Datasheet EL7554 Datasheet (intersil)

®
EL7554
Data Sheet November 5, 2007
Monolithic 4A DC/DC Step-Down Regulator
The EL7554 is a full-feature synchronous 4A step-down regulator capable of up to 96% efficiency. This device operates from 3V to 6V V
input supply. With internal CMOS
IN
power FETs, the device can operate at up to 100% duty ratio, allowing for output voltage range from 0.8V up to nearly V
.The adjustable high switching frequency of up to 1MHz
IN
enables the use of small components, making the whole converter occupy less than 0.58 square inch with components on one side of the PCB. The EL7554 operates at constant frequency PWM mode, making external synchronization possible. The EL7554 features soft-start and full start-up control, which eliminates the in-rush current and enables users to control the start-up of multiple converters to any configuration with ease. The EL7554 also offers a ±5% voltage margining capability that allows ra ising and lowering of the supplies derived from the EL7554 to validate the performance and reliability of system cards quickly and easily during manufacturing testing. A junction temperature indicator conveniently monitors the silicon die temperature, saving designers time in the tedious thermal characterization.
An easy-to-use simulation tool is available for download and can be used to modify design parameters such as switching frequency, voltage ripple, ambient temperature, as well as view schematics waveforms, efficiency graphs, and complete BOM with Gerber layout.
The EL7554 is available in a 28 Ld HTSSOP package and is specified for operation over the -40°C to +85°C temperature range.
Ordering Information
TEMP.
PART
NUMBER
EL7554IRE* 7554IRE -40 to +85 28 Ld HTSSOP MDP0048 EL7554IREZ*
(See Note) *Add “-T7” or “-T13” suffix for tape and reel. Please refer to TB347 for
details on reel specifications. NOTE: These Intersil Pb-free plastic packaged products employ
special Pb-free material sets; molding compounds/die attach materials and 100% matte tin plate PLUS ANNEAL - e3 termination finish, which is RoHS compliant and compatible with both SnPb and Pb-free soldering operations. Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020.
PART
MARKING
7554IREZ -40 to +85 28 Ld HTSSOP
RANGE
(°C) PACKAGE
(Pb-free)
PKG.
DWG. #
MDP0048
FN7360.5
Features
• Integrated MOSFETs
• 4A continuous output current
• Up to 96% efficiency
• All ceramic capacitors
• Multiple supply start-up tracking
• Built-in ±5% voltage margining
• 3V to 6V input voltage
2
• 0.58 in
footprint with components on one side of PCB
• Adjustable switching frequency to 1MHz
• Oscillator synchronization possible
• 100% duty ratio
• Junction temperature indicator
• Over-temperature protection
• Internal soft-start
• Variable output voltage down to 0.8V
• Power-good indicator
• 28 Ld HTSSOP package
• Pb-free available (RoHS compliant)
Applications
• Point-of-regulation power sup pli es
• FPGA Core and I/O supplies
• DSP, CPU Core, and IO supplies
• Logic/Bus supplies
• Portable equipment
Related Documentation
• Technical Brief 418 - Using the EL7554 Demo Board
• Easy to use applications software simulation tool available at www.intersil.com/dc-dc
1
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1-888-INTERSIL or 1-888-468-3774
| Intersil (and design) is a registered trademark of Intersil Americas Inc.
All other trademarks mentioned are the property of their respective owners.
Copyright Intersil Americas Inc. 2004-2007. All Rights Reserved
Typical Application Diagram
R
2
10.2K
R
1
12.7K
C
C
0.018µF
0.018µF
R
C
2.32K
EL7554
1
COMP
2
VREF
3
FB
4
VO
5
VTJ
SGND
COSC
STN
STP
EN
28
220pF
27
C
OSC
26
25
24
0.22µF
V
OUT
(1.8V, 4A)
47µF
C
2.2µH
OUT
6
TM
7
SEL
8 21
LX
9
LX
10
LX
11
LX
12
LX
LX
13
NC
14 15
PG
VDD
VIN
VIN
VIN
PGND
PGND
PGND
NC
23
22
V
IN
(3V TO
20
19
C
18
17
16
6V)
2x10µF
IN
2
FN7360.5
November 5, 2007
EL7554
Absolute Maximum Ratings (T
V
, VDD to SGND. . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +6.5V
IN
VX to PGND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to V
SGND to PGND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +0.3V
COMP, V SEL, PG, EN, STP, STN, C
CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product reliability and result in failures not covered by warranty.
