Intex L ZS6220, ZS6230 Owner's Manual
328A
(328IO) MODEL ZS6220 & ZS6230 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 07/14/2017
English
OWNER’S MANUAL
Krystal ClearTM Ozone
& Saltwater System
Model ZS6220 & ZS6230
IMPORTANT
SAFETY RULES
Read, understand, and follow
all instructions carefully before
installing and using this product.
Don’t forget to try these other fine Intex products: Pools,
Pool Accessories, Inflatable Pools and In-Home Toys,
Airbeds and Boats available at fine retailers or visit our
website.
Due to a policy of continuous product improvement, Intex
reserves the right to change specifications and appearance,
which may result in updates to the instruction manual without
notice.
For illustrative purposes only.
328-*A*-R0-1807
©2017 Intex Marketing Ltd. - Intex Development Co. Ltd. - Intex Trading Ltd.
- Intex Recreation Corp.
All rights reserved/Tous droits réservés/Todos los derechos reservados/Alle Rechte
vorbehalten. Printed in China/Imprimé en Chine/Impreso en China/Gedruckt in China.
®™ Trademarks used in some countries of the world under license from/®™ Marques utilisées dans certains pays sous licence
de/Marcas registradas utilizadas en algunos países del mundo bajo licencia de/Warenzeichen verwendet in einigen Ländern der
Welt in Lizenz von/
Intex Marketing Ltd. to/à/a/an Intex Trading Ltd., Intex Development Co. Ltd., G.P.O Box 28829, Hong
Kong & Intex Recreation Corp., P.O. Box 1440, Long Beach, CA 90801
• Distributed in the European Union by/Distribué
dans l’Union Européenne par/Distribuido en la unión Europea por/Vertrieb in der Europäischen Union durch/
Intex Trading B.V.,
Venneveld 9, 4705 RR Roosendaal – The Netherlands
www.intexcorp.com
(328IO) MODEL ZS6220 & ZS6230 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 07/14/2017
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Page 2
Warnings
...............................................................................
3
Parts References
..................................................................
4
Product Information & Specifications
................................
5
Setup Instructions
................................................................
6-7
Salt & Pool Water Volumes
..................................................
8
Intex Pools Salt Table
...........................................................
9
Intex Pools Cyanuric Acid Table
.........................................
10
Intex Pools Operating Time Table
.......................................
11
Non-Intex Pools Salt Table
...................................................
12
Non-Intex Pools Cyanuric Acid Table
.................................
12
Non-Intex Pools Operating Time Table
...............................
12
Operating Instructions
..........................................................
13-14
LED Code Chart
....................................................................
15
Stationary Mounting
.............................................................
16
Maintenance
..........................................................................
17-19
Long Term Storage
...............................................................
19
Pool Maintenance and Chemical Definitions
.....................
20
Troubleshooting Guide
........................................................
21-22
Control Station Replacement
..............................................
23
General Aquatic Safety
........................................................
23
Limited Warranty
...................................................................
24
TABLE OF CONTENTS
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IMPORTANT SAFETY RULES
Read, Understand and Follow All Instructions Carefully Before Installing and Using this Product.
WARNING
• Always supervise children and those with disabilities.
• Children must stay away from this product and electrical cord(s).
• Only for outdoor use.
• Children shall not play with the appliance. Cleaning and user maintenance must be performed by
an adult above 18 years old who is familiar with the risk of electric shock.
• This appliance can be used by children aged from 8 years and above and persons with reduced
physical, sensory or mental capabilities or lack of experience and knowledge if they have been
given supervision or instruction concerning use of the appliance in a safe way and understand the
hazards involved.
• Assembly and disassembly by adults only.
• Risk of electric shock. Connect this product only to a grounding type receptacle protected by a
ground-fault circuit interrupter (GFCI) or residual current device (RCD). Contact a qualified
electrician if you cannot verify that the receptacle is protected by a GFCI/RCD. Use a qualified
electrician to install the GFCI/RCD, which has a maximum rate of 30mA. Do not use a portable
residual current device (PRCD).
• Always unplug this product from the electrical outlet before removing, cleaning, servicing or making
any adjustment to the product.
• The plug must be accessible after product is installed.
• Do not bury the electrical cord. Locate the cord where it will not be damaged by lawn mowers,
hedge trimmers and other equipment.
• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly
qualified persons in order to avoid a hazard. Never attempt to service the product yourself.
• To reduce the risk of electric shock, do not use extension cords, timers, plug adaptors or converter
plugs to connect unit to electric supply; provide a properly located outlet.
