intersil ISL6557A DATA SHEET

®
ISL6557A
Data Sheet July 2004
Multi-Phase PWM Controller for Core-Voltage Regulation
The ISL6557A provides core-voltage regulation by driving up to four interleaved synchronous-rectified buck-converter channels in parallel. Intersil multi-phase controllers together with Intersil MOSFET drivers form the basis for the most reliable power-suppply solutions available to pow er the latest industry-leading microprocessors. Multi-phase buck converter architecture uses interleaved timing to multiply ripple frequency and reduce input and output ripple currents. Lower ripple results in lower total component cost, reduced dissipation, and smaller implementation area. Pre­configured for 4-phase operation, the ISL6557A offers the flexibility of selectable 2- or 3-phase operation. Simply connect the unused PWM pins to VCC. The channel switching frequency is adjustable in the range of 50kHz to igMHz giving the designer the ultimate flexibility in managing the balance between high-speed response and good thermal management.
New features on the ISL6557A include Dynamic-VID™ technology allowing seamless on-the-fly VID changes with no need for any additional external components. When the ISL6557A receives a new VID code, it incrementally steps the output voltage to the new level. Dynamic VID changes are fast and reliable with no output voltage overshoot or undershoot. The RGND and VSEN pins provide inputs for differential remote voltage sensing to improve regulation and protection accuracy. A threshold-sensitive enable pin (EN) can be used with an external resistor divider to optionally set the power-on voltage level. This allows optional star t-up coordination with Intersil MOSFET drivers or any other devices powered from a separate supply.
Like other Intersil multiphase controllers, the ISL6557A uses cost and space-saving r balance, dynamic voltage positioning, and overcurrent protection. Channel current balancing is automatic and accurate with the integrated current-balance control system. Overcurrent protection can be tailored to any application with no need for additional parts. The IOUT pin carries a signal proportional to load current and can be optionally connected to FB for accurate load-line regulation.
An integrated DAC decodes the 5-bit logic signal present at VID4-VID0 and provides an accurate reference for precision voltage regulation. The high-bandwidth error amplifier, differential remote-sensing amplifier, and accurate voltage reference all work together to provide better than 0.8% total system accuracy, and to enable the fastest transient response available.
sensing for channel current
DS(ON)
FN9068.3
Features
• Multi-Phase Power Conversion
• Active Channel Current Balancing
• Precision r
DS(ON)
Current Sensing
-Low Cost
- Lossless
• Precision CORE Voltage Regulation
- Differential Remote Voltage Sensing
- ±0.8% System Accuracy
• Microprocessor Voltage Identification Input
- Dynamic VID technology
- 5-Bit VID Input
- 0.800V to 1.550V in 25mV Steps
• Programmable Power-On Bias Level
• Programmable Droop Voltage
• Fast Transient Recovery Time
• Precision Enable Threshold
• Overcurrent Protection
• 2-, 3-, or 4-Phase Operation
• High Ripple Frequency. Channel Frequency Times Number Channels (100kHz to 6MHz)
• Pb-free available
Ordering Information
PART NUMBER TEMP. (oC) PACKAGE PKG. DWG. #
ISL6557ACB 0 to 70 24-Ld SOIC M24.3 ISL6557ACBZ
(See Note)
*Add “-T” suffix to part number for tape and reel packaging.
NOTE: Intersil Pb-free products employ special Pb-free material sets; molding compounds/die attach materials and 100% matte tin plate termination finish, which is compatible with both SnPb and Pb-free soldering operations. Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J Std-020B.
0 to 70 24-Ld SOIC
(Pb-free)
M24.3
Pinout
ISL6557A 24 PIN (SOIC)
TOP VIEW
VID4 VID3 VID2 VID1 VID0
COMP
FB
IOUT
VDIFF
VSEN
RGND
GND
1 2 3 4 5 6 7 8
9 10 11 12
24 23 22 21 20 19 18 17 16 15 14 13
VCC EN FS PGOOD PWM4 ISEN4 ISEN1 PWM1 PWM2 ISEN2 ISEN3 PWM3
1
All other trademarks mentioned are the property of their respective owners. Dynamic VID™ is a trademark of Intersil Americas Inc.
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1-888-INTERSIL or 321-724-7143
| Intersil (and design) is a trademark of Intersil Americas Inc.
Copyright © Intersil Americas Inc. 2003, 2004. All Rights Reserved.
