Intertek CIR-18, CIR-18P Installation Manual

DISH FIREBOWL | Installation Manual
OUTDOOR FIREPIT BURNER MODELS CIR-18 & 18P
Burner conforms to: ANSI Z21.97/CSA 2.41 - (2012/10/01) “Outdoor Decorative Gas Appliances”
DANGER - IF YOU SMELL GAS
2. Extinguish any open ame.
3. If odor continues, keep away from the appliance and immediately call your gas
supplier or re department.
WARNING
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance. An LP-cyllinder not connected for use shall not be
We recommend that our re pits be
installed and serviced by professionals
that are certied in the U.S. by NFI
(National Fireplace Institute)
stored in the vicinity of this or any other appliance.
DANGER
CARBON MONOXIDE HAZARD
This appliance can produce carbon monoxide which has no odor.
Using it in an enclosed space can kill you. Never use this appliance in an enclosed space such as a camper, tent, car or home.
WARNING:
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating and maintenance
instructions thoroughly before installing or servicing this equipment.
WARNING: FOR OUTDOOR USE ONLY!
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference
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DISH FIREBOWL | Owner and Installation Manual
SAFETY INFORMATION
WARNINGS:
IMPORTANT: This appliance should
be inspected before use and at least once annually by a qualied
service person.
More frequent cleaning may be required as necessary. It
is imperative that the control
compartment, burners and
circulating air passageways of the
appliance be kept clean.
DANGER: Carbon monoxide
poisoning can lead to death!
CARBON MONOXIDE POISONING:
Early signs of carbon monoxide poisoning resemble the u, with symptoms including headache, dizziness, or nausea. If you experience these signs, the Fire Pit may not be working properly. Get fresh air at once! Have the Fire Pit
serviced. Some people are more affected
by carbon monoxide than others, including pregnant women, people with heart or lung disease or anemia, those under the inuence of alcohol, and those at high altitudes.
NATURAL GAS AND PROPANE:
To assist in detecting leaks, an odorant has been added to natural gas and propane. However, this odorant can fade, and gas may be present even though no odor exists. Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and
proper operation of this appliance.
WARNING: Any modication to this appliance or its
controls can be dangerous.
1. This appliance, as supplied, is only for use with the type of gas indicated on the rating plate.
2. When this appliance is connected to a xed piping system, the installation must conform to local codes, or in the absence of local codes, to the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the International Fuel Gas Code.
3. Keep the appliance area clear and free from combustible materials, gasoline and other ammable
vapors and liquids
4. Do not burn solid fuel in this appliance. Do not use
this appliance to cook food or to burn paper or other objects.
5. Children and adults should be alerted to the hazards of high surface temperatures and should
stay away to avoid burns or clothing ignition.
6. Clothing or other ammable materials should not be hung from the appliance, or placed on or near
the appliance.
7. Young children should be carefully supervised when they are in the area of the appliance.
8. Do not use the appliance if any part has been under water. Immediately call a qualied service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
9. Inspect the appliance before each use.
10. Turn the appliance off and let cool before servicing,
installing, repairing or covering. Any guard or other protective device removed for servicing the
appliance must be replaced prior to operating the appliance. Only a qualied service person should
install, service, or repair the appliance.
HIGH ALTITUDE INSTALLATION
The appliance is rated for installations up to 4500’ (1372 m) above sea level. Above 4500’ the appliance must be derated at the factory for the appropriate altitude unless
the local fuel is pre derated.
LOCAL CODES
Install and use your Outdoor Fire Pit with care. Follow local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANSI Z223.1/ NFPA 54 available from:
American National Standards Institute Inc.
1430 Broadway New York NY 10018
National Fire Protection Association, Inc. Batterymarch Park Quincy MA 02269.
POSITIONING GAS SUPPLY
See page 8 of this manual for Gas
Installation Requirements
The Dish Firebowl has an open base through which you can bring a gas or propane line. See Fig. 1.
Please make sure that the gas line is located only within this area. This will ensure that the nal position of the unit will not be compromised.
We recommend that gas risers be kept as low to grade as possible and no higher than 3” at their highest
points.
DISH FIREBOWL | Owner and Installation Manual
8”
3 1/2”
18”
42”
3
Air gaps may be used to route
surface-mounted propane hoses.
ATTENTION:
Gas line must be installed by a
licensed contractor in compliance with local codes.
