Intersil ISL6322CRZ, ISL6322IRZ Schematics

®
ISL6322
Data Sheet
Four-Phase Buck PWM Controller with Integrated MOSFET Drivers and I2C Interface for Intel VR10, VR11, and AMD Applications
The ISL6322 four-phase PWM control IC provides a precision voltage regulation system for advanced microprocessors. The integration of power MOSFET drivers into the controller IC marks a departure from the separate PWM controller and driver configuration of previous multiphase product families. By reducing the number of external parts, this integration is optimized for a cost and space saving power management solution.
One outstanding feature of this controller IC is its multi-processor compatibility, allowing it to work with both Intel and AMD microprocessors. Included are programmable VID codes for Intel VR10, VR11, as well as AMD DAC t ables. A unity gain, differential amplifier is provided for remote voltage sensing, compensating for any potential difference between remote and local grounds. The output voltage can also be positively or negatively offset through the use of a single external resistor.
The ISL6322 includes an I controller to communicate with other devices over an I bus. Signals sent over this bus can command the ISL6322 to adjust voltage margining offset, converter switching frequency, and overvoltage protection levels, and can select the integrated driver adaptive dead time scheme.
The ISL6322 also includes advanced control loop features for optimal transient response to load apply and removal. One of these features is highly accurate, fully differential, continuous DCR current sensing for load line programming and channel current balance. Active Pulse Positioning (APP) modulation is another unique feature, allowing for quicker initial response to high di/dt load transients.
This controller also allows the user the flexibility to choose between PHASE detect or LGATE detect adaptive dead time schemes. This ability allows the ISL6322 to be used in a multitude of applications where either scheme is required.
Protection features of this controller IC include a set of sophisticated overvoltage, undervoltage, and overcurrent protection. Furthermore, the ISL6322 includes protection against an open circuit on the remote sensing inputs. Combined, these features provide advanced protection for the microprocessor and power system.
2
C interface, allowing the
2
C
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Features
• Integrated Multiphase Power Conversion
- 2-Phase or 3-Phase Operation with Internal Drivers
- 4-Phase Operation with External PWM Driver Signal
• Precision Core Voltage Regulation
- Differential Remote Voltage Sensing
- ±0.5% System Accuracy Over-Temperature
- Adjustable Reference-Voltage Offset
• Optimal Transient Response
- Active Pulse Positioning (APP) Modulation
- Adaptive Phase Alignment (APA)
• Fully Differential, Continuous DCR Current Sensing
- Accurate Load Line Programming
- Precision Channel Current Balancing
2
C Interface
•I
- Voltage Margining Offset
- Switching Frequency Adjustment
- Overvoltage Protection Level Adjustment
- Selects Adaptive Dead Time Scheme
2
• User Selectable I 1000_110x or 1000_111x
• User Selectable Adaptive Dead Time Scheme
- PHASE Detect or LGATE Detect for Application
Flexibility
• Variable Gate Drive Bias: 5V to 12V
• Multi-Processor Compatible
- Intel VR10 and VR11 Modes of Operation
- AMD Mode of Operation
• Microprocessor Voltage Identification Inputs
-8-bit DAC
- Selectable between Intel’s Extended VR10, VR11, AMD
5-bit, and AMD 6-bit DAC Tables
- Dynamic VID Technology
• Overcurrent Protection
• Multi-Tiered Overvoltage Protection
• Digital Soft-Start
• Selectable Operation Frequency up to 1.5MHz Per Phase
• Pb-Free Plus Anneal Available (RoHS Compliant)
C “Slave Only” Device Address:
1
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1-888-INTERSIL or 1-888-468-3774
| Intersil (and design) is a registered trademark of Intersil Americas Inc.
Copyright Intersil Americas Inc. 2006, 2007. All Rights Reserved
All other trademarks mentioned are the property of their respective owners.
ISL6322ISL6322
Ordering Information
PART NUMBER (Note) PART MARKING TEMP. (°C) PACKAGE (Pb-Free) PKG. DWG. #
ISL6322CRZ* ISL6322 CRZ 0 to +70 48 Ld 7x7 QFN L48.7x7 ISL6322IRZ* ISL6322 IRZ -40 to +85 48 Ld 7x7 QFN L48.7x7 *Add “-T” suffix for tape and reel. Please refer to TB347 for details on reel specifications.
