328A
(328IO) MODEL ZS6220 & ZS6230 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 07/14/2017
English
OWNER’S MANUAL
Krystal ClearTM Ozone
& Saltwater System
Model ZS6220 & ZS6230
IMPORTANT
SAFETY RULES
Read, understand, and follow
all instructions carefully before
installing and using this product.
Don’t forget to try these other fine Intex products: Pools,
Pool Accessories, Inflatable Pools and In-Home Toys,
Airbeds and Boats available at fine retailers or visit our
website.
Due to a policy of continuous product improvement, Intex
reserves the right to change specifications and appearance,
which may result in updates to the instruction manual without
notice.
For illustrative purposes only.
328-*A*-R0-1807
©2017 Intex Marketing Ltd. - Intex Development Co. Ltd. - Intex Trading Ltd.
- Intex Recreation Corp.
All rights reserved/Tous droits réservés/Todos los derechos reservados/Alle Rechte
vorbehalten. Printed in China/Imprimé en Chine/Impreso en China/Gedruckt in China.
®™ Trademarks used in some countries of the world under license from/®™ Marques utilisées dans certains pays sous licence
de/Marcas registradas utilizadas en algunos países del mundo bajo licencia de/Warenzeichen verwendet in einigen Ländern der
Welt in Lizenz von/
Intex Marketing Ltd. to/à/a/an Intex Trading Ltd., Intex Development Co. Ltd., G.P.O Box 28829, Hong
Kong & Intex Recreation Corp., P.O. Box 1440, Long Beach, CA 90801
• Distributed in the European Union by/Distribué
dans l’Union Européenne par/Distribuido en la unión Europea por/Vertrieb in der Europäischen Union durch/
Intex Trading B.V.,
Venneveld 9, 4705 RR Roosendaal – The Netherlands
www.intexcorp.com
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Warnings
...............................................................................
3
Parts References
..................................................................
4
Product Information & Specifications
................................
5
Setup Instructions
................................................................
6-7
Salt & Pool Water Volumes
..................................................
8
Intex Pools Salt Table
...........................................................
9
Intex Pools Cyanuric Acid Table
.........................................
10
Intex Pools Operating Time Table
.......................................
11
Non-Intex Pools Salt Table
...................................................
12
Non-Intex Pools Cyanuric Acid Table
.................................
12
Non-Intex Pools Operating Time Table
...............................
12
Operating Instructions
..........................................................
13-14
LED Code Chart
....................................................................
15
Stationary Mounting
.............................................................
16
Maintenance
..........................................................................
17-19
Long Term Storage
...............................................................
19
Pool Maintenance and Chemical Definitions
.....................
20
Troubleshooting Guide
........................................................
21-22
Control Station Replacement
..............................................
23
General Aquatic Safety
........................................................
23
Limited Warranty
...................................................................
24
TABLE OF CONTENTS
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IMPORTANT SAFETY RULES
Read, Understand and Follow All Instructions Carefully Before Installing and Using this Product.
WARNING
• Always supervise children and those with disabilities.
• Children must stay away from this product and electrical cord(s).
• Only for outdoor use.
• Children shall not play with the appliance. Cleaning and user maintenance must be performed by
an adult above 18 years old who is familiar with the risk of electric shock.
• This appliance can be used by children aged from 8 years and above and persons with reduced
physical, sensory or mental capabilities or lack of experience and knowledge if they have been
given supervision or instruction concerning use of the appliance in a safe way and understand the
hazards involved.
• Assembly and disassembly by adults only.
• Risk of electric shock. Connect this product only to a grounding type receptacle protected by a
ground-fault circuit interrupter (GFCI) or residual current device (RCD). Contact a qualified
electrician if you cannot verify that the receptacle is protected by a GFCI/RCD. Use a qualified
electrician to install the GFCI/RCD, which has a maximum rate of 30mA. Do not use a portable
residual current device (PRCD).
• Always unplug this product from the electrical outlet before removing, cleaning, servicing or making
any adjustment to the product.
• The plug must be accessible after product is installed.
• Do not bury the electrical cord. Locate the cord where it will not be damaged by lawn mowers,
hedge trimmers and other equipment.
• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly
qualified persons in order to avoid a hazard. Never attempt to service the product yourself.
• To reduce the risk of electric shock, do not use extension cords, timers, plug adaptors or converter
plugs to connect unit to electric supply; provide a properly located outlet.
• Do not attempt to plug in or unplug this product while standing in water or when your hands are
wet.
• Keep this product more than 2m away from the pool.
• Keep the plug of this product more than 3.5m away from the pool.
• Position this product away from the pool, so as to prevent children from climbing on it and
accessing the pool.
• Do not operate this product when the pool is occupied.
• This product is for use with storable pools only. Do not use with permanently installed pools. A
storable pool is constructed so that it may be readily disassembled for storage and reassembled to
its original configuration.
• The appliance is intended only for household use.
• This product is intended to be used only for the purposes described in the manual!
FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN PROPERTY DAMAGE, ELECTRIC
SHOCK, ENTANGLEMENT OR OTHER SERIOUS INJURY OR DEATH.
These product warnings, instructions and safety rules provided with the product represent some
common risks of water recreation devices and do not cover all instances of risk and danger. Please
use common sense and good judgement when enjoying any water activity.
READ AND FOLLOW ALL INSTRUCTIONS
For portable Above-Ground-Pools only
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PARTS REFERENCE
Before assembling your product, please take a few minutes to check the contents
and become familiar with all the parts.
NOTE:
Drawings for illustration purpose only. Actual product may vary. Not to scale.
When ordering parts, be sure to quote the model number and part numbers.
4
1
3
9
8
7
6
5
2
10
2
12
11
REF. NO. DESCRIPTION QTY.
SPARE
PART NO.
