwater System and its accessories out of the packaging.

3. Place the Ozone & Saltwater System in line after the filter pump.

4. Connect the connector hose (8) to the Ozone & Saltwater System inlet.

Connecting the system to pump and pool with 1-1/2” (38mm) connections/hoses, install as follows:

Drawing #1

PLUNGER

VALVE

187

SWIMMING POOL

WATER TO

POOL

FILTER

PUMP

OZONE &

ID 1-1/2” (38mm)

HOSE

1. Go directly to step 2 if your pool is empty. If your above-ground-pool is filled with water, close the plunger valves before installing the Ozone & Saltwater System.

2. Disconnect the water return hose from the filter pump connection and connect it to the Ozone & Saltwater System outlet.

3. Connect the connector hose (8) to the filter pump outlet connection.

4. Open the plunger valves to allow the water to flow.

SALTWATER

SYSTEM

ID 1-1/2” (38mm)

WATER

FROM POOL

HOSE

SAVE THESE INSTRUCTIONS

Page 6

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

English

SETUP INSTRUCTIONS (continued)

Connecting the system to other types of pump (with different type of thread or no thread):

The Ozone & Saltwater System can also be adapted to other filter pumps with different thread or those without a thread on the connection.

Connection to 1-1/2” (38mm) hose with clamp:

LARGE HOSE

CLAMP

FILTER PUMP

187

OZONE & SALTWATER

SYSTEM

1. Connect the connector hose (8) to the filter pump outlet connection with a large hose clamp. Tighten securely.

ID 1-1/2” (38mm)

CONNECTION

Connecting the system to other types of pool

After you have connected the Ozone & Saltwater System to the pump, connect it to the pool. This is depicted in Drawings #1. Following are the common connection types:

Connection to 1-1/2” (38mm) connectors without thread:

LARGE HOSE CLAMP

1ID 1-1/2” (38mm)

HOSE

1. Connect the adaptor A (1) to the Ozone & Saltwater System outlet. Tighten securely.

2. With the adaptor A (1) fixed to the Ozone & Saltwater System outlet, connect the water

return hose to the adaptor, using a large hose clamp.

SAVE THESE INSTRUCTIONS

OZONE & SALTWATER

SYSTEM

Page 7

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

English

SALT & POOL WATER VOLUMES

• Which kind of salt to use: Use only Sodium Chloride Salts

Use only sodium chloride (NaCl) salt that is at least 99.8% pure. It is also acceptable to use water conditioning salt pellets (the compressed forms of evaporated salt). However, it will take a longer time for them to dissolve.

Do not use iodized or yellow (yellow prussiate of soda) colored salt.

Salt is added to the pool water and the electrolytic cell uses the salt to create chlorine. The purer the salt the better the performance of the electrolytic cell.

• Optimum Salt Levels

The ideal salt level in the pool water is between 2500-3500 ppm (parts per million). The optimal level is 3000 ppm. A too low salt level will reduce the efficiency of the Ozone & Saltwater System and result in low chlorine production. A high salt level may generate a salty taste to the pool water (this may occur at a salt level above 3500-4000ppm). Too high a salt level may damage the power supply and cause corrosion to the pool metal fixtures and accessories. The Salt Table page of this manual, shows the correct dosage of salt needed. The salt in the pool is constantly recycled. The loss of salt is due only to pool water being physically removed from the pool. Salt is not lost due to evaporation.

187

• Adding Salt

1. Switch the filter pump on to start the water circulation.

2. Keep the Ozone & Saltwater System turned off.

3. Determine the amount of salt to be added (see “Salt Table”).

4. Evenly spread the proper amount of salt around the inside perimeter of the pool.

5. Avoid clogging the filter. Do not add salt through the skimmer.

6. Brush the pool bottom to speed up the dissolving process. Do not allow salt to pile up on the

bottom of the pool. Run the filter pump 24 consecutive hours to thoroughly dissolve the salt.

7. After 24 hours and if all the salt is dissolved, turn on the Ozone & Saltwater System, press button until you hear a “beep”, code “00” flashing and set the saltwater pool system to desired operating time (see “Operating Time Table”).

• Removing Salt

If too much salt has been added, the unit will beep and display “Code 92” (see “Alarm Codes”). You will need to lower the salt concentration. The only way to do so, is to partially drain the pool and refill it with fresh water. Drain and refill approximately 20% of the pool’s water until the “Code 92” disappears.

• Pool Volume Calculation

Types of Pool

Rectangular

Circular

Oval

Gallons

(pool size in feet)

Length x Width x Average Depth x 7.5 Length x Width x Average Depth

Length x Width x Average Depth x 5.9 Length x Width x Average Depth x 0.79

Length x Width x Average Depth x 6.0 Length x Width x Average Depth x 0.80

Cubic Meters

(pool size in meters)

SAVE THESE INSTRUCTIONS

Page 8

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

English

INTEX POOLS SALT TABLE

This table shows the amount of salt needed to achieve and maintain the optimal 3000 ppm salt level.