NOTE: Intersil Pb-free plus anneal products employ special Pb-free material se ts; mold ing compounds/ die attach m aterials and 100% mat te tin plate termination finish, which are RoHS compliant and compatible with both SnPb and Pb-free soldering operations. Intersil Pb-free product s are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-f ree re quirements of IPC/JEDEC J STD-020.
Pinout
ISL6322
(48 LD QFN)
TOP VIEW
PHASE3
VID6
VID7
VID5
48
47 46 45 44 43 42 41 40 39
FS
ISEN3-
ISEN3+
PVCC3
LGATE3
BOOT3
UGATE3
PGOOD
38 37
VID4 VID3 VID2 VID1 VID0
VRSEL
SCL
SDA
SS/RST/A0
VCC
REF OFS
1 2 3 4 5
RGND
49
GND
VSEN
6 7 8
9 10 11 12
13 14 15 16 17 18 19 20 21 22
FB
COMP
VDIFF
IDROOP
ISEN2+
ISEN2-
EN
36
ISEN1+
35
ISEN1-
34
PHASE1
33
UGATE1
32
BOOT1
31
LGATE1
30
PVCC1_2
29
LGATE2
28
BOOT2
27
UGATE2
26
PHASE2
25
23 24
ISEN4-
ISEN4+
PWM4
EN_PH4
2
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Block Diagram
VSEN
RGND
VDIFF
OPEN SENSE
LINE PREVENTION
x1
UNDERVOLTAGE
DETECTION
LOGIC
ISL6322ISL6322
PGOOD
SOFT-START
AND
FAULT LOGIC
0.85V
EN
POWER-ON
RESET
VCC
PVCC1_2
BOOT1
SS/RST/A0
SCL
SDA
VRSEL
VID7 VID6
VID5 VID4 VID3 VID2 VID1 VID0
REF
FB
COMP
OFS
IDROOP
OVERVOLTAGE
DETECTION
I2C
LOGIC
MODE/DAC
SELECT
DYNAMIC
VID D/A
OFFSET
LOGIC
E/A
OC
I_TRIP
I_AVG
LOAD APPL Y
TRANSIENT
ENHANCEMENT
CLOCK AND
MODULATOR
WAVEFORM
GENERAT OR
CHANNEL CURRENT BALANCE
0.2V
I_AVG
MOSFET
DRIVER
CHANNEL
DETECT
MOSFET
DRIVER
PH4 POR/
MOSFET
DRIVER
DETECT
PWM1
PWM2
PWM3
PWM4
1 N
UGATE1
PHASE1
LGATE1
FS
BOOT2
UGATE2
PHASE2
LGATE2
EN_PH4
PVCC3
BOOT3 UGATE3
PHASE3
LGATE3
ISEN1-
3
CH1
CURRENT
SENSE
ISEN1+
CURRENT
SENSE
ISEN2-
CH2
ISEN2+
CURRENT
SENSE
ISEN3-
CH3
ISEN3+
CURRENT
SENSE
ISEN4-
CH4
ISEN4+
GND
PWM4
SIGNAL
LOGIC
PWM4
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ISL6322 Integrated Driver Block Diagram
DRSEL
ISL6322ISL6322
PVCC
BOOT
UGATE
PWM
GATE
CONTROL
SOFT-START
AND
FAULT LOGIC
LOGIC
Simplified I2C Bus Architecture
SHOOT-
THROUGH
PROTECTION
2
C BUS
I
MASTER
SDA
SCL
+5V
20kΩ
PHASE
10kΩ
LGATE
+5V
SCL SDA
SLAVE
IC #1
SCL SDA
SLAVE
IC #2
4
SCL SDA
ISL6322
SLAVE ADDRESS:
1000_110x
NOTE: PIN A0 SELECTS THE SLAVE ADDRESS FOR THE ISL6322
A0
R
SS
SCL SDA
ISL6322
SLAVE ADDRESS:
1000_111x
+5V
A0
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R
SS
Typical Application - ISL6322 (4-Phase)
ISL6322ISL6322
+5V
IDROOP
FB COMP
VSEN RGND
VCC
OFS
FS REF
SCL SDA SS / RST / A0
VDIFF
ISL6322
BOOT1
UGATE1
PHASE1
LGATE1
ISEN1­ISEN1+
PVCC1_2
BOOT2
UGATE2
PHASE2
LGATE2
ISEN2-
ISEN2+
+12V
+12V
LOAD
+12V
VID7 VID6 VID5 VID4 VID3 VID2 VID1 VID0
VRSEL PGOOD
EN
GND
PVCC3
BOOT3
UGATE3
PHASE3
LGATE3
ISEN3­ISEN3+
EN_PH4
PWM4
ISEN4­ISEN4+
+12V
VCC PVCC
ISL6612
PWM
+12V
+12V
BOOT
UGATE PHASE
LGATE
GND