FIG 1. PLAN AND VERTICAL SECTION
14"
14”
BASE OPENING
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DISH FIREBOWL | Owner and Installation Manual
PLACEMENT AND ASSEMBLY
CAUTION:
HEAVY: Use care when lifting and placing to avoid injury and damage to property and the
re pit itself. Fire pits may require 2 or more
people to lift.
ATTENTION: Fragile! Cast concrete will chip if collided with other hard materials such as stone, metal, or other concrete. HANDLE WITH CARE!
1. Please refer to ‘Clearances to Combustibles’ guide on page 6 of this guide for placement.
2. Ensure that the nal location for the re pit is as at and level as possible. Also provide adequate drainage
beneath the opening in the base of the re pit vessel. Do not block the air/drain gaps (7)
3. Completely unpack the re pit. Some components may be packed inside the Dish body.
4. Remove Burner Assembly (1) and Topping Ring (3) from re pit vessel and carefully set aside.
5. Carefully lift the re pit and place it in its nal position. If there is a gas riser, re pit vessel should be placed so that the stub is enclosed within the Dish Body (4). If you are using a surface mounted propane hose, feed it through one of the air gaps (7).
6. If the Dish Body does not sit level, shim appropriately so that it is level and evenly supported.
7. Connect to Natural Gas or Propane Source as per page 8 of this manual.
8. Assemble Burner as per instructions on page 7.
9. Check for leaks and test burner (see page 8)
10. Place Topping Ring (3) back into Body (4). Remove Control Knob (6) and stem from valve assembly. Align
valve with Control Port (5). Place Burner Assembly (1) into Topping Ring.
11. Push Control Knob (6) back into valve.
12. Cover Topping Ring with lava rock following instructions on page 7.
COMPONENTS
1. Burner Assembly
DISH FIREBOWL | Owner and Installation Manual
9. Main Test Point
5
2. Valve Assembly
3. Topping Ring
4. Body
5. Control Port
6. Control Knob
8. Flex Hose/Gas Connection
7. Air/drain gap
FIG 2. DISH - EXPLODED VIEW
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DISH FIREBOWL | Owner and Installation Manual
CLEARANCE TO COMBUSTIBLES
72”
FIG 3. MINIMUM CLEARANCES TO COMBUSTIBLES
12”
BURNER ASSEMBLY
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WARNING: Failure to position parts in accordance with these diagrams and instructions and/or failure to
use parts specically approved for
use with this appliance may result in property damage or personal injur y.
CAUTION: Do not remove the metal data plates attached to the Outdoor Fire Pit Burner. These plates contain important information.
NOTICE:
Installation and repair should be done by a qualied service person. The appliance should be inspected before use and at least once annually by a qualied service person. More frequent cleaning may be required
as necessary. It is imperative that
control compartment, burner and
circulating air passageways of the
appliance be kept clean.
TO ASSEMBLE THE BURNER
1. Remove the Burner Assembly and Burner Media (lava rock) from packaging (see Parts List on pg 15).
2. Connect the Burner Assembly to the gas/propane supply using the supplied ex connector and following the instructions on page 8.
3. Carefully leak test all connections following the procedure on page 8.
4. Fill the burner pan evenly with burner media covering burner ring. Media should be level with the top rim of
the pan. Do not obstruct lighting port with burner
media!
7. Place and evenly distribute remaining lava rock on top of burner and topping ring. Keep the lighting
port open and free of media.
LIGHTING PORT
5. Carefully lift the burner and place it in its housing.
(See page 4)
6. Follow the Initial Lighting Instructions on page 10.
Make sure that the ame carries to all parts of the burner. Turn OFF the appliance and let it cool before proceeding to the next step.
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DISH FIREBOWL | Owner and Installation Manual
WARNING:
INSTALLATION REQUIREMENTS
CONNECTING TO GAS SUPPLY
CHECKING GAS CONNECTION
A qualied service person must
connect the appliance to the gas supply. Follow all local codes.
CAUTION:
Use only new black iron or steel pipe. Internally tinned copper tubing may be
used in certain areas. Use pipe of 1/2” diameter or greater to allow proper gas volume to Outdoor Fire Pit Burner. If pipe is too small, undue loss of pressure will occur.
INSTALLATION ITEMS NEEDED:
Before installing the Outdoor Fire Pit, make sure you have all items listed bellow:
piping (check local codes)
sealant
manual shutoff valve
adjustable (crescent) wrench or pliers
sediment trap
tee joints
pipe wrench
Installation must include a manual shutoff valve, union, and plugged 1/8” NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from
the appliance.