Pool Size

INTEX ABOVE GROUND POOLS (AGP’s)

15' x 33" (457cm x 84cm)

15' x 36" (457cm x 91cm) 15' x 42" (457cm x 107cm) 15' x 48" (457cm x 122cm)

EASY SET®

POOL

CIRCULAR

METAL

FRAME POOL

ULTRA

FRAME

SEQUOIA

POOL SET

OVAL FRAME

RECT. ULTRA FRAME POOL

POOL

SPIRIT®

POOL

16' x 42" (488cm x 107cm) 16' x 48" (488cm x 122cm) 16' x 52" (488cm x 132cm) 18’ x 42” (549cm x 107cm) 18’ x 48” (549cm x 122cm)

15' x 36" (457cm x 91cm) 15' x 42" (457cm x 107cm) 15' x 48" (457cm x 122cm) 16' x 48" (488cm x 122cm) 18' x 48" (549cm x 122cm) 21' x 52" (640cm x 132cm) 24' x 52" (732cm x 132cm) 16' x 48" (488cm x 122cm) 18’ x 48” (549cm x 122cm) 18' x 52" (549cm x 132cm) 20’ x 48” (610cm x 122cm) 22’ x 52” (671cm x 132cm) 24’ x 52” (732cm x 132cm) 26’ x 52” (792cm x 132cm)

15’8” x 49” (478cm x 124cm) 16'8" x 49" (508cm x 124cm)

18'8" x 53" ( 18' x 10' x 42" (549cm x 305cm x 107cm) 20' x 12' x 48" (610cm x 366cm x 122cm)

15’ x 9’ x 48” (457cm x 274cm x 122cm)

18' x 9' x 52" (549cm x 274cm x 132cm) 20 x 10’ x 52” (610cm x 305cm x 132cm) 24' x 12' x 52" (732cm x 366cm x 132cm) 32' x 16' x 52" (975cm x 488cm x 132cm)

569

cm x 135cm)

Water Capacity (Calculated at

90% for Frame Pool and 80%

for Easy Set & Oval Pool)

(Gals)

2587 9792 65 30 20 10 2822 10681 65 30 20 10 3284 12430 80 35 20 10 3736 14141 95 45 25 10 3754 14209 95 45 25 10 4273 16173 110 50 30 15 4614 17464 115 50 30 15 4786 18115 120 55 30 15 5455 20647 135 60 35 15 3282 12422 80 35 20 10 3861 14614 100 45 25 10 4440 16805 110 50 30 15 5061 19156 125 55 35 15 6423 24311 160 75 40 20 9533 36082 240 110 60 30

12481 47241 310 140 80 35

5061 19156 125 55 35 15 6423 24311 160 75 40 20 6981 26423 175 80 45 20

7947 30079 210 90 50 25 10472 39637 260 120 65 30 12481 47241 310 140 80 35 14667 55515 365 165 90 40

4440 16805 110 50 30 15

5061 19156 125 55 35 15

6981 26423 175 80 45 20

2885 10920 70 30 20 10

4393 16628 110 50 30 15

3484 13187 90 40 25 10

4545 17203 115 50 30 15

5835 22085 145 65 40 20

8403 31805 210 95 55 25 14364 54368 360 165 90 40

(Liters) (Lbs) (Kgs) (Lbs) (Kgs)

Salt Needed for

Startup

3.0g/L (3000ppm)

Salt Needed when Low Salt Detected

(CODE “91”)

187

SAVE THESE INSTRUCTIONS

Page 9

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

English

187

INTEX POOLS CYANURIC ACID TABLE

Cyanuric acid is a chemical that reduces the loss of chlorine in water due to ultraviolet rays. To maintain the pool water clear and clean, and to maximize the performance of the device, add cyanuric acid to the pool. We recommend that the cyanuric acid level be maintained at approximately 1% of the salt, i.e. 100 Lbs (45 Kgs) salt x1% = 1 Lbs (0.45 Kgs) cyanuric acid. If the pool water is dirty, filthy or grimy, DO NOT add chlorine stabilizer (cyanuric acid) as this will slowdown the sanitation time of the device. Under this condition you must BOOST your pool water, refer to BOOST cycle steps. Once the pool water has been restored to clear and clean conditions you may add cyanuric acid.

