Intertec Data Systems WPLV100WS30, WPLV300WS30, WPLV100WS50C, WPLV100WS100C, WPLV300WS50 Installation Manual

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INSTALLATION MANUAL
ENGLISH | FRANÇAIS| ESPAÑOL
Jandy Pro Series Underwater Pool and Spa White Lights
WARNING
FOR YOUR SAFETY - This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exist. In the event no such state or local requirement exists, the maintainer must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or death. Improper installation and/or operation will void the warranty.
H0312200 Rev C
Jandy® Pro Series Underwater Pool and Spa White Lights | Installation Manual
Table of Contents
ENGLISH
PAGE 3
Section 1. Important Safety Information ................4
Section 2. Product Description and Model
Numbers .................................................5
Section 3. Installing Jandy Pro Series Pro Series
Light Fixture during New
Construction ...........................................6
3.1 Preparing the Light Fixture for Installation ..........6
3.2 Installing the Light Fixture ..................................7
Section 4. Replacing Jandy Pro Series Light Fix-
ture in an Existing Pool or Spa .............7
4.1 Preparing the Light Fixture for Replacement ......8
4.2 Replacing the Light Fixture ................................8
Section 5. Wiring Options for Controlling Jandy
Pro Series Pro Series Pool or Spa
White Lights ...........................................9
5.1 Wiring to an AquaLink® RS Control System ........9
5.2 Wiring to a Time Clock ........................................9
5.3 Wiring to a Switch ...............................................9
Section 7. Replacing the Lamp .............................11
Section 8. Twelve (12) Volt Installation ................13
Section 9. Exploded View and Replacement
Parts ......................................................14
9.1 Jandy Pro Series Pool White Light ...................14
9.2 Jandy Pro Series Spa White Light ....................15
Section 6. Operating Instructions ..........................9
6.1 To Operate the Light ...........................................9
Figures and Tables
Figure 1. Jandy Pro Series Pool White Light
Installation ..................................................6
Figure 2. Jandy Pro Series Spa White Light
Installation ..................................................6
Figure 3. 120-Volt Jandy Pro Series Pool and Spa
White Light Wiring Diagram .....................10
Figure 4. 12-Volt Jandy Pro Series Pool and Spa
White Light Wiring Diagram .....................10
Figure 5. Wiring the Jandy Pro Series Pool and Spa
White Light to a Time Clock .....................10
Figure 6. Wiring the Jandy Pro Series Pool and Spa
White Light to a Switch ............................10
Figure 7. Removing the Pool and Spa White Light
Assembly for Lamp Replacement ............12
Figure 8. Alignment of the Lens, Face Ring,
Housing and Clamps for Pool
White Lights .............................................12
Figure 9. Jandy Pro Series Pool White Light
Exploded View .........................................14
Figure 10. Jandy Pro Series Pool White Light, Front
and Back View .........................................14
Figure 11. Cross Section of Jandy Pro Series Pool
White Light ..............................................14
Figure 12. Jandy Pro Series Spa White Light
Exploded View .........................................15
Figure 13. Jandy Pro Series Spa White Light, Front
and Back View .........................................15
Figure 14. Cross Section of Jandy Pro Series Spa
White Light ...............................................15
Table 1. Lamp Specifications .................................11
PAGE 4
ENGLISH
®
Jandy
Pro Series Underwater Pool and Spa White Lights | Installation Manual
Section 1. Important Safety Information
IMPORTANT SAFETY INSTRUCTIONS PERTAINING TO A
RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS
READ AND FOLLOW ALL INSTRUCTIONS
When installing and using this electrical equipment, basic safety precautions should always be followed, including the following:
WARNING
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION. This underwater light must be installed by a
licensed or certied electrician in accordance with the National Electrical Code® (NEC
Electrical Code (CEC) in Canada, and applicable local codes and ordinances. Improper installation will create an electrical hazard, which could result in death or serious injury to pool or spa users, installers, or others due to
electrical shock, and may also cause damage to property. Read and follow the specic instructions below.
®
) in the US, the Canadian
WARNING
Before installing this underwater light, read and follow all warning notices and instructions accompanying this light. Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. Call (800) 822-7933 for additional free copies of these instructions.
CAUTION
Except when the Jandy Pro Series Pool and Spa lights are installed in an area of the swimming pool that is not used for swimming and the lens is adequately guarded to keep any person from contacting it, the light shall be installed in or on a wall of the pool, with the top of the lens opening not less than 18 inches (457 mm) below the normal water level of the pool
ATTENTION INSTALLER: This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner/operator of this equipment.
SAVE THESE INSTRUCTIONS
Jandy® Pro Series Underwater Pool and Spa White Lights | Installation Manual
Section 2. Product Description and
Model Numbers
ENGLISH
PAGE 5
Jandy Pro Series Model Number
WPLV100WS30 Pool 12 Volt AC 100 30 feet Stainless Steel WPLV100WS50 Pool 12 Volt AC 100 50 feet Stainless Steel WPLV100WS100 Pool 12 Volt AC 100 100 feet Stainless Steel WPLV100WS50C Pool (Canadian) 12 Volt AC 100 50 feet Stainless Steel WPLV100WS100C Pool (Canadian) 12 Volt AC 100 100 feet Stainless Steel WPLV300WS30 Pool 12 Volt AC 300 30 feet Stainless Steel WPLV300WS50 Pool 12 Volt AC 300 50 feet Stainless Steel WPLV300WS100 Pool 12 Volt AC 300 100 feet Stainless Steel WPLV300WS50C Pool (Canadian) 12 Volt AC 300 50 feet Stainless Steel WPLV300WS100C Pool (Canadian) 12 Volt AC 300 100 feet Stainless Steel WPHV300WS30 Pool 120 Volt AC 300 30 feet Stainless Steel WPHV300WS50 Pool 120 Volt AC 300 50 feet Stainless Steel WPHV300WS100 Pool 120 Volt AC 300 100 feet Stainless Steel WPHV300WS150 Pool 120 Volt AC 300 150 feet Stainless Steel WPHV300WS250 Pool 120 Volt AC 300 250 feet Stainless Steel WPHV300WS50C Pool (Canadian) 120 Volt AC 300 50 feet Stainless Steel WPHV300WS100C Pool (Canadian) 120 Volt AC 300 100 feet Stainless Steel WPHV500WS30 Pool 120 Volt AC 500 30 feet Stainless Steel WPHV500WS50 Pool 120 Volt AC 500 50 feet Stainless Steel WPHV500WS100 Pool 120 Volt AC 500 100 feet Stainless Steel WPHV500WS150 Pool 120 Volt AC 500 150 feet Stainless Steel WPHV500WS250 Pool 120 Volt AC 500 250 feet Stainless Steel WPHV500WS50C Pool (Canadian) 120 Volt AC 500 50 feet Stainless Steel WPHV500WS100C Pool (Canadian) 120 Volt AC 500 100 feet Stainless Steel WPLV100WP100 Pool 12 Volt AC 100 100 feet Plastic WPLV300WP100 Pool 12 Volt AC 300 100 feet Plastic WPHV300WP100 Pool 120 Volt AC 300 100 feet Plastic WPHV500WP100 Pool 120 Volt AC 500 100 feet Plastic
WSLV100WS30 Spa 12 Volt AC 100 30 feet Stainless Steel WSLV100WS50 Spa 12 Volt AC 100 50 feet Stainless Steel WSLV100WS100 Spa 12 Volt AC 100 100 feet Stainless Steel WSLV100WS50C Spa (Canadian) 12 Volt AC 100 50 feet Stainless Steel WSLV100WS100C Spa (Canadian) 12 Volt AC 100 100 feet Stainless Steel WSHV100WS30 Spa 120 Volt AC 60 30 feet Stainless Steel WSHV100WS50 Spa 120 Volt AC 60 50 feet Stainless Steel WSHV100WS100 Spa 120 Volt AC 60 100 feet Stainless Steel WSHV100WS150 Spa 120 Volt AC 60 150 feet Stainless Steel WSHV100WS250 Spa 120 Volt AC 60 250 feet Stainless Steel WSHV100WS50C Spa (Canadian) 120 Volt AC 60 50 feet Stainless Steel WSHV100WS100C Spa (Canadian) 120 Volt AC 60 100 feet Stainless Steel WSLV100WP100 Spa 12 Volt AC 100 100 feet Plastic WSHV100WP100 Spa 120 Volt AC 60 100 feet Plastic
Jandy Pro Series White Light Size
Voltage
Maximum Watts
Cord Length
Face Ring Material
PAGE 6
ENGLISH
®
Jandy
Pro Series Underwater Pool and Spa White Lights | Installation Manual
Section 3. Installing Jandy Pro Series
Pro Series Light Fixture during New Construction
WARNING
Risk of Electrical Shock or Electrocution.
This underwater light must be installed by a licensed or certified electrician or a qualified pool
or spa serviceman in accordance with the National
Electrical Code Electrical Code in Canada, and all applicable local codes and ordinances. Improper installation will create an electrical hazard, which could result in death or serious injury to pool or spa users, installers or others due to electrical shock, and may also cause damage to property.
Always disconnect the power to the pool or spa light at the circuit breaker before servicing the light. Failure to do so could result in death or serious injury to serviceman, pool or spa users or others due to electrical shock.
3.1 Preparing the Light Fixture for Installation
NOTE The electrician must complete preparatory steps
before light fixture is installed; see Figure 1 (or Figure 2, for spa).
Ensure that the pool or spa meets the requirements of the current National Electrical Code (NEC) in the US, the Canadian Electrical Code (CEC) in Canada, and all applicable local codes and ordinances. A licensed or
certied electrician must install the electrical system
to meet or exceed those requirements before the underwater light is installed. Some of the requirements of the National Electrical Code, which the pool or spa’s electrical systems must meet, are as follows:
1. The lighting circuit must have a Ground Fault
Circuit Interrupter (GFCI) for line voltage 120 volt models, and must have an appropriately rated circuit breaker.
®
(NEC
®
) in the US, the Canadian
4. The wet niche must be properly installed so that the top edge of the underwater light’s lens is at least 18 inches below the surface of the water in the pool or spa; see Figure 1 or 2.
5. The wet niche must be properly electrically bonded and grounded via the No. 8 AWG ground connector located at the rear of the niche; see Figure 1 or 2.
NOTE The pool or spa electrical system can be
verified with a Pool and Spa Electrical Qualification Test kit. The test kit is available from local distribution. The electrical system inspection using this kit must be performed by trained and certified personnel. To be certain that the pool or spa’s electrical system meets all applicable requirements, the electrician should also consult the local building department.
To GFCI, Circuit Breaker and Power Source.
48"
min.
4" min.
Rigid Conduit
#8 AWG Ground Connector bonded
16”
Figure 1. Jandy Pro Series Pool White Light
Installation
To GFCI, Circuit Breaker and Power Source.
48" min.
4" min.
8" min. Junction Box or Low Voltage Transformer, to the max water level of the pool.
18" min. to top of Lens.
Concrete must be cut back around Niche to allow for a compacted plaster seal.
11.50"
Coil 4 ft. of light cable around Fixture.
8" min. Junction Box or Low Voltage Transformer.
2. The Junction Box (or, for 12 volt models, the low voltage transformer) must be located at least eight (8) inches above water level, at least four (4) inches above ground level or pool deck level, and at least four (4) feet from the edge of the pool or spa; see Figure 1 for pools and Figure 2 for spas.
3. The light xture and all metal items within ve (5)
feet of the pool or spa must be properly electrically bonded to a reliable point of grounding.
Rigid Conduit
#8 AWG Ground Connector bonded to rebar.
18" min. to top of Lens.
Concrete must be cut back around Niche to
6.0" allow for a compacted
plaster seal.
Coil 4 ft. of light cable around Fixture.
Figure 2. Jandy Pro Series Spa White Light
Installation
Jandy® Pro Series Underwater Pool and Spa White Lights | Installation Manual
ENGLISH
PAGE 7
Use only approved wet niches (see following note) to ensure a safe and proper installation.
NOTE Jandy Pro Series Pool and Spa Lights are
ETL listed (ETL report/file 3101015CHI-
002) for installation with only the following manufacturer’s wet niche fixtures:
Large / Pool Type Niche Model Numbers:
Jandy Pro Series: PLNICLRG, PLNICVFLRG,
SSNICLRG1(R/S)
Pentair®:620004, 78210200 thru 700, 78210401, 79206700 Hayward® DuraNiche: SP0600U Sta-Rite®: 05161-2352 thru 2369, 05163-2395 thru 2396
Small / Spa Type Niche Model Numbers:
Jandy Pro Series: PLCNICSM, SSNICSM1(R/S) Pentair: 78241100, 78242200, 78242300, 78243100 thru 300, 78244100 thru 300, 79206600 Hayward DuraNiche: SP0601U Sta-Rite: 05166-1017 thru 1034, 05167-1035 thru 1037
3.2 Installing the Light Fixture
5. Coil the 4-foot length of cord around the xture
and place the light assembly into the niche.