Apply pipe joint sealant lightly to male threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in a clogged burner injector.
Install sediment trap in supply line as shown below. Locate sediment trap where it is within reach for cleaning and trapped matter is not likely to freeze.
A sediment trap prevents moisture and contaminants
from entering the Outdoor Fire Pit controls. If a sediment trap is not installed, or is installed incorrectly, the unit may
not work properly.
APPROVED FLEXIBLE GAS HOSE
A.G.A DESIGN-CERTIFIED MANUAL SHUTOFF VALVE WITH 1/8” NPT TAP
WARNING: Test all gas piping and connections for leaks after installing or servicing. Correct all leaks immediately.
WARNING: Never use an open ame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming on joints while the
gas is running indicate a leak. Correct all leaks at immediately.
Test Pressures in Excess Of 1/2 psi (3.5 kPa)
This appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.5 kPa).
Test Pressures Equal To or Less Than 1/2 psi (3.5 kPa)
This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa).
3” MINIMUM
CAP PIPE NIPPLE TEE JOINT
FROM GAS METER (5” W.C. TO 10.5” W.C. PRESSURE)
SEDIMENT TRAP
25"
TECHNICAL DATA
Burner Dimensions
18"
DISH FIREBOWL | Owner and Installation Manual
6"
9
Burner Speci cations
MODEL # MAX INPUT
CIR-18 70,000 4.5” W.C. 10.5” W.C. 3.5” W.C. 18 68 1/8”
CIR-18P 70,000 11.0” W.C. 13.0” W.C. 7.5” W.C. 37 68 1/8”
BTU/Hr
PRESSURE MIN
Minimum Clearances to Combustible Materials:
ABOVE SIDE BELOW
72” 18” 0”
INLET
INLET
PRESSURE MAX
MANIFOLD PRESSURE
ORIFICE SIZE BURNER PORTS PORT SIZE
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DISH FIREBOWL | Owner and Installation Manual
WARNINGS:
LIGHTING YOUR FIRE PIT
Failure to follow these instructions exactly may result
in re or explosion causing property damage, personal
injury or loss of life.
Before operating the appliance, check all around the
appliance area and on the surrounding oor for the smell
of gas - some gas is heavier than air and may settle on the
oor in the event of a leak. IF YOU SMELL GAS, follow the
safety instructions on page 1 of this manual.
The main gas valve in this appliance is not serviceable. Do
not try to repair or modify the valve, as doing so may result
in a re or explosion. Call a qualied service technician if
you have any safety concerns.
Do not use this appliance if any part of it has been under water. Immediately call a qualied service technician to
inspect the appliance and to replace any part of the control
system and any gas control that has been under water.
Improper installation, adjustment, alteration, service or maintenance can result in injury or property damage. For
assistance or additional information, consult a qualied
installer, service agency or the gas supplier.
INITIAL LIGHTING INSTRUCTIONS
1. Purge air from the supply line as follows:
Open the main shutoff valve.
Unscrew the main pressure test point.
Leave the inlet test screw open until gas ows in.
When the gas is owing, tighten the inlet screw immediately.
2. Test for leaks in each of the following locations:
The gas supply line connection to the main valve;
The Burner connections and pilot;
All joints on the valve and control body;
All eld made joints and gas shutoff valves;
All factory made joints and connections.
3. You may check for gas leaks using one of the following methods only:
Soap and water solution. WARNING: If using a soap and water solution to
test for leaks, DO NOT spray the solution onto electronic parts;
An approved leak testing spray;
An electronic sniffer. NOTE: Remove any excess pipe compound from connections if using this method, as the compound can set off electronic sniffers.
Do not store or use gasoline or other ammable vapors or liquids in the vicinity of this appliance.
DANGER: NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS.
LIGHTING YOUR FIRE PIT
DISH FIREBOWL | Owner and Installation Manual
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STOP!
Read the safety information on pages 1, 2 and 8 of this manual.
OPERATING INSTRUCTIONS
Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualied service technician. Force or attempted repair may result in a re or explosion.
1. Turn the gas control knob to the OFF position (it will be necessary to depress the knob slightly at the PILOT position). Allow ve minutes for any gas in the vicinity to dissipate. (LP gas, which is heavier than air, may require forced ventilation).