Pool Size

INTEX ABOVE GROUND POOLS (AGP’s)

15’ x 33” (457cm x 84cm)

15’ x 36” (457cm x 91cm) 15’ x 42” (457cm x 107cm) 15’ x 48” (457cm x 122cm)

EASY SET®

POOL

CIRCULAR

METAL

FRAME POOL

ULTRA

FRAME

SEQUOIA

POOL SET

OVAL FRAME

RECT. ULTRA FRAME POOL

POOL

SPIRIT®

POOL

16’ x 42” (488cm x 107cm) 16’ x 48” (488cm x 122cm) 16’ x 52” (488cm x 132cm) 18’ x 42” (549cm x 107cm) 18’ x 48” (549cm x 122cm)

15’ x 36” (457cm x 91cm) 15’ x 42” (457cm x 107cm) 15’ x 48” (457cm x 122cm) 16’ x 48” (488cm x 122cm) 18’ x 48” (549cm x 122cm) 21’ x 52” (640cm x 132cm) 24’ x 52” (732cm x 132cm) 16’ x 48” (488cm x 122cm) 18’ x 48” (549cm x 122cm) 18’ x 52” (549cm x 132cm) 20’ x 48” (610cm x 122cm) 22’ x 52” (671cm x 132cm) 24’ x 52” (732cm x 132cm) 26’ x 52” (792cm x 132cm)

15’8” x 49” (478cm x 124cm) 16’8” x 49” (508cm x 124cm)

18’8” x 53” ( 18’ x 10’ x 42” (549cm x 305cm x 107cm) 20’ x 12’ x 48” (610cm x 366cm x 122cm)

15’ x 9’ x 48” (457cm x 274cm x 122cm) 18’ x 9’ x 52” (549cm x 274cm x 132cm)

20 x 10’ x 52” (610cm x 305cm x 132cm) 24’ x 12’ x 52” (732cm x 366cm x 132cm) 32’ x 16’ x 52” (975cm x 488cm x 132cm)

569

cm x 135cm)

Water Capacity (Calculated at 90% for Frame

Pool and 80% for Easy Set & Oval Pool)

(Gals) (Liters) (Lbs) (Kgs)

2587 9792 0.6 0.3 2822 10681 0.7 0.3 3284 12430 0.8 0.4 3736 14141 0.9 0.4 3754 14209 0.9 0.4 4273 16173 1.1 0.5 4614 17464 1.2 0.5 4786 18115 1.2 0.5 5455 20647 1.4 0.6 3282 12422 0.8 0.4 3861 14614 1.0 0.4 4440 16805 1.1 0.5 5061 19156 1.3 0.6 6423 24311 1.6 0.7 9533 36082 2.4 1.1

12481 47241 3.1 1.4

5061 19156 1.3 0.6 6423 24311 1.6 0.7 6981 26423 1.7 0.8

7947 30079 2.0 0.9 10472 39637 2.6 1.2 12481 47241 3.1 1.4 14667 55515 3.7 1.7

4440 16805 1.1 0.5

5061 19156 1.3 0.6

6981 26423 1.7 0.8

2885 10920 0.7 0.3

4393 16628 1.1 0.5

3484 13187 0.9 0.4

4545 17203 1.1 0.5

5835 22085 1.5 0.7

8403 31805 2.1 1.0 14364 54368 3.6 1.6

Cyanuric Acid Needed for Startup

0.03g/L (30ppm)

SAVE THESE INSTRUCTIONS

Page 10

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

English

187

INTEX POOLS OPERATING TIME TABLE (WITH CYANURIC ACID)

Pool Size

INTEX ABOVE GROUND POOLS (AGP’s)

15’ x 33” (457cm x 84cm)

15’ x 36” (457cm x 91cm) 15’ x 42” (457cm x 107cm) 15’ x 48” (457cm x 122cm)

EASY SET®

POOL

CIRCULAR

METAL

FRAME POOL

ULTRA

FRAME

SEQUOIA

POOL SET

OVAL FRAME

RECT. ULTRA FRAME POOL

POOL

SPIRIT®

POOL

16’ x 42” (488cm x 107cm) 16’ x 48” (488cm x 122cm) 16’ x 52” (488cm x 132cm) 18’ x 42” (549cm x 107cm) 18’ x 48” (549cm x 122cm)

15’8” x 49” (478cm x 124cm) 16’8” x 49” (508cm x 124cm)

18’8” x 53” ( 18’ x 10’ x 42” (549cm x 305cm x 107cm) 20’ x 12’ x 48” (610cm x 366cm x 122cm)

15’ x 9’ x 48” (457cm x 274cm x 122cm) 18’ x 9’ x 52” (549cm x 274cm x 132cm)

20 x 10’ x 52” (610cm x 305cm x 132cm) 24’ x 12’ x 52” (732cm x 366cm x 132cm) 32’ x 16’ x 52” (975cm x 488cm x 132cm)

569

cm x 135cm)