Block Diagram
ISL6557A
RGND
VSEN
COMP
VID0
VID1
VID2
VID3
VID4
-
+
x 0.9
2.5V
DYNAMIC
VID D/A
VDIFF
x1
-
UV
+
+
OVP
-
PGOOD
S
OV
LATCH
+
-
2.1V
SOFT-
START
AND FAULT
LOGIC
+
-
E/A
+
POWER-ON
RESET (POR)
-
+
VCC
CLOCK AND
SAWTOOTH
GENERATOR
-
+
-
+
-
+
-
+
-
+
-
PWM
PWM
PWM
PWM
1.23V
-
+
EN
FS
PWM1
PWM2
PWM3
PWM4
FB
IOUT
I_TOT
OC
CURRENT
CORRECTION
I
OC
+
+
+
+
GND
-
+
PHASE
NUMBER
CHANNEL
DETECTOR
ISEN1
ISEN2
ISEN3
ISEN4
2
ISL6557A
Typical Application - 4-Phase Buck Converter
+12V
VIN
PGOOD
VID4
VID3
VID2
VID1
VID0
RT
IOUT
FB COMP
VDIFF
VSEN
RGND
ISL6557A
FS
VCC
ISEN1
PWM1
PWM2
ISEN2
PWM3
ISEN3
PWM4
ISEN4
GND
EN
+5V
PVCC
PWM
+12V
PVCC
PWM
+12V
PVCC
PWM
VCC BOOT
HIP6601A
DRIVER
VCC BOOT
HIP6601A
DRIVER
VCC BOOT
HIP6601A
DRIVER
UGATE
PHASE
LGATE
GND
VIN
UGATE
PHASE
LGATE
GND
VIN
µP
LOAD
UGATE
PHASE
LGATE
GND
+12V
VIN
VCC BOOT
PVCC
PWM
HIP6601A
DRIVER
UGATE
PHASE
LGATE
GND
3
ISL6557A
Absolute Maximum Ratings
Supply Voltage, VCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7V
Input, Output, or I/O Voltage . . . . . . . . . . GND -0.3V to V
ESD Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5kV
CC
+ 0.3V
Recommended Operating Conditions
Supply Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +5V ±5%
Ambient Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . 0
CAUTION: Stress above those listed in “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress only rating and operation of the device at these or any other conditions above those indicated in the operational section of this specification is not implied.
NOTE:
is measured with the component mounted on a high effective thermal conductivity test board in free air. (See Tech Brief TB379 for details.)
1. θ
JA
Electrical Specifications Operating Conditions: V
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
INPUT SUPPLY POWER
Input Supply Current RT = 100k, EN = 5V 10.5 15 mA
RT = 100k, EN = 0V 5 9.2 mA
Power-On Reset Threshold VCC Rising 4.25 4.38 4.5 V
VCC Falling 3.75 3.86 4.0 V
Enable Threshold EN Rising 1.206 1.230 1.254 V
EN Falling 1.106 1.15 1.194 V Enable Hysteresis 60 100 mV Enable Current EN = 3V 50 nA
SYSTEM ACCURACY
System Accuracy (Note 2) -0.8 0.8 %VID VID Pull Up -40 -20 -10 µA VID Input Low Level 0.8 V VID Input High Level (Note 3) 2.0 V
OSCILLATOR
Accuracy -20 20 % Frequency RT = 110k (±1%) 250 kHz Adjustment Range 80 1500 kHz Sawtooth Amplitude 1.33 V Duty-Cycle Range 075%
ERROR AMPLIFIER
Open-Loop Gain RL = 10k to ground 72 dB Open-Loop Bandwidth CL = 100pF, RL = 10k to ground 18 MHz Slew Rate CL = 100pF, RL = 10k to ground 5 V/µs Maximum Output Voltage RL = 10k to ground 3.6 4.1 V
REMOTE-SENSE AMPLIFIER
Input Impedance 80 k Slew Rate 6V/µs Bandwidth 10 MHz
o
C to 70oC
= 5V, TA = 0oC to 70oC, Unless Otherwise Specified.
CC
Thermal Information
Thermal Resistance (Typical, Note 1) θJA (oC/W)
SOIC Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Maximum Junction Temperature . . . . . . . . . . . . . . . . . . . . . . .150
Maximum Storage Temperature Range. . . . . . . . . . -65
Maximum Lead Temperature (Soldering 10s) . . . . . . . . . . . . .300
(SOIC - Lead Tips Only)
o
C to 150oC
o
o
C
C
4
ISL6557A
Electrical Specifications Operating Conditions: V
PARAMETER TEST CONDITIONS MIN TYP MA X UNITS
ISEN
Overcurrent Trip Level -90 -75 -60 µA
PROTECTION and MONITOR
Overvoltage Threshold VSEN Rising 2.04 2.09 2.13 V
VSEN Falling VID V
Undervoltage Threshold VSEN Rising 92 %VID
VSEN Falling 90 %VID
PGOOD Low Voltage IPGOOD = 4mA 0.18 0.4 mV
NOTES:
2. These parts are designed and adjusted for accuracy within the system tolerance given in the Electrical Specifications. The system tolerance accounts for offsets in the differential and error amplifiers; reference-voltage inaccuracies; temperature drift; and the full DAC adjustment range.