1 ADAPTOR A WITH THREADED COLLAR (OPTIONAL) 1 10849
2 L-SHAPE O-RING 2 11228
3 SCREW 2 11519
4 TITANIUM ELECTRODE NUT 1 11432
5
TITANIUM ELECTRODE 1 11374
6 O-RING ON TITANIUM PLATES 1 11515
7 FLOW SENSOR 1 11460
8 CONNECTOR HOSE WITH THREADED FITTINGS 1 10720
9
ELECTROLYTIC CELL HOUSING 1 12663
10 CONTROL STATION 1 12661
11 CELL COVER 2 11131
12 TEST STRIPS 1 19635
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This product is specially designed for above ground pools. It will destroy the bacteria, oxidize
bather organics and control algae, which provide a safe, clean and comfortable swimming pool.
Common salt (sodium chloride) is made up of two elements, sodium and chloride. During the
installation of your Ozone & Saltwater System, a measured quantity of salt is dissolved in the pool
water to make it slightly salty. The pool water flows through the Ozone & Saltwater System’s
electrolytic cell to produce chlorine. The chlorine dissolves in the water and instantly starts
destroying bacteria and algae. It also oxidizes all other organic materials.
Ozone is made by drawing air through Corona Discharge (CD) cells that break down oxygen
molecules, which then recombine into ozone molecules. Ozone gas is introduced to the pool
circulation line using a venturi injector. Water passing through the injector creates a suction that
pulls the ozone gas into the water. The ozone dissolves in the water. Ozone can oxidize some
contaminants and most bacteria.
HOW THE CHLORINE IS GENERATED
Wattage: 125W
Ideal Salt Level: 3000 ppm (parts per million)
Maximum Chlorine Output/hour: 11 grams/hour
Ozone Output: 150 mg/hour
Filter pump minimum flow rate: 1500 ~ 4000 gallons/hour
(5680 - 15140 liters/hour)
Limited Warranty: see “Limited Warranty”
HOW OZONE IS GENERATED
PRODUCT SPECIFICATIONS
Flow Sensor
Electrolytic Cell
Control Station
Hose from
Filter Pump
Hose Returning
Water to Pool
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SETUP INSTRUCTIONS
1.
Assemble the above-ground-pool (AGP) and its filter pump according to their installation
instructions.
2.
Take the Ozone & Saltwater System and its accessories out of the packaging.
3.
Place the Ozone & Saltwater System in line after the filter pump.
4.
Connect the connector hose
(8)
to the Ozone & Saltwater System inlet.
Connecting the system to pump and pool with 1-1/2” (38mm) connections/hoses,
install as follows:
Drawing #1
IMPORTANT
• The Ozone & Saltwater System requires a separate filter pump [1500~4000 gph
(5680~15140 lph)] to drive the water and function properly.
• The Ozone & Saltwater System must be installed as the last piece of pool equipment in
the water return line to the pool as displayed in Drawing #1. This location extends the
life of the titanium plates.
8
FILTER
PUMP
ID 1-1/2” (38mm)
HOSE
ID 1-1/2” (38mm)
HOSE
OZONE &
SALTWATER
SYSTEM
SWIMMING POOL
WATER TO
POOL
PLUNGER
VALVE
WATER
FROM POOL
3.5M
2M
1.
Go directly to step 2 if your pool is empty. If your above-ground-pool is filled with water,
close the plunger valves before installing the Ozone & Saltwater System.
2.
Disconnect the water return hose from the filter pump connection and connect it to the Ozone
& Saltwater System outlet.
3.
Connect the connector hose
(8)
to the filter pump outlet connection.
4.
Open the plunger valves to allow the water to flow.
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SETUP INSTRUCTIONS (continued)
Connecting the system to other types of pump (with different type of thread or no
thread):
The Ozone & Saltwater System can also be adapted to other filter pumps with different thread or
those without a thread on the connection.
Connection to 1-1/2” (38mm) hose with clamp:
1.
Connect the connector hose
(8)
to the filter pump outlet connection with a large hose clamp.
Tighten securely.
Connecting the system to other types of pool
After you have connected the Ozone & Saltwater System to the pump, connect it to the pool. This
is depicted in Drawings #1.
Following are the common connection types:
Connection to 1-1/2” (38mm) connectors without thread:
1.
Connect the adaptor A
(1)
to the Ozone & Saltwater System outlet. Tighten securely.
2.
With the adaptor A
(1)
fixed to the Ozone & Saltwater System outlet, connect the water
return hose to the adaptor, using a large hose clamp.
8
LARGE HOSE CLAMP
FILTER
PUMP
ID 1-1/2” (38mm)
CONNECTION
OZONE & SALTWATER
SYSTEM
1
ID 1-1/2” (38mm)
HOSE
OZONE & SALTWATER
SYSTEM
LARGE HOSE CLAMP
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SALT & POOL WATER VOLUMES
• Which kind of salt to use:
Use only Sodium Chloride Salts
Use only sodium chloride (NaCl) salt that is at least 99.8% pure. It is also acceptable to use water
conditioning salt pellets (the compressed forms of evaporated salt). However, it will take a longer
time for them to dissolve.
Do not use iodized or yellow (yellow prussiate of soda) colored
salt.
Salt is added to the pool water and the electrolytic cell uses the salt to create
chlorine. The purer the salt the better the performance of the electrolytic cell.
• Optimum Salt Levels
The ideal salt level in the pool water is between 2500-3500 ppm (parts per million). The optimal
level is 3000 ppm.
A too low salt level will reduce the efficiency of the Ozone & Saltwater System and result in low
chlorine production. A high salt level may generate a salty taste to the pool water (this may occur
at a salt level above 3500-4000 ppm). Too high a salt level may damage the power supply and
cause corrosion to the pool metal fixtures and accessories. The Salt Table page of this manual,
shows the correct dosage of salt needed. The salt in the pool is constantly recycled. The loss of
salt is due only to pool water being physically removed from the pool. Salt is not lost due to
evaporation.