2. Turn the gas control knob to the PILOT position.
3. Push down on the gas control knob and light the pilot immediately by applying a ame to the lighting port. Hold the knob down for one full minute after lighting the pilot.
4. When the gas control knob is released, the pilot ame should continue to burn (if the pilot goes out, repeat the above steps).
5. Rotate the gas control knob from PILOT to ON position (full counterclockwise position) to supply full ow to main burner.
NOTE: Not turning the gas control knob to the full ON position will reduce the ow and could result in poor ignition of main burner.
6. To extinguish main burner, rotate the gas control knob clockwise to the PILOT position.
7. To extinguish pilot, depress control knob slightly and turn to the OFF position (fully clockwise).
LIGHTING PORT
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DISH FIREBOWL | Owner and Installation Manual
WARNING: Turn off gas before servicing  re pit. It is recommended that a quali ed service technician perform these check-ups at the beginning of each  re pit season.
If any irregularities are apparent with operation. Please refer to Troubleshooting
guide, pages 13-14.
BURNER ELEMENT AND PILOT
Keep the burner and pilot area clean by vacuuming or brushing at least twice a year. Make sure the burner porting and burner air openings are free of obstructions at all
times.
Inspect area around the burner. Remove any lint or foreign material with a brush or
vacuum cleaner.
CLEANING AND MAINTENANCE
Pilot Assembly
The burner must be replaced prior to the appliance being put into operation if it evident that the burner is damaged.
PILOT FLAME
The  ames from the pilot should be visually checked as soon as the unit is installed, and periodically during normal operation. The pilot  ame must always be present when the  re pit is in operation. The pilot  ame has two distinct  ames: one engul ng the  ame sensor, and the other reaching to the main burner.
Burner Element
TROUBLESHOOTING
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WARNING:
Turn off appliance and let cool before servicing. Only a qualied service
person should service and repair this appliance.
IMPORTANT: Operating unit where impurities in air exist may create odors. Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These
fumes may mix with combustion
air and create odors. These odors will disappear over time.
OBSERVED PROBLEM POSSIBLE CAUSE REMEDY
Unit is smoking / sooting excessively. (Note: It is natural and unavoidable for
appliance sets to produce moderate
levels of carbon (soot) where ames
contact the media.)
Burner is excessively noisy (Note: The movement and combustion of gas will create low, unavoidable
levels of noise.)
Gas odor even when manual valve is in the OFF position
Unit produces unwanted odors 1. Gas leak. See Warning statement
IF YOU SMELL GAS:
1. Poor fuel quality
2. Excessive ame impingement or
blockage
3. Improper fuel/air mixture
1. Passage of air/gas across irregular
surfaces
2. Excessive gas pressure on natural
gas units
1. Gas leak. See Warning statement below.
2. Main gas valve defective.
below.
1. Contact local natural gas company
2. Separate the stones to allow more ame passage
3. Remove any foreign items from the ame pattern and/or check for proper orice sizing
1. Relieve any tight bends or kinks in gas supply line
2. Check/reset gas regulator pressure
1. Locate and correct all leaks (see
Checking Gas Connections, pg 5)
2. Replace gas valve
1. Locate and correct all leaks (see
Checking Gas Connections, pg 5)
Shut off gas supply. Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in the vicinity of the appliance.
Immediately call your gas supplier from a safe distance. Follow your gas supplier’s instructions.
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DISH FIREBOWL | Owner and Installation Manual
TROUBLESHOOTING cont’d
WARNING:
Turn off appliance and let cool before servicing. Only a qualied service
person should service and repair this appliance.