Water Capacity (Calculated at

90% for Frame Pool and 80%

for Easy Set & Oval Pool)

(Gals) (Liters)

2587 9792 1 1 2 4 2822 10681 1 1 2 4 3284 12430 1 2 3 4 3736 14141 1 2 3 4 3754 14209 1 2 3 4 4273 16173 2 2 3 4 4614 17464 2 2 3 4 4786 18115 2 2 3 4 5455 20647 2 3 4 6 3282 12422 1 2 3 4 3861 14614 1 2 3 4 4440 16805 2 2 3 4 5061 19156 2 3 4 6 6423 24311 3 3 4 6 9533 36082 4 5 6 8

12481 47241 5 6 7 8

5061 19156 2 3 4 6 6423 24311 3 3 4 6 6981 26423 3 4 5 6

7947 30079 4 4 5 6 10472 39637 5 5 6 8 12481 47241 6 6 7 8 14667 55515 7 8 8 12

4440 16805 2 2 3 4

5061 19156 2 3 4 6

6981 26423 3 4 5 6

2885 10920 1 1 2 4

4393 16628 2 2 3 4

3484 13187 1 2 3 4

4545 17203 2 2 3 6

5835 22085 3 3 4 6

8403 31805 4 4 5 6 14364 54368 7 7 8 12

Operating Time (hours)

at different ambient/air

temperatures

10 - 19°C

(50 - 66°F)

20 - 28 °C

(68 - 82 °F)

29 - 36 °C

(84 - 97 °F)

Intex Filter

pump

Operating

Time

(hours)

IMPORTANT

The filter pump running time should be 1 hour longer than the required operating time of the Ozone & Saltwater System.

SAVE THESE INSTRUCTIONS

Page 11

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

English

SALT CALCULATION FORMULA FOR ALL POOLS

Salt Needed for Startup

(Lbs)

Water Capacity (Gals) x 0.025

Salt Needed for Startup

(Kgs)

Water Capacity (Liters) x 0.003

Salt Needed when

Low Salt Detected (Lbs)

Water Capacity (Gals) x 0.0067 Water Capacity (Liters) x 0.0008

Salt Needed when

Low Salt Detected (Kgs)

SALT TABLE FOR COMMON NON-INTEX POOLS

Water Capacity

(Gals) (Liters) (Lbs) (Kgs) (Lbs) (Kgs)

2000 7500 50 20 10 5 4000 15000 100 45 25 10 6000 22500 150 65 40 20 8000 30000 200 90 55 25 10000 37500 250 110 70 30 12000 45500 300 135 80 35 14000 53000 350 160 95 45

Salt Needed for Startup

Salt Needed when Low Salt Detected

(CODE “91”)

187

CYANURIC ACID TABLE FOR COMMON NON-INTEX POOLS

Water Capacity

(Gals) (Liters) (Lbs) (Kgs)

2000 4000 6000

8000 10000 12000 14000

7500 15000 22500 30000 37500 45500 53000

Cyanuric Acid Needed for Startup

0.03g/L (30ppm)

0.5

1.0

1.5

2.0

2.5

3.0

3.5

0.23

0.45

0.68

0.90

1.13

1.37

1.59

OPERATING TIME TABLE FOR COMMON NON-INTEX POOLS (WITH CYANURIC ACID)

Water Capacity

(Gals) (Liters)

2000 4000 6000

8000 10000 12000 14000

7500 15000 22500 30000 37500 45500 53000

10 - 19°C

(50 - 66°F)

1 2 3 4 5 6 7

Operating Time (hours)

at different ambient/air temperatures

20 - 28 °C

(68 - 82 °F)

1 2 3 4 5 6 7

29 - 36 °C

(84 - 97 °F)

2 3 4 5 6 7 8

SAVE THESE INSTRUCTIONS

Page 12

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

English

OPERATION INSTRUCTIONS

IMPORTANT: To maximize the ozone output of the system, select a daily start time, usually after 10:00am, when humidity is the lowest.

1. Turn on the filter pump.

2. Start up the unit:

Plug the power cord into the electrical outlet and test the GFCI/RCD (circuit breaker). Switch on the unit. Flashing code “00” appears on the electronic control station’s LED, indicating that the unit is ready to be programmed.

3. Set operating hours for Ozone & Saltwater system:

With code “00” flashing, press button to set the desired operating hours. See the “Operating Time Table” for the required operating hours related to each pool size. Pressing will increase the time from 01 to 12 hours maximum. If you have selected too many hours keep pressing to repeat the cycle. The built-in timer will now activate your Ozone & Saltwater System, at the same time each day, for the number of hours you have set. NOTE: The Ozone & Saltwater System will not operate if the filter pump is not operating. Make sure to program your filter pump (or start it manually) for operation beginning 5 minutes before the Ozone & Saltwater System and finishing 15 minutes after the Ozone & Saltwater System.

