InterPuls ACR Smart MMV Instruction Manual, Operation And Maintenance Original Instructions
ACR Smart MMV
InterPuls S.p.A.
Via F. Maritano, 11 - 42020 - Albinea (RE) – ITALY
Tel. +39 0522 347511
Fax +39 0522 348516
sales@interpuls.com
Instruction Manual, Operation and Maintenance
original instructions
THIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITED
MANUFACTURER
InterPuls S.p.A
ADDRESS
Via: F. Maritano, 11
Postal code 42020 - Albinea (RE) - ITALY
Tel.: +39 0522 347511
Telefax: +39 0522 348516
Website: www.milkrite-interpuls.com
E-mail: sales@interpuls.com
TYPE OF DOCUMENT
Instruction, Use and Maintenance Manual
DOCUMENT CODE
5760006_ EN
EDITION
02.17
PRODUCT
Control panel for automatic removal and milk meter
MODEL
ACR Smart MMV
YEAR OF MANUFACTURE
2017
InterPuls is a registered trade mark of InterPuls SpA.
The information contained in this document is not binding and can be modified without notice. References in
this document to manufacturer trademarks are for identification only. Certain company and product names
used throughout the document are trademarks of their respective owners.
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ACR Smart MMV - Instruction Manual, Operation and
Maintenance original instructions
5760006_02.17_EN
Summary
ACR Smart MMV ............................................................................................................................................... 1
1 GENERAL INFORMATION .................................................................................................................... 5
General information and safety warnings ...................................................................................... 5 1.1
1.1.1 Important warnings .................................................................................................................... 5
1.1.2 Symbol used in this manual ....................................................................................................... 5
1.1.3 Rules and regulations for the user ............................................................................................. 5
1.1.4 Limitation of liability .................................................................................................................... 5
Prior using the product ................................................................................................................... 5 1.2
1.2.1 Requirements and rules for personnel and Safety Rules .......................................................... 5
Disposal ......................................................................................................................................... 6 1.3
1.3.1 General regulation ..................................................................................................................... 6
Fire prevention ............................................................................................................................... 6 1.4
1.4.1 Fire prevention ........................................................................................................................... 6
1.4.2 Safety regulations ...................................................................................................................... 6
1.4.3 Characteristic of extinguishers................................................................................................... 6
Normative references applied ........................................................................................................ 6 1.5
Marking .......................................................................................................................................... 6 1.6
1.6.1 Data plates affixed to the machine ............................................................................................ 6
2 DESCRIPTION OF THE MACHINE ....................................................................................................... 7
General characteristics .................................................................................................................. 7 2.1
Technical features ......................................................................................................................... 7 2.2
Wiring diagrams ............................................................................................................................. 8
2.3
2.3.1 Connection diagram with MMV sensor ...................................................................................... 8
2.3.2 Connection diagram with HFS Flow sensor ............................................................................ 10
2.3.3 Choice of CV ............................................................................................................................ 11
3 DESCRIPTION OF THE DEVICE ......................................................................................................... 12
Display during operation .............................................................................................................. 13 3.1
4 DESCRIPTION OF THE FUNCTIONS ................................................................................................. 14
Detachment phase (stand-by) ..................................................................................................... 14 4.1
Washing ....................................................................................................................................... 15 4.2
4.2.1 Washing with HFS ................................................................................................................... 15
4.2.2 Washing with Milk Meter .......................................................................................................... 16
Milking .......................................................................................................................................... 16 4.3
4.3.1 Milking with automatic cluster removal .................................................................................... 16
4.3.2 Milking with HFS ...................................................................................................................... 16
4.3.3 Milking with MMV ..................................................................................................................... 17
4.3.4 Manual milking ......................................................................................................................... 18
4.3.5 Maximum milking time ............................................................................................................. 18
Detachment operation ................................................................................................................. 18 4.4
Reattachment............................................................................................................................... 19 4.5
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5760006_02.17_EN
ACR Smart MMV - Instruction Manual, Operation and
Maintenance original instructions
Stimulation ................................................................................................................................... 20 4.6
Alarm ............................................................................................................................................ 22 4.7
Quick-Lift ...................................................................................................................................... 22 4.8
Swing-over (only with detachment made by pneumatic cylinder) ............................................... 22 4.9
Calibration (with MMV) ................................................................................................................ 23 4.10
4.10.1 Equipment ............................................................................................................................ 23
4.10.2 Testing proceeding .............................................................................................................. 25
5 PROGRAMMING MODE ...................................................................................................................... 26
Accessing the programming mode .............................................................................................. 26 5.1
Modifying parameters .................................................................................................................. 26 5.2
Programming parameter table ..................................................................................................... 27 5.3
6 GENERAL RECCOMENDATION ......................................................................................................... 29
Positioning ................................................................................................................................... 29 6.1
Sensitivity (only with HFS) ........................................................................................................... 29 6.2
Power off ...................................................................................................................................... 29 6.3
Configurations (only with HFS) .................................................................................................... 30 6.4
Troubleshooting ........................................................................................................................... 30 6.5
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ACR Smart MMV - Instruction Manual, Operation and
Maintenance original instructions
5760006_02.17_EN
1 GENERAL INFORMATION
General information and safety warnings 1.1
1.1.1 Important warnings
To safeguard the operator and prevent any damage to the equipment, before carrying out any kind of
operation it is important to have read and fully understood the instruction manual.
