Datasheet PD-97657 Datasheet (International Rrectifier)

PD-97657
SupIRBuck
TM
INTEGRATED 12A SYNCHRONOUS BUCK REGULATOR
Features
Greater than 96% Maximum Efficiency
Wide Input Voltage Range 1.5V to 16V
Continuous 12A Load Capability
Integrated Bootstrap-diode
High Bandwidth E/A for excellent transient
performance
Programmable Switching Frequency up to 1.5MHz
Programmable Over Current Protection
PGood output
Hiccup Current Limit
Precision Reference Voltage (0.7V, +/-1%)
Programmable Soft-Start
Enable Input with Voltage Monitoring Capability
Enhanced Pre-Bias Start-up
Seq input for Tracking applications
o
-40
Thermal Protection
Pin compatible option for 4A, 8A, and 14A devices
5mm x 6mm Power QFN package, 0.9 mm height
Lead-free, halogen-free and RoHS compliant
C to 125oC operating junction temperature
IR3840WMPbF
HIGHLY EFFICIENT
Description
The IR3840W SupIRBuck fully integrated and highly efficient DC/DC synchronous Buck regulator. The MOSFETs co­packaged with the on-chip PWM controller make IR3840W a space-efficient solution, providing accurate power delivery for low output voltage applications.
IR3840W is a versatile regulator which offers programmability of start up time, switching frequency and current limit while operating in wide input and output voltage range.
The switching frequency is programmable from 250kHz to 1.5MHz for an optimum solution.
It also features important protection functions, such as Pre-Bias startup, hiccup current limit and thermal shutdown to give required system level security in the event of fault conditions.
TM
is an easy-to-use,
Applications
Server Applications
Storage Applications
Embedded Telecom Systems
1.5V <Vin<16V
4.5V <Vcc<5.5V
PGood
Seq
Vcc
PGood
Rt
SS/ SD
Enable
Gnd
Distributed Point of Load Power Architectures
Netcom Applications
Computing Peripheral Voltage Regulators
General DC-DC Converters
Vin
Boot
SW
OCSet
Fb
Comp
PGnd
Vo
Rev 12.0
Fig. 1. Typical application diagram
1
PD-97657
IR3840WMPbF
ABSOLUTE MAXIMUM RATINGS
(Voltages referenced to GND unless otherwise specified)
Vin ……………………………………………………. -0.3V to 25V
Vcc ……………….….…………….……..……….…… -0.3V to 8V (Note2)
Boot ……………………………………..……….…. -0.3V to 33V
SW …………………………………………..……… -0.3V to 25V(DC), -4V to 25V(AC, 100ns)
Boot to SW ……..…………………………….…..….. -0.3V to Vcc+0.3V (Note1)
OCSet ………………………………………….……. -0.3V to 30V, 30mA
Input / output Pins ……………………………….. ... -0.3V to Vcc+0.3V (Note1)
PGND to GND ……………...………………………….. -0.3V to +0.3V
Storage Temperature Range ................................... -55°C To 150°C
Junction Temperature Range ................................... -40°C To 150°C (Note2)
ESD Classification …………………………… ……… JEDEC Class 1C
Moisture sensitivity level………………...………………JEDEC Level 2@260 °C (Note5)
Note1: Must not exceed 8V Note2: Vcc must not exceed 7.5V for Junction Temperature between -10
o
C and -40oC
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the
device. These are stress ratings only and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications are not implied.
PACKAGE INFORMATION
SW
5mm x 6mm POWER QFN
V
ORDERING INFORMATION
IN
Boot
Enable
12
13
14
1
23
Seq FB COMP Gnd Rt SS OCSet
15
Gnd
4
11
PGnd
10
=
JA
-
PCBJ
V
9
8
5
7
6
CC
PGood
=
o
W/C35θ
o
W/C2θ
Rev 12.0
PACKAGE
DESIGNATOR
M
PACKAGE
DESCRIPTION
IR3840WMTR1PbF
PIN
COUNT
15
PARTS PER
REEL
400015IR3840WMTRPbFM
750
2
PD-97657
Block Diagram
IR3840WMPbF
Rev 12.0
Fig. 2. Simplified block diagram of the IR3840W
3
PD-97657
Pin Description
Pin Name Description
1 Seq
2 Fb
3 Comp
4 Gnd Signal ground for internal reference and control circuitry.
5 Rt
6 SS/SD¯¯
7 OCSet
Sequence pin. Use two external resistors to set Simultaneous Power up sequencing. If this pin is not used connect to Vcc.