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Typical Application - ISL6322 with NTC Thermal Compensation (4-Phase)
+5V
IDROOP
FB
COMP
VSEN RGND
VCC
OFS
FS REF
SCL SDA SS / RST / A0
ISL6322
VDIFF
BOOT1
UGATE1
PHASE1
LGATE1
ISEN1-
ISEN1+
PVCC1_2
BOOT2
UGATE2
PHASE2
LGATE2
ISEN2­ISEN2+
+12V
+12V
NTC
PLACE IN CLOSE PROXIMITY
LOAD
+12V
VID7 VID6 VID5 VID4 VID3 VID2 VID1 VID0
VRSEL PGOOD
EN
GND
PVCC3
BOOT3
UGATE3
PHASE3
LGATE3
ISEN3-
ISEN3+
EN_PH4
PWM4
ISEN4­ISEN4+
+12V
BOOT
VCC PVCC
ISL6612
PWM
+12V
+12V
UGATE PHASE
LGATE
GND
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Absolute Maximum Ratings
Supply Voltage, VCC. . . . . . . . . . . . . . . . . . . . . . . . . . .-0.3V to +6V
Supply Voltage, PVCC. . . . . . . . . . . . . . . . . . . . . . . . .-0.3V to +15V
BOOT Voltage, V BOOT to PHASE Voltage, V
PHASE Voltage, V
GND - 8V (<400ns, 20µJ) to 24V (<200ns, V
UGATE Voltage, V
V
PHASE
LGATE Voltage, V
GND - 5V (<100ns Pulse Width, 2µJ) to PVCC + 0.3V
Input, Output, or I/O Voltage . . . . . . . . . GND - 0.3V to VCC + 0.3V
ESD Classification . . . . . . . . . . . . . . . . . . . . . . . Class I JEDEC STD
CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product reliability and result in failures not covered by warranty.
. . . . . . . . . . . . . .GND - 0.3V to GND + 36V
BOOT
BOOT - PHASE
. . . . . . . GND - 0.3V to 15V (PVCC = 12)
PHASE
. . . . . . . .V
UGATE
- 3.5V (<100ns Pulse Width, 2µJ) to V
. . . . . . . . . . . GND - 0.3V to PVCC + 0.3V
LGATE
. . . . . -0.3V to 15V (DC)
-0.3V to 16V (<10ns, 10µJ)
BOOT - PHASE
- 0.3V to V
PHASE
BOOT BOOT
= 12V) + 0.3V + 0.3V
Thermal Information
Thermal Resistance θJA (°C/W) θJC (°C/W)
QFN Package (Notes 1, 2). . . . . . . . . . 27 2.5
Maximum Junction Temperature . . . . . . . . . . . . . . . . . . . . . .+150°C
Maximum Storage Temperature Range. . . . . . . . . .-65°C to +150°C
Pb-free reflow profile . . . . . . . . . . . . . . . . . . . . . . . . . .see link below
http://www.intersil.com/pbfree/Pb-FreeReflow.asp
Recommended Operating Conditions
VCC Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .+5V ±5%
PVCC Supply Voltage . . . . . . . . . . . . . . . . . . . . . . .+5V to 12V ±5%
Ambient Temperature (ISL6322CRZ) . . . . . . . . . . . . . 0°C to +70°C
Ambient Temperature (ISL6322IRZ) . . . . . . . . . . . . .-40°C to +85°C
NOTES:
is measured in free air with the component mounted on a high effective thermal conductivity test board with “direct attach” features. See
1. θ
JA
Tech Brief TB379.
2. For θ
, the “case temp” location is the center of the exposed metal pad on the package underside.
JC
3. Limits established by characterization and are not production tested.
Electrical Specifications Recommended Operating Conditions, Unless Otherwise Specified.