OBSERVED PROBLEM POSSIBLE CAUSE REMEDY
Pilot cannot be lit 1. Gas supply turned off or manual
shutoff valve closed
2. Air in gas lines when installed
3. Pilot adjustment screw closed
4. Pilot is clogged
Burner does not light after pilot is lit 1. Burner orice is clogged
2. Inlet gas pressure is too low
3. Burner orice diameter is too small
4. Flame sensor lead loose or
disconnected
Delayed burner ignition 1. Pilot ame needs adjusting 1. Adjust pilot for approximately 1”
Burner ame is too low 1. Incorrect gas supply or pressure
2. Blocked burner orice or burner
ports
3. Improper burner orice size
1. Turn off gas supply or open manual shutoff valve
2. Purge air from the supply line
3. Adjust pilot ame for approxi­mately 1” blue ame
4. Clean pilot (see Cleaning and Maintenance, page 12) or replace
pilot assembly
1. Clean burner orice
2. Contact local gas or propane supplier
3. Replace burner orice
4. Reconnect or tighten lead
blue ame
1. Check for proper gas supply pressure
2. Free burner orice and burner
ports of any burrs, paint, or other blockage
3. Verify proper burner orice sizing
(see page 9)
ILLUSTRATED PARTS LIST
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DISH FIREBOWL | Owner and Installation Manual
2
15
10b
3
10
9
BOTTOM TOP
KEY # DESCRIPTION QTY CIR-18 CIR-18P
1 2
3
4
5 6
7
8
9
Burner Assembly Burner Pan
Venturi
Orice Lock Nut 3/8” FPT x 1/2” MFL Connector 3/8” MPT x 1/2” MFL Connector 3/8” Nipple Close 1/2” Flex Connector 10”
1 1 1 1 1 1 2 1 2
RBP018 PAN025
VNG017
O33018
LN111C CO488C CO468C
CO112C
FC4810
RBP018 PAN025
VLP017 O33037 LN111C
CO488C CO468C
CO112C
FC4810
12
1
KEY # DESCRIPTION QTY CIR-18 CIR-18P
10
10b
11 12
13
14
15 16
Main Valve Control Knob Pilot Assembly Pilot Shield Regulator Valve Bracket Set (2 pieces) Burner Media - Glass (NG only) Burner Media - Lava Rock (LP only)
1
1 1 1 1 1 1
VAE764
PNA388 EPC011 RNG20L BRE764
GC3C18
VAE764
PLP388 EPC011 RLP20L BRE764
LA3C18
WARNING:
Failure to position parts in accordance with diagrams or failure to use parts specically approved for this appliance may result in property damage or personal injury.
REPLACEMENT PARTS ARE AVAILABLE THROUGH THE MANUFACTURER
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DISH FIREBOWL | Owner and Installation Manual
ILLUSTRATED PARTS LIST cont’d
8
6
10
13
9
14 4
15
11
12
5
3
16
NOTES
DISH FIREBOWL | Owner and Installation Manual
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DISH FIREBOWL | Owner and Installation Manual
WARRANTY INFORMATION
KEEP THIS FOR WARRANTY
MODEL: (circle one) CIR-18 CI R-18 P
SERIAL NO:
DATE PU RCHA S E D:
OUTDOOR FIRE PIT BURNER: LIMITED LIFETIME WARRANTY
The following components are warranted for life to the original owner, subject to proof of purchase: BURNER 18 - Outdoor Fire Pit Burner - manufactured by Hevi Manufacturing Inc.
BASIC WARRANTY Hevi Manufacturing Inc. warrants the components and materials in your appliance to be free from manufacturing and material defects for a period of one year from date of installation. After installation, if any of the components manufactured by Hevi Manufacturing Inc. in the appliance are found to be defective in materials or workmanship, Hevi Manufacturing Inc. will, at its option, replace or repair the defective components at no charge to the original owner. Hevi Manufacturing Inc. will also pay for reasonable labor cost incurred in replacing or repairing such components for a period of one year from date of installation. Any products presented for warranty repair must be accompanied by a dated proof of purchase.
This Limited Lifetime Warranty will be void if the appliance is not installed by a qualied installer in accordance with installation instructions. The Limited Lifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance, and does not extend to (1) re pit burner assembly damaged by accident, neglect, misuse, abuse, alterations, negligence of others, including the installation thereof by unqualied installers, (2) the costs of removal, reinstallation or transportation of defective parts on the appliance, or (3) incidental or consequential damage. All service work must be performed by an authorized service representative.
This warranty is expressly in lieu of other warranties, express or implied, including the warranty of merchantability of tness for purpose and of all other obligations or liabilities. Hevi Manufacturing Inc. does not assume for it any other obligations or liabilities in connection with sale or use of the appliance. In states that do not allow limitations on how long an implied warranty lasts, or do not allow exclusion of indirect damage, those limitations of exclusions may not apply to you. You may also have additional right not covered in the Limited Lifetime Warranty. Hevi Manufacturing Inc. reserves the right to investigate any and all the claims against this Warranty and decide upon method of settlement. For information about this warranty contact:
Hevi Manufacturing Inc 7650 Kimbel Street Units 22-27 Mississauga ON L6S 1B1
Canada
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