• Adding Salt
1.
Switch the filter pump on to start the water circulation.
2.
Keep the Ozone & Saltwater System turned off.
3.
Determine the amount of salt to be added (see “Salt Table”).
4.
Evenly spread the proper amount of salt around the inside perimeter of the pool.
5.
Avoid clogging the filter. Do not add salt through the skimmer.
6.
Brush the pool bottom to speed up the dissolving process. Do not allow salt to pile up on the
bottom of the pool. Run the filter pump 24 consecutive hours to thoroughly dissolve the salt.
7.
After 24 hours and if all the salt is dissolved, turn on the Ozone & Saltwater System, press
button until you hear a “beep”, code “00” flashing and set the saltwater pool system to
desired operating time (see “Operating Time Table”).
• Removing Salt
If too much salt has been added, the unit will beep and display “Code 92” (see “Alarm Codes”).
You will need to lower the salt concentration. The only way to do so, is to partially drain the pool
and refill it with fresh water. Drain and refill approximately 20% of the pool’s water until the “Code
92” disappears.
• Pool Volume Calculation
Rectangular
Length x Width x Average Depth x 7.5 Length x Width x Average Depth
Circular
Length x Width x Average Depth x 5.9 Length x Width x Average Depth x 0.79
Oval
Length x Width x Average Depth x 6.0 Length x Width x Average Depth x 0.80
Types of Pool
Gallons
(pool size in feet)
Cubic Meters
(pool size in meters)
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INTEX POOLS SALT TABLE
This table shows the amount of salt needed to achieve and maintain the optimal 3000 ppm
salt level.
Pool Size
Water Capacity (Calculated at
90% for Frame Pool and 80%
for Easy Set & Oval Pool)
Salt Needed for
Startup
3.0g/L (3000ppm)
Salt Needed when
Low Salt Detected
(CODE “91”)
(Gals)
(Liters)
(Lbs) (Kgs) (Lbs) (Kgs)
INTEX ABOVE GROUND POOLS (AGP’s)
EASY SET®
POOL
CIRCULAR
METAL
FRAME POOL
ULTRA
FRAME
®
POOL
GRAPHITE
GRAY PANEL
Pool SET™
OVAL FRAME
POOL
RECT. ULTRA
FRAME POOL
15' x 33" (457cm x 84cm)
15' x 36" (457cm x 91cm)
15' x 42" (457cm x 107cm)
15' x 48" (457cm x 122cm)
16' x 42" (488cm x 107cm)
16' x 48" (488cm x 122cm)
16' x 52" (488cm x 132cm)
18’ x 42” (549cm x 107cm)
18’ x 48” (549cm x 122cm)
15' x 36" (457cm x 91cm)
15' x 42" (457cm x 107cm)
15' x 48" (457cm x 122cm)
16' x 48" (488cm x 122cm)
18' x 48" (549cm x 122cm)
21' x 52" (640cm x 132cm)
24' x 52" (732cm x 132cm)
16' x 48" (488cm x 122cm)
18’ x 48” (549cm x 122cm)
18' x 52" (549cm x 132cm)
20’ x 48” (610cm x 122cm)
22’ x 52” (671cm x 132cm)
24’ x 52” (732cm x 132cm)
26’ x 52” (792cm x 132cm)
15’8” x 49” (478cm x 124cm)
16'8" x 49" (508cm x 124cm)
18'8" x 53" (
569
cm x 135cm)
18' x 10' x 42" (549cm x 305cm x 107cm)
20' x 12' x 48" (610cm x 366cm x 122cm)
15’ x 9’ x 48” (457cm x 274cm x 122cm)
18' x 9' x 52" (549cm x 274cm x 132cm)
20’ x 10’ x 52” (610cm x 305cm x 132cm)
24' x 12' x 52" (732cm x 366cm x 132cm)
32' x 16' x 52" (975cm x 488cm x 132cm)
2587 9792 65 30 20 10
2822 10681 65 30 20 10
3284 12430 80 35 20 10
3736 14141 95 45 25 10
3754 14209 95 45 25 10
4273 16173 110 50 30 15
4614 17464 115 50 30 15
4786 18115 120 55 30 15
5455 20647 135 60 35 15
3282 12422 80 35 20 10
3861 14614 100 45 25 10
4440 16805 110 50 30 15
5061 19156 125 55 35 15
6423 24311 160 75 40 20
9533 36082 240 110 60 30
12481 47241 310 140 80 35
5061 19156 125 55 35 15
6423 24311 160 75 40 20
6981 26423 175 80 45 20
7947 30079 210 90 50 25
10472 39637 260 120 65 30
12481 47241 310 140 80 35
14667 55515 365 165 90 40
4440 16805 110 50 30 15
5061 19156 125 55 35 15
6981 26423 175 80 45 20
2885 10920 70 30 20 10
4393 16628 110 50 30 15
3484 13187 90 40 25 10
4545 17203 115 50 30 15
5835 22085 145 65 40 20
8403 31805 210 95 55 25
14364 54368 360 165 90 40
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INTEX POOLS CYANURIC ACID TABLE
Pool Size
Water Capacity (Calculated at 90% for Frame
Pool and 80% for Easy Set & Oval Pool)
Cyanuric Acid Needed for Startup
0.03g/L (30ppm)
(Gals) (Liters) (Lbs) (Kgs)
INTEX ABOVE GROUND POOLS (AGP’s)
EASY SET®
POOL
15’ x 33” (457cm x 84cm)
2587 9792 0.6 0.3
15’ x 36” (457cm x 91cm)
2822 10681 0.7 0.3
15’ x 42” (457cm x 107cm)
3284 12430 0.8 0.4
15’ x 48” (457cm x 122cm)
3736 14141 0.9 0.4
16’ x 42” (488cm x 107cm)
3754 14209 0.9 0.4
16’ x 48” (488cm x 122cm)
4273 16173 1.1 0.5
16’ x 52” (488cm x 132cm)
4614 17464 1.2 0.5
