intersil ISL97656 DATA SHEET

®
ISL97656
Data Sheet April 23, 2009
Integrated 4A Switch PWM Step-Up Regulator
The ISL97656 is a high frequency, high efficiency step-up voltage regulator operated at constant frequency PWM mode. With an internal 4.0A, 120mΩ MOSFET, it can deliver up to 2A output current at over 90% efficiency. The selectable 640kHz and 1.2MHz allows smaller inductors and faster transient response. An external compensation pin gives the user greater flexibility in setting frequency compensation allowing the use of low ESR Ceramic output capacitors.
When shut down, it draws <1µA of current and can operate down to 2.3V input supply. These features along with
1.2MHz switching frequency makes it an ideal device for portable equipment and TFT-LCD displays.
The ISL97656 is available in a 10 Ld TDFN package with a maximum height of 1.1mm. The device is specified for operation over the full -40°C to +85°C temperature range.
FN6439.3
Features
• >90% Efficiency
• 4.0A, 120mΩ Power MOSFET
• 2.3V to 6.0V Input
• Up to 24V Output
• 640kHz/1.2MHz Switching Frequency Selection
• Adjustable Soft-Start
• Internal Thermal Protection
• 0.8mm Max Height 10 Ld TDFN Package
• Pb-Free (RoHS Compliant)
• Halogen Free
Applications
• TFT-L CD Di sp l ays
• DSL Modems
Pinout
COMP
FB EN
GND
GND
ISL97656
(10 LD TDFN)
TOP VIEW
1 2 3 4
5
• PCMCIA Cards
• Digital Cameras
• GSM/CDMA Phones
• Portable Equipment
SS
10
9
FREQ
8
IN
7
LX LX
6
• Handheld Devices
Ordering Information
PART
NUMBER
(Note)
ISL97656IRTZ 656Z 10 Ld TDFN L10.3x3B ISL97656IRTZ-T* 656Z 10 Ld TDFN L10.3x3B ISL97656IRTZ-TK* 656Z 10 Ld TDFN L10.3x3B *Please refer to TB347 for details on reel specifications.
NOTE: These Intersil Pb-free plastic packaged products employ special Pb-free material sets, molding compounds/die attach materials, and 100% matte tin plate plus anneal (e3 termination finish, which is RoHS compliant and compatible with both SnPb and Pb-free soldering operations). Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020.
PART
MARKING
PACKAGE
(Pb-Free)
PKG.
DWG. #
1
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1-888-INTERSIL or 1-888-468-3774
| Intersil (and design) is a registered trademark of Intersil Americas Inc.
Copyright Intersil Americas Inc. 2007, 2008, 2009. All Rights Reserved
All other trademarks mentioned are the property of their respective owners.
ISL97656
Absolute Maximum Ratings (T
LX to GND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26V
IN to GND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5V
COMP, FB, EN, SS, FREQ to GND. . . . . . . . . . .-0.3V to (IN +0.3V)
= +25°C) Thermal Information
A
Thermal Resistance (Typical) θ
10 Ld 3x3 TDFN Package (Notes 1, 2) 53 3
Operating Ambient Temperature . . . . . . . . . . . . . . . .-40°C to +85°C
(°C/W) θJC (°C/W)
JA
Operating Junction Temperature . . . . . . . . . . . . . . . . . . . . . .+135°C
Storage Temperature. . . . . . . . . . . . . . . . . . . . . . . .-65°C to +150°C
Pb-free reflow profile . . . . . . . . . . . . . . . . . . . . . . . . . .see link below
http://www.intersil.com/pbfree/Pb-FreeReflow.asp
CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product reliability and result in failures not covered by warranty.
NOTES:
is measured with the component mounted on a high effective thermal conductivity test board in free air. See Tech Brief TB379 for details.
1. θ
JA
2. For θ
IMPORTANT NOTE: All parameters having Min/Max specifications are guaranteed. Typical values are for information purposes only. Unless otherwise noted, all tests are at the specified temperature and are pulsed tests, therefore: T
Electrical Specifications V
, the “case temp” location is the center of the exposed metal pad on the package underside.
JC
= TC = T
= 3V, V
IN
OUT
J
= 12V, I
A
= 0mA, FREQ = GND, TA = -40°C to +85°C, unless otherwise specified.
OUT
Parameters with MIN and/or MAX limits are 100% tested at +25°C, unless otherwise specified. Temperature limits established by characterization and are not production tested.