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
BIAS SUPPLIES
Input Bias Supply Current I Gate Drive Bias Current - PVCC1_2 Pin I Gate Drive Bias Current - PVCC3 Pin I VCC POR (Power-On Reset) Threshold VCC rising 4.25 4.38 4.50 V
PVCC POR (Power-On Reset) Threshold PVCC rising 4.25 4.38 4.50 V
PWM MODULATOR
Oscillator Frequency Accuracy, f
SW
Adjustment Range of Switching Frequency (Note 3) 0.08 1.0 MHz Oscillator Ramp Amplitude, V
PP
CONTROL THRESHOLDS
EN Rising Threshold 0.85 V EN Hysteresis 110 mV EN_PH4 Rising Threshold 1.160 1.210 1.250 V EN_PH4 Falling Threshold 1.00 1.06 1.10 V COMP Shutdown Threshold COMP falling 0.1 0.2 0.3 V
REFERENCE AND DAC
System Accuracy (1.000V to 1.600V) -0.5 0.5 % System Accuracy (0.600V to 1.000V) -1.0 1.0 % System Accuracy (0.375V - 0.600V) -2.0 2.0 % DAC Input Low Voltage (VR10, VR11) 0.4 V DAC Input High Voltage (VR10, VR11) 0.8 V
; EN = high 15 20 25 mA
VCC PVCC1_2 PVCC3
; EN = high 2 4.3 6 mA
; EN = high 1 2.1 3 mA
VCC falling 3.75 3.88 4.00 V
PVCC falling 3.60 3.88 4.00 V
RT = 100kΩ (±0.1%) 225 250 275 kHz
(Note 3) 1.50 V
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Electrical Specifications Recommended Operating Conditions, Unless Otherwise Specified. (Continued)
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
DAC Input Low Voltage (AMD) 0.6 V DAC Input High Voltage (AMD) 1.0 V
PIN-ADJUSTABLE OFFSET
OFS Sink Current Accuracy (Negative Offset) R OFS Source Current Accuracy (Positive Offset) R
ERROR AMPLIFIER
DC Gain R Gain-Bandwidth Product C Slew Rate CL = 100pF, Load = ±400μA, (Note 3) 8 V/μs Maximum Output Voltage Load = 1mA 3.90 4.20 V Minimum Output Voltage Load = -1mA 1.30 1.5 V
SOFT-START RAMP
Soft-Start Ramp Rate VR10/VR11, R
Adjustment Range of Soft-Start Ramp Rate (Note 3) 0.625 6.25 mV/µs
PWM OUTPUT
PWM Output Voltage LOW Threshold Iload = ±500μA0.5V PWM Output Voltage HIGH Threshold Iload = ±500μA4.5V
CURRENT SENSING
Current Sense Resistance, R
ISEN
Sensed Current Tolerance ISEN1+ = ISEN2+ = ISEN3+ = ISEN4+ = 80μA 768084μA
OVERCURRENT PROTECTION
Overcurrent Trip Level - Average Channel Normal operation 110 125 140 μA
Overcurrent Trip Level - Individual Channel Normal operation 150 177 204 μA
PROTECTION
Undervoltage Threshold VSEN falling 55 60 65 %VID Undervoltage Hysteresis VSEN rising 10 %VID Overvoltage Threshold During Soft-Start VR10/VR11 1.24 1.28 1.32 V
Overvoltage Threshold (Default) VSEN rising VDAC +
Overvoltage Threshold (Alternate) VSEN rising VDAC +
Overvoltage Hysteresis VSEN falling 100 mV
SWITCHING TIME (Note 3)
UGATE Rise Time t LGATE Rise Time t UGATE Fall Time t LGATE Fall Time t
= 10kΩ from OFS to GND 37.0 40.0 43.0 μA
OFS
= 30kΩ from OFS to VCC 50.5 53.5 56.5 μA
OFS
= 10k to ground, (Note 3) 96 dB
L
= 100pF, RL = 10k to ground, (Note 3) 20 MHz
L
= 100kΩ 1.563 mV/µs
S
AMD 2.063 mV/µs
T = +25°C 297 300 303 Ω
Dynamic VID change 143 163 183 μA
Dynamic VID change (Note 3) 209.4 238 266.6 μA
AMD 2.13 2.20 2.27 V
RUGATE; VPVCC RLGATE; VPVCC FUGATE; VPVCC FLGATE; VPVCC
VDAC +
225mV
250mV
VDAC +
150mV
175mV
= 12V, 3nF load, 10% to 90% 26 ns = 12V, 3nF load, 10% to 90% 18 ns = 12V, 3nF load, 90% to 10% 18 ns
= 12V, 3nF load, 90% to 10% 12 ns
VDAC +
275mV
VDAC +
200mV
V
V
8
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Electrical Specifications Recommended Operating Conditions, Unless Otherwise Specified. (Continued)
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
UGATE Turn-On Non-Overlap t LGATE Turn-On Non-Overlap t
PDHUGATE PDHLGATE
GATE DRIVE RESISTANCE (Note 3)