3. VID input levels above 2.9V may produce an reference-voltage offset inaccuracy.
= 5V, TA = 0oC to 70oC, Unless Otherwise Specified. (Continued)
CC
Functional Pin Descriptions
1
VID4
2
VID3
3
VID2
4
VID1
5
VID0
6
COMP
7
FB
8
IOUT
9
VDIFF
10
VSEN
11
RGND
12 13
GND
24 23 22 21 20 19 18 17 16 15 14
VCC EN FS PGOOD PWM4 ISEN4 ISEN1 PWM1 PWM2 ISEN2 ISEN3 PWM3
VID4, VID3, VID2, VID1, VID0 (Pins 1, 2, 3, 4, 5)
These are the inputs to the internal DAC that provides the reference voltage for output regulation. Connect these pi ns to either open-drain or active-pull-up type outputs. Pulling these pins above 2.9V can cause a reference offset inaccuracy.
FB (Pin 7) and COMP (Pin 6)
The internal error amplifier’s inverting input and output respectively. These pins are connected to an external R-C network to compensate the regulator.
IOUT (Pin 8)
The current out of this pin is proportional to output current and is used for load-line regulation and load sharing. The scale factor is set by the ratio of the ISEN resistors (connected to pins 14, 15, 18, and 19) to the lower MOSFET
r
DS(ON)
.
VDIFF (Pin 9), VSEN (Pin 10), RGND (Pin 11)
VSEN and RGND are the inputs to the differential remote­sense amplifier. VDIFF is the output and it serves as the
input to the external regulation circuitry and the intern al protection circuitry. Connect VSEN and RGND to the sense pins of the remote load.
GND (Pin 12)
Return for VCC and signal ground for the IC.
PWM3, PWM2, PWM1, PWM4 (Pins 13, 16, 17, 20)
Pulse-width modulation outputs. These logic outputs tell the driver IC(s) when to turn the MOSFETs on and off.
ISEN3, ISEN2, ISEN1, ISEN4 (PINS 14, 15, 18, 19)
Current sense inputs. A resistor connected between these pins and the respective phase nodes has a current proportional to the current in the lower MOSFET during its conduction interval. The current is used as a reference for channel balancing, load sharing, protection, and load-line regulation.
PGOOD (Pin 21)
PGOOD is an open-drain logic output that changes to a logic low when the differential output voltage at VDIFF swings below 90% of the DAC setting or above 2.1V.
FS (Pin 22)
This pin has two functions. A resistor placed from FS to ground sets the switching frequency. There is an inverse relationship between the value of the resistor and the switching frequency . This pin can also be used to disable the controller. To disable the controller, pull this pin below 1V.
EN (Pin 23)
This is the threshold-sensitive enable input for the controller . To enable the controller, pull this pin above 1.23V.
VCC (Pin 24)
Bias supply voltage for the controller. Connect this pin to a 5V power supply.
5
ISL6557A
FB
VDIFF
AMPLIFIER
REFERENCE
I
OUT
ERROR
-
+
DAC
&
+
x 1
-
COMP
VIN
L
1
+
PWM
CIRCUIT
-
+
PWM
CIRCUIT
-
+
PWM
CIRCUIT
-
AVERAGE
+
-
+
-
+
-
CURRENT
SENSE
CURRENT
SENSE
CURRENT
SENSE
PWM1
ISEN1
PWM2
ISEN2
PWM3
ISEN3
R
R
R
HIP6601A
ISEN1
HIP6601A
ISEN2
HIP6601A
ISEN3
VIN
VIN
L
2
V
OUT
µP
C
O
LOAD
L
3
VSENRGND
FIGURE 1. SIMPLIFIED BLOCK DIAGRAM OF THE ISL6557A IN A 3-PHASE CONVERTER
Operation
Multi-Phase Power Conversion
Multi-phase power conversion provides the most cost­effective power solution when load currents are no longer easily supported by single-phase converters. Although its greater complexity presents additional technical challenges, the multi-phase approach offers cost-saving advantages with improved response time, superior ripple cancellation, and excellent thermal distribution.
INTERLEAVING
The switching of each channel in a multi-phase converter is timed to be symmetrically out of phase with each of the other channels. In a 4-phase converter, each channel switches 1/4 cycle after the previous channel and 1/4 cycle before the following channel. As a result, the four-phase converter has a combined ripple frequency four times greater than the ripple frequency of any one phase. In addition, the peak-to­peak amplitude of the combined inductor currents is reduced in proportion to the number of phases (Equations 1 and 2). Increased ripple frequency and lower ripple amplitude mean
that the designer can use less per-channel inductance and lower total output capacitance for any performance specification.
IL1 + IL2 + IL3, 7A/DIV
IL3, 7A/DIV
PWM3, 5V/DIV
IL2, 7A/DIV
PWM2, 5V/DIV
IL1, 7A/DIV
PWM1, 5V/DIV
1µs/DIV
FIGURE 2. PWM AND INDUCTOR-CURRENT WA VEFORMS
FOR 3-PHASE CONVERTER
6
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