18’ x 42” (549cm x 107cm)
4786 18115 1.2 0.5
18’ x 48” (549cm x 122cm)
5455 20647 1.4 0.6
CIRCULAR
METAL
FRAME POOL
15’ x 36” (457cm x 91cm)
3282 12422 0.8 0.4
15’ x 42” (457cm x 107cm)
3861 14614 1.0 0.4
15’ x 48” (457cm x 122cm)
4440 16805 1.1 0.5
16’ x 48” (488cm x 122cm)
5061 19156 1.3 0.6
18’ x 48” (549cm x 122cm)
6423 24311 1.6 0.7
21’ x 52” (640cm x 132cm)
9533 36082 2.4 1.1
24’ x 52” (732cm x 132cm)
12481 47241 3.1 1.4
ULTRA
FRAME
®
POOL
16’ x 48” (488cm x 122cm)
5061 19156 1.3 0.6
18’ x 48” (549cm x 122cm)
6423 24311 1.6 0.7
18’ x 52” (549cm x 132cm)
6981 26423 1.7 0.8
20’ x 48” (610cm x 122cm)
7947 30079 2.0 0.9
22’ x 52” (671cm x 132cm)
10472 39637 2.6 1.2
24’ x 52” (732cm x 132cm)
12481 47241 3.1 1.4
26’ x 52” (792cm x 132cm)
14667 55515 3.7 1.7
GRAPHITE
GRAY PANEL
Pool SET™
15’8” x 49” (478cm x 124cm)
4440 16805 1.1 0.5
16’8” x 49” (508cm x 124cm)
5061 19156 1.3 0.6
18’8” x 53” (
569
cm x 135cm)
6981 26423 1.7 0.8
OVAL FRAME
POOL
18’ x 10’ x 42” (549cm x 305cm x 107cm)
2885 10920 0.7 0.3
20’ x 12’ x 48” (610cm x 366cm x 122cm)
4393 16628 1.1 0.5
RECT. ULTRA
FRAME POOL
15’ x 9’ x 48” (457cm x 274cm x 122cm)
3484 13187 0.9 0.4
18’ x 9’ x 52” (549cm x 274cm x 132cm)
4545 17203 1.1 0.5
20’ x 10’ x 52” (610cm x 305cm x 132cm)
5835 22085 1.5 0.7
24’ x 12’ x 52” (732cm x 366cm x 132cm)
8403 31805 2.1 1.0
32’ x 16’ x 52” (975cm x 488cm x 132cm)
14364 54368 3.6 1.6
Cyanuric acid is a chemical that reduces the loss of chlorine in water due to ultraviolet rays. To
maintain the pool water clear and clean, and to maximize the performance of the device, add
cyanuric acid to the pool. We recommend that the cyanuric acid level be maintained at
approximately 1% of the salt, i.e. 100 Lbs (45 Kgs) salt x 1% = 1 Lbs (0.45 Kgs) cyanuric acid.
If the pool water is dirty, filthy or grimy, DO NOT add chlorine stabilizer (cyanuric acid) as this
will slowdown the sanitation time of the device. Under this condition you must BOOST your
pool water, refer to BOOST cycle steps. Once the pool water has been restored to clear and
clean conditions you may add cyanuric acid.
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INTEX POOLS OPERATING TIME TABLE (WITH CYANURIC ACID)
Pool Size
Water Capacity (Calculated at
90% for Frame Pool and 80%
for Easy Set & Oval Pool)
Operating Time (hours)
at different ambient/air
temperatures
Intex Filter
pump
Operating
Time
(hours)
(Gals) (Liters)
10 - 19°C
(50 - 66°F)
20 - 28 °C
(68 - 82 °F)
29 - 36 °C
(84 - 97 °F)
INTEX ABOVE GROUND POOLS (AGP’s)
EASY SET®
POOL
CIRCULAR
METAL
FRAME POOL
ULTRA
FRAME
®
POOL
GRAPHITE
GRAY PANEL
Pool SET™
OVAL FRAME
POOL
RECT. ULTRA
FRAME POOL
15’ x 33” (457cm x 84cm)
15’ x 36” (457cm x 91cm)
15’ x 42” (457cm x 107cm)
15’ x 48” (457cm x 122cm)
16’ x 42” (488cm x 107cm)
16’ x 48” (488cm x 122cm)
16’ x 52” (488cm x 132cm)
18’ x 42” (549cm x 107cm)
18’ x 48” (549cm x 122cm)
15’ x 36” (457cm x 91cm)
15’ x 42” (457cm x 107cm)
15’ x 48” (457cm x 122cm)
16’ x 48” (488cm x 122cm)
18’ x 48” (549cm x 122cm)
21’ x 52” (640cm x 132cm)
24’ x 52” (732cm x 132cm)
16’ x 48” (488cm x 122cm)
18’ x 48” (549cm x 122cm)
18’ x 52” (549cm x 132cm)
20’ x 48” (610cm x 122cm)
22’ x 52” (671cm x 132cm)
24’ x 52” (732cm x 132cm)
26’ x 52” (792cm x 132cm)
15’8” x 49” (478cm x 124cm)
16’8” x 49” (508cm x 124cm)
18’8” x 53” (
569
cm x 135cm)
18’ x 10’ x 42” (549cm x 305cm x 107cm)
20’ x 12’ x 48” (610cm x 366cm x 122cm)
15’ x 9’ x 48” (457cm x 274cm x 122cm)
18’ x 9’ x 52” (549cm x 274cm x 132cm)
20’ x 10’ x 52” (610cm x 305cm x 132cm)
24’ x 12’ x 52” (732cm x 366cm x 132cm)
32’ x 16’ x 52” (975cm x 488cm x 132cm)
2587
2822
3284
3736
3754
4273
4614
4786
5455
3282
3861
4440
5061
6423
9533
12481
5061
6423
6981
7947
10472
12481
14667
4440
5061
6981
2885
4393
3484
4545
5835
8403
14364
9792
10681
12430
14141
14209
16173
17464
18115
20647
12422
14614
16805
19156
24311
36082
47241
19156
24311
26423
30079
39637
47241
55515
16805
19156
26423
10920
16628
13187
17203
22085
31805
54368
1
1
1
1
1
2
2
2
2
1
1
2
2
3
4
5
2
3
3
4
5
6
7
2
2
3
1
2
1
2
3
4
7
1
1
2
2
2
2
2
2
3
2
2
2
3
3
5
6
3
3
4
4
5
6
8
2
3
4
1
2
2
2
3
4
7
2
2
3
3
3
3
3
3
4
3
3
3
4
4
6
7
4
4
5
5
6
7
8
3
4
5
2
3
3
3
4
5
8
4
4
4
4
4
4
4
4
6
4
4
4
6
6
8
8
6
6
6
6
8
8
12
4
6
6
4
4
4
6
6
6
12
IMPORTANT
The filter pump running time should be 1 hour longer than the required
operating time of the Ozone & Saltwater System.