• Do not attempt to plug in or unplug this product while standing in water or when your hands are
wet.
• Keep this product more than 2m away from the pool.
• Keep the plug of this product more than 3.5m away from the pool.
• Position this product away from the pool, so as to prevent children from climbing on it and
accessing the pool.
• Do not operate this product when the pool is occupied.
• This product is for use with storable pools only. Do not use with permanently installed pools. A
storable pool is constructed so that it may be readily disassembled for storage and reassembled to
its original configuration.
• The appliance is intended only for household use.
• This product is intended to be used only for the purposes described in the manual!
FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN PROPERTY DAMAGE, ELECTRIC
SHOCK, ENTANGLEMENT OR OTHER SERIOUS INJURY OR DEATH.
These product warnings, instructions and safety rules provided with the product represent some
common risks of water recreation devices and do not cover all instances of risk and danger. Please
use common sense and good judgement when enjoying any water activity.
READ AND FOLLOW ALL INSTRUCTIONS
For portable Above-Ground-Pools only
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PARTS REFERENCE
Before assembling your product, please take a few minutes to check the contents
and become familiar with all the parts.
NOTE:
Drawings for illustration purpose only. Actual product may vary. Not to scale.
When ordering parts, be sure to quote the model number and part numbers.
4
1
3
9
8
7
6
5
2
10
2
12
11
REF. NO. DESCRIPTION QTY.
SPARE
PART NO.
1 ADAPTOR A WITH THREADED COLLAR (OPTIONAL) 1 10849
2 L-SHAPE O-RING 2 11228
3 SCREW 2 11519
4 TITANIUM ELECTRODE NUT 1 11432
5
TITANIUM ELECTRODE 1 11374
6 O-RING ON TITANIUM PLATES 1 11515
7 FLOW SENSOR 1 11460
8 CONNECTOR HOSE WITH THREADED FITTINGS 1 10720
9
ELECTROLYTIC CELL HOUSING 1 12663
10 CONTROL STATION 1 12661
11 CELL COVER 2 11131
12 TEST STRIPS 1 19635
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This product is specially designed for above ground pools. It will destroy the bacteria, oxidize
bather organics and control algae, which provide a safe, clean and comfortable swimming pool.
Common salt (sodium chloride) is made up of two elements, sodium and chloride. During the
installation of your Ozone & Saltwater System, a measured quantity of salt is dissolved in the pool
water to make it slightly salty. The pool water flows through the Ozone & Saltwater System’s
electrolytic cell to produce chlorine. The chlorine dissolves in the water and instantly starts
destroying bacteria and algae. It also oxidizes all other organic materials.
Ozone is made by drawing air through Corona Discharge (CD) cells that break down oxygen
molecules, which then recombine into ozone molecules. Ozone gas is introduced to the pool
circulation line using a venturi injector. Water passing through the injector creates a suction that
pulls the ozone gas into the water. The ozone dissolves in the water. Ozone can oxidize some
contaminants and most bacteria.
HOW THE CHLORINE IS GENERATED
Wattage: 125W
Ideal Salt Level: 3000 ppm (parts per million)
Maximum Chlorine Output/hour: 11 grams/hour
Ozone Output: 150 mg/hour
Filter pump minimum flow rate: 1500 ~ 4000 gallons/hour
(5680 - 15140 liters/hour)
Limited Warranty: see “Limited Warranty”
HOW OZONE IS GENERATED
PRODUCT SPECIFICATIONS
Flow Sensor
Electrolytic Cell
Control Station
Hose from
Filter Pump
Hose Returning
Water to Pool
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SETUP INSTRUCTIONS
1.
Assemble the above-ground-pool (AGP) and its filter pump according to their installation
instructions.
2.
Take the Ozone & Saltwater System and its accessories out of the packaging.
3.
Place the Ozone & Saltwater System in line after the filter pump.
4.
Connect the connector hose
(8)
to the Ozone & Saltwater System inlet.
Connecting the system to pump and pool with 1-1/2” (38mm) connections/hoses,
install as follows:
Drawing #1
IMPORTANT
• The Ozone & Saltwater System requires a separate filter pump [1500~4000 gph
(5680~15140 lph)] to drive the water and function properly.
• The Ozone & Saltwater System must be installed as the last piece of pool equipment in
the water return line to the pool as displayed in Drawing #1. This location extends the
life of the titanium plates.