Upper Drive Source Resistance V Upper Drive Sink Resistance V Lower Drive Source Resistance V Lower Drive Sink Resistance V
PVCC PVCC PVCC PVCC
OVER TEMPERATURE SHUTDOWN (Note 3)
Thermal Shutdown Setpoint - 160 - °C Thermal Recovery Setpoint - 100 - °C
; V
; V
= 12V, 3nF load, adaptive 10 ns
PVCC
= 12V, 3nF load, adaptive 10 ns
PVCC
= 12V, 15mA source current 1.25 2.0 3.0 Ω = 12V, 15mA sink current 0.9 1.65 3.0 Ω = 12V, 15mA source current 0.85 1.25 2.2 Ω = 12V, 15mA sink current 0.60 0.80 1.35 Ω
Timing Diagram
t
PDHUGATE
UGATE
LGATE
t
RUGATE
t
FUGATE
t
FLGATE
t
PDHLGATE
t
RLGATE
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Functional Pin Description
VCC
VCC is the bias supply for the ICs small-signal circuitry. Connect this pin to a +5V supply and decouple using a quality 0.1μF ceramic capacitor.
PVCC1_2 and PVCC3
These pins are the power supply pins for the corresponding channel MOSFET drive, and can be connected to any voltage from +5V to +12V depending on the desired MOSFET gate-drive level. Decouple these pins with a quality
1.0μF ceramic capacitor . Leaving PVCC3 unconnected or grounded programs the
controller for 2-phase operation.
GND
GND is the bias and reference ground for the IC.
EN
This pin is a threshold-sensitive (approxima tely 0.85V) enable input for the controller. Held low, this pin disables controller operation. Pulled high, the pin enables the controller for operation.
FS
A resistor, placed from FS to ground, sets the switching frequency of the controller.
VID0, VID1, VID2, VID3, VID4, VID5, VID6, and VID7
These are the inputs for the internal DAC that provides the reference voltage for output regulation. These pins respond to TTL logic thresholds. These pins are internally pulled high, to approximately 1.2V, by 40μA internal current sources for Intel modes of operation, and pulled low by 20μA internal current sources for AMD modes of operation. The internal pull-up current decreases to 0 as the VID voltage approaches the internal pull-up voltage. All VID pins are compat ible with external pull-up voltages not exceeding the IC’s bias voltage (VCC).
VRSEL
The state of this pin selects which of the available DAC tables will be used to decode the VID inputs and puts the controller into the corresponding mode of operation. For VR10 mode of operation VRSEL should be less then 0.6V. The VR11 mode of operation can be selected by setting VRSEL between 0.6V and
3.0V , and AMD compliance is selected if this pin is between
3.0V and VCC.
VSEN and RGND
VSEN and RGND are inputs to the precision differe ntial remote-sense amplifier and should be connected to the sense pins of the remote load.
VDIFF
VDIFF is the output of the differential remote-sense amplifier . The voltage on this pin is equal to the difference between VSEN and RGND.
FB and COMP
These pins are the internal error amplifier inverting input and output respectively. FB, VDIFF, and COMP are tied together through external R-C networks to compensate the regulator.
IDROOP
The IDROOP pin is the average channel-current sense output. Connecting this pin through a tuned parallel R-C network to FB allows the converter to incorporate output voltage droop proportional to the output current. If voltage droop is not desired leave this pin unconnected.
REF
The REF input pin is the positive input of the error amplifier. It is internally connected to the DAC output through a 1kΩ resistor. A cap acitor is used between the REF pin and gro und to smooth the voltage transition during Dynamic VID operations.