IMPORTANT NOTE: All parameters having Min/Max specifications are guaranteed. T yp values are for information purposes only. Unless otherwise noted, all tests are at the specified temperature and are pulsed tests, therefore: T
, FB, VO, VTJ, TM,
REF
to SGND . . . . . -0.3V to VDD +0.3V
OSC
DC Electrical Specifications V
= +25°C)
A
= V
DD
+0.3V
IN
= TC = T
J
= 3.3V, TA = TJ = +25°C, C
IN
A
Storage Temperature. . . . . . . . . . . . . . . . . . . . . . . .-65°C to +150°C
Junction Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +125°C
Ambient Operating Temperature . . . . . . . . . . . . . . . .-40°C to +85°C
Pb-free reflow profile . . . . . . . . . . . . . . . . . . . . . . . . . .see link below
http://www.intersil.com/pbfree/Pb-FreeReflow.asp
= 390pF, Unless Otherwise Specified
OSC
PARAMETER DESCRIPTION CONDITIONS MIN TYP MAX UNIT
V
IN
V
REF
V
REFTC
V
REFLOAD
V
RAMP
I
OSC_CHG
I
OSC_DIS
I
VDD
I
VDD_OFF
V
DD_OFF
V
DD_ON
T
OT
T
HYS
I
LEAK
I
LMAX
R
DSON1
R
DSONTC2
R
DSONTC
I
STP
I
STN
V
PGP
V
PGN
V
PG_HI
V
PG_LO
V
OVP
V
FB
V
FB_LINE
GM
EA
V
FB_TC
F
S
I
FB
Input Voltage Range 3 6 V Reference Accuracy 1.24 1.26 1.28 V Reference Temperature Coefficient 50 ppm/°C Reference Load Regulation 0 < I
< 50µA -1 %
REF
Oscillator Ramp Amplitude 1.15 V Oscillator Charge Current 0.1V < V Oscillator Discharge Current 0.1V < V
< 1.25V 200 µA
OSC
< 1.25V 8 mA
OSC
VDD Supply Current VEN = 1 (L disconnected) 2 2.7 5 mA V
Standby Current EN = 0 1 1.5 mA
DD
VDD for Shutdown 2.4 2.65 V VDD for Startup 2.6 2.95 V Over-temperature Threshold 135 °C Over-temperature Hysteresis 20 °C Internal FET Leakage Current EN = 0, LX = 6V (low FET), LX = 0V (high FET) 10 µA Peak Current Limit 6A PFET On Resistance 35 70 mΩ NFET On Resistance 30 60 mΩ R
Tempco 0.2 mΩ/°C
DSON
STP Pin Input Pull-down Current V STN Pin Input Pull-up Current V
= VIN/2 -4 2.5 µA
STP
= VIN/2 2.5 4 µA
STN
Positive Power Good Threshold With respect to target output voltage 6 14 % Negative Power Good Threshold With respect to target output voltage -14 -6 % Power Good Drive High I
= 1mA 2.6 V
PG
Power Good Drive Low IPG = -1mA 0.5 V Output Over-voltage Protection 10 % Output Initial Accuracy I Output Line Regulation V
= 0A 0.79 0.8 0.81 V
LOAD
= 3.3V, ΔVIN = 10%, I
IN
= 0A 0.2 0.5 %
LOAD
Error Amplifier Transconductance VCC = 0.65V 85 125 165 µs Output Temperature Stability 0°C < TA < +85°C, I
= 3A ±1 %
LOAD
Switching Frequency 300 370 440 kHz Feedback Input Pull-up Current V
= 0V 100 200 nA
FB
3
FN7360.5
November 5, 2007
EL7554
DC Electrical Specifications V
DD
= V
= 3.3V, TA = TJ = +25°C, C
IN
= 390pF, Unless Otherwise Specified
OSC
PARAMETER DESCRIPTION CONDITIONS MIN TYP MAX UNIT
V
EN_HI
V
EN_LO
I
EN
TM, S TM, S
EL_HI EL_LO
EN Input High Level 2.6 V EN Input Low Level 1V Enable Pull-up Current VEN = 0 -4 -2.5 µA Input High Level 2.6 V Input Low Level 1V
Pin Descriptions
PIN NUMBER PIN NAME PIN FUNCTION