6. Engage the retainer tab on the bottom of the face
ring, then pivot the top of the xture inward and
tighten the special pilot screw.
WARNING
Use only the special pilot screw provided with this underwater light. This screw mounts and electrically grounds the mounting ring to the wet niche. Failure to use the screw provided could create an electrical hazard, which could result in death or serious injury to pool or spa users, installers or others due to electrical shock.
7. Fill the pool or spa until the underwater light is completely submerged in water before operating the light for more than 10 seconds. Turn on main switch or circuit breaker, and the switch, which operates the underwater light, to check for proper operation. Refer to Section 6, Operating Instructions.
NOTE Perform these steps only after the electrical
system requirements are met.
1. Feed cord through conduit to Junction Box, leaving at least four (4) feet of cord at the light
xture to coil around the light; see Figure 1 (or
Figure 2, for spa). This four (4) feet of cord around the light allows the light to be serviced after the
pool or spa is lled with water.
2. Cut the cord at the Junction Box, leaving at least six (6) inches of cord to make connections.
3. Strip six (6) inches of the outer cord jacket to expose the three insulated wires. Be careful not to damage the insulation on the three (3) inner wires.
4. Install strain relief over cord jacket and connect all three (3) wires to the corresponding circuit wires in the Junction Box. Install the Junction Box cover.
WARNING
Never operate this underwater light for more than
10 seconds unless it is totally submerged in water. Without total submersion, the light assembly will get extremely hot, which may result in serious burns or in breakage of the lamp or lens. This may result in serious injury to pool or spa users, installers, or bystanders or damage to property.
Section 4. Replacing Jandy Pro
Series Light Fixture in an Existing Pool or Spa
WARNING
Risk of Electrical Shock or Electrocution.
This underwater light must be installed by a
licensed or certied electrician or a qualied pool or spa serviceman in accordance with the National
Electrical Code in the US, the Canadian Electrical Code in Canada, and all applicable local codes and ordinances. Improper installation will create an electrical hazard, which could result in death or serious injury to pool or spa users, installers or others due to electrical shock, and may also cause damage to property.
Always disconnect the power to the pool or spa light at the circuit breaker before servicing the light. Failure to do so could result in death or serious injury to serviceman, pool or spa users or others due to electrical shock.
PAGE 8
ENGLISH
®
Jandy
Pro Series Underwater Pool and Spa White Lights | Installation Manual
4.1 Preparing the Light Fixture for Replacement
Verify that the pool or spa meets the requirements of
®
the current National Electrical Code US, the Electrical Code in Canada, and all applicable
local codes and ordinances. A licensed or certied
electrician must install the electrical system to meet or exceed those requirements before the underwater light is installed. Some of the requirements of the National Electrical Code, which the pool or spa’s electrical system must meet, are as follows:
1. The lighting circuit must have a Ground Fault
Circuit Interrupter (GFCI) for line voltage 120 volt models, and must have an appropriately rated circuit breaker.
2. The Junction Box (or, for 12 volt models, the
low voltage transformer) must be located at least eight (8) inches above water level, at least four (4) inches above ground level or pool deck level, and at least 48 inches from the edge of the pool or spa; see Figure 1 (or Figure 2, for spa).
3. The light xture and all metal items within ve (5)
feet of the pool or spa must be properly electrically bonded to a reliable point of grounding.
4. The wet niche must be properly installed so that
the top edge of the underwater light’s lens is at least 18 inches below the surface of the water in the pool or spa; see Figure 1 (or Figure 2, for spa).
5. The wet niche must be properly electrically
bonded and grounded via the No. 8 AWG ground connector located at the rear of the niche; see Figure 1 (or Figure 2, for spa).
To be certain that the pool or spa’s electrical system meets all applicable requirements, the electrician should also consult the local building department.
(NEC®) in the
NOTE The light fixture may be replaced without
removing water from the pool or spa.
1. Turn off the main electrical switch or circuit
breaker, as well as the switch, which operates the underwater light.
2. Unscrew the special pilot screw at the top of the face ring and remove the light assembly from the niche, and place the assembly on the deck.
WARNING
Be sure to keep the special pilot screw from this underwater light. This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche. Failure to use the screw provided could create an electrical hazard, which could result in death or serious injury to pool or spa users, installers or others due to electrical shock.
3. Remove the Junction Box cover, disconnect the
light xture wires and strain relief, and then pull
the cord out of the conduit from the niche.
4. Feed the new light xture cord through the conduit
from the niche to the Junction Box.
NOTE Depending on the length of the conduit, special
tools may be required to pull the cord through the conduit.
5. Leave at least four (4) feet of cord to coil around
the light xture; see Figure 1 (or Figure 2, for spa).
This allows the light to be serviced after the pool
or spa is lled with water.
6. Cut the cord at the Junction Box, leaving at least six (6) inches of cord to make connections.
7. Strip six (6) inches of the outer cord jacket from the cord to expose the three insulated wires. Be careful not to damage the insulation on the three (3) inner wires.
4.2 Replacing the Light Fixture
NOTE Perform these steps only after the electrical
system requirements are met.
WARNING
Failure to bring the pool or spa’s electrical system up to code requirements before installing the underwater light will create an electrical hazard which could result in death or serious injury to pool or spa users, installers, or others due to electrical shock, and may also cause damage to property.
8. Install the strain relief over the cord jacket and connect all (3) three wires to the corresponding circuit wires in the Junction Box. Install the Junction Box cover.
Jandy® Pro Series Underwater Pool and Spa White Lights | Installation Manual
ENGLISH
PAGE 9
9. Reinstall the light assembly into the niche and tighten the special pilot screw.
WARNING
Use only the special pilot screw provided with this underwater light. This screw mounts and electrically grounds the mounting ring to wet niche. Failure to use the screw provided could create an electrical hazard, which could result in death or serious injury to pool or spa users, installers or others due to electrical shock.
10. Fill the pool or spa until the underwater light is completely submerged in water before operating the light for more than 10 seconds. Turn on main switch or circuit breaker, as well as the switch, which operates the underwater light, to check for proper operation. Refer to Section 6, Operating Instructions.
WARNING
Never operate this underwater light for more than
10 seconds unless it is totally submerged in water. Without total submersion, the light assembly will get extremely hot, which may result in serious burns or in breakage of the lamp or lens. This may result in serious injury to pool or spa users, installers, or bystanders or in damage to property.
Section 5. Wiring Options for
Controlling Jandy Pro Series Pro Series Pool or Spa White Lights
NOTE The Jandy Pro Series Pool and Spa White
Lights can be dimmed when an optional Light
Dimming Module is added to the control system
or control switch.
NOTE It is recommended to connect one light per
relay so each light can be controlled separately. However, up to four lights can be connected on a single relay. If there are more than four lights installed on one AquaLink RS system, ensure there is more than one auxiliary relay available in the Power Center.
Refer to Figures 3 and 4 to connect the Jandy Pro Series Pool and Spa White Lights to the Power Center.
WARNING
A Ground Fault Circuit Interrupter (GFCI) must be
provided for 120 volt models. The conductors on
the load side of the GFCI circuit shall not occupy
conduit, boxes, or enclosures containing other conductors unless the additional conductors are
also protected by a GFCI. Refer to local codes for
complete details.
NOTE The Jandy Pro Series Pool and Spa White
Lights are available in 120-volt and 12-
volt versions. If installing a 12-volt light, a 120-volt/12-volt step-down (AC) transformer must be used. For more information about 12-volt installations, refer to Section 8 of this manual.
5.2 Wiring to a Time Clock
The Jandy Pro Series Pool and Spa White Lights can be wired into a basic time clock to automatically turn on the lights at a predesignated time. Refer to Figure 5 to connect the lights into the time clock.
5.3 Wiring to a Switch
The Jandy Pro Series Pool and Spa White Lights can be wired into a switch to manually turn on/off the lights. Refer to Figure 6 to connect the lights into the switch.
Section 6. Operating Instructions
To the extent allowed by code and capacity of the electrical equipment, multiple Jandy Pro Series Pool and Spa White Lights may be controlled with a single switch.
5.1 Wiring to an AquaLink® RS Control
System
The Jandy Pro Series Pool and Spa White Lights can be wired into the Jandy Pro Series AquaLink RS control
system to provide simplied operation of the lights.
Connect the lights to one of the auxiliary relays in the Power Center.
6.1 To Operate the Light
Activate the light by either turning on the switch, setting a program, or by pushing the button on a pool and spa controller.
PAGE 10
Ground
Neutral
Line
A
GFCI
120 V
SUPPLY
GFCI
Black White Green
Ground
Ground
Neutral
120 VAC
Power Supply
Black White Green
JUNCTION
BOX
120V/12V
Transformer
Black White Green
120 VAC
Power Supply
Neutral
Ground Ground
GFCI
ENGLISH
Black White
JUNCTION
Green
BOX
Black White Green
®
Jandy
Pro Series Underwater Pool and Spa White Lights | Installation Manual
120V
Jandy
Light
Figure 3. 120-Volt Jandy Pro Series Pool and Spa
White Light Wiring Diagram
120V
Jandy
Light
Clock Motor
Black
White
JUNCTION
BOX
120 V
SUPPLY
Neutral
Line
Ground
GFCI
1
A
Ground
2
Black White
Green
Figure 5. Wiring the Jandy Pro Series Pool and
Spa White Light to a Time Clock
120V
Jandy
Light
Black
White
Green
BOX
120 V
Supply
Neutral Line Ground
GFCI
White
Black Ground
SWITCH
Black White Green
JUNCTION
Green
120 VAC
Power Supply
Neutral Ground
Black White
Green
120V/12V
Transformer
Black White
Green
JUNCTION
BOX
12V
Jandy
Light
Black White Green
Figure 4. 12-Volt Jandy Pro Series Pool and Spa
White Light Wiring Diagram
Figure 6. Wiring the Jandy Pro Series Pool and
Spa White Light to a Switch
Jandy® Pro Series Underwater Pool and Spa White Lights | Installation Manual
ENGLISH
PAGE 11
Section 7. Replacing the Lamp
WARNING
Always disconnect power to the pool or spa white light at the circuit breaker before servicing the light. Failure to do so could result in death or serious injury to installer, serviceman, pool or spa users or others due to electrical shock.
1. Turn off the main electrical switch or circuit breaker, as well as the switch, which operates the underwater light.
2. Be sure to have the following items:
A new lens gasket (P/N R0451101 for Jandy Pro Series Pool Light and P/N R0400501 for Jandy Pro Series Spa Light).
One (1) new lamp. See Table 1 for
specications.
WARNING
Replace the lamp with one of the same type and wattage. Failure to replace the lamp with one of the same type will damage the light assembly and may cause an electrical hazard resulting in death or serious injury to pool or spa users, installers, or others due to electrical shock, and may also cause damage to property. Be sure the power is switched OFF before removing or installing lamps. Allow lamp to cool before replacing.
3. To remove the light assembly, unscrew the special pilot screw at the top of the face ring, remove light assembly from niche and gently place assembly on the deck. It is not necessary to drain down the pool or spa. See Figure 7.
4. Disassemble the light xture and replace lamp as
follows:
WARNING
Be sure to keep the special pilot screw from this underwater light. This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche. Failure to use the screw provided could create an electrical hazard, which could result in death or serious injury to pool or spa users, installers or others due to electrical shock.
a. Loosen the eight (8) Phillips head screws for pool
light or the six (6) Phillips head screws for spa light to allow the bottom clamp to be removed from the face ring assembly. Do not remove the screws or the retaining rings. The retaining rings prevent the screws from falling free from the top clamp and also aid in ease of assembly.
b. Remove the lower clamp, the face ring assembly,
the glass lens, and the gasket from the fixture. Remove the gasket from the lens. Refer to Section 9, Exploded View and Replacement Parts.
c. Install new lamp.
WARNING
Risk of Electrical Shock or Electrocution. Always
install a new lens gasket whenever disassembling the light (for Jandy Pro Series Pool Light Gasket
P/N R0451101 and for Jandy Pro Series Spa Light Gasket P/N R0400501). Failure to do so may permit
water to leak into the assembly, which could cause: (a) An electrical hazard resulting in death or serious
injury to pool or spa users, installers, or others due to electrical shock, or
(b) Breakage of the lamp or lens, which likewise could result in serious injury to pool or spa users, installers, or bystanders, or in damage to property.
Jandy Pro Series Model
Pool/Spa White Light 12 Volt AC 12V 100 Watt R20 Flood 1 R0450501 Pool White Light 120 Volt AC 120V 300 Watt R40 Flood 1 R0450502 Pool White Light 12 Volt AC 12V 300 Watt R40 Flood 1 R0450503 Pool White Light 120 Volt AC 120V 500 Watt R40 Flood 1 R0450504 Spa White Light 120 Volt AC 120V 60 Watt 1 R0450505R20 Flood
Table 1. Lamp Specications
Fixture
Voltage
Lamp
Voltage
Lamp
Wattage
Lamp Type
Qty. per
Fixture
Lamp Kit
Part Number
PAGE 12
1
POOL WALL
POSITIONING TAB
TAB LOCATOR
Power
Cord
Niche
PILOT SCREW
Push up on bottom of light assembly
2
Power
Cord
Niche
SPA WALL
Unscrew pilot screw and pull top of light assembly away from spa wall
1
PILOT SCREW
Push up on bottom of light assembly
2
POSITIONING TAB
TAB LOCATOR
Unscrew pilot screw and pull top of light assembly away from pool wall
SPA WHITE LIGHT ASSEMBLY
POOL WHITE LIGHT ASSEMBLY
Bonding
cable
Bonding
cable
ENGLISH
®
Jandy
Pro Series Underwater Pool and Spa White Lights | Installation Manual
Figure 7. Removing the Pool and Spa White Light Assembly for Lamp Replacement
5. Reassemble the xture as follows:
a. If not already done, remove the gasket from
the glass lens and install a new gasket, Jandy Pro Series Pool Light Gasket (P/N R0451101) and Jandy Pro Series Spa Light Gasket (P/N R0400501), on the lens.
NOTE A new lens gasket must be used each
time the light is reassembled.
b. While holding the fixture upright, place the glass
lens with the gasket on top of the fixture. Please note that the lens gasket is not symmetrical. Therefore, it must be installed correctly so that the lens can seal to the fixture housing. Place the gasket on the lens so that the thick molded side of the gasket will mate with the housing when the lens is installed. See Figure 11.
c. Position the lens and gasket on the fixture. Place
the face ring and the top clamp over the lens and align the pilot screw with the small arrow mark on the face of the lens. Note that the small arrow mark on the face of the lens and the pilot screw of the face ring must be aligned with the arrow located on fixture label that reads, “Arrow on this label must line up with the pilot screw on the Face Ring”. See Figure 8.
d. While holding the aligned face ring assembly and
fixture together, turn the assembly upside down and set it on the old gasket, using the old gasket as an assembly fixture. This will keep the lens and gasket assembly from being pushed out of the face ring while you secure it to the light fixture.
e. Spread the bottom clamp over the electrical cord
and slide it onto the back of fixture to the top clamp. See Figure 8.
Align arrow of the lens
with pilot screw
Figure 8. Alignment of the Lens, Face Ring, Housing and Clamps for Pool White Lights
Align pilot screw with arrow
located on fixture label
Jandy® Pro Series Underwater Pool and Spa White Lights | Installation Manual
ENGLISH
PAGE 13
f. Tighten the eight (8) Phillips head screws for pool
light or the six (6) Phillips head screws for spa light in alternating cross-pattern. Torque screws to approximately 20 in-lbs. Do not over-tighten.
g. Discard the old gasket.
6. Reinstall the Jandy Pro Series Light into niche
xture.
a. Coil four (4) feet of cord around the fixture and
place the light assembly into the niche.
b. Engage the retainer tab on the bottom of the face
ring, then pivot the top of the fixture inward and tighten the special pilot screw.
WARNING
Use only the special pilot screw provided with this underwater light. This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche. Failure to use the screw provided could create an electrical hazard, which could result in death or serious injury to pool or spa users, installers or others due to electrical shock.
To ensure compliance with the National Electrical
®
(NEC®) in the US (Canadian Electrical Code
Code (CEC) in Canada), and to reduce the risk of electric shock which could result in serious injury or death, use only a transformer that has been listed or recognized by a Nationally Recognized Testing Laboratory (NRTL) for pool/spa application.
7. If pool or spa is empty, ll pool or spa until the
underwater light is completely submerged in water before operating the light for more than 10 seconds. Turn on main switch or circuit breaker, as
well as the switch, which specically operates the
underwater light, to check for proper operation.
WARNING
Never operate this underwater light for more than
10 seconds unless it is totally submerged in water. Without total submersion, the light assembly will get extremely hot, which may result in serious burns or in breakage of the lamp or lens. This may result in serious injury to pool or spa users, installers, or bystanders or in damage to property.
Section 8. Twelve (12) Volt
Installation
A separate 12-Volt AC Transformer is required on all 12-Volt Models. Use an appropriately sized transformer for your model light.
NOTE For optimum performance Jandy Pro Series
recommends to use one transformer per 12-volt light.
PAGE 14
THICK MOLDED SIDE OF THE GASKET MUST MATE WITH THE BODY OF THE HOUSING
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ENGLISH
®
Jandy
Pro Series Underwater Pool and Spa White Lights | Installation Manual
Section 9. Exploded View and Replacement Parts
9.1 Jandy Pro Series Pool White Light
Figure 9. Jandy Pro Series Pool White Light Exploded View
DWG # Part # Description Field Replaceable
1 N/A Pool Light Housing NO - Purchase New Light 2 N/A Lamp Holder NO - Purchase New Light 3 R0450501 Lamp, 100 Watt, 12 Volt YES 3 R0450502 Lamp, 300 Watt, 120 Volt YES 3 R0450503 Lamp, 300 Watt, 12 Volt YES 3 R0450504 Lamp, 500 Watt, 120 Volt YES 4 R0451101 Silicone Gasket, Pool Light YES 5 R0450601 Glass Lens, Pool Light YES 6 R0450701 Clamp Assembly, Pool Light YES 7 R0450801 Face Ring, Stainless Steel (SS), Pool Light YES 7 R0450802 Face Ring, Plastic, White, Pool Light YES 7 R0450803 Face Ring, Plastic, Black, Pool Light YES 7 R0450804 Face Ring, Plastic, Gray, Pool Light YES 7 R0450805 Face Ring, Plastic Set, Pool Light YES 8 R0450901 Pilot Screw, with Retainer, Pool Light YES 9 R0451001 Clamp Screw (8 Screws and 8 Retainers) Pool Light YES
Figure 10. Jandy Pro Series Pool White Light, Front
and Back View
Figure 11. Cross Section of Jandy Pro Series Pool
White Light
Jandy® Pro Series Underwater Pool and Spa White Lights | Installation Manual
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9.2 Jandy Pro Series Spa White Light
Figure 12. Jandy Pro Series Spa White Light Exploded View
ENGLISH
PAGE 15
DWG # Part # Description Field Replaceable
1 N/A Spa Light Housing NO - Purchase New Light 2 N/A Lamp Holder NO - Purchase New Light 3 R0450501 Lamp, 100 Watt, 12 Volt YES 3 R0450505 Lamp, 60 Watt, 120 Volt YES 4 R0400501 Silicone Gasket, Spa Light YES 5 R0400601 Glass Lens, Spa Light YES 6 R0451201 Clamp Assembly, Spa Light YES 7 R0451301 Face Ring, Stainless Steel (SS), Spa Light YES 7 R0451302 Face Ring, Plastic, White, Spa Light YES 7 R0451303 Face Ring, Plastic, Black, Spa Light YES 7 R0451304 Face Ring, Plastic, Gray, Spa Light YES 7 R0451305 Face Ring, Plastic Set, Spa Light YES 8 R0450901 Pilot Screw, with O-ring, Spa Light YES 9 R0451401 Clamp Screw (6 Screws and 6 Retainers) Spa Light YES
Figure 13. Jandy Pro Series Spa White Light, Front
Figure 14. Cross Section of Jandy Pro Series Spa
and Back View
White Light
CONFORMS TO UL STD 676
Certied to CAN/CSA C22.2 No. 89
Zodiac Pool Systems, Inc.
2620 Commerce Way, Vista, CA 92081
1.800.822.7933 | www.ZodiacPoolSystems.com
©2014 Zodiac Pool Systems, Inc. ZODIAC® is a registered trademark of Zodiac International, S.A.S.U., used under license. All other trademarks referenced herein are the property of their respective owners.
H0312200 Rev C
ETL LISTED
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