OFS
The OFS pin provides a means to program a DC current for generating an offset voltage across the re sistor betwe en FB and VDIFF. The offset current is generated via an external resistor and precision internal voltage references. The polarity of the offset is selected by connecting the resistor to GND or VCC. For no offset, the OFS pin should be left unconnected.
ISEN1-, ISEN1+, ISEN2-, ISEN2+, ISEN3-, ISEN3+, ISEN4-, and ISEN4+
These pins are used for differentially sensing the corresponding channel output currents. The sensed currents are used for channel balancing, protection, and load line regulation.
Connect ISEN1-, ISEN2-, ISEN3-, and ISEN4- to the node between the RC sense elements surrounding the inductor of their respective channel. Tie the ISEN+ pins to the VCORE side of their corresponding channel’s sense capacitor.
UGATE1, UGATE2, and UGATE3
Connect these pins to the corresponding upper MOSFET gates. These pins are used to control the upper MOSFETs and are monitored for shoot-through prevention purposes.
BOOT1, BOOT2, and BOOT3
These pins provide the bias voltage for the corresponding upper MOSFET drives. Connect these pins to appropriately-chosen external bootstrap capacitors. Internal bootstrap diodes connected to the PVCC pins provide the necessary bootstrap charge.
PHASE1, PHASE2, and PHASE3
Connect these pins to the sources of the corresponding
10
upper MOSFETs. These pins are the return path for the upper MOSFET drives.
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LGATE1, LGATE2, and LGATE3
These pins are used to control the lower MOSFET s. Connect these pins to the corresponding lower MOSFETs’ gates.
PWM4
Pulse-width modulation output. Connect this pin to the PWM input pin of an Intersil driver IC if 4-phase operation is desired.
EN_PH4
This pin has two functions. First, a resistor divider connected to this pin will provide a POR power-up synch between the on-chip and external driver. The resistor divider should be designed so that when the POR-trip point of the external driver is reached the voltage on this pin should be 1.21V.
The second function of this pin is disabling PWM4 for 3-phase operation. This can be accomplished by connecting this pin to a +5V supply.
SS/RST/A0
This pin has three different functions associated with it. The first is that a resistor (R
), placed from this pin to ground, or
SS
VCC, will set the soft-start ramp slope for the Intel DAC modes of operation. Refer to Equations 18 and 19 for proper resistor calculation.
The second function of this pin is that it selects which of the two 8-bit Slave I
2
C addresses the controller will use. Connecting the RSS resistor on this pin to ground will choose slave address one(1000_110x), while connecting this resistor to VCC will select slave address two(1000_111x).
2
The third function of this pin is a reset to the I
C registers. During normal operation of the part, if this pin is ever grounded, all of the I2C registers are reset to 0000_0000. An open drain device is recommended as the means of grounding this pin for resetting the I
2
C registers.
SCL
Connect this pin to the clock signal for the I2C bus, which is a logic level input signal. The clock signal tells the controller when data is available on the I
2
C bus.
SDA
Connect this pin to the bidirectional data line of the I2C bus, which is a logic level input/output signal. All I over this line, including the address of the device the bus is trying to communicate with, and what functions the device should perform.
2
C data is sent
PGOOD
During normal operation PGOOD indicates whether the output voltage is within specified overvolt age an d undervoltage limits. If the output voltage exceed s these limit s or a reset event occurs (such as an overcurrent event), PGOOD is pulled low. PGOOD is always low prior to the end of soft-start.
Operation
Multiphase Power Conversion
Microprocessor load current profiles have changed to the point that using single-phase regulators is no longer a viable solution. Designing a regulator that is cost-effective, thermally sound, and efficient has become a challenge that only multiphase converters can accomplish. The ISL6322 controller helps simplify implementation by integrating vital functions and requiring minimal external components. The “Block Diagram” on page 3 provides a top level view of multiphase power conversion using the ISL6322 controller.
IL1 + IL2 + IL3, 7A/DIV
IL3, 7A/DIV
PWM3, 5V/DIV
IL2, 7A/DIV
PWM2, 5V/DIV
IL1, 7A/DIV
PWM1, 5V/DIV
1μs/DIV
FIGURE 1. PWM AND INDUCTOR-CURRENT WAVEFORMS
FOR 3-PHASE CONVERTER
Interleaving
The switching of each channel in a multiphase converter is timed to be symmetrically out of phase with each of the other channels. In a 3-phase converter, each channel switches 1/3 cycle after the previous channel and 1/3 cycle before the following channel. As a result, the three-phase converter has a combined ripple frequency three times greater than the ripple frequency of any one phase. In addition, the peak-to-peak amplitude of the combined inductor currents is reduced in proportion to the number of phases (Equations 1 and 2). Increased ripple frequency and lower ripple amplitude mean that the designer can use less per-channel inductance and lower total output capacitance for any performance specification.
Figure 1 illustrates the multiplicative effect on output ripple frequency. The three channel currents (IL1, IL2, and IL3) combine to form the AC ripple current and the DC load current. The ripple component has three times the ripple frequency of each individual channel current. Each PWM pulse is terminated 1/3 of a cycle after the PWM pulse of the previous phase. The peak-to-peak current for each phase is about 7A, and the DC components of the inductor currents combine to feed the load.
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T o understand the reduction of ripple current amplitude in the multiphase circuit, examine the equation representing an individual channel peak-to-peak inductor current.
VINV
----------------------------------------------------------=
()V
Lf
I
PP
In Equation 1, V
OUT
S
VIN⋅
and V
IN
OUT
are the input and output
OUT
(EQ. 1)
voltages respectively, L is the single-channel inductor value, and fS is the switching frequency.
The output capacitors conduct the ripple component of the inductor current. In the case of multiphase converters, the capacitor current is the sum of the ripple currents from each of the individual channels. Compare Equation 1 to the expression for the peak-to-peak current after the summation of N symmetrically phase-shifted inductor currents in Equation 2. Peak-to-peak ripple current decreases by an amount proportional to the number of channels. Output voltage ripple is a function of capacitance, capacitor equivalent series resistance (ESR), and inductor ripple current. Reducing the inductor ripple current allows the designer to use fewer or less costly output capacitors.
VINNV
I
CP P()
FIGURE 2. CHANNEL INPUT CURRENTS AND
------------------------------------------------------------------- -=
INPUT-CAPACITOR CURRENT, 10A/DIV
()V
Lf
CHANNEL 1 INPUT CURRENT 10A/DIV
INPUT-CAPACITOR RMS CURRENT FOR 3-PHASE CONVERTER
OUT
S
CHANNEL 2 INPUT CURRENT 10A/DIV
OUT
VIN⋅
CHANNEL 3 INPUT CURRENT 10A/DIV
1μs/DIV
(EQ. 2)
Another benefit of interleaving is to reduce input ripple current. Input capacitance is determined in part by the maximum input ripple current. Multiphase topologies can improve overall system cost and size by lowering input ripple current and allowing the designer to reduce the cost of input capacitance. The example in Figure 2 illustrates input currents from a three-phase converter combining to reduce the total input ripple current.
must use an input capacitor bank with twice the RMS current capacity as the equivalent three-phase converter .
Active Pulse Positioning (APP) Modulated PWM Operation
The ISL6322 uses a proprietary Active Pulse Positioning (APP) modulation scheme to control the internal PWM signals that command each channel’s driver to turn their upper and lower MOSFETs on and off. The time interval in which a PWM signal can occur is generated by an internal clock, whose cycle time is the inverse of the switching frequency set by the resistor between the FS pin and ground. The advantage of Intersil’s proprietary Active Pulse Positioning (APP) modulator is that the PWM signal has the ability to turn on at any point during this PWM time interval, and turn off immediately after the PWM signal has transitioned high. This is important because is allows the controller to quickly respond to output voltage drops associated with current load spikes, while avoiding the ring back affects associated with other modulation schemes.
The PWM output state is driven by the position of the error amplifier output signal, V signal relative to the proprietary modulator ramp waveform as illustrated in Figure 3. At the beginning of each PWM time interval, this modified V internal modulator waveform. As long as the modified V
voltage is lower then the modulator waveform
COMP
voltage, the PWM signal is commanded low. The internal MOSFET driver detects the low state of the PWM signal and turns off the upper MOSFET and turns on the lower synchronous MOSFET. When the modified V crosses the modulator ramp, the PWM output transitions high, turning off the synchronous MOSFET and turning on the upper MOSFET. The PWM signal will remain high until the modified V
voltage crosses the modulator ramp
COMP
again. When this occurs the PWM signal will transition low again.