1.1.2 Symbol used in this manual
The following symbols are used in this manual to highlight indications and warnings which are of particular
importance:
WARNING
This symbol indicates health and safety regulations designed to protect operators and/or any
exposed persons.
CAUTION
This symbol indicates that there is a risk of causing damage to the equipment and/or its
components.
NOTE
This symbol is used to highlight useful information.
1.1.3 Rules and regulations for the user
WARNING
Any failure to observe the warnings provided in this manual may lead to equipment
malfunctions or damage to the system.
1.1.4 Limitation of liability
InterPuls S.p.A. declines all liability for damage to persons, animals and/or things caused by incorrect use of
the equipment.
Prior using the product 1.2
1.2.1 Requirements and rules for personnel and Safety Rules
WARNING
Before using the device, the operator must carefully read the manual.
The person using the device must be of legal age and be trained and physically and mentally
fit. He or she must also have been provided with adequate information on how to operate the
device.
During the assembly and activation of the device, follow the instructions in the manual and
rules and regulations applying to health and safety at the workplace.
As the Portable ACR-SMART is an operator hand-held device, the operator must wear nonslip safety shoes during use to prevent damage from accidental falls of the device
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5760006_02.17_EN
ACR Smart MMV - Instruction Manual, Operation and
Maintenance original instructions
Disposal 1.3
1.3.1 General regulation
The appliances must be disposed of only and exclusively by specially authorized waste disposal companies
in accordance with all relative legislation and prescriptions.
The packaging must be consigned to the relative authorized companies to be recycled.
Fire prevention 1.4
1.4.1 Fire prevention
NOTE
The machine is not equipped with fire extinguishers.
The operator must make sure that the place in which the appliance is installed is equipped
with an adequate number of suitable fire extinguishers. The extinguishers must be positioned
where they are clearly visible and protected from damage and improper use.
1.4.2 Safety regulations
WARNING
It is strictly prohibited to extinguish fires involving electrical equipment with water!
1.4.3 Characteristic of extinguishers
Use powder, foam or halogen extinguishers which must be positioned next to the device.
Operating personnel must receive adequate instruction on how to use the extinguishers.
Normative references applied 1.5
Europe:
Directive no. 2004/108/EC Electromagnetic Compatibility (EMC)
USA:
FCC Federal Communications Commission
Canada:
IC Industry Canada
Marking 1.6
1.6.1 Data plates affixed to the machine
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ACR Smart MMV - Instruction Manual, Operation and
Maintenance original instructions
5760006_02.17_EN
General technical characteristics
Dimensions
130x180x38 mm (5.12x7.08x1.5 in)
Weight
0.45 kg (0.99 lb)
Power supply
24 VDC
Power consumption (only panel)
max 60 mA
Power consumption (entire system)
Panel – Milk Meter – LE30 – CV – ½ LE30
- alarm
max 600mA
Protection rating (cables installed properly)
IP 67
Operating vacuum
between 20 and 60kPa (between 5.9 and 17.71 “Hg)
Operating temperature (environment)
+3ºC ÷ +40ºC (+37.4°F ÷ +104°F)
Transport/storage temperature
-20ºC ÷ +50ºC (-4°F ÷ +122°F)
2 DESCRIPTION OF THE MACHINE
General characteristics 2.1
The ACRSmart MMV is a panel designed to control all the functions of milking, washing and detachment of
the unit.