(1 to 12 hours max per cycle)

187

4. Lock keypad controls:

With the desired hour value showing, press button until you hear a “beep”. A green “WORKING” indicator on the control panel will light up within a few seconds to indicate that the Ozone & saltwater system has started chlorine-ozone production. Locking the control buttons into this setting prevents unauthorized changing of the operating cycle. NOTE: If you forget to lock the keypad controls, the system will automatically lock it and start working 1 minute later.

5. Readjust operating time if necessary: The operating hours can be re-adjusted if necessary.

Press button until you hear a “beep” to unlock the keypad and the current programmed time will flash. Repeat steps 3 to 4.

SAVE THESE INSTRUCTIONS

Page 13

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

English

OPERATION INSTRUCTIONS (continued)

7. Boost cycle

• After a heavy rain or if the pool is dirty, press and hold “BOOST”

button for 5 seconds until the indicator lights up and the LED display “80”. This indicates that the Ozone & saltwater system has started ozone and more chlorine sanitizer production. You can press and hold the “BOOST” button for another 5 seconds until the indicator is off, which will cancel the Boost cycle.

• The boost operating hours is 8 times the amount of time programmed into the system, i.e. if

your Ozone & saltwater system operating time is 3 hours, the boost procedure will run 8 x 3 = 24 hours. After boost procedure has been completed, the system will automatically switch to the normal working mode.

• Once the boost is operating, check whether the filter pump operating hours have been set

properly. For example, the boost operating time is 16 hours, the filter pump should be set to run for 17 hours at least. Increase the filter pump operating time if necessary. Note: If an Intex filter pump is attached to the system, set the pump switch to on “I” position.

187

8. Test pool water regularly:

Test the pool water every week to maintain the proper sanitizer level. It’s very important that the free chlorine is between 0.5-3 ppm.

9. Stand-by/power saving mode:

• When the cycle ends, the green “SLEEP” indicator on the

control panel lights up and the LED display flashes “93”. The system is now in Stand-By mode. After a while, it shuts down and sets itself in a Power Saving mode. The system will automatically turn itself back on in 24 hours, starting its daily cycle of chlorine production.

• The “SLEEP” indicator stays on, while the system is in the

Power Saving mode. The LED display however, goes blank after 5 minutes. Press any button ( or ) to view the last LED code.

SAVE THESE INSTRUCTIONS

Page 14

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

English

LED CODE CHART

LED Reading Definitions

80 Boost Mode

00 Stand-By Mode (Start-up) 01 Minimum Operating Hour (1 hour remaining) 02 Operating Hours (2 hours remaining) 03 Operating Hours (3 hours remaining) 04 Operating Hours (4 hours remaining) 05 Operating Hours (5 hours remaining) 06 Operating Hours (6 hours remaining) 07 Operating Hours (7 hours remaining) 08 Operating Hours (8 hours remaining) 09 Operating Hours (9 hours remaining) 10 Operating Hours (10 hours remaining) 11 Operating Hours (11 hours remaining) 12 Maximum Operating Hours (12 hours remaining) 90 Alarm Code(Low Pump Flow/No Pump Flow) 91 Alarm Code (Low Salt Level) 92 Alarm Code (High Salt Level) 93 Stand-By Mode (Operating Process finished) “BLANK” No Power or “Power Saving Mode” waiting to start next

Ozone & Saltwater System cycle.

187

IMPORTANT

When Code “90” alarm is shown, ensure the timer of the filter pump is set one (1) hour longer than the Ozone & Saltwater System. If the filter pump does not have a built-in timer, the filter pump needs to be turned on/off manually every day.

SAVE THESE INSTRUCTIONS

Page 15

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

English

MAINTENANCE

IMPORTANT

Unplug the power cord before cleaning your system. Also close the plunger valves on your pool or insert the black hat-like plugs in the strainer opening to prevent water spillage. After completing all maintenance tasks, you must plug the power cord back in and open the plunger valves or remove the plugs.

Ozone generator assembly replacement:

1. The “REPLACE O3 GENERATOR” light on the panel will turn red when the Ozone

generator assembly need to be replaced. In a counter-clockwise motion, unscrew the four screws with a phillips screwdriver (tools not included).

187

2. Remove the back cover, unplug the Ozone generator assembly cable.

3. Pull out the Ozone generator assembly.

4. Replace with a new Ozone generator assembly by pushing it in along the rails, and

reconnect Ozone generator assembly cable back.