During each PWM time interval the PWM signal can only transition high once. Once PWM transitions high it can not transition high again until the beginning of the next PWM time interval. This prevents the occurrence of double PWM pulses occurring during a single period.
To further improve the transient response, ISL6322 also implements Intersil’s proprietary Adaptive Phase Alignment (APA) technique, which turns on all phases together under transient events with large step current. With both APP and APA control, ISL6322 can achieve excellent transient performance and reduce the deman d on the output capacitors.
, minus the current correction
COMP
signal is compared to the
COMP
COMP
voltage
The converter depicted in Figure 2 delivers 1.5V to a 36A load from a 12V input. The RMS input capacitor current is 5.9A. Compare this to a single-phase converter also stepping down 12V to 1.5V at 36A. The single-phase converter has 11.9A RMS input capacitor current. The single-phase converter
12
Channel-Current Balance
One important benefit of multiphase operation is the thermal advantage gained by distributing the dissipated heat over multiple devices and greater area. By doing this the designer avoids the complexity of driving parallel MOSFETs and the
FN6328.2
August 2, 2007
expense of using expensive heat sinks and exotic magnetic materials.
In order to realize the thermal advantage, it is important that each channel in a multiphase converter be controlled to carry equal amounts of current at any load level. To achieve this, the currents through each channel must be sampled every switching cycle. The sampled currents, I
, from each
n
active channel are summed together and divided by the number of active channels. The resulting cycle average current, I
, provides a measure of the total load-current
AVG
demand on the converter during each switching cycle. Channel-current balance is achieved by comparing the sampled current of each channel to the cycle average current, and making the proper adjustment to each channel pulse width based on the error. Intersil’s patented current­balance method is illustrated in Figure 3, with error correction for Channel 1 represented. In the figure, the cycle average current, I sample, I
, to create an error signal IER.
1
, is compared with the Channel 1
AVG
The filtered error signal modifies the pulse width commanded by V I
toward zero. The same method for error signal
ER
to correct any unbalance and force
COMP
correction is applied to each active channel.
V
COMP
FILTER
+
I
AVG
-
MODULATOR
RAMP
WAVEFORM
÷ N
-
f(s)
I
ER
+
PWM1
+
-
Σ
I
4
I
3
I
2
TO GATE
CONTROL
LOGIC
ISL6322
PWM
SWITCHING PERIOD
I
L
I
SEN
TIME
FIGURE 4. CONTINUOUS CURRENT SAMPLING
The ISL6322 supports inductor DCR current sensing to continuously sense each channel’s current for channel-current balance. The internal circuitry, shown in Figure 5 represents Channel N of an N-Channel converter. This circuitry is repeated for each channel in the converter, but may not be active depending on how many channels are operating.
Inductor windings have a characteristic distributed resistance or DCR (Direct Current Resistance). For simplicity, the inductor DCR is considered as a separate lumped quantity, as shown in Figure 5. The channel current I
, flowing through the inductor, passes through the DCR.
L
Equation 3 shows the s-domain equivalent voltage, V
,
L
across the inductor.
I
1
Note: Channel 3 and 4 are optional
FIGURE 3. CHANNEL-1 PWM FUNCTION AND
CURRENT-BALANCE ADJUSTMENT
Continuous Current Sampling
In order to realize proper current-balance, the currents in each channel are sensed continuously every switching cycle. During this time the current-sense amplifier uses the ISEN inputs to reproduce a signal proportional to the inductor current, I scaled version of the inductor current.
. This sensed current, I
L
13
, is simply a
SEN
and C)
1
(EQ. 3)
VLs() ILsL DCR+()=
A simple R-C network across the inductor (R extracts the DCR voltage, as shown in Figure 5. The voltage across the sense capacitor, V proportional to the channel current I
sL
⎛⎞
-------------
⎝⎠
s()
C
--------------------------------------
sR
V
1+
DCR
C⋅⋅ 1+()
1
, can be shown to be
C
L
=
DCR I
L
, shown in Equation 4.
(EQ. 4)
In some cases it may be necessary to use a resistor divider R-C network to sense the current through the inductor. This can be accomplished by placing a second resistor, R
,
2
across the sense capacitor. In these cases the voltage across the sense capacitor , V channel current I
, and the resistor divider ratio, K.
L
, becomes proportional to the
C
FN6328.2
August 2, 2007
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