Inverting input to the error amplifier. This pin is connected directly to the output of the regulator via resistor divider to set the output voltage and provide feedback to the error amplifier. Output of error amplifier. An external resistor and capacitor network is typically connected from this pin to Fb pin to provide loop compensation.
Set the switching frequency. Connect an external resistor from this pin to Gnd to set the switching frequency.
Soft start / shutdown. This pin provides user programmable soft-start function. Connect an external capacitor from this pin to Gnd to set the start up time of the output voltage. The converter can be shutdown by pulling this pin below 0.3V.
Current limit set point. A resistor from this pin to SW pin will set the current limit threshold.
IR3840WMPbF
8 PGood
9
10 PGnd
11
12
13 Boot
14 Enable
15 Gnd Signal ground for internal reference and control circuitry.
V
CC
SW
V
IN
Power Good status pin. Output is open drain. Connect a pull up resistor from this pin to Vcc. If unused, it can be left open.
This pin powers the internal IC and the drivers. A minimum of 1uF high frequency capacitor must be connected from this pin to the power ground (PGnd).
Power Ground. This pin serves as a separated ground for the MOSFET drivers and should be connected to the system’s power ground plane.
Switch node. This pin is connected to the output inductor.
Input voltage connection pin.
Supply voltage for high side driver. A 0.1uF capacitor must be connected from this pin to SW. Enable pin to turn on and off the device. Use two external resistors to set the turn on threshold (see Enable section). Connect this pin to Vcc if it is not used.
Rev 12.0
4
PD-97657
IR3840WMPbF
Recommended Operating Conditions
Symbol Definition Min Max Units
V
mΩ
%
Vin Input Voltage 1.5 16 Vcc Supply Voltage 4.5 5.5 Boot to SW Supply Voltage 4.5 5.5 Vo Output Voltage 0.7 0.9*Vin Io Output Current 0 12 A Fs Switching Frequency 225 1650 kHz Tj Junction Temperature -40 125 oC
Electrical Specifications
Unless otherwise specified, these specification apply over 4.5V< Vcc<5.5V, Vin=12V, 0oC<Tj< 125oC. Typical values are specified at T
Parameter Symbol Test Condition Min TYP MAX Units
Power Loss
Power Loss P
MOSFET R
Top Switch R
Bottom Switch R
Reference Voltage
Feedback Voltage VFB 0.7 V
ds(on)
= 25oC.
a
Vcc=5V, Vin=12V, Vo=1.8V, Io=12A,
loss
ds(on)_Top
ds(on)_Bot
Fs=600kHz, L=0.6uH, Note4
V
=5V, ID=14A, Tj=250C
Boot -Vsw
Vcc=5V, ID=14A, Tj=250C
0oC<Tj<125oC -1.0 +1.0 Accuracy
o
C<Tj<125oC,
-40
Note3
-2.0 +2.0
2.5 W
8.4 10.6
5.7 6.9
Supply Current
Vcc Supply Current (Standby)
Vcc Supply Current (Dyn) I
I
SS=0V, No Switching, Enable low 500 uA
CC(Standby)
SS=3V, Vcc=5V, Fs=500kHz
CC(Dyn)
Enable high
15 mA
Under Voltage Lockout
Vcc-Start-Threshold VCC_UVLO_Start Vcc Rising Trip Level 3.95 4.15 4.35
Vcc-Stop-Threshold VCC_UVLO_Stop Vcc Falling Trip Level 3.65 3.85 4.05