5. Reverse steps 1 and 2 to replace the other parts.

SAVE THESE INSTRUCTIONS

Page 16

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

English

MAINTENANCE (continued)

Flow Sensor Cleaning

1. In a counter-clockwise motion unscrew the collar of the flow sensor (7) and remove it from

the electrolytic cell conduit. See “Part Reference”.

2. If deposits and debris are seen on the surface of the flow sensor, then use a garden hose to wash it off.

Locator Notch

Hinge

Connection Ridge

3. If flushing with water does not remove the deposits, use a plastic brush to clean the surface and the hinge if necessary. Do not use a metal brush.

4. After the flow sensor has been inspected and cleaned, align the locator notch on the flow sensor to the connection ridge in the conduit. Now turn the collar in a clockwise motion, tightening the sensor back into its position. Do not overtighten.

187

Electrolytic Cell Cleaning

The electrolytic cell has a self cleaning function incorporated into the electronic control's programming. In most cases this self cleaning action will keep the cell working at optimum efficiency. If the pool water is hard (high mineral content) the cell may require periodic manual cleaning. To maintain maximum performance, we recommend that you open and visually inspect the electrolytic cell monthly. The following steps provide instructions on how to clean your cell.

Inspection and cleaning:

1. Switch off the unit, unplug the power cord from the electrical socket.

2. For filter pumps with 1-1/2” (38mm) hose size - Turn both plunger valve handles fully

clockwise until they stop. This closes the valve, prevents the water from flowing out of the pool.

3. In a counter-clockwise motion, unscrew the Titanium electrode plug nut. Pull out the Titanium electrode plug.

SAVE THESE INSTRUCTIONS

Page 17

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

English

MAINTENANCE (continued)

4. In a counter-clockwise motion, unscrew the Titanium electrode nut (4). Pull out the Titanium electrode (5).

5. Pour kitchen grade vinegar into a mug to immerse the titanium plates. Soak them for about one hour and then flush with a garden hose.

187

6. Reverse steps 3 and 4 to replace the Titanium electrode (5).

INTEX® 3-WAY TEST STRIPS (PACKED WITH THE PRODUCT)

The 3-Way Test Strips can test the “Free Chlorine”, “pH”, and “Total Alkalinity” levels at the same time. We recommend that you test the water chemistry weekly, and maintain the chlorine concentration at 0.5-3 ppm.

Directions and Use

1. Dip the entire strip into the water and remove immediately.

2. Hold the strip level for 15 seconds. Do not shake excess water from the strip.

3. Now compare the strip pad to the color chart on the packaging label. If necessary, adjust

the chemical level in the pool water. It is very important, to use the proper technique when testing the water's chemical level. Read and follow the written strip instructions carefully.

LONG TERM STORAGE

1. Disconnect the power cord from the electrical outlet.

2. After the pool is completely empty, disconnect the Ozone & Saltwater System from the

hoses by reversing the installation instructions.

3. Air-dry the unit before you store it. This might be a good time to visually inspect and clean the electrolytic cell.

4. Store the unit and accessories in a dry place. The temperature should be controlled, between 32 degrees Fahrenheit (0 degrees Celsius) and 97 degrees Fahrenheit (36 degrees Celsius).

5. The original package can be used for storage.

SAVE THESE INSTRUCTIONS

Page 18

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

English

POOL MAINTENANCE & CHEMICAL DEFINITIONS

Preferred Water Chemistry Reading

Minimum Ideal Maximum Free Chlorine 0 0.5 - 3 ppm 5.0 ppm

Combined Chlorine 0 0 ppm 0.2 ppm pH 7.2 7.4 - 7.6 7.8 Total Alkalinity 100 ppm 100 - 140 ppm 140 ppm Calcium Hardness 150 ppm 200 - 400 ppm 500 - 1000 ppm Stabilizer (Cyanuric Acid) 10 ppm 20 - 40 ppm 50 ppm

Result if too high - Sharp chlorinous odor, eye irritation.

Free Chlorine

Combined Chlorine

Result if too low - Corroded metals, eye & skin irritation, destruction of total alkalinity. Result if too high - Scale formation, cloudy water, shorter filter runs, eye & skin irritation, poor chlorine efficiency.

Is the chlorine residual present in pool water.

Is formed by the reaction of free chlorine with ammonia wastes.

A value that indicates how acidic or basic a solution is.

187

in pH. It determines the speed and ease of pH change, so always adjust total alkalinity before adjusting the pH level. Result if too low - Corroded metals, eye & skin irritation. Low alkalinity will cause the pH to be unstable. Any chemical added to the water will have an affect on pH. Result if too high - Scale formation, cloudy water, eye & skin irritation, poor chlorine efficiency.

Result if too high - Scale will form and will cause the water to become cloudy.

• Do not add pool chemicals directly to the skimmer. This may damage the cell.