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SALT TABLE FOR COMMON NON-INTEX POOLS
OPERATING TIME TABLE FOR COMMON NON-INTEX POOLS (WITH CYANURIC ACID)
Water Capacity
Salt Needed for Startup
Salt Needed when
Low Salt Detected
(CODE “91”)
(Gals) (Liters) (Lbs) (Kgs) (Lbs) (Kgs)
2000 7500 50 20 10 5
4000 15000 100 45 25 10
6000 22500 150 65 40 20
8000 30000 200 90 55 25
10000 37500 250 110 70 30
12000 45500 300 135 80 35
14000 53000 350 160 95 45
Salt Needed for Startup
(Lbs)
Salt Needed for Startup
(Kgs)
Salt Needed when
Low Salt Detected (Lbs)
Salt Needed when
Low Salt Detected (Kgs)
Water Capacity (Gals) x 0.025
Water Capacity (Liters) x 0.003
Water Capacity (Gals) x 0.0067 Water Capacity (Liters) x 0.0008
Water Capacity
Operating Time (hours)
at different ambient/air temperatures
(Gals) (Liters)
10 - 19°C
(50 - 66°F)
20 - 28 °C
(68 - 82 °F)
29 - 36 °C
(84 - 97 °F)
2000
4000
6000
8000
10000
12000
14000
7500
15000
22500
30000
37500
45500
53000
1
2
3
4
5
6
7
2
3
4
5
6
7
8
1
2
3
4
5
6
7
CYANURIC ACID TABLE FOR COMMON NON-INTEX POOLS
Water Capacity
Cyanuric Acid Needed for Startup
0.03g/L (30ppm)
(Gals) (Liters) (Lbs) (Kgs)
2000
4000
6000
8000
10000
12000
14000
7500
15000
22500
30000
37500
45500
53000
0.23
0.45
0.68
0.90
1.13
1.37
1.59
0.5
1.0
1.5
2.0
2.5
3.0
3.5
SALT CALCULATION FORMULA FOR ALL POOLS
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OPERATION INSTRUCTIONS
IMPORTANT: To maximize the ozone output of the system, select a daily start time, usually
after 10:00am, when humidity is the lowest.
1. Turn on the filter pump.
2. Start up the unit:
Plug the power cord into the electrical outlet and test the GFCI/RCD
(circuit breaker). Press
button. Flashing code “00” appears on the
electronic control station’s LED, indicating that the unit is ready to be
programmed.
3. Set operating hours for Ozone & Saltwater system:
With code “00” flashing, press button to set the
desired operating hours. See the “Operating Time
Table” for the required operating hours related to
each pool size. Pressing will increase the time
from 01 to 12 hours maximum. If you have selected
too many hours keep pressing
to repeat the
cycle. The built-in timer will now activate your
Ozone & Saltwater System, at the same time each day,
for the number of hours you have set.
NOTE:
The Ozone & Saltwater System will not operate if the filter pump is not operating.
Make sure to program your filter pump (or start it manually) for operation beginning 5 minutes
before the Ozone & Saltwater System and finishing 15 minutes after the Ozone & Saltwater
System.
4. Lock keypad controls:
With the desired hour value showing, press
button until you
hear a “beep”. A green “WORKING” indicator on the control panel
will light up within a few seconds to indicate that the Ozone &
Saltwater system has started chlorine-ozone production. Locking
the control buttons into this setting prevents unauthorized changing
of the operating cycle.
NOTE:
If you forget to lock the keypad controls, the system will
automatically lock it and start working 1 minute later.
5. Readjust operating time if necessary:
The operating hours can be re-adjusted if necessary.
Press button until you hear a “beep” to unlock the
keypad and the current programmed time will flash.
Repeat steps 3 to 4.
(1 to 12 hours max per cycle)
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6. Boost cycle
•
After a heavy rain or if the pool is dirty, press and hold “BOOST” button
for 5 seconds until the indicator lights up and the LED display “80”.
This indicates that the Ozone & Saltwater system has started ozone
and more chlorine sanitizer production. You can press and hold the
“BOOST” button for another 5 seconds until the indicator is off, which
will cancel the Boost cycle.
•
The boost operating hours is 8 times the amount of time programmed into the system,
i.e. if your Ozone & Saltwater system operating time is 3 hours, the boost procedure will
run 8 x 3 = 24 hours. After boost procedure has been completed, the system will
automatically switch to the normal working mode.
•
Once the boost is operating, check whether the filter pump operating hours have been
set properly. For example, the boost operating time is 16 hours, the filter pump should
be set to run for 17 hours at least. Increase the filter pump operating time if necessary.
Note:
If an Intex filter pump is attached to the system, set the pump switch to on “I”
position.
7. Test pool water regularly:
Test the pool water every week to maintain the proper sanitizer level.
It’s very important that the free chlorine is between 0.5-3 ppm.
8. Stand-by/power saving mode:
•
When the cycle ends, the green “SLEEP” indicator on the control
panel lights up and the LED display flashes “93”. The system is now in
Stand-By mode. After a while, it shuts down and sets itself in a Power
Saving mode. The system will automatically turn itself back on in
24 hours, starting its daily cycle of chlorine production.
•
The “SLEEP” indicator stays on, while the system is in the Power Saving
mode. The LED display however, goes blank after 5 minutes. Press any
button (
or ) to view the last LED code.
9. Electrode Self-Clean cycle:
•
Press and hold button for 5 seconds until the LED display flashes “10”.
Depending on your pool water calcium hardness level, press
button
again to select the self-clean cycle time as below. Total of 3 settings:
14 hours, 10 hours and 06 hours.
NOTE:
The life of the cell varies depending on water conditions, pool usage and operating
time of the device. Select 14 hours cycle time to maximize the life of the electrolytic cell if
the calcium hardness level is up to 150 ppm. Manual routine cleaning and maintenance will
further lengthen the life of the electrolytic cell.
•
With the desired self-clean hours showing, press button to lock the keypad controls
and the LED display will return to the normal operating time. The system will reverse the
polarity of the electrode
(5)
every time according to the selected hours.
NOTE:
If you forget to lock the keypad controls, the system will automatically lock it.
OPERATION INSTRUCTIONS (continued)
Calcium Hardness Self-clean cycle time
0 - 150 ppm Reverse polarity every 14 hours
150 - 250 ppm Reverse polarity every 10 hours
250 - 350 ppm Reverse polarity every 06 hours
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LED CODE CHART
LED Reading Definitions
80 Boost Mode
00 Stand-By Mode (Start-up)
01 Minimum Operating Hour (1 hour remaining)
02 Operating Hours (2 hours remaining)
03 Operating Hours (3 hours remaining)
04 Operating Hours (4 hours remaining)
05 Operating Hours (5 hours remaining)
06 Operating Hours (6 hours remaining)
07 Operating Hours (7 hours remaining)
08 Operating Hours (8 hours remaining)
09 Operating Hours (9 hours remaining)
10 Operating Hours (10 hours remaining)
11 Operating Hours (11 hours remaining)
12 Maximum Operating Hours (12 hours remaining)
90 Alarm Code (Low Pump Flow/No Pump Flow)
91 Alarm Code (Low Salt Level)
92 Alarm Code (High Salt Level)
93 Stand-By Mode (Operating Process finished)
“BLANK” No Power or “Power Saving Mode” waiting to start next
Ozone & Saltwater System cycle.
IMPORTANT
When Code “90” alarm is shown, ensure the timer of the filter pump is set
one (1) hour longer than the Ozone & Saltwater System.
If the filter pump does not have a built-in timer, the filter pump needs to
be turned on/off manually every day.
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STATIONARY MOUNTING
Some countries, especially in the European community, require the product to be
secured to the ground or to a base in a permanent upright position. Check with
your local authorities to determine if there is a regulation in your area
regarding above-the-ground swimming pool filter pumps. If yes, then the product
can be mounted to a platform using the two holes located in the base. See
drawing below.
The product can be mounted on a cement base or onto a wooden platform to
prevent accidental tipping. Total assembly must exceed 18kg.
1.
The mounting holes are 6.4 mm in diameter and spaced 125 mm apart.
2.
Use two bolts and lock nuts with a maximum of 6.4 mm in diameter.
125 mm
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MAINTENANCE
Flow Sensor Cleaning
1.
In a counter-clockwise motion unscrew the collar of the flow sensor
(7)
and remove it from
the electrolytic cell conduit. See “Part Reference”.
2.
If deposits and debris are seen on the surface of the flow sensor, then use a garden hose to
wash it off.
3.
If flushing with water does not remove the deposits, use a plastic brush to clean the surface
and the hinge if necessary. Do not use a metal brush.
4.
After the flow sensor has been inspected and cleaned, align the locator notch on the flow
sensor to the connection ridge in the conduit. Now turn the collar in a clockwise motion,
tightening the sensor back into its position. Do not overtighten.
Electrolytic Cell Cleaning
The electrolytic cell has a self cleaning function incorporated into the electronic control's
programming. In most cases this self cleaning action will keep the cell working at optimum
efficiency. If the pool water is hard (high mineral content) the cell may require periodic manual
cleaning. To maintain maximum performance, we recommend that you open and visually inspect
the electrolytic cell monthly.
The following steps provide instructions on how to clean your cell.
Inspection and cleaning:
1.
Switch off the unit, unplug the power cord from the electrical socket.
2. For filter pumps with 1-1/2” (38mm) hose size -
Turn both plunger valve handles fully
clockwise until they stop. This closes the valve, prevents the water from flowing out of the
pool.
3.
Disconnect the 2 hoses from the Ozone & Saltwater System, and attach the cell covers
(11)
to the inlet and outlet of the electrolytic cell
(9)
.
Connection Ridge
Locator Notch
Hinge
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MAINTENANCE (continued)
4.
Unscrew the collar of the flow sensor
(7)
and pull out the flow sensor from the electrolytic
cell
(9)
housing.
5.
Pour kitchen grade vinegar into the electrolytic cell
(9)
to immerse the titanium electrodes.
Soak for 1 hour.
6.
Open one side of the cell cover
(11)
, drain and properly dispose of the vinegar. Connect the
hose which goes from the pool to the cell. Flush the electrolytic cell housing with the pool
water.
7.
Reverse steps 3, 4, 5 and 6 to reconnect the electrolytic cell.
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MAINTENANCE (continued)
The Test Strips can test the “Free Chlorine”, “pH”, “Calcium Hardness” and “Total Alkalinity”
levels at the same time. We recommend that you test the water chemistry weekly, and maintain
the chlorine concentration at 0.5-3 ppm.
Directions and Use
1.
Dip the entire strip into the water and remove immediately.
2.
Hold the strip level for 15 seconds. Do not shake excess water from the strip.
3.
Now compare the strip pad to the color chart on the packaging label. If necessary, adjust the
chemical level in the pool water. It is very important, to use the proper technique when testing
the water’s chemical level. Read and follow the written strip instructions carefully.
INTEX® TEST STRIPS (PACKED WITH THE PRODUCT)
LONG TERM STORAGE
1.
Disconnect the power cord from the electrical outlet.
2.
After the pool is completely empty, disconnect the Ozone & Saltwater System from the hoses
by reversing the installation instructions.
3.
Air-dry the unit before you store it. This might be a good time to visually inspect and clean the
electrolytic cell.
4.
Store the unit and accessories in a dry place. The temperature should be controlled, between
32 degrees Fahrenheit (0 degrees Celsius) and 97 degrees Fahrenheit (36 degrees Celsius).
5.
The original package can be used for storage.
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POOL MAINTENANCE & CHEMICAL DEFINITIONS
Free Chlorine
-
Is the chlorine residual present in pool water.
Combined Chlorine
-
Is formed by the reaction of free chlorine with ammonia wastes.
Result if too high - Sharp chlorinous odor, eye irritation.
pH
-
A value that indicates how acidic or basic a solution is.
Result if too low - Corroded metals, eye & skin irritation, destruction
of total alkalinity.
Result if too high - Scale formation, cloudy water, shorter filter runs,
eye & skin irritation, poor chlorine efficiency.
Total Alkalinity
-
Indicates the degree of the water's resistance to change in pH.
It determines the speed and ease of pH change, so always adjust total
alkalinity before adjusting the pH level.
Result if too low - Corroded metals, eye & skin irritation. Low alkalinity
will cause the pH to be unstable. Any chemical
added to the water will have an affect on pH.
Result if too high - Scale formation, cloudy water, eye & skin irritation,
poor chlorine efficiency.
Calcium Hardness
-
Refers to the amount of calcium and magnesium
dissolved in the water.
Result if too high - Scale will form and will cause the
water to become cloudy.
Stabilizer
-
Stabilizers extend the life of chlorine in swimming pools.
(Cyanuric Acid)
• Do not add pool chemicals directly to the skimmer. This may damage the cell.
• Maintaining a salt and sanitizer level above the recommended range can contribute to the
corrosion of the pool equipment.
• Check the expiry date of the test kit as the test results may be inaccurate if the kit is used
after that date.
• If, due to heavy pool usage, it is required to increase the sanitizer level, then use a chemical
based on Trichloro-s-triazinetrione or sodium dichloro-s-triazinetrione dihydrate.
Consult with local swimming pool dealer for water treatment.
Preferred Water Chemistry Reading
Minimum Ideal Maximum
Free Chlorine
0 0.5 - 3.0 ppm 5.0 ppm
Combined Chlorine
0 0 ppm 0.2 ppm
pH
7.2 7.4 - 7.6 7.8
Total Alkalinity
40 ppm 80 ppm 120 ppm
Calcium Hardness
50 ppm 100 - 250 ppm 350 ppm
Stabilizer (Cyanuric Acid)
10 ppm 20 - 40 ppm 50 ppm
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TROUBLESHOOTING GUIDE
1
. Filter pump not attached to system
and/or switch on.
2
. Circulation line is blocked.
3
. Incorrect inlet and outlet hose direction.
4
. Scale on the flow sensor.
5
. Flow sensor cord is loose.
6
. Inner timer conflict between filter pump
and Ozone & Saltwater system.
7
. Flow sensor failure.
1
. Dirt or scale on titanium plates.
2
. Low salt level / No salt.
3
. Electrolytic cell cord is loose.
4
. Possible electrolytic cell failure.
1
. High salt level.
1
. LED display is off and the “SERVICE”
light is on - the system does not power
up.
2
. Caused by high humidity.
3
. PCB failure.
1
. Ozone generator assembly failure.
• Ensure filter pump is attached and operating.
See "Setup Instruction".
• If your unit has plunger valves, ensure that
they are open.
• Clear your filter cartridge and cell from debris
and dirt. See “Maintenance”.
• Release all trapped air in the circulation line.
See the filter pump manual.
• Check the direction of the inlet and the outlet
hose. Reverse the hoses if necessary.
See “Set Up Instructions”.
• Clean the flow sensor, paying special attention
to the hinge. See “Maintenance”.
• Plug the flow sensor firmly into the flow sensor receptacle.
• Reset both timers on the filter pump and
Ozone & Saltwater System.
• Contact Intex Service Center.
• Remove the electrolytic cell for inspection.
Clean it if necessary. See “Maintenance”.
• Add salt. See “Salt & Pool Water Volumes”.
• Ensure that the cell cord is plugged firmly into
the cell housing receptacle.
• Contact Intex Service Center. Replace the cell if needed.
• Partially drain the pool and refill it with fresh
water. See “Salt & Pool Water Volumes”.
• Household voltage is too high or too low (+ 20%).
Check the voltage is within the range stated on the
device housing.
• Run the system during midday and avoid running
it during dawn, foggy or raining time. Place a piece
of tile or similar pad, 15”x15” (38x38 cm) in size,
between the device and the ground to keep ground
water evaporation away from the system.
• Contact Intex Service Center.
• Contact Intex Service Center.
LED PANEL
CODE
PROBLEM
SOLUTION
LED Panel Code Flash & Alarm On (
NOTE:
Always turn off the power before cleaning and servicing).
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INSUFFICIENT
CHLORINE
WHITE FLAKES IN
THE WATER
NO LED DISPLAY
• Insufficient operating hours of the
Ozone & Saltwater System.
• The salt level in the pool water is
less than 2000 ppm. This is
insufficient.
• Chlorine loss due to intense sunlight
exposure.
• The bather load has increased.
• Clogged or dirty electrolytic cell.
• High UV level exposure.
• Excessive calcium hardness is
present in pool water.
• No power supply.
• RCD/GFCI has not reseted.
• A power fuse has blown.
• LED failure.
• Increase the daily Ozone & Saltwater System
operating time. See “Operating Instructions”.
• Check the salt level with the Test Kit. Adjust
as needed. See “Salt & Pool Water Volumes”.
• Add appropriate stabilizer. See “Cyanuric Acid
table”.
• Use a pool cover when the pool is not in use
and/or when the unit is operating.
• Increase the daily Ozone & Saltwater System
operating time. See “Operating Instructions”.
• Remove the cell for inspection, clean it if
necessary. See “Maintenance”.
• Cover the pool with a pool cover for 2 days
with the device running and then test the water
using the test strips.
• If the pool is clean and clear, add stabilizer to
the water and then test the water with the
device running.
• Drain about 20 to 25% of the pool water and
add fresh water to decrease the calcium
hardness. Inspect the electrolytic cell for
scale buildup. Clean the electrolytic cell if
necessary.
• Find out the switch and turn on.
• Reset the RCD/GFCI.
• Contact Intex Service Center.
PROBLEM CAUSE SOLUTION
IMPORTANT
If you continue to experience difficulty, please contact our Consumer Service Department
for assistance. See separate “Authorized Service Centers” sheet.
TROUBLESHOOTING GUIDE (continued)
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CONTROL STATION REPLACEMENT
Tools required:
One (1) Phillips screwdriver.
If only the control station
(10)
needs to be replaced as instructed by the service center, remove all
the components inside the dotted frame and keep them in a safe place for later use.
Once you have received the new replacement control station, reinstall all the components from
the previous unit to the new control station.
Control Station
GENERAL AQUATIC SAFETY
Water recreation is both fun and therapeutic. However, it involves inherent risks of injury
and death. To reduce your risk of injury, read and follow all product, package and package
insert warnings and instructions. Remember, however, that product warnings, instructions
and safety guidelines cover some common risks of water recreation, but do not cover all
risks and dangers.
For additional safeguards, also familiarize yourself with the following general guidelines as
well as guidelines provided by nationally recognized Safety Organizations:
• Demand constant supervision. A competent adult should be appointed as a “lifeguard” or water
watcher, especially when children are in and around the pool.
• Learn to swim.
• Take the time to learn CPR and first aid.
• Instruct anyone who is supervising pool users about potential pool hazards and about the use
of protective devices such as locked doors, barriers, etc.
• Instruct all pool users, including children what to do in case of an emergency.
• Always use common sense and good judgement when enjoying any water activity.
• Supervise, supervise, supervise.
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LIMITED WARRANTY
Your Krystal ClearTM Ozone & Saltwater System has been manufactured using the highest quality
materials and workmanship. All Intex products have been inspected and found free of defects prior
to leaving the factory. This limited warranty applies only to the Krystal Clear
TM
Ozone & Saltwater
System and accessories listed below.
This limited warranty is in addition to, and not a substitute for, your legal rights and remedies. To
the extent that this warranty is inconsistent with any of your legal rights, they take priority. For
example, consumer laws across the European Union provide statutory warranty rights in addition
to the coverage you receive from this limited warranty: for information on EU-wide consumer laws,
please visit the European Consumer Center website at http://ec.europa.eu/consumers/ecc/
contact_en/htm.
The provisions of this limited warranty apply only to the original purchaser and are not
transferable. This limited warranty is valid for the period noted below from the date of the initial
retail purchase. Keep your original sales receipt with this document, as proof of purchase will be
required and must accompany warranty claims or the limited warranty will be invalid.
Krystal ClearTM Ozone & Saltwater System Warranty – 2 Years
Titanium electrode Warranty – 1 Year
Hoses, Plunger Valves & Fittings Warranty – 180 days
If you find a manufacturing defect in the Krystal ClearTM Ozone & Saltwater System during the
warranty periods noted above, please contact the appropriate Intex Service Center listed in the
separate “Authorized Service Centers” sheet. If the item is returned as directed by the Intex
Service Center, the Service Center will inspect the item and determine the validity of the claim. If
the item is covered by the provisions of the warranty, the item will be repaired or replaced, with
the same or comparable item (at Intex’s choice) at no charge to you.
Other than this warranty, and other legal rights in your country, no further warranties are implied.
To the extent possibly in your country, in no event shall Intex be liable to you or any third party for
direct or consequential damages arising out of the use of your Krystal ClearTM Ozone & Saltwater
System, or Intex or its agents’ and employees’ actions (including the manufacture of the product).
If your country does not allow the exclusion or limitation of incidental or consequential damages,
this limitation or exclusion does not apply to you.
You should note that this limited warranty does not apply in the following circumstances:
• If the Krystal ClearTM Ozone & Saltwater System is subject to negligence, abnormal use or
application, accident, improper operation, improper voltage or current contrary to operating
instructions, improper maintenance or storage;
• If the Krystal ClearTM Ozone & Saltwater System is subject to damage by circumstances
beyond Intex’s control, including but not limited to, ordinary wear and tear and damage caused
by exposure to fire, flood, freezing, rain, or other external environmental forces;
• To parts and components not sold by Intex; and/or
• To unauthorized alterations, repairs or disassembly to the Krystal ClearTM Ozone & Saltwater
System by anyone other than Intex Service Center personnel.
The costs associated with the loss of pool water, chemicals or water damages are not covered by
this warranty. Injury or damage to any property or person is not covered by this warranty.
Read the owner’s manual carefully and follow all instructions regarding proper operation and
maintenance of your Krystal ClearTM Ozone & Saltwater System. Always inspect your product prior
to use. This limited warranty will be void if use instructions are not followed.
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