Interplast Green Line 120, Green Line 200, Green Line 270, Green Line 170, Green Line 150 Installation And Maintenance Manual
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Technical Bulletin - Solar water heaters installation and
maintenance manual
Interplast Green Line Interplast Green Line
Interplast Green Line Plus
801 – Strip 1,25 m
2
120 – Strip 1,5 m
2
150 – Strip 2 m2
170 – Strip 2 m
2
200 – Strip 2 m
2
270 – Strip 2,5 m
2
300 – Strip 2 x 2m2
170 – Full Face 2 m2
202 – Full Face 2,2 m
2
205 – Full Face 2,5 m2
270 – Full Face 2,5 m
2
300 – Full Face 2 x 2m
2
100L
150L
200L
5 years
Guarantee
The Fully Integrated – Certified Solar Proposal!
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Technical bulletin - Solar water heaters installation and maintenance manual
- Interplast Green Line
Index
1. Solar water heaters Interplast Green line…………………….…………..……………………………….3
1.1. General Information.....……………………………………………………………………………………………..3
1.2. Solar water heaters models ……………………………………………………………………………………….3
2. Technical features of the components of the Solar Boiler…………………………………………4
2.1. Selective collector Strip………………………………………………………………………….………………….4
2.2. Selective collector Full Face……….……………………………………………………………………………...6
2.3. Vacuum Tube……………………………………………………………………………………………………………8
2.4. Hot water cylinder…..………………………………………………………………………………………………..9
2.5. Foldable Bracket for Terrace…..………………………………………………………………………………..10
2.6. Tile Roof Mounting System…….………………………………………………………………………..………12
3. Basic Manual for Solar Water Heater Installation…….…………………………………………….13
3.1. Foldable Bracket for Terrace (Interplast Green Line Strip & Full Face)…..………..……………14
3.2. Terrace base (Interplast Green Line Plus – Vacuum)…………………………………………………..16
3.3. Tile Roof base (Interplast Green Line Strip & Full Face)……..……………………….………………17
3.4. Tile Roof base (Interplast Green Line Plus - Κενού)…………………………….………………………18
4. Hydraulic connection……………………….………………………………………………………………………..20
5. Filling – Emptying of the Solar Boiler………………………………….…………………………………….21
6. Electrical Resistance………………………….………………………………………………………………………22
7. Possible Problems / Solutions…….……………………………………………………………………….……23
8. Solar Boiler Accessories…………………………….………………………………………………………………23
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Technical bulletin - Solar water heaters installation and maintenance manual
- Interplast Green Line
1. Solar water heaters Interplast Green line
1.1 General Information
During the production, all the certified procedures are followed and are used superior quality materials. The
solar water heaters have Solar Keymark certifications, CE, TUV and EKEFE Democritus.
The solar water heaters are of the highest standards, ensuring the best operation. The innovative design of
the automatic base (patent No 2011011633) ensures quick, easy and safe installation and any mistakes are
easily avoided.
1.2 Solar water heaters models
Solar Water heater Collector Hot water cylinder
Interplast Green Line 801
Selective Collector 1,25 m
2
(Strip)
80 L (79L*)
Interplast Green Line 120
Selective Collector 1,5 m
2
(Strip)
120 L (107L*)
Interplast Green Line 150
Selective Collector 2 m
2
(Strip)
150 L (132L*)
Interplast Green Line 170
Selective Collector 2 m
2
(Strip)
170 L (152L*)
Interplast Green Line 200
Selective Collector 2 m
2
(Strip)
200 L (194L*)
Interplast Green Line 270
Selective Collector 2,5 m
2
(Strip)
270 L (255L*)
Interplast Green Line 300
Selective Collector 2 x 2 m
2
(Strip)
300 L (294L*)
Solar Water heater Collector Hot water cylinder
Interplast Green Line 170
Selective Collector 2 m
2
(Full Face)
170 L (152L*)
Interplast Green Line 202
Selective Collector 2,2 m
2
(Full Face)
200 L (194L*)
Interplast Green Line 205
Selective Collector 2,5 m
2
(Full Face)
200 L (194L*)
Interplast Green Line 270
Selective Collector 2,5 m
2
(Full Face)
270 L (255L*)
Interplast Green Line 300
Selective Collector 2x 2 m
2
(Full Face)
300 L (294L*)
Solar Water heater Collector Hot water cylinder
Interplast Green Line Plus
100L
10 Vacuum Tubes 100 L
Interplast Green Line Plus
150L
15 Vacuum Tubes 150 L
Interplast Green Line Plus
200L
20 Vacuum Tubes 200 L
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Technical bulletin - Solar water heaters installation and maintenance manual
- Interplast Green Line
2. Technical features of the components of the Solar Water Heaters
2.1 Selective collector Strip
Selective absorber made from aluminum strip sheets for higher performance in low temperatures.
Frame from painted aluminum for high resistance to corrosion (wet climates, coastal areas).
Back from anodized aluminum sheet for high corrosion resistance (humid climates, coastal areas).
30 mm thick rock wool insulation on the back and 15mm thick on the sides for higher
performance at low temperatures.