1 COMP Error amplifier output; place loop compensation components here 2 VREF B andgap reference bypass capacitor; typically 0.01µF to 0.047µF to SGND 3 FB Voltage feedback input; connected to external resistor divider between V
output; also used for speed-up capacitor connection 4 VO Output sense for fixed output; also used for speed-up capacitor connection 5 VTJ Junction temperature monitor output, connected to a 0.01µF - 0.047µF to SGND 6 TM Stress test enable; allows ±5% output movement; needs a pull-down resistor (1k - 100k); connect to
SGND if function is not used 7 SEL Positive or negative voltage margining set pin; needs a pull-down resistor (1k - 100k); connect to SGND
if function is not used
8, 9, 10, 11, 12, 13 LX Inductor drive pin; high current output whose average voltage equals the regulator output voltage
14, 15 NC Not used 16, 17, 18 PGND Ground return of the regulator; connected to the source of the low-side synchronous NMOS Power FET 19, 20, 21 VIN Power supply input of the regulator; connected to the drain of the high-side PMOS Power FET
22 VDD Control circuit positive supply; connected to V
through an internal 20Ω resistor
IN
23 PG Power-good window comparator output; logic 1 when regulator output is within ±10% of target output
voltage
24 EN Chip enable, active high; a 2µA internal pull-up current enables the device if the pin is left open; a
capacitor can be added at this pin to delay the start of a converter
25 STP Auxilliary supply tracking positive input; tied to regulator output to synchronize start-up with a second
supply; leave open for standalone operation; 2µA internal pull-up current
26 STN Auxiliary supply tracking negative input; connect to output of a second supply to synchronize start-up;
leave open for standalone operation; 2µA internal pull-up current 27 COSC Oscillator timing capacitor (see performance curves) 28 SGND Control circuit negative supply or signal ground
and SGND for adjustable
OUT
4
FN7360.5
November 5, 2007
5
Typical Performance Curves
VIN = VD = 3.3V, VO = 1.8V, IO = 4A, L = 2.2µH, CIN = 2x10µF, C
EL7554
= 47µF, C
OUT
= 220pF, TA = +25°C unless otherwise noted.
OSC
1
0.95
0.9
0.85
0.8
0.75
EFFICIENCY (%)
0.7
0.65
0.6 01 4
VO=0.8V
FIGURE 1. EFFICIENCY (V
1.266
1.264
1.262
1.26
1.258
1.256
REF
V
1.254
1.252
1.25
1.248
1.246
-50 150
VDD=3.3V
0 JUNCTION TEMPERATURE
VO=3.3V
VO=1V
VO=1.2V
23
IO (A)
IN
VDD=5V
50
VO=1.8V
= 5V)
100
VO=2.5V
100
95
90 85 80 75
EFFICIENCY (%)
70 65
60
VO=0.8V
VO=1V
01 4
FIGURE 2. EFFICIENCY (V
1.6
1.5
1.4
1.3
TJ
V
1.2
1.1
1
0.9
-50 150
VDD=3.3V
VDD=5V
JUNCTION TEMPERATURE
VO=2.5V
VO=1.2V
VO=1.8V
23
IO (A)
= 3.3V)
IN
500
100
FIGURE 3. V
4
3.5
3
2.5
2
1.5
1
3456
3.5 4.5 5.5
FIGURE 5. V
vs TEMPERATURE
REF
V
EN_HI
V
EN_LOW
V
(V)
DD
& V
EN_HI
EN_LOW
vs V
DD
6
FIGURE 4. V
1200
1000
800
600
(kHz)
S
F
VDD=3.3V
500
200
0
200 400 600
100 300 500 700
FIGURE 6. FS vs C
vs TEMPERATURE
TJ
VDD=5V
C
(pF)
OSC
OSC
FN7360.5
November 5, 2007
Typical Performance Curves (Continued)
= VD = 3.3V, VO = 1.8V, IO = 4A, L = 2.2µH, CIN = 2x10µF, C
V
IN
EL7554
= 47µF, C
OUT
= 220pF, TA = +25°C unless otherwise noted.