Furthermore, with InterPuls Milk Meter, ACRSmart MMV is able to measure the milk production with errors
below 2%.
The panel can work with Milk Meter InterPuls and also with flow sensor HFS InterPuls.
The ACRSmart MMV is able to control the milking frequency and the pulsation ratio in a wide range of values
in order to meet the needs of all system (both in high line and low line) and of all type of animals (cattle –
sheep – goat).
The ACRSmart MMV is able to perform a stimulation that can be forced, automatic (dependent on the flow of
milk) or manual (activated directly by the milker at any time).
The panel is compatible with swing-over systems in which the unit is detached by moving the arm. In fact,
with the ACRSmart MMV you can control the pneumatic cylinder responsible for moving the unit from the
right hand row to the left hand row and vice versa.
It is suitable for milk transport systems thanks to the alarm indicating the end of the milking process and the
possibility to restart the panel from the last active stage.
The ACRSmart MMV can be connected to remote start-up devices (AutoStart) and remote stop devices
(Quick Lift Line).
Technical features
2.2
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5760006_02.17_EN
ACR Smart MMV - Instruction Manual, Operation and
Maintenance original instructions
Blue
Brown
Black
Blue
29
30
31
32
Pink
Brown
Brown
Black
25
26
27
28
Grey
White
Yellow
Green
21
22
23
24
Blue
Black
Red
Blue
17
18
19
20
Black
Blue
Black
Brown
13
14
15
16
Black
Shield
Blue
Black
9
10
11
12
Grey
Pink
Blue
Red
5 6 7
8
Brown
White
Green
Yellow
1 2 3
4
IUP
MMV
IUP
FILTERED AIR LINE
VACUUM LINE
MILK LINE
ACR Smart
MMV
+24VDC
-24VDC
CV20
LE30
CV30
VAC/ATM
MMV
DVC AS
END OF
MILKING
LAMP
QUICK-LIFT
BUTTON
TO THE
NEXT PANEL
TO THE
NEXT PANEL
ATM
VAC
ADDITIONAL
VACUUM LINE
(minØ40)
Wiring diagrams 2.3
2.3.1 Connection diagram with MMV sensor
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ACR Smart MMV - Instruction Manual, Operation and
Maintenance original instructions
5760006_02.17_EN
N°
terminal
PCB
Wiring
N°
wire
Color
Description
Type of
wiring
Wire color
(device side)
N° wire
(device
side)
1
8 poles cable
19
Red
PCB power
supply
24 VDC (+)
- - 2
8 poles cable
20
Blue
24 VDC (-)
-
-
3
End of milking
lamp
11
Blue
Lamp power
supply
24 VDC (+)
- - 4
12
Black
24 VDC (-)
- - 5
DVC AS
13
Black
Autostart
- - -
6
14
Blue - - - 7
Quick lift line
-
Clean contact
- - -
-
8
-
9
8 poles cable
21
Grey
LE30
Rear
Brown
27
10
8 poles cable
22
White
Common
Black
28
11
8 poles cable
23
Yellow
Front
Blue
29
12
8 poles cable
24
Green
CV
Left channel
(S/O)
Brown
30
13
CV (2x2)
15
Black (blue for the
second milking
point)
Detachment
(DVC)
Common
-
-
14
16
Brown (grey for the
second milking
point)
to the DVC
-
-
15
16
17
MMV cable
8
Red
Temperature
probe
Ground
Black 9 18
MMV cable
7
Blue
IN
Black 9 19
8 poles cable
25
Pink
CV
Common
Black
31
20
8 poles cable
26
Brown
Right channel
(dump valve)
Blue
32
21
MMV cable
4 e 10
White + shield
MMV power
supply
5 VDC (-)
White
4
22
MMV cable
22
Yellow
Level
LIV 2
Yellow
3
23
MMV cable
23
Green
LIV 1
Green
2
24
MMV cable
24
Brown
MMV power
supply
5 VDC (+)
Brown
1
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