Enable-Start-Threshold Enable_UVLO_Start Supply ramping up 1.14 1.2 1.36
Enable-Stop-Threshold Enable_UVLO_Stop Supply ramping down 0.9 1.0 1.06
Enable leakage current Ien Enable=3.3V 15 uA
V
Rev 12.0
5
PD-97657
IR3840WMPbF
Electrical Specifications (continued)
Unless otherwise specified, these specification apply over 4.5V< Vcc<5.5V, Vin=12V, 0oC<Tj< 125oC. Typical values are specified at T
Parameter Symbol Test Condition Min TYP MAX Units
Oscillator
Rt Voltage
Frequency F
Ramp Amplitude Vramp
Ramp Offset Ramp (os)
Min Pulse Width Dmin(ctrl)
Fixed Off Time
Max Duty Cycle Dmax Fs=250kHz 92 %
Error Amplifier
Input Offset Voltage Vos Vfb-Vseq,
Input Bias Current IFb(E/A) -1 +1
Input Bias Current IVp(E/A) -1 +1
Sink Current Isink(E/A) 0.40 0.85 1.2
Source Current Isource(E/A) 8 10 13
Slew Rate SR
Gain-Bandwidth Product GBWP
DC Gain Gain
Maximum Voltage Vmax(E/A)
Minimum Voltage Vmin(E/A)
Common Mode Voltage
Soft Start/SD
Soft Start Current ISS Source 14 20 26
Soft Start Clamp Voltage Vss(clamp) 2.7 3.0 3.3
Shutdown Output Threshold
Over Current Protection
OCSET Current I
OC Comp Offset Voltage V
SS off time SS_Hiccup 4096 Cycles
Bootstrap Diode
Forward Voltage I(Boot)=30mA 180 260 470 mV
Deadband
Deadband time
= 25oC.
a
S
SD 0.3
OCSET
OFFSET
Rt=59K 225 250 275
Rt=28.7K 450 500 550
Rt=9.31K, Note4
Note4
Note4
Note4
Note4
Vseq=0.8V
Note4
Note4
Note4
Vcc=4.5V
Note4
Fs=250kHz 20.8 23.6 26.4
Fs=500kHz 43 48.8 54.6
Fs=1500kHz 136 154 172
Note4
Note4
0.665 0.7 0.735 V
1350 1500 1650
1.8 Vp-p
0.6 V
50
130 200
-10 0 +10 mV
7 12 20
20 30 40 MHz
100 110 120 dB
3.4 3.5 3.75 V
120 220 mV
0 1 V
-10 0 +10 mV
5 10 30 ns
kHz
ns
μA
mA
V/μs
μA
V
μA
Rev 12.0
6
PD-97657
IR3840WMPbF
Electrical Specifications (continued)
Unless otherwise specified, these specification apply over 4.5V< Vcc<5.5V, Vin=12V, 0oC<Tj< 125oC. Typical values are specified at T
Parameter SYM Test Condition Min TYP MAX Units
Thermal Shutdown
Thermal Shutdown
Hysteresis
Power Good
Power Good upper Threshold Upper Threshold Delay Power Good lower Threshold Lower Threshold Delay Delay Comparator Threshold Delay Comparator Hysteresis PGood Voltage Low PG(voltage) I
Leakage Current I
VPG(upper) Fb Rising 0.770 0.805 0.840 V
VPG(upper)_Dly Fb Rising 256/Fs s
VPG(lower) Fb Falling 0.560 0.595 0.630 V
VPG(lower)_Dly Fb Falling 256/Fs s
PG(Delay) Relative to charge voltage, SS rising 2 2.1 2.3 V
Delay(hys)
leakage
= 25oC.
a
Note4 140
Note4 20
Note4
=-5mA 0.5 V
PGood
0 10
260 300 340 mV
o
μA
C
Switch Node
Isw
SW=0V, Enable=0V SW Bias Current
SW=0V,Enable=high,SS=3V,Vseq=0V, Note4
6
μA
Note3: Cold temperature performance is guaranteed via correlation using statistical quality control. Not tested in production.
Note4: Guaranteed by Design but not tested in production.
Note5: Upgrade to industrial/MSL2 level applies from date codes 1227 (marking explained on application note AN1132 Products with prior date code of 1227 are qualified with MSL3 for Consumer market.
page 2).