OSC
610
605
600
(KHz)
S
F
595
590
585
01.52.54
0.5 2 3.5
50
45
40
(°C/W)
JA
35
θ
30
VIN=5V
VIN=3.3V
1
IO (A)
FIGURE 7. FS vs I
CONDITION:
28 Ld HTSSOP THERMAL PAD SOLDERED TO 2-LAYER PCB WITH 0.039" THICKNESS AND 1 OZ. COPPER ON BOTH SIDES
O
3
0.8
0.6
0.4
0.2
(%)
0.0
-0.2
-0.4 04
123
IO (A)
FIGURE 8. LOAD REGULATIONS
JEDEC JESD51-7 HIGH EFFECTIVE THERMAL CONDUCTIVITY TEST BOARD
3.5
3.0
2.5
2.0
1.5
1.0
0.5
H
T
S
θ
S
J
O
A
=
P
3
2
0
8
°
C
/
W
25
123456789
PCB AREA (in
2
)
FIGURE 9. HTSSOP THERMAL RESISTANCE vs PCB AREA
(NO AIR FLOW)
JEDEC JESD51-3 LOW EFFECTIVE THERMAL CONDUCTIVITY TEST BOARD
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10 0
ALLOWABLE POWER DISSIPATION (W)
0 255075100 150
θ
J
AMBIENT TEMPERATURE (°C)
FIGURE 11. PACKAGE POWER DISSIPATION vs AMBIENT TEMPERATURE
ALLOWABLE POWER DISSIPATION (W)
0
0 25 50 75 100 150
AMBIENT TEMPERATURE (°C)
12585
FIGURE 10. PACKAGE POWER DISSIP A TION vs AMBIENT
TEMPERATURE
H
T
S
S
A
O
=
P
1
1
2
0
8
°
C
/
W
85
125
7
FN7360.5
November 5, 2007
Waveforms
VIN = VD = 3.3V, VO = 1.8V, IO = 4A, L = 2.2µH, CIN = 2x10µF, C
VIN (2V/DIV)
I
(1A/DIV)
IN
(1V/DIV)
V
O
EL7554
= 47µF, C
OUT
= 220pF, TA = +25°C unless otherwise noted.
OSC
ΔVIN (100mV/DIV)
V
(2V/DIV)
LX
0.5ms/DIV
FIGURE 12. START-UP
50µs/DIV
PG (2V/DIV)
V
EN
IIN (2A/DIV)
(2V/DIV)
V
O
1µs/DIV
FIGURE 13. STEADY-STATE OPERATION
100µs/DIV
ΔV
3A
1.0A I
ΔVO (100mV/DIV)
FIGURE 14. SHUT-DOWN FIGURE 15. TRANSIENT RESPONSE
(10mV/DIV)
O
O
1ms/DIV
FIGURE 16. VOLTAGE MARGINING
8
TM
SEL
(200mV/DIV)
ΔV
O
PG
(2V/DIV)
V
O
V
LX
0.5ms/DIV
FIGURE 17. OVER-VOLTAGE SHUT-DOWN
November 5, 2007
(5V/DIV)
FN7360.5
Waveforms (Continued)
= VD = 3.3V, VO = 1.8V, IO = 4A, L = 2.2µH, CIN = 2x10µF, C
V
IN
VIN (2V/DIV)
(2A/DIV)
I
IN
EL7554
= 47µF, C
OUT
= 220pF, TA = +25°C unless otherwise noted.