• Maintaining a salt and sanitizer level above the recommended range can contribute to the corrosion of the pool equipment.

• Check the expiry date of the test kit as the test results may be inaccurate if the kit is used after that date.

• If, due to heavy pool usage, it is required to increase the sanitizer level, then use a chemical based on Trichloro-s-triazinetrione or sodium dichloro-s-triazinetrione dihydrate.

Total Alkalinity

Calcium Hardness

Stabilizer

(Cyanuric Acid)

Indicates the degree of the water's resistance to change

Refers to the amount of calcium and magnesium dissolved in the water.

Stabilizers extend the life of chlorine in swimming pools.

SAVE THESE INSTRUCTIONS

Page 19

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

TROUBLESHOOTING GUIDE

PROBLEM CAUSE SOLUTION

•

INSUFFICIENT CHLORINE

WHITE FLAKES IN THE WATER

• Insufficient operating hours of the Ozone & Saltwater System.

• The salt level in the pool water is less than 2000ppm. This is insufficient.

• Chlorine loss due to intense sunlight exposure.

• The bather load has increased.

• Clogged or dirty electrolytic cell.

• High UV level exposure.

• Excessive calcium hardness is

present in pool water.

Increase the daily Ozone & Saltwater System

operating time. See “Operating Instructions”.

• Check the salt level with the Test Kit. Adjust as needed. See “Salt & Pool Water Volumes”.

• Add appropriate stabilizer. See “Cyanuric Acid table”.

•

Use a pool cover when the pool is not in use and/

or when the unit is operating.

•

Increase the daily Ozone & Saltwater System

operating time. See “Operating Instructions”.

•

Remove the cell for inspection, clean it if necessary.

See “Maintenance”.

• Cover the pool with a pool cover for 2 days

with the device running and then test the water using the test strips.

•

If the pool is clean and clear, add stabilizer to the

water and then test the water with the device running.

• Drain about 20 to 25% of the pool water and add fresh water to decrease the calcium hardness. Inspect the electrolytic cell for scale buildup. Clean the electrolytic cell if necessary.

English

187

NO LED DISPLAY

• No power supply.

• RCD/GFCI has not reseted.

• A power fuse has blown.

• LED failure.

• Plug the cell cord firmly into the cell housing

receptacle.

• Find out the switch and turn on.

• Reset the RCD/GFCI.

• Contact Intex Service Center.

IMPORTANT

If you continue to experience difficulty, please contact our Consumer Service Department for assistance. See separate “Authorized Service Centers” sheet.

Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.

Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

This equipment has been tested and found to comply with the limits for Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and the receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is

connected.

• Consult the dealer or an experienced radio/TV technician for help.

SAVE THESE INSTRUCTIONS

Page 20

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

TROUBLESHOOTING GUIDE (continued)

LED PANEL

CODE

LED Panel Code Flash & Alarm On (NOTE: Always turn off the power before cleaning and servicing).

1. Filter pump not attached to

system and/or switch on.

2. Circulation line is blocked.

3. Incorrect inlet and outlet hose

direction.

4. Scale on the flow sensor.

5. Flow sensor cord is loose.

Inner timer conflict between filter pump

6. and Ozone & saltwater system.

7. Flow sensor failure.

1. Dirt or scale on titanium plates.

2. Low salt level / No salt.

3. Electrolytic cell cord is loose.

4. Possible electrolytic cell failure.

PROBLEM

SOLUTION

• Ensure filter pump is attached and operating.

See "Setup Instruction".

• If your unit has plunger valves, ensure that they are open.

• Clear your filter cartridge and cell from debris and dirt. See “Maintenance”.

• Release all trapped air in the circulation line. See the filter pump manual.

• Check the direction of the inlet and the outlet hose. Reverse the hoses if necessary. See “Set

Up Instructions”.

• Clean the flow sensor, paying special attention to the hinge. See “Maintenance”.

• Plug the flow sensor firmly into the flow sensor receptacle.

Reset both timers on the filter pump and

•

Ozone & Saltwater System.

• Contact Intex Service Center.

• Remove the electrolytic cell for inspection.

Clean it if necessary. See “Maintenance”.

• Add salt. See “Salt & Pool Water Volumes”.

• Ensure that the cell cord is plugged firmly into

the cell housing receptacle.

• Contact Intex Service Center. Replace the cell if needed.

English

187

1. High salt level.

1. Display and all lights are off - the

system does not power up.

1. Ozone generator assembly failure.

SAVE THESE INSTRUCTIONS

• Partially drain the pool and refill it with fresh

water. See “Salt & Pool Water Volumes”.

• Household voltage is too high or too low (+ 20%). Check the voltage is within the range stated on the device housing.

• Contact Intex Service Center.

• Contact Intex Service Center. Replace the assembly following the relevant

instruction in maintenance section.

