Intertek OPTIPORT E-2 User Manual

ELECTRICAL INSTALLATION
Electrical Interface
The Optiport E-2 is uses a standard RJ45 8-W ay connector as its electrical interface, which provides a simple solution for the use r to setup their system using a standard RJ45 8-Way data cable. The signal layout of the connector is as follows :
Cable Requirements
Standard 8-way data cables with plugs are available from Invertek Drives Ltd on request. If the data cable is made up on site, ensure that the connection pin out is correct : Pin 1 to Pin 1, Pin 8 to Pin 8 etc.
CAUTION
Incorrect cable connection may damage the dri ve. Extra care should be taken when using third party cable.
System Setup
The Optidrive E-2 provides the +24V power supply to the Optiport E-2 via RJ45 connection. Once the physical connection has been se tup, the system is ready to operate. See picture blow:
MECHANICAL INSTALLATION
DIMENSIONS
THROUGH PANEL MOUNT
The panel on to which the Optiport E-2 is to be mounted should be cut out in accordance with the diagram below.
SAFETY
Optiport E-2 is designed to be used in conjunction with the Optidrive E­2 variable speed drive and is intended for professional incorporati on into complete equipment or systems. The Optiport E-2 can be used t o control the operation of the Optidrive E-2 range. The drive must be installed correctly to prevent a safety hazard. The Optidrive E-2 uses high voltages and currents, carries a high level of stored electrical energy, and is used to control mechanical plant that may cause injury. Close attention is required to system design and electrical inst allation to avoid hazards in either normal operation or in the e vent of equipment malfunction.
System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary training and experience. They must read carefully this safety information and the instructions in this and the Optidrive E-2 User Guide and follow all information regarding transport, storage, installation and use, including the specified environmental limitations.
Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution boxes elsewhere.
SAFETY NOTICES
WARNING is given where there is a hazard that c ould lead to injury or
death of personnel.
CAUTION is given where there is a hazard that could lead to damage
to equipment.
Dr David Jones, R&D Director
DECLARATION
All rights reserved. No part of this User Guide may be r eproduced or transmitted in any form or by any means, electri cal or mechanical including photocopying, recording or by any info rmation storage or retrieval system without permission in writing from the publisher.
Copyright Invertek Drives Ltd © 2007
The manufacturer accepts no liability for any consequences resulti ng from inappropriate, negligent or incorrect installati on, or adjustment of the optional operating parameters of the drive or from mismatching of the drive to the motor.
The contents of this User Guide are believed to be correct at the time of printing. In the interests of a commitment to a policy of continuous improvement, the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User Guide without notice.
WARRANTY
All Invertek Drives Ltd (IDL) products carry a 2-year warranty, valid from the date of manufacture. This date is clearly visible on the rating label.
Complete Warranty Terms and Conditions are available upon request
to your IDL Authorised Distributor.
OPTIPORT E-2
Remote Keypad Option Module
User Guide
Installation and Operating Instructions
IMPORTANT SAFETY INFORMATION
Safety of machinery, and safety-critical applicatio n s
The level of integrity offered by the Optiport E-2 / Optidriv e E-2 control functions – for example stop/start, forward/reverse and maximum speed, is not sufficient for use in safety-critical applications withou t independent means of protection. All applications where malfuncti on could cause injury or loss of life must be subject to a risk assessm ent and further protection provided where needed.
Within the European Union, all machinery in whi ch this product is used must comply with Directive 89/392/EEC, Safety of Machinery. In particular, the electrical equipment should comply with EN60204-1.
CONFORMITY WITH STANDARDS FOR OPTIDRIVE
CE-marked for Low Voltage Directive.
EN61000-4 EMC Generic Emissions Standard, Indu strial Level.
EN61000-2 EMC Generic Immunity Standard, Industri al Level.
Enclosure ingress protection, EN60529, NEMA 250.
Flammability rating according to UL 94.
GENERAL SPECIFICATION
Signal Interface: Standard 6-way RJ45 connector Supply Input: 10V … 36V DC, 30mA RS485 signal: industry standard 2-wire +5V differential Environmental: Operational 0 … 50 °C
Storage -40 °C … 60 °C
Relative Humidity < 95% (non condensing) Protection rating: IP54 Max cable length: 20m (unscreened, total length) 100m (screened, twisted pair, total length)
WARNING
When installing the Optiport E-2, all Optidrives should be
disconnected and ISOLATED before attempting any work. High voltages are present at the terminals and within t he drive for up to 10 minutes after disconnection of the electrical sup ply. The Optidrives should be installed by qualified electrical persons and in accordance with local and national regulations and codes of practice.
Refer to the Optidrive E-2 manual for further details.
CAUTION
Carefully inspect the Optiport before installation to ensure it is undamaged.
Store the Optiport in its box until required. Storage should be clean and dry. Temperature range -40
o
C to +60oC.
Install the Optiport on a flat, flame-resistant vibration-free su rface.
Flammable material should not be placed close to the Optiport.
81
66
55
23
3
Unit: mm
65
70
55
Panel
Cut Out
Unit: mm
8-way ribbon cable with leader
RJ45 Interface
Electromagnetic Compatibility (EMC)
Optidrive is designed to high standards of EMC. EMC data is provided in a separate EMC Data Sheet, available on request. Under extreme conditions, the product might cause or suffer disturbance due to electromagnetic interaction with other equipment. It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC legislation of the country of use. Within the Eur opean Union, equipment into which this product is incorporated must comply with 89/336/EEC, Electromagnetic Compatibility.
When installed as recommended in this User Guide, the radiate d emissions levels of all Optidrives are less than those defined in th e Generic radiated emissions standard EN61000-6-4. Th e conducted emission levels are less than those defined in th e Generic radiated emissions standard EN61000-6-4 (class A) for the specified motor cable lengths.
RJ45 Interface Signal Layout
NC NC 0V RS485 - / Optibus RS485 + / Optibus +24V NC NC
1
1
SYSTEM SETUP
Depending on the requirement of the application, Optiport E-2 can be used in the following different ways:
One Optiport E-2 with one drive
One Optiport E-2 with multiple drives
Note: The splitter is available from Invertek Drives Ltd on request.
REAL TIME OPERATION
Once the communication has been setup between the drive and Optiport E-2, the user can control the Optidrive E-2 by using the control buttons on the front panel of the Opti port.
To monitor or change a parameter value
Press and hold the NAVIGATE key for more than 1s when the drive is displaying “StoP”. The display changes to P-01, indicating parameter 01 in parameter group 1.
Press and release the NAVIGATE key to display the value of this parameter.
Change to the required value using the UP and DOWN keys.
Press and release the NAVIGATE key once more to store the
change.
Press and hold the NAVIGATE key for more than 1s to return to real-time mode. The display shows “StoP” if the drive is stopped or the real-time information (e.g. speed, current or power) if the drive is running.
USER INTERFACE
NAVIGATE:
Used to display real-time information, to access and e xit parameter edit mode and to store parameter changes
UP: Used to increase speed in real-time mode or to increase parameter values in parameter edit mode
DOWN: Used to decrease speed in real-time mode or to decr ease parameter values in parameter edit mode
RESET / STOP: When drive is in trip mode, this button is used to reset a tripped drive. In normal application, when in Keypad mode, thi s button is used to stop a running drive.
START: When in keypad mode, the button is used to start a stopped drive or to reverse the direction of rotation if bi-directional keypad mode is enabled (See drive user guide for more information).
NOTES
EASY STARTUP
To setup the communication address
By default, the Optiport E-2 will try to communicate with the drive t hat has address 1 in the network after powering up for the first time. The Optiport E-2 will display “SCAN..” after power up, which indicates that the Optiport E-2 is searching the drive with the correct drive address in the network. Once the drive has been found, the message “Load..” will be displayed on the Optiport display window, which indicates that the Optiport is reading the configur ation information from the drive. Usually it will take 1~2 seconds for the Optiport to read this information. After the data has been loaded, Optiport E- 2 will display the drive real time status. If the Optiport E-2 doesn’t find the drive in the network, i.e. there is only one drive in the network and its address is not equal to 1, the Opti port E-2 communication address will be displayed on the monitor window as “Adr-01”. The user can then adju st the address from 1 to 63 by using the UP or DOWN buttons on the Optiport E-2. Once the address has been changed to a value to match that of the drive, the STOP button must be pressed t o enable the Optiport E-2 to search for the drive again. Once the communication between Optiport and drive has been set up, user can change the Optiport address to set up communication wit h another drive in the same drive network at anytime. Pressing the STOP and DOWN buttons together results in the message “Adr-XX”, where “XX” represents the present address. Using the UP or DOWN button to select the desired drive address. After selecting the new address, pressing STOP and DOWN button together again will result in Optiport E-2 establishing communications with the drive that has this address.
Locking access to the parameters
To prevent un authorised access to the parameters via the Optiport, set P-38 = 1. Once this parameter has been set, access to parameters via the Optiport E-2 will be prevented.
The Operati onal information (speed, current, power etc) can be still accessed as normal and the drive can still be controlle d from the keypad.
To unlock par ameter access, change P2-38 back to 0 via the drive keypad directly.
Presetting target speed in keypad mode
Set P-12 = 1 or 2 to enable the keypad control, ensu ring that P-31 = 1 or 3 to enable the drive to start from the preset speed. Whilst the drive is stopped, press the STOP key. The value of the digital potentiometer will be displayed, indicating ta rget speed. Use the UP and DOWN keys to select the required target speed. Press the STOP key to return to t he real time display showing “StoP”, or the START key to start the drive ramping up to the t arget speed.
To vary the speed in real time in keypad control mode
Press the START key. The drive will ramp up to the preset speed set in the digital potentiometer (assuming P-31 = 1). Press UP to increase speed. The drive will run forward, increasing speed until the UP button is released. The maximum speed is the speed set in P-01. Press DOWN to decrease speed. The drive will decrease speed until the STOP button is released. The minimum speed is the speed set in P-02. Pressing the STOP key to stop the drive (suppose P-31 = 1). The drive will decelerate to stop at the selected decel eration ramp. The display will finally show “StoP” at which point the drive is disabled. Pressing the START key once more results in the drive running back up to the speed at which it was previously running (digital potentiometer value). (assuming P-31 = 1)
To reverse direction of rotation with P1-12 = 2
Press the START key. The drive ramps up to the preset speed as set in the digital potentiometer (assuming P-31 = 1). Press UP or DOWN to increase or decrease the speed. Press the START key again. The motor will reverse its direction of rotation. Press the STOP key to decelerate the motor to standstill. Whenever the drive is started, it will start with a positive speed unle ss the direction is negated by the digital inputs on the user terminals
DRIVE TRIP CODE
Fault Code What has happened
P-deF Default parameters loaded
O-I
Over current on drive output.
Excess load on the motor.
Over temperature on the heatsink
I.t-trP
Drive has tripped on overload after delivering
>100% of value in P-08 for a period of time.
OI-b Brake channel over current
OL-br Brake resistor overload PS-Trp Internal power stage fault O-Uolt Over voltage on DC bus U-Uolt Un der voltage on DC bus
O-t Heatsink over temperature U-t Under temperature
th-Flt Faulty thermistor on heatsink.
E-triP External trip (on dig. Input 2 or 3) SC-trP Comms loss trip
P-LOSS Input phase loss trip
SPIN-F Spin start failed
data-F
Internal memory fault. Parameters not saved,
defaults reloaded.
4-20F Current analog input out of range
For detail trouble shooting information, please refer to the
corresponding drive user guide.
UNDERSTANDING THE DISPLAY MESSAGES
Optiport E-2 uses various display messages to in dicate different working status. See the following table for more infor mation.
Message Explanation
SCAN.. The Optiport E-2 is searching for the drive in the
network.
LOAD.. The Optiport E-2 has found the drive in the networ k
and is loading the initialisation information from th e drive.
Err-SC The Optiport E-2 has lost the communication link to
the drive.
Adr-XX Indicates the Optiport E-2 address, where XX= 1…63
TROUBLE SHOOTING
Symptom Explanation
‘Adr-XX’ displayed after ‘SCAN..’ message
Optiport E-2 failed to find the drive with the specified address in the network. Check that the RJ45 data cable connection is correct. Check that the drive with address XX is available in the whole network. If XX > 1 and only one Optiport E-2 is connected, then check the Optiport E-2 device number, make sure the number is 1.
Display ‘Err-SC’ Check the electrical connection, and make
sure the cable is connected correctly between the Opitport E-2 and drive. Press ‘STOP’ button to enable the Optiport E-2 to search the drive again.
NAVIGATE
START
STOP DOWN
UP
8.8.8.8.8.8.
NOTE
For detailed parameter listing and functional setup, please refer
to the corresponding Optidriv e E-2 user guide
Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date information, the infor mation contained in this brochure
should be used for guidance purposes only and does not form the part of any contract.
NOTE
The hardware enable on the drive must be present when using
keypad control mode.
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