OSC
VIN (5V/DIV)
(1V/DIV)
V
O
CIN = 100µF,
= 150µF
C
OUT
2ms/DIV
FIGURE 18. ADJUSTABLE START-UP
Detailed Description
The EL7554 is a full-feature synchronous 6A step-down regulator capable of up to 96% efficiency. This device operates from 3V to 6V V CMOS power FETs, the device can operate at up to 100% duty ratio, allowing for output voltage range from 0.8V up to nearly V
.The adjustable high switching frequency of up to
IN
1MHz enables the use of small components, making the whole converter occupy less than 0.58 square inch with components on one side of the PCB. The EL7554 operates at constant frequency PWM mode, making external synchronization possible. Patented on-chip resistorless current-sensing enables current mode control, which provides over-current protection, and excellent step load response. The EL7554 features soft-start and full start-up control, which eliminate the in-rush current and enables users to control the start-up of multiple converters to any configuration with ease. The EL7554 also offers a ±5% voltage margining capability that allows raising and lowering of the supplies derived from the EL7554 to validate the performance and reliability of system cards quickly and easily during manufacturing testing. A junction temperature indicator conveniently monitors the silicon die temperature, saving designers time in the tedious thermal characterization.
Start-Up
The EL7554 employs a special soft-start to suppress the in­rush current (see Figure 12). The start-up process takes about 2ms and begins when the input voltage reaches about
2.8V and EN pin voltage 2V. When EN is released from LOW, or the converter comes out of thermal shut-down mode, the soft-start process repeats. When the input voltage ramps up too slowly, slight over- current at the input can
input supply. With internal
IN
VO1=2.5V
=1.8V
V
O2
CIN = 100µF, C
= 150µF
OUT
5ms/DIV
FIGURE 19. TRACKING START-UP
occur. Connecting a small capacitor at EN will delay the start-up. The delay time T
V
EN_HI
EN
--------------------
×=
I
EN
TDC
can be calculated by:
D
where:
•C
is the capacitance at EN pin
EN
•V
is the EN input high level (function of VDD voltage,
EN_HI
see Figure 5)
is the EN pin pull-up current, nominal 2.5µA
•I
EN
If a slower than 2ms soft start-up is needed, please refer to Full Start-Up Control section.
Steady-State Operation
The converter always operates at fixed frequency continuous-conduction mode. For fast transient response, peak current control method is employed. The inductor current is sensed from the upper PFET. This current signal, the slope compensation, and the compensated error signal are fed to the PWM comparator to generate the PWM signal for the internal power switches. When the upper PFET is on, the low-side NFET is off and input voltage charges the inductor. When PFET is off, the NFET is on and energy stored in the inductor is dumped to the output to maintain constant output voltage. Therefore, the LX waveform is always a stable square waveform (see Figure 13) with peak close to V
. So LX is a good indication that the converter is
IN
operating properly.
100% Duty Ratio
EL7554 uses CMOS as internal synchronous power switches. The upper switch is a PMOS and the lower switch an NMOS. This not only saves a boot capacitor, it also
allows 100% turn-on of the upper PFET switch, achieving
9
FN7360.5
November 5, 2007
VO close to VIN. The maximum achievable VO is:
VOVINRLR
Where R
+()IO×=
DSON1
is the DC resistance on the inductor and R
L
DSON1
is the PFET on-resistance, nominal 35mΩ at room temperature with tempco of 0.2mΩ/°C.
Output Voltage Selection
The output voltage can be as high as the input voltage minus the PMOS and inductor voltage drops. Use R
and R2 to set
1
the output voltage according to the following formula:
R
⎛⎞
1
V
0.8 1
O
Standard values of R
VO (V) R1 (kΩ)R
-------
+
×=
⎜⎟
R
⎝⎠
2
and R2 are listed in Table 1.
1
TABLE 1.
(kΩ)
2
0.8 2 Open
12.4910
1.2 4.99 10
1.5 10 11.5
1.8 12.7 10.2
2.5 21.5 10
3.3 36 11.5
Voltage Margining
The EL7554 has built-in 5% load stress test (commonly called voltage margining) function. Combinations of TM and SEL set the margins shown in Table 2. When this function is not used, both pins should be connected to SGND, either directly or through a 10kΩ resister. Figure 16 shows this feature.
TABLE 2.
CONDITION TM SEL V
Normal 0 X Nominal High Margin 1 1 Nominal + 5% Low Margin 1 0 Nominal - 5%
O
Switching Frequency
The regulator operates from 200kHz to 1MHz. The switching frequency is generated by a relaxation comparator and adjusted by a C ratio and runs from 0.2V to 1.2V. Please refer to Figure 6 for a specific frequency.
When external synchronization is required, use the following circuit for connection. Always choose the converter self­switching frequency 20% lower than the sync frequency to accommodate component variations.
. The triangle waveform has 95% duty
OSC
EL7554
100pF
EL7554
C
OSC
FIGURE 20. EXTERNAL SYNC CIRCUIT
EXTERNAL SYNC
SOURCE
Thermal Protection and Junction Temperature Indicator
An internal temperature sensor continuously monitors the junction temperature. In the event that the junction temperature exceeds +135°C, the regulator is in a fault condition and will shut down. When the temperature falls back below +110°C, the regulator goes through the soft-start procedure again.
The V junction temperature T
pin is an accurate indicator of the internal silicon
TJ
, which can be determined by the
J
following formula. This saves engineering time.
1.2 V
TJ
TJ75
------------------------
+=
0.00384
where VTJ is the voltage at VTJ pin.
Under-Voltage Lockout (UVLO)
When VDD falls bellow 2.5V, the regulator shuts down. When V
rises above 2.8V, converter goes through soft-start
DD
process again.
Power Good Indicator (PG) and Over-Voltage Protection
When the output reaches 10% of the preset voltage, the PG pin outputs a HI signal as shown in the start-up waveform (Figure 12). If the output voltage is higher than 10% of the preset value for any reason, PG will go low and the regulator will shut down. In addition to the indication power is good, the PG pin can be used for multiple regulators’ start-up control as described in the next section.
Full Start-Up Control
The EL7554 offers full start-up control. The core of this control is a start-up comparator in front of the main PWM controller. The STP and STN are the inputs to the comparator, whose HI output forces the PWM comparator to skip switching cycles. The user can choose any of the following control configurations:
1. ADJUSTABLE SOFT-START
In this configuration, the ramp-up time is adjustable to any time longer than the building soft-start time of 2ms. The approximate ramp-up time, T
T
ST
⎜⎟
V
⎝⎠
IN
V
⎛⎞
O
---------
RC
=
Figure 18 shows the waveforms.
ST
, is:
10
FN7360.5
November 5, 2007
EL7554
C
R 200K
V
IN
0.1µF V
T
ST
STN
-
+
V
O
EL7554
STP
FIGURE 21. ADJUSTABLE START-UP
In this application, CIN and C
may be increased to
OUT
reduce input/output rippl e because the pulse skippi ng nature of the method.
2. CASCADE START-UP
In this configuration, EN pin of Regulator 2 is connected to the PG pin of Regulator 1 (Figure 22). V after V
is good.
O1
EN PG
V
O2
EL7554
V
O1
will only start
O2
EL7554
V
O1
V
O2
V
IN
goes HI, where V V
=1.26.
REF
O
V
REF
V
O2
EL7554
is the regulator reference voltage.
REF
R
-
+
V
IN
R
A
V
REF
B
V
O1
(1+RB/RA)
V V
O1 O2
EL7554
V
IN
FIGURE 24. OFFSET START-UP TRACKING
Component Selection
INPUT CAPACITOR
The main functions of the input capacitor(s) are to maintain the input voltage steady and to filter out the pulse current passing through the upper switch. The root-mean-square value of this current is:
VOVINVO–()×
I
IN,RMS
-----------------------------------------------
V
IN
1/2× I(O)=
I
O
FIGURE 22. CASCADE START-UP
3. LINEAR START-UP
In the linear start-up tracking configuration, the regulator with lower output voltage, VO2, tracks the one with higher output voltage, V
V
O2
. The waveform is shown in Figure 19.
O1
STN
O1 O2
­+
STP
-
+
V
O1
EL7554 EL7554
V
IN
V V
FIGURE 23. LINEAR START-UP TRACKING
C
R
V
4. OFFSET START-UP
Compared with the cascade start-up, this configuration allows Regulator 2 to begin the start-up process when VO1 reaches a particular value of V
*(1+RB/RA) before PG
REF
for a wide range of V
and VO.
IN
For long-term reliability, the input capacitor or combination of capacitors must have the current rating higher than I
IN,RMS
. Use X5R or X7R type ceramic capacitors, or SPCAP or POSCAP types of Polymer capacitors for their high current handling capability.
INDUCTOR
The NFET positive current limit is set at about 5A. For optimal operation, the peak-to-peak inductor current ripple ΔI
should be less than 1A. The following equation gives the
L
inductance value:
( VO) V
V
IN
--------------------------------------------
L
=
IN
V
INΔILFS
××
The peak current the inductor sees is:
ΔI
L
--------
I
LPKIO
+=
2
When inductor is chosen, make sure the inductor can handle this peak current and the average current of I
.
O
OUTPUT CAPACITOR
If there is no holding time requirement for output; output voltage ripple and transient response are the main deciding factors in choosing the output capacitor. Initially, choose the
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FN7360.5
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EL7554
output capacitor with the ESR to satisfy the output ripple ΔV
requirement:
O
ΔVILESR×=
When output has a step load change ΔI drop is ESR*ΔI
. Then VO will drop even further before the
O
, the initial voltage
O
loop has the chance to respond. The higher the output capacitance, the lower the voltage drop is. Also, higher loop bandwidth will generate less voltage drop. Experiment with the transient response (see Figure 15) to determine the final values of output capacitance.
Like the input capacitor, it is recommended to use X5R or X7R type of ceramic capacitors, or SPCAP or POSCAP type of Polymer capacitors for the low ESR and high capacitance.
Generally, the AC current rating of the output capacitor is not a concern because the RMS current is only 1/√12
of ΔIL.
This is easily satisfied.
LOOP COMPENSATION
Current mode converter forces the inductor current proportional to the error signal, thus gets rid of the 2nd order effect formed by the inductor and output capacitor. The PWM comparator and the inductor form an equivalent transconductance amplifier. So, a simple Type 1 compensator is good enough to generate a high bandwidth stable converter. The compensation capacitor and resister are decided by:
VFBGM
× GM
-----------------------------------------------------------------
C
=
C
π F
× I
PWM
×
C
×
OUT
EA
Design Example
A 5V to 1.8V converter at 4A is needed.
1. Choose the input capacitor
The input capacitor or combination of capacitors has to be able to take about 1/2 of the output current, e.g., 2A. TDK’s C3216X5RIA106M is rated at 2.7A, 6.3V, meeting the above criteria using 2 generators less input voltage ripple.
2. Choose the inductor. Set the converter switching frequency at 600kHz:
( VO) V
V
IN
--------------------------------------------
L
=
V
INΔILFS
ΔI
= 1A yields 1.72µH. Leave some margin and choose
L
××
L = 2.2µH. TDK RLF7030-2R2M5R4 has the required current rating.
3. Choose the output capacitor
L = 2.2µH yields about 0.9A inductor ripple current. 47µF ceramic capacitor has less than 5mΩ of ESR easily satisfying by the requirement. ESR is not the only factor deciding the output capacitance. As discussed earlier, output voltage droops less with more capacitance when converter is in load transient. Multiple iterations may be needed before final components are chosen.
4. Loop compensation
50kHz is the intended crossover frequency. With the conditions R
and CC are calculated as:
C
RC = 2.32kΩ and CC = 0.018pF
C
OUT
OUT
----------------
×=
C
C
2R
R
×
C
where:
•GM GM
R
OUT
•V
•I
OUT
•C
•GM GM
•F
is the transconductance of the PWM comparator,
PWM
= 120s
PWM
V
OUT
--------------- -
=
I
OUT
output voltage
OUT
output current
is output capacitance
OUT
is the transconductance of the error amplifier,
EA
= 120µs
EA
is the intended crossover frequency of the loop. For
C
best performance, set this value to about one-tenth of the switching frequency.
For convenience, Table 3 lists the compensation values for frequently used output voltages.
TABLE 3. COMPENSATION VALUES
(V) RC (kΩ)C
V
O
3.3 4.22 0.018
2.5 3.24 0.018
1.8 2.32 0.018
1.5 1.91 0.018
1.2 1.54 0.018 1 1.27 0.018
0.8 1.02 0.018
(µF)
C
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FN7360.5
November 5, 2007
EL7554
Thermal Management
The EL7554IRE is packaged in a thermally-efficient HTSSOP-28 package, which utilizes the exposed thermal pad at the bottom to spread heat through PCB metal.
Therefore:
1. The thermal pad must be soldered to the PCB
2. Maximize the PCB area
3. If a multiple layer PCB is used, thermal vias (13 to 25 mil) must be placed underneath the thermal pad to connect to ground plane(s). Do not place thermal reliefs on the vias. Figure 25 shows a typical connection.
The thermal resistance for this package is as low as +26°C/W for 2 layer PCB of 0.39" thickness (see Figure 9). The actual junction temperature can be measured at V
The thermal performance of the IC is heavily dependent on the layout of the PCB. The user should exercise care during the design phase to ensure the IC will operate within the recommended environmental conditions.
TJ
pin.
Layout Considerations
The layout is very important for the converter to function properly. Follow these tips for best performance:
1. Separate the Power Ground ( ) and Signal Ground ( ); connect them only at one point right at the SGND pin
2. Place the input capacitor(s) as close to V pins as possible
3. Make as small as possible the loop from LX pins to L to
to PGND pins
C
O
4. Place R
and R2 pins as close to the FB pin as possible
1
5. Maximize the copper area around the PGND pins; do not place thermal relief around them
6. Thermal pad should be soldered to PCB. Place several via holes under the chip to the ground plane to help heat dissipation
The demo board is a good example of layout based on this outline. Please refer to the EL7554 Application Brief.
and PGND
IN
COMPONENT SIDE
CONNECTION
FIGURE 25. PCB LAYOUT - 28 Ld HTSSOP PACKAGE
GROUND PLANE
CONNECTION
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FN7360.5
November 5, 2007
HTSSOP (Heat-Sink TSSOP) Family
EL7554
0.25 CABM
E
E1
B
EXPOSED THERMAL PAD
C
SEATING PLANE
0.10 C
N LEADS
N
1
TOP VIEW
e
b
SIDE VIEW
(N/2)+1
(N/2)
D1
BOTTOM VIEW
0.10 CAB
PIN #1 I.D.
N/2 LEAD TIPS
0.05
M
AD
0.20 C2XB A
E2
MDP0048
HTSSOP (HEAT-SINK TSSOP) FAMILY
MILLIMETERS
SYMBOL
A 1.20 1.20 1.20 1.20 1.20 Max
A1 0.075 0.075 0.075 0.075 0.075 ±0.075
A2 0.90 0.90 0.90 0.90 0.90 +0.15/-0.10
b 0.25 0.25 0.25 0.25 0.22 +0.05/-0.06
c 0.15 0.15 0.15 0.15 0.15 +0.05/-0.06
D 5.00 6.50 7.80 9.70 9.70 ±0.10
D1 3.2 4.2 4.3 5.0 7.25 Reference
E 6.40 6.40 6.40 6.40 6.40 Basic
E1 4.40 4.40 4.40 4.40 4.40 ±0.10
E2 3.0 3.0 3.0 3.0 3.0 Reference
e 0.65 0.65 0.65 0.65 0.50 Basic
L 0.60 0.60 0.60 0.60 0.60 ±0.15
L1 1.00 1.00 1.00 1.00 1.00 Reference
N 1420242838Reference
NOTES:
1. Dimension “D” does not include mold flash, protrusions or gate burrs. Mold flash, protrusions or gate burrs shall not exceed
H
0.15mm per side.
2. Dimension “E1” does not include interlead flash or protrusions. Interlead flash and protrusions shall not exceed 0.25mm per side.
3. Dimensions “D” and “E1” are measured at Datum Plane H.
4. Dimensioning and tolerancing per ASME Y14.5M-1994.
TOLERANCE14 LD 20 LD 24 LD 28 LD 38 LD
Rev. 3 2/07
SEE DETAIL “X”
END VIEW
L1
A2
A
A1
DETAIL X
L
0° - 8°
GAUGE PLANE
c
0.25
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FN7360.5
November 5, 2007
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