Page 21

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

English

GENERAL AQUATIC SAFETY

Water recreation is both fun and therapeutic. However, it involves inherent risks of injury and death. To reduce your risk of injury, read and follow all product, package and package insert warnings and instructions. Remember, however, that product warnings, instructions and safety guidelines cover some common risks of water recreation, but do not cover all risks and dangers.

For additional safeguards, also familiarize yourself with the following general guidelines as well as guidelines provided by nationally recognized Safety Organizations:

• Demand constant supervision. A competent adult should be appointed as a “lifeguard” or water watcher, especially when children are in and around the pool.

• Learn to swim.

• Take the time to learn CPR and first aid.

• Instruct anyone who is supervising pool users about potential pool hazards and about the use of protective devices such as locked doors, barriers, etc.

• Instruct all pool users, including children what to do in case of an emergency.

• Always use common sense and good judgement when enjoying any water activity.

• Supervise, supervise, supervise.

187

For additional information on safety, please visit

• The Association of Pool and Spa Professionals: The Sensible Way to Enjoy Your Aboveground/Onground Swimming Pool www.nspi.org

• American Academy of Pediatrics: Pool Safety for Children www.aap.org

• Red Cross www.redcross.org

• Safe Kids www.safekids.org

• Home Safety Council: Safety Guide www.homesafetycouncil.org

• Toy Industry Association: Toy Safety www.toy-tia.org

SAFETY IN YOUR POOL

Safe swimming depends on constant attention to the rules. The "NO DIVING" sign within this manual can be posted near your pool to help keep everyone alert to the danger. You may also wish to copy and laminate the sign for protection from the elements.

SAVE THESE INSTRUCTIONS

Page 22

(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013

English

LIMITED WARRANTY

Your Krystal ClearTM Ozone & Saltwater System has been manufactured using the highest quality materials and workmanship. All Intex products have been inspected and found free of defects prior to leaving the factory. This Limited Warranty applies only to the Krystal Clear

The provisions of this Limited Warranty apply only to the original purchaser and is not transferable. This Limited Warranty is valid for the period noted below from the date of the initial retail purchase. Keep your original sales receipt with this manual, as proof of purchase will be required and must accompany warranty claims or the Limited Warranty is invalid. Krystal Clear Titanium electrode & Ozone generator assembly Warranty – 1 Year Hoses, Plunger Valves & Fittings Warranty – 180 days

If a manufacturing defect is found within the periods noted above, please contact the appropriate Intex Service Center listed in the separate “Authorized Service Centers” sheet. The Service Center will determine the validity of the claim. If the Service Center directs you to return the product, please carefully package the product and send with shipping and insurance prepaid to the Service Center. Upon receipt of the returned product, the Intex Service Center will inspect the item and determine the validity of the claim. If the provisions of this warranty cover the item, the item will be repaired or replaced at no charge.

Ozone & Saltwater System and accessories listed below.

Ozone & Saltwater System Warranty – 2 Years

187

Any and all disputes regarding the provisions of this Limited Warranty shall be brought before an informal dispute settlement board and unless and until the provisions of these paragraphs are carried forth, no civil action may be instituted. The methods and procedures of this settlement board shall be subject to the rules and regulations set forth by the Federal Trade Commission (F.T.C.). IMPLIED WARRANTIES ARE LIMITED TO THE TERMS OF THIS WARRANTY AND IN NO EVENT SHALL INTEX, THEIR AUTHORIZED AGENTS OR EMPLOYEES BE LIABLE TO THE BUYER OR ANY OTHER PARTY FOR DIRECT OR CONSEQUENTIAL DAMAGES OR LIABILITIES. Some states, or jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

This Limited Warranty does not apply if the products are subject to negligence, abnormal use or operation, accident, improper operation, improper voltage or current contrary to operating instructions, or to damage by circumstances beyond Intex’s control, including but not limited to, ordinary wear and tear and damage caused by exposure to fire, flood, freezing, rain, or other external environmental forces. This Limited Warranty applies only to those parts and components sold by Intex. The Limited Warranty does not cover unauthorized alterations, repairs or disassembly by anyone other than Intex Service Center personnel.

DO NOT GO BACK TO THE PLACE OF PURCHASE FOR RETURN OR REPLACEMENT. IF YOU ARE MISSING PARTS OR NEED ASSISTANCE, PLEASE CALL US TOLL-FREE (FOR U.S. AND CANADIAN RESIDENTS): 1-800-234-6839 OR VISIT OUR WEBSITE: WWW.INTEXSTORE.COM.

Proof of Purchase must accompany all returns or the warranty claim will be invalid.

SAVE THESE INSTRUCTIONS

Page 23

Intex ZS8110 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual