The ISL6560/62 Evaluation Board was designed to
accommodate either the ISL6560 or the ISL6562 power
supply controller ICs. CORE voltage is set by a five bit DAC
that is usually programmed by the microprocessor. For this
board, DAC codes are entered via a five position dip switch.
Power supply input voltages may be applied through three
banana posts or an ATX connector on the board. With an
ATXsupply the main input voltage to theconverter is 5V.The
ATX 12V supply powers the ISL6560/62, the HIP6601 gate
drivers and the transient load generator. A toggle switch is
provided on the board to enable the ATX supply.
Converter input voltage via the banana connectors can
range from 5V to 12V. A separate connector supplies 12V to
the ISL6560/62, transient load generator and the gate
drivers as described above.
Figure 1 shows the Evaluation Board. Note the ATX
connector at the top of the board. The ATX power switch
SW2, is located to the right of the connector.
AN1009.0
Author: Hal Wittlinger
Description
This board was design so that a wide range of input voltages
could be used. Burndy binding posts at the lower end of the
board provide the high current connections for the output
load.
Just above the output connectors is a pulse generator to
provide 40A transient loading to verify response to pulse
loading of the supply. Scope probe connectors monitor the
current pulse, and output voltage.
Extra output capacitor locations are available to modify the
output capacitor configuration or type of capacitors. 22µF
ceramic capacitors accompany the bulk electrolytic
capacitors. In an application where the supply is connected
to an active load, high frequency capacitors should be
located as close as possible to the load to help reduce
undesired transient voltage changes at the load.
The ISL6560/62 is located on the left side of the board.
Immediately below the controller IC is the POWER GOOD
monitoring circuit. A dual RED-GREEN LED indicator is
green when the CORE voltage is within the defined data
sheet limits. Figure 13 shows a schematic diagram of the
POWER GOOD monitoring circuit.
ISL6560 and ISL6562
Figure 2 shows a simplified functional block diagram of these
devices, outlining the major differences between the two ICs.
REF
3V REF
WRGD
+
UV
X0.82
-
+
OVP
-
X1.24
VID4
VID3
VID2
VID1
VID0
FB
COMP
FIGURE 2. SIMPLIFIED BLOCK DIAGRAM SHOWING
D/A
DAC Codes
ISL6560 - VRM 9.0
ISL6562 - VRM 8.5
MAJOR DEVICE DIFFERENCES
+
E/A
-
CONTROL
GND
CS Threshold Voltage
VCC
UVLO and
BIAS CIRCUITS
OSCILLATOR
_
LOGIC
+
CMP
-
ISL6560 - 157mV
ISL6562 - 79mV
CT
PWM1
PWM2
CS+
CS-
FIGURE 1. EVALUATION BOARD
1
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
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The ISL6560 has a DAC scaled for VRM9.0 codes while the
ISL6562’s DAC is set to VRM8.5 codes. The other major
difference is the Current Comparator threshold voltage.
The typical thresholdvoltage for the ISL6560 is 157mV while
the ISL6562 is more sensitiveand has a threshold voltage of
79mV.
Figure 3 shows the Current Comparator threshold voltage
versus the COMP voltage.
3.0
2.5
2.0
1.5
= 25V / V
i
n
1.0
COMP (Volts)
V
0.5
0
0
2040
FIGURE 3. CURRENT COMPARATOR THRESHOLD
ISL6562
= 12.5V / V
i
n
60
V
VOLTAGE AS A FUNCTION OF V
80
CS(CL)
ISL6560
100120
(mV)
140160
COMP
Oscillator
An oscillator drives a divider that reduces the channel
frequency to one half of the oscillator. Each channel is
initiated by the oscillator and terminated by the current
comparator.A maximum duty cycle of 50% is established by
this arrangement.
Power Good
or a switch. This device should be located next the COMP
pin to reduce the possibility of external pickup by the pin.
The oscillator is disabled when the COMP voltage drops
below 0.56V for the ISL6560 and 0.64V for the ISL6562.
Minimum current for the pull down device should be 2mA.
The COMP terminal is brought out as a test point on the
Evaluation Board. A ground terminal and the 3V Reference
terminal are located near the COMP terminal on the
Evaluation Board.
ISL6562 On The Board
As explained earlier the board is designed to be used with
either the ISL6560 or the ISL6562. The boards are usually
shipped with the ISL6560. Boards populated with the
ISL6562 have an additional 5mΩ resistor placed in the R15
location.
Evaluation Board Quick Start
To aid in getting the board functioning as quickly as possible,
a sheet similar to Figure 4 is included with each board. This
shows the location of all pertinent parts and test points.
VID Codes
Pin 1
of ISL6560/62
5
1
12V Input for
Controller
Gate Drivers
and Load
Generator
Main Supply Input
ATX Connector
Note: ATX Supply connected
to use ATX 5V supply for
Main Input. ATX 12V is used
for low power circuitry on board.
3.3V or 12V
ATX Power Switch
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Operation of the controller is monitored by the Power Good
circuitry which controls an open drain N-Channel MOS
transistor. When the CORE voltage is outside the 82% and
124% limits, the MOSFET pulls down an external load. Over
voltage switches both upper PWM power MOSFETs OFF
and pulls down the lower output power MOSFETs to protect
the load.
Over Current
Over current is detected by the output voltage dropping
below the under voltage limit. This results in several
occurrences. First the Current Comparator limit is reduce to
95mV from 157mV for the ISL6560 and 47mV from 79mV for
the ISL6562. This effectivelyfoldsbackthe current, while the
CORE voltage is now set to a lowerlimitof 400mV to 500mV.
Moreover, the oscillator frequency is reduce to about one
fifth of its normal operating value by reducing the oscillator
charging current to 36µA from its normal operating value of
150µA.
Converter Disable
To disable the converter, the COMP terminal may be pulled
to ground with a NPN transistor, N-Channel MOS transistor
Scope Probe
10mV/A
Internal
Load Generator
2 Position Switch
Each Position
ON - OFF
Current for
each Position:
20A at 1.500V
C
Output to an External Load
FIGURE 4. PERTIENT POINTS ON ISL6560/62
EVALUATION BOARD
2
Page 3
ISL6560/62 Evaluation Board
Transient Load Generator
Probably one of the most interesting tests for a regulator
system is the transient load. From this single test one can
access voltage droop, loop stability and the regulator’s
response to load changes going from no load to full load and
the recovery after rapid load removal. To quickly determine
these characteristics, a pulse load generator is incorporated
on the evaluation board. A current load pulse at about 20A
per position at 1.5V output is activated with two slide
switches.A scope probe connector is providedto monitor the
current pulse and is calibrated to read 10mV/A. Figures 5, 6,
and 7 show the transient response of the Evaluation Board
with 12V input, operating with the internal load generator
which provides slightly over a 40A load step. For all scope
shots: Top trace is PWM 1 output, next is V
Center trace is V
at 50mV/div and the lower traceis the
CORE
load current at 20A/div. DAC set to 1.500V.
COMP
at 1V/div.
Efficiency
Figures 8 and 9 show the efficiency of the converter with
CORE voltage at the two extremesof the DAC voltage and at
1.500V, near the middle of the range. The curves show 12V
input and 5V input. Note the improvement in efficiency as the
output voltage approaches the input voltage, with increasing
duty cycle.
Snubber Networks
Snubbers are not used in this design, but pad locations and
connections to PHASE and ground are provided by R2 - C7
for PHASE 1 and R4 - C9 for PHASE 2.
100
90
80
70
EFFICIENCY (%)
60
50
0510152025303540
FIGURE 8. 12V INPUT EFFICIENCY AT DAC EXTREMES
VIN = 12V
V
OUT
= 1.85V
V
= 1.10V
OUT
LOAD CURRENT (A)
V
OUT
= 1.50V
FIGURE 5. 44A TRANSIENT CURRENT PULSE
FIGURE 6. EXPANDED FRONT EDGE OF CURRENT PULSE
FIGURE 7. EXPANDED BACK EDGE OF CURRENT PULSE
100
90
80
70
EFFICIENCY (%)
60
50
0510152025303540
FIGURE 9. 5V INPUT EFFICIENCY AT DAC EXTREMES
VIN = 5V
V
V
= 1.10V
OUT
LOAD CURRENT (A)
OUT
= 1.85V
V
OUT
= 1.50V
PC Board Schematic
Figure 11 shows the main schematic. The Power Good
indicator circuit is shown in figure 13. Figure 12 shows the
schematic of the transient load generator.
The layout is shown in Figures 14 and 15, starting with the
silk screen in Figure 14.
The Bill of Material is shown in Table1.
Following the Bill of Materials is quick design guide.
PC Board Layout Considerations
Like all high current supplies where low voltage control
signals in the millivolt range must live with high voltage, high
current switching signals, PC board layout becomes crucial
in obtaining a satisfactory supply.
3
Page 4
ISL6560/62 Evaluation Board
Figure 10 shows a simplified diagram highlighting the critical
areas of a PC board layout. This diagram and the following
material represent goals to work towards during the layout
phase. Goals will be compromised during the layout process
due to component placement and space constraints. The
following text reviews these layout considerations in more
detail.
Current Sampling
1. Place the current sampling or sense resistor as close as
possible to the upper MOSFET drains. This is important
since the added inductance and resistance increase the
impedance and result in a reduction in drain voltage during
high peak pulse currents.
2. Current sense is critical, especially at lower current levels
where the current comparator threshold voltage is lower. A
good Kelvin connection requires that the voltage sample
must be taken at the R
planes that the resistor is connected.
3. The lines to the current sense resistor should be parallel
and run away from the PHASE or PWM signals to prevent
coupling of spikes to the current comparator input that may
delay or advance triggering of the comparator. Parallel routing will work towards equal exposure for both lines, so that
the comparator common mode rejection characteristic will
reduce the influence of coupled noise.
resistor ends and not at the
SENSE
Voltage Sampling
1. To obtain optimum regulation use the Kelvin connection
for the output voltage sample as shown on the Functional
System Schematic Diagram of Figure 10. The ground connection, pin 9 of the ISL6560 should be connected to the
system ground at the load.
2. The two voltage sampling lines described in item 1 above
should also be routed away from any high current or high
pulse voltages such as the phase lines or pads. Doing this
will reduce the possibility of coupling undesired pulses into
the feedback signal and either modifying the output of the
error amplifier or, if of sufficient amplitude, spuriously triggering the current comparator by readjusting the threshold voltage.
Other Considerations
1. Keep the leads to the timing capacitor connected to pin
CT short and return the ground directly to pin 9.
2. When using a transistor to disable the converter by pulling
the CT pin to ground, place the transistor close to the CT pin
to minimize extraneous signal pickup.
3. As in all designs, keep decoupling networks near the pins
that must be decoupled. For example, the decoupling/filter
network on the FB input shown below. The series resistor
should be located next to the FB pin.
4. Place the current sense filter network near the controller.
This will help reduce extraneous inputs to the comparator.
12V
+V
IN
VCC
REF
CSPWM1
PWM2
CS+
GND
16
15
14
13
12
11
10
Locate
Parts
Next
to IC
9
INPUT
VID CODES
from
PROCSSOR
1
VID4
2
VID3
3
VID2
{
{
VID1
4
VID0
5
COMP
6
FB
7
CT
8
Locate
Parts
Next to IC
PWRGD
ISL6560
4. Large power and ground planes are critical to keeping
performance and efficiency high. Considera 1mΩ resistance
in a 40A supply line. With 1.8V output, this results in slightly
over 2% power loss in a 72W supply.
Keep Leads Together
& Away from Output
1
2
3
4
PHASE
UGATE
BOOT
PWM
GND
PVCC
VCC
LGATE
HIP6601ECB
Place Near Drains of the
Output Transistors
8
7
6
5
Try to return bypass
capacitors to ground
of lower MOSFETs
+V
CORE
FIGURE 10. SCHEMATIC DIAGRAM SHOWING ONLY ONE CHANNEL OF “IDEAL” COMPONENT PLACEMENT
4
Page 5
ISL6560/62 Evaluation Board
ATX Connector
J1
20191817161415
8109
131112
1
2
3
4
576
SW2
5V - 12V
TP7
22k
R11
TP9
15k
R12
4.3k
R27
+V
12V
SW1
1nF
TP12
1
VID4
2
VID3
3
VID2
VID1
4
VID0
5
COMP
6
FB
7
CT
8
C14
100pF
C13
6 - 470µF
C15, C17-18
C29, C50-51
2 - 4.7µF
C41-42
4.7µF
VCC
REF
CSPWM1
PWM2
CS+
PWRGD
GND
ISL6560
U3
C40
16
15
14
13
12
11
10
9
TP10
10Ω
R6
1nF
C10
330pF
C11
5mΩ
R13
15nF
C20
330Ω
R7
TP4
TP11
TP5
TP8
20Ω
R14
1
UGATE
2
BOOT
3
PWM
4
GND
HIP6601ECB
U1
1
UGATE
2
BOOT
3
PWM
4
GND
HIP6601ECB
U2
PHASE
PVCC
VCC
LGATE
PHASE
PVCC
VCC
LGATE
8
7
6
5
1µF
C2
8
7
6
5
1µF
C4
0.1µF
C1
TP1
0.1µF
C3
TP2
Q1
HUF76139
L1
900nH
Q2
HUF76145
TP6
Q3
HUF76139
L2
900nH
Q4 HUF76145
6 - 1500µF
C21, C24-28
16 - 22µF
C19, C30,
C34-37,
C39
C45-49,
C60-63
J2
J3
+V
CORE
TP13
L3
1µH
J4
IN
J5
J6
C12
150pF
1k
R5
FIGURE 11. SCHEMATIC DIAGRAM OF A 40A SUPPLY USING THE ISL6560 CONTROLLER AND HIP6601 GATE DRIVERS
To CORE Plan
4.7µF
C43
12V
1
2
3
4
V
DD
HB
HO
HS
HIP2100
12V
46.4k
R19
LO
V
SS
LI
HI
U4
402
R20
Q7 2N7002
SW4
8
7
10k
R29
6
732Ω
R26
324Ω
R16
5
732Ω
R32
SW4A
10k
R28
324Ω
R18
10µF
D1
BAV99TA
D2
BAV99TA
R22
0.05Ω
HUF78129
Q8
R30
100
R23
33.2
TP14
R31
100
Q9 HUF78129
Current
Monitoring
10mV / Amp
R24
0.05Ω
C44
To CORE GND Plan
FIGURE 12. SCHEMATIC DIAGRAM OF THE 40A PULSE GENERATOR ON THE POWER SUPPLY BOARD
5
Page 6
ISL6560/62 Evaluation Board
To PWRGD
Pin 10
12V
GREENRED
LED 1
LED 1A
120k
3.3k
R9
R8
Q5
2N7002
FIGURE 13. SCHEMATIC DIAGRAM OF THE POWER GOOD MONITORING CIRCUIT
3.3k
R10
Q6
2N7002
CAll 1-888 Intersil
6
C
FIGURE 14. SILK SCREEN
Page 7
ISL6560/62 Evaluation Board
FIGURE 15A. TOP COPPER
FIGURE 15B. GROUND PLAN
FIGURE 15C. POWER PLAN
FIGURE 15D. BOTTOM COPPER
FIGURES 15A-D. Showing ALL FOUR LAYERS OF THE PC BOARD
7
Page 8
ISL6560/62 Evaluation Board
TABLE 1. Bill of Materials
Quantity ReferencePartPCB FootprintVendorPart Number
The ISL6560 data sheet describes in more detail the following equations. There are several changes from the computations in
the body of the data sheet. First, an operating frequency of 400kHz was chosen. Next, this design sequence shows the method of
setting the initial no load voltage at the DAC setting and offsetting the no load voltage 15mV abovethe programmed DACvoltage.
A. Specifications:
Output Current: 40A
Input Voltage: 12V
Output Voltage: VDAC + 15mV
Output Voltage for Calculations:
V
All Intersil U.S. products are manufactured, assembled and tested utilizing ISO9000 quality systems.
Intersil Corporation’s quality certifications can be viewed at www.intersil.com/design/quality
Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without
notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and
reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries.
For information regarding Intersil Corporation and its products, see www.intersil.com
11
Page 12
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Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
Intersil: ISL6560EVAL1ISL6562EVAL1
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