Vertical copper pipes (risers) Ø10 x 0.4 mm
Horizontal copper pipes (headers) Ø22 x 0.7 mm
Collector’s glazing made of 4mm prismatic security glass (securit), mistlite solar, with high
transmittance and low reflectivity.
Dimensions – Weight – Collector’s Surface
Height Width Weight Surface
(m) (m) (kg) (m2)
0.95 1.25 24 1.25
1.50 1.00 27 1.5
2.00 1.00 36.5 2
2.00 1.25 41 2.5
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Technical bulletin - Solar water heaters installation and maintenance manual
- Interplast Green Line
Green Line Collector
1,5 m2 2,0 m2 2,5 m2
Dimensions (Length x Width x
Height )mm
1501x1007x87 2006x1007x87 2008x1258x87
Aperture area (m2) 1,35 1,83 2,31
Absorber area (m2) 1,34 1,81 2,30
Absorber Selective aluminum Selective aluminum Selective aluminum
Absorbance 0,95±0,01 0,95±0,01 0,95±0,01
Emmitance 0,05±0,02 0,05±0,02 0,05±0,02
Coating Titanium oxides Titanium oxides Titanium oxides
Material, Width
Side insulation
15 mm
Rock Wool
15 mm
Rock Wool
15 mm
Rock Wool
Material, Width
Back insulation
30 mm
Rock Wool
30 mm
Rock Wool
30 mm
Rock Wool
Soldering Absorber – Copper pipes Laser Laser Laser
Weight (kg) 27 36,5 41
Min inclination (ο) 25 25 25
Max inclination (ο) 90 90 90
Total water volume collector (lt) 1,3 1,6 1,9
Operation pressure (bar) 6 6 6
Testing pressure (bar) 10 10 10
Horizontal piping diameter Ø22 Ø22 Ø22
Vertical piping diameter 8 8 11
Number of Vertical pipes Ø10 Ø10 Ø10
Piping material Copper Copper Copper
Impermeability Silicone Silicone Silicone
Cover material
Securit Mistlite
Solar Glass
Securit Mistlite
Solar Glass
Securit Mistlite
Solar Glass
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Technical bulletin - Solar water heaters installation and maintenance manual
- Interplast Green Line
2.2 Selective Collector Full Face
Selective absorber Full Face (absorbance α= 0,94) for greater efficiency in winter season.
Anodized aluminum frame and galvanized metal sheet back plate for high corrosion resistance for
installations in humid climates or near the sea (coastal areas and islands).
Insulation of the collector made of expanded polyurethane and further compressed at a
temperature to achieve uniform density (52 kg/m
2
) throughout the length and width.
Insulation thickness of 30 mm on the back and 15mm on the sides for higher performance
at low temperatures (more hot water during winter).
Vertical copper pipes (risers) Ø10 x 0,4 mm
Headers Ø22 x 0,7 mm
Sealed with black silicone IG type and double adhesive tape.
Collector’s glazing made of 4 mm prismatic security glass (security), mistlite solar, with high
transmittance and low reflectivity.
Dimensions - Weights – Collector’s Surface
Height Width Weight Surface
(m) (m) (kg) (m2)
1.6 1.30 40 2.0
1.7 1.30 42 2.2
2.00 1.29 47 2.55
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Technical bulletin - Solar water heaters installation and maintenance manual
- Interplast Green Line
Green Line Full Face Collector
2,0 m2 2,2 m2 2,55 m2
Dimensions (Length x
Width x Height) mm
1605x1300x87 1705x1295x87 1985x1285x87
Aperture are (m2) 1,82 2,03 2,36
Absorber area (m2) 1,81 2,01 2,31
Absorber
Selective aluminum
single surface
Selective aluminum
single surface
Selective aluminum
single surface
Absorbance 0,95±0,01 0,95±0,01 0,95±0,01
Emmitance 0,05±0,02 0,05±0,02 0,05±0,02
Coating Titanium oxides Titanium oxides Titanium oxides
Material, Width
Side insulation
15 mm Compressed
Polyurethane (52kg/m3)
15 mm Compressed
Polyurethane (52kg/m
3
)
15 mm Compressed
Polyurethane (52kg/m3)
Material, Width
Back insulation
30 mm Compressed
Polyurethane (52kg/m3)
30 mm Compressed
Polyurethane (52kg/m3)
30 mm Compressed
Polyurethane (52kg/m3)
Soldering Absorber –
Copper pipes
Laser Laser Laser
Weight (kg) 40 42 47
Min inclination (ο) 25 25 25
Max inclination (ο) 90 90 90
Total water volume of
collector (lt)
1,8 1,9 2,0
Operation pressure
(bar)
6 6 6
Testing pressure (bar) 10 10 10
Horizontal piping
diameter
Ø22 Ø22 Ø22
Vertical piping diameter Ø10 Ø10 Ø10
Number of pipes 11 11 11
Piping material Copper Copper Copper
Impermeability
Silicone & Double
Adhesive tape
Silicone & Double
Adhesive tape
Silicone & Double
Adhesive tape
Cover material
Low Iron
Securit Mistlite
Solar Glass
Low Iron
Securit Mistlite
Solar Glass
Low Iron
Securit Mistlite
Solar Glass
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