8
FILTER
PUMP
ID 1-1/2” (38mm)
HOSE
ID 1-1/2” (38mm)
HOSE
OZONE &
SALTWATER
SYSTEM
SWIMMING POOL
WATER TO
POOL
PLUNGER
VALVE
WATER
FROM POOL
3.5M
2M
1.
Go directly to step 2 if your pool is empty. If your above-ground-pool is filled with water,
close the plunger valves before installing the Ozone & Saltwater System.
2.
Disconnect the water return hose from the filter pump connection and connect it to the Ozone
& Saltwater System outlet.
3.
Connect the connector hose
(8)
to the filter pump outlet connection.
4.
Open the plunger valves to allow the water to flow.
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SETUP INSTRUCTIONS (continued)
Connecting the system to other types of pump (with different type of thread or no
thread):
The Ozone & Saltwater System can also be adapted to other filter pumps with different thread or
those without a thread on the connection.
Connection to 1-1/2” (38mm) hose with clamp:
1.
Connect the connector hose
(8)
to the filter pump outlet connection with a large hose clamp.
Tighten securely.
Connecting the system to other types of pool
After you have connected the Ozone & Saltwater System to the pump, connect it to the pool. This
is depicted in Drawings #1.
Following are the common connection types:
Connection to 1-1/2” (38mm) connectors without thread:
1.
Connect the adaptor A
(1)
to the Ozone & Saltwater System outlet. Tighten securely.
2.
With the adaptor A
(1)
fixed to the Ozone & Saltwater System outlet, connect the water
return hose to the adaptor, using a large hose clamp.
8
LARGE HOSE CLAMP
FILTER
PUMP
ID 1-1/2” (38mm)
CONNECTION
OZONE & SALTWATER
SYSTEM
1
ID 1-1/2” (38mm)
HOSE
OZONE & SALTWATER
SYSTEM
LARGE HOSE CLAMP
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SALT & POOL WATER VOLUMES
• Which kind of salt to use:
Use only Sodium Chloride Salts
Use only sodium chloride (NaCl) salt that is at least 99.8% pure. It is also acceptable to use water
conditioning salt pellets (the compressed forms of evaporated salt). However, it will take a longer
time for them to dissolve.
Do not use iodized or yellow (yellow prussiate of soda) colored
salt.
Salt is added to the pool water and the electrolytic cell uses the salt to create
chlorine. The purer the salt the better the performance of the electrolytic cell.
• Optimum Salt Levels
The ideal salt level in the pool water is between 2500-3500 ppm (parts per million). The optimal
level is 3000 ppm.
A too low salt level will reduce the efficiency of the Ozone & Saltwater System and result in low
chlorine production. A high salt level may generate a salty taste to the pool water (this may occur
at a salt level above 3500-4000 ppm). Too high a salt level may damage the power supply and
cause corrosion to the pool metal fixtures and accessories. The Salt Table page of this manual,
shows the correct dosage of salt needed. The salt in the pool is constantly recycled. The loss of
salt is due only to pool water being physically removed from the pool. Salt is not lost due to
evaporation.
• Adding Salt
1.
Switch the filter pump on to start the water circulation.
2.
Keep the Ozone & Saltwater System turned off.
3.
Determine the amount of salt to be added (see “Salt Table”).
4.
Evenly spread the proper amount of salt around the inside perimeter of the pool.
5.
Avoid clogging the filter. Do not add salt through the skimmer.
6.
Brush the pool bottom to speed up the dissolving process. Do not allow salt to pile up on the
bottom of the pool. Run the filter pump 24 consecutive hours to thoroughly dissolve the salt.
7.
After 24 hours and if all the salt is dissolved, turn on the Ozone & Saltwater System, press
button until you hear a “beep”, code “00” flashing and set the saltwater pool system to
desired operating time (see “Operating Time Table”).
• Removing Salt
If too much salt has been added, the unit will beep and display “Code 92” (see “Alarm Codes”).
You will need to lower the salt concentration. The only way to do so, is to partially drain the pool
and refill it with fresh water. Drain and refill approximately 20% of the pool’s water until the “Code
92” disappears.
• Pool Volume Calculation
Rectangular
Length x Width x Average Depth x 7.5 Length x Width x Average Depth
Circular
Length x Width x Average Depth x 5.9 Length x Width x Average Depth x 0.79
Oval
Length x Width x Average Depth x 6.0 Length x Width x Average Depth x 0.80
Types of Pool
Gallons
(pool size in feet)
Cubic Meters
(pool size in meters)
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