PARAMETER DESCRIPTION CONDITIONS MIN TYP MAX UNIT
I
Q1
I
Q2
I
Q3
V
I
B-FB
FB
Quiescent Current - Shutdown EN = 0V 0.1 5 µA Quiescent Current - Not Switching EN = IN, FB = 1.3V 0.7 mA Quiescent Current - Switching EN = IN, FB = 1.0V 3 5 mA Feedback Voltage 1.22 1.24 1.26 V Feedback Input Bias Current 0.01 0.5 µA
IN Input Voltage Range 2.3 6.0 V
D
- 640kHz Maximum Duty Cycle FREQ = 0V 85 92 %
MAX
D
- 1.2MHz Maximum Duty Cycle FREQ = IN 85 90 %
MAX
I
LIM
I
EN
r
DS(ON)
I
LX-LEAK
ΔV
/ΔVINLine Regulation 2.3V < VIN < 5.5V, V
OUT
ΔV
/ΔI
OUT
F
OSC1
F
OSC2
V
IL
V
IH
G
M
IN
-ON
Current Limit - Max Peak Input Current 3.8 4.0 5.1 A Shutdown Input Bias Current EN = 0V 0.01 0.5 µA Switch ON Resistance IN = 2.7V, ILX = 1A 0.12 Ω Switch Leakage Current VSW = 27V 0.01 3 µA
= 12V 0.2 %
OUT
Load Regulation VIN = 3.3V , V
OUT
= 12V , IO = 30mA to 200mA 0.3 %
OUT
Switching Frequency Accuracy FREQ = 0V 500 640 740 kHz Switching Frequency Accuracy FREQ = IN 1000 1220 1500 kHz EN, FREQ Input Low Level 0.5 V EN, FREQ Input High Level 1.5 V Error Amp Tranconductance ΔI = 5µA 70 130 250 1µ/Ω IN UVLO On Threshold 2.00 2.38 2.57 V
HYS IN UVLO hysteresis 50 mV
I
SS
Soft-Start Charge Current 2.5 4.5 7.5 µA
OTP Over-Temperature Protection 150 °C
2
FN6439.3
April 23, 2009
Block Diagram
ISL97656
EN SS
SHUTDOWN
AND START -UP
CONTROL
IN
REFERENCE GENERATOR
COMPARATOR
COMP
FREQ
OSCILLATOR
CURRENT
SENSE
GM
AMPLIFIER
PWM LOGIC
CONTROLLER
Pin Descriptions
PIN NUMBER PIN NAME DESCRIPTION
FET
DRIVER
LX
GND
FB
1 COMP Compensation pin. Output of the internal error amplifier. Capacitor and resistor from COMP pin to ground. 2 FB Voltage feedback pin. Internal reference is 1.24V nominal. Connect a resistor divider from V
V
= 1.24V (1 + R1/R2). See “Typical Application Circuit”.
OUT
3 EN Shutdown control pin. Pull EN low to turn off the device. 4, 5 GND Analog and power ground. 6, 7 LX Power switch pin. Connected to the drain of the internal power MOSFET.
8 IN A nalog power supply input pin.
9 FREQ Frequency select pin. When FREQ is set low, switching frequency is set to 620kHz. When connected to
high or IN, switching frequency is set to 1.25MHz.
10 SS Soft-start control pin. Connect a capacitor to control the converter start-up.
Typical Application Circuit
3.9kΩ C
4.7nF
1
2
3
4
5
COMP
FB
EN
GND
GND
R
3
5
1
86.6kΩR R
10kΩ
2
SS
FREQ
LX
LX
10
9
IN
8
7
6
C
3
27nF
C
4
0.1µF
+
C
1
22µF
10µH
D
1
2.3V TO 6.0V
C
+
2
22µF
12V
OUT
.
3
FN6439.3
April 23, 2009
Typical Performance Curves
ISL97656
92
90
88
86
EFFICIENCY (%)
84
82
80
0.4 0.6 0.8 1.0 1.2 1.4 1.6
VIN = 3.0V, VO = 5V
I
OUT (A)
FIGURE 1. 5V BOOST EFFICIENCY vs I
0.9 VIN = 5V, VO = 12V,
0.8 fs = 1.25MHz
0.7
0.6
0.5
0.4
0.3
0.2
LOAD REGULATION (%)
0.1
0
0 200 400 600 800 1000
VIN = 5V, VO = 12V,
= 620kHz
f
s
I
(mA)
OUT
FIGURE 3. LOAD REGULATION vs I
VIN = 4.5V, VO = 5V
V
= 4.0V, VO = 5V
IN
VIN = 3.6V, VO = 5V
VIN = 3.3V, VO = 5V
OUT
VIN = 5V, VO = 9V,
= 1.25MHz
f
s
VIN = 5V, VO = 9V,
= 620kHz
f
s
OUT
96
94
92
90
88
86
EFFICIENCY (%)
84
82
80
0 250 500 750 1000 1250 1500
V
= 3.3V, VO = 9V
IN
I
OUT (mA)
V
= 5.0V, VO = 9V
IN
FIGURE 2. 9V BOOST EFFICIENCY vs I
0.7 VIN = 3.3V, VO = 9V, fs = 1.25MHz
0.6
VIN = 3.3V, VO = 12V, fs = 1.25MHz
0.5
VIN = 3.3, VO = 9V ,
0.4
0.3
0.2
LOAD REGULATION (%)
0.1
0
0 100 200 300 400 500
VIN = 3.3, VO = 12V, f
s
I
OUT
FIGURE 4. LOAD REGULATION vs I
fs = 1.25kHz
= 620kHz
(mA)
OUT
OUT
0.6
VO = 9V, IO = 80mA
0.5
0.4
0.3
0.2
0.1
LINE REGULATION (%)
0
-0.1 2
= 1.25MHz
f
s
VO = 12V, IO = 80mA f
= 1.25MHz
s
VO = 9V, IO = 100mA
= 620kHz
f
s
VO = 12V, IO = 80mA
= 620kHz
f
s
3 4 5 6
V
(V)
IN
FIGURE 5. LINE REGULATION vs V
4
I
= 50mA to 300mA
VO = 12V
VIN = 3.3V
IN
FIGURE 6. TRANSIENT RESPONSE
f
= 600kHz
s
O
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April 23, 2009
Typical Performance Curves (Continued)
ISL97656
VO = 12V
= 50mA to 300mA
I
O
VIN = 3.3V
FIGURE 7. TRANSIENT RESPONSE
Applications Information
The ISL97656 is a high frequency, high efficiency boost regulator operated at constant frequency PWM mode. The boost converter stores energy from an input voltage source and deliver it to a higher output voltage. The input voltage range is 2.3V to 6.0V and output voltage range is 5V to 25V. The switching frequency is selectable between 640kHz and
1.2MHz allowing smaller inductors and faster transient response. An external compensation pin gives the user greater flexibility in setting output transient response and tighter load regulation. The converter soft-start characteristic can also be controlled by external C allows the user to completely shutdown the device.
Boost Converter Operations
Figure 8 shows a boost converter with all the key components. In steady state operating and continuous conduction mode where the inductor current is continuous, the boost converter operates in two cycles. During the first cycle, as shown in Figure 9, the internal power FET turns on and the Schottky diode is reverse biased and cuts off the current flow to the output. The output current is supplied from the output capacitor. The voltage across the inductor is V
and the inductor current ramps up in a rate of VIN/L, L is
IN
the inductance. The inductance is magnetized and energy is stored in the inductor. The change in inductor current is shown in Equation 1:
V
IN
ΔT1
D
----------
f
SW
---------
×=
L
ΔI
ΔT1
D Duty Cycle=
L1
=
capacitor. The EN pin
SS
= 1.2MHz
f
s
During the second cycle, the power FET turns off and the Schottky diode is forward biased, (see Figure 10). The energy stored in the inductor is pumped to the output supplying output current and charging the output capacitor. The Schottky diode side of the inductor is clamp to a Schottky diode above the output voltage. So the voltage drop across the inductor is V
IN
- V
. The change in
OUT
inductor current during the second cycle is shown in Equation 2:
ΔT2
=
1D
-------------
f
SW
×=
------------------------------- -
L
ΔI
L
ΔT2
V
INVOUT
For stable operation, the same amount of energy stored in the inductor must be taken out. The change in inductor current during the two cycles must be the same as shown in Equation 3.
ΔI1 ΔI2+ 0=
D
----------
f
SW
V
OUT
--------------- -
V
IN
V
IN
---------
L
1
-------------
=
1D
V
IN
C
IN
V
1D
-------------
------------------------------- -
×+× 0=
f
SW
ISL97656
INVOUT
L
LD
C
OUT
(EQ. 2)
(EQ. 3)
V
OUT
ΔV
I
OUT
----------------
×=
C
OUT
ΔT
1
O
5
(EQ. 1)
FIGURE 8. BOOST CONVERTER
FN6439.3
April 23, 2009
)
ISL97656
L
V
IN
C
IN
ISL97656
I
L
ΔT
ΔT
1
I
L
2
ΔV
O
FIGURE 9. BOOST CONVERTER - CYCLE 1, POWER
SWITCH CLOSED
LD
V
IN
C
IN
ISL97656
ΔI
L2
FIGURE 10. BOOST CONVERTER - CYCLE 2, POWER
SWITCH OPEN
C
OUT
ΔI
L1
C
OUT
ΔV
O
V
V
OUT
OUT
Output Voltage
An external feedback resistor divider is required to divide the output voltage down to the nominal 1.24V reference voltage. The current drawn by the resistor network should be limited to maintain the overall converter efficiency. The maximum value of the resistor network is limited by the feedback input bias current and the potential for noise being coupled into the feedback pin. A resistor network less than 100k is recommended. The boost converter output voltage is determined by the relationship:
R
⎛⎞
V
OUTVFB
1
-------
1
+
×=
⎜⎟
R
⎝⎠
2
(EQ. 4)
:
I
L PEAK()
I
×
OUTVOUT
------------------------------------
V
IN
V
INVOUTVIN
-----------------------------------------------------
12
×+=
LV
OUT
()×
FREQ××
(EQ. 5)
Output Capacitor
Low ESR capacitors should be used to minimized the output voltage ripple. Multilayer ceramic capacitors (X5R and X7R) are preferred for the output capacitors because of their lower ESR and small packages. Tantalum capacitors with higher ESR can also be used. The output ripple can be calculated using Equation 6:
I
D×
ΔV
O
OUT
-------------------------
×
f
SWCO
I
OUT
ESR×+=
(EQ. 6
For noise sensitive application, a 0.1µF placed in parallel with the larger output capacitor is recommended to reduce the switching noise coupled from the LX switching node.
Schottky Diode
In selecting the Schottky diode, the reverse break down voltage, forward current and forward voltage drop must be considered for optimum converter performance. The diode must be rated to handle 4.0A, the current limit of the ISL97656. The breakdown voltage must exceed the maximum output voltage. Low forward voltage drop, low leakage current, and fast reverse recovery will help the converter to achieve the maximum efficiency.
Input Capacitor
The value of the input capacitor depends the input and output voltages, the maximum output current, the inductor value and the noise allowed to put back on the input line. For most applications, a minimum 10µF is required. For applications that run close to the maximum output current limit, input capacitor in the range of 22µF to 47µF is recommended.
The ISL97656 is powered from the VIN. A High frequency
0.1µF bypass capacitor is recommended to be close to the VIN pin to reduce supply line noise and ensure stable operation.
The nominal VFB voltage is 1.24V.
Inductor Selection
The inductor selection determines the output ripple voltage, transient response, output current capability, and ef ficiency. Its selection depends on the input voltage, output voltage, switching frequency, and maximum output current. For most applications, the inductance should be in the range of 2µH to 33µH. The inductor maximum DC current specification must be greater than the peak inductor current required by the regulator. The peak inductor current can be calculated using Equation 5:
6
Loop Compensation
The ISL97656 incorporates a transconductance amplifier in its feedback path to allow the user some adjustment on the transient response and better regulation. The ISL97656 uses current mode control architecture which has a fast current sense loop and a slow voltage feedback loop. The fast current feedback loop does not require any compensation. The slow voltage loop must be compensated for stable operation. The compensation network is a series RC network from COMP pin to ground. The resistor sets the high frequency integrator gain for fast transient response and the capacitor sets the integrator zero to ensure loop stability. For most applications, the compensation resistor in the range of 0k to 2.0k and the compensation capacitor in the range of 3nF to 10nF.
FN6439.3
April 23, 2009
ISL97656
Soft-Start
The soft-start is provided by an internal 4.5µA current source charges the external C
, the peak MOSFET current is
SS
limited by the voltage on the capacitor. This in turn controls the rising rate of the output voltage. The regulator goes through the start-up sequence as well after the EN pin is pulled to HI.
Frequency Selection
The ISL97656 switching frequency can be user selected to operate at either constant 640kH z or 1.25MHz. Connecting FREQ pin to ground sets the PWM switching frequency to 640kHz. When connecting FREQ high or IN, the switching frequency is set to 1.2MHz.
Shutdown Control
When the EN pin is pulled down, the ISL97656 is shutdown reducing the supply current to <1µA.
Maximum Output Current
The MOSFET current limit is nominally 4.0A and guaranteed
3.0A. This restricts the maximum output current, I based on Equation 7:
LILAVG()
12⁄ΔI()+=
OMAX
,
(EQ. 7)
TABLE 1. TYPICAL MAXIMUM I
(V) V
V
IN
2.5 5 1790
2.5 9 990
2.5 12 750
3.3 5 2370
3.3 9 1300
3.3 12 970 5 9 1970 5 12 1470
(V) I
OUT
OUT
VALUES
OMAX
(mA)
Cascaded MOSFET Application
A 24V N-Channel MOSFET is integrated in the boost regulator. For the applications where the output voltage is greater than 24V, an external cascaded MOSFET is needed as shown in Figure 11. The voltage rating of the external MOSFET should be greater than A
V
IN
IN
.
A
IN
where:
I
= MOSFET current limit
L
I
= average inductor current
L(AVG)
ΔIL = inductor ripple current
V
VOV
( V
I
OUT
------------­1D
+()VIN–[]×
DIODE
DIODE
) f+×
O
IN
------------------------------------------------------------------------------
=
ΔI
L
LV
V f
I
= Schottky diode forward voltage, typically, 0.6V
DIODE
= switching frequency, 600kHz or 1.2MHz
S
=
L-AVG
D = MOSFET turn-on ratio:
D1
Table 1 gives typical maximum I
V
+
OUTVDIODE
values for 1.2MHz
OUT
V
IN
--------------------------------------------
=
switching frequency and 10µH inductor.
(EQ. 8)
(EQ. 9)
(EQ. 10)
LX
INTERSIL
ISL97656
FIGURE 11. CASCADED MOSFET TOPOLOGY FOR HIGH
OUTPUT VOLTAGE APPLICATIONS
FB
DC PATH BLOCK APPLICATION
Note that there is a DC path in the boost converter from the input to the output through the inductor and diode, hence the input voltage will be seen at output with a forward voltage drop of diode before the part is enabled. If this voltage is not desired, the following circuit (see Figure 12) can be inserted between input and inductor to disconnect the DC path when the part is disabled.
TO INDUCTOR
INPUT
EN
FIGURE 12. CIRCUIT TO DISCONNECT THE DC PA TH OF
BOOST CONVERTER
7
FN6439.3
April 23, 2009
ISL97656
Thin Dual Flat No-Lead Plastic Package (TDFN)
(DATUM B)
6
INDEX
AREA
(DATUM A)
NX (b)
5
SECTION "C-C"
6
INDEX AREA
SEATING
PLANE
NX L
8
A
C
D
TOP VIEW
SIDE VIEW
D2
D2/2
12
N
N-1
e (Nd-1)Xe
REF.
BOTTOM VIEW
(A1)
2X
A3
E2/2
NX b
5
C
L
e
CC
FOR ODD TERMINAL/SIDE
E
A
87
NX k
E2
0.10
ABC0.15
2X
0.15
//
M
9
TERMINAL TIP
0.10
0.08
L
CB
C
BAC
L10.3x3B
10 LEAD THIN DUAL FLAT NO-LEAD PLASTIC PACKAGE
MILLIMETERS
SYMBOL
A A1 A3
b
D D2
E E2
C
e
k
L
0.70 0.75 0.80
- - 0.05
0.20 REF
0.18 0.25 0.30
3.00 BSC
2.23 2.38 2.48
3.00 BSC
1.49 1.64 1.74
0.50 BSC
0.20 - -
0.30 0.40 0.50
N102 Nd 5 3
NOTES:
1. Dimensioning and tolerancing conform to ASME Y14.5-1994.
2. N is the number of terminals.
3. Nd refers to the number of terminals on D.
4. All dimensions are in millimeters. Angles are in degrees.
5. Dimension b applies to the metallized terminal and is measured between 0.15mm and 0.30mm from the terminal tip.
6. The configuration of the pin #1 identifier is optional, but must be located within the zone indicated. The pin #1 identi fier may be either a mold or mark feature.
7. Dimensions D2 and E2 are for the exposed pads which provide improved electrical and thermal performance.
8. Nominal dimensions are provided to assist with PCB Land Pattern Design efforts, see Intersil Technical Brief TB389.
9. COMPLIANT TO JEDEC MO-229-WEED-3 except for dimensions E2 & D2.
NOTESMIN NOMINAL MAX
-
-
-
5, 8
-
7, 8
-
7, 8
-
-
8
Rev. 0 2/06
All Intersil U.S. products are manufactured, assembled and tested utilizing ISO9000 quality systems.
Intersil Corporation’s quality certifications can be viewed at www.intersil.com/design/quality
Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implicat ion or oth erwise u nde r any p a tent or p at ent r ights of Intersil or its subsidiaries.
For information regarding Intersil Corporation and its products, see www.intersil.com
8
FN6439.3
April 23, 2009
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