Rev 12.0
7
V
PD-97657
IR3840WMPbF
Typical Efficiency and Power Loss Curves Vin=12V, Vcc=5V, Io=2A-12A, F
=600kHz, Room Temperature, No Air Flow
s
The table below shows the inductors used for each of the output voltages in the efficiency measurement.
o (V) L (uH) P/N DCR (mOHm)
0.9 0.3 59PR9874N 0.29
1.0 0.3 59PR9874N 0.29
1.1 0.4 59PR9875N 0.29
1.2 0.4 59PR9875N 0.29
1.5 0.5 59PR9876N 0.29
1.8 0.5 59PR9876N 0.29
2.5 0.6 MPL104-0R6 1.5
3.3 1.0 MPL105-1R0 2.3
5.0 1.0 MPL105-1R0 2.3
98
96
94
92
90
88
Efficiency (%)
86
84
82
80
23456789101112
Load Current (A)
0.9V 1.0V 1.1V 1.2V 1.5V 1.8V 2.5V 3.3V 5.0V
3.2
3.0
2.8
2.6
2.4
2.2
2.0
1.8
1.6
1.4
1.2
Power Loss (W)
1.0
0.8
0.6
0.4
0.2 123456789101112
Load Current (A)
0.9V 1.0V 1.1V 1.2V 1.5V 1.8V 2.5V 3.3V 5.0V
Rev 12.0
8
PD-97657
IR3840WMPbF
Typical Efficiency and Power Loss Curves Vin=5V, Vcc=5V, Io=1A-12A, Fs=600kHz, Room Temperature, No Air Flow
For all the output voltages, L=0.3uH (DCR=0.29 m, P/N: 59PR9874N)
97
95
93
91
89
Efficiency (%)
87
85
83
81
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0
Load Current (A)
0.7V 0.75V 0.9V 1.0V 1.1V 1.2V 1.5V 1.8V 2.5V 3.3V
2.3
2.1
1.9
1.7
1.5
1.3
1.1
0.9
Power Loss (W)
0.7
0.5
0.3
0.1
Rev 12.0
123456789101112
Load Current (A)
0.7V 0.75V 0.9V 1.0V 1.1V 1.2V 1.5V 1.8V 2.5V 3.3V
9
PD-97657
IR3840WMPbF
TYPICAL OPERATING CHARACTERISTICS (-40oC - 125oC) Fs=500 kHz
Icc(Standby)
290
270
250
230
[uA]
210
190
170
150
-40 -20 0 20 40 60 80 100 120
550
540
530
520
510
500
[kHz]
490
480
470
460
450
-40 -20 0 20 40 60 80 100 120
4.46
4.41
4.36
4.31
4.26
[V]
4.21
4.16
4.11
4.06
-40-200 20406080100120
Temp[ oC]
FREQUENCY
Temp[
Vcc(UVLO) Start
o
C]
Temp[ oC]
1.36
Enable(UVLO) Start
1.34
1.32
1.30
1.28
1.26
[V]
1.24
1.22
1.20
1.18
1.16
1.14
-40 -20 0 20 40 60 80 100 120
Temp[ oC]
26.0
24.0
22.0
20.0
[uA]
18.0
16.0
14.0
-40-200 20406080100120
ISS
Temp[ oC]
13.5
12.5
11.5
10.5
9.5
[mA]
8.5
7.5
6.5
5.5
-40-200 20406080100120
54.0
53.0
52.0
51.0
50.0
49.0
[uA]
48.0
47.0
46.0
45.0
44.0
43.0
-40-20 0 20406080100120
4.16
4.11
4.06
4.01
3.96
[V]
3.91
3.86
3.81
3.76
-40-20 0 20406080100120
1.06
1.04
1.02
1.00
0.98
[V]
0.96
0.94
0.92
0.90
-40 -20 0 20 40 60 80 100 120
711
706
701
[mV]
696
691
686
-40-20 0 20406080100120
Icc(Dyn)
Temp[ oC]
IOCSET(500kHz)
Temp[ oC]
Vcc(UVLO) Stop
Temp[ oC]
Enable(UVLO) Stop
Temp[
Vfb
Temp[ oC]
ο
C]
Rev 12.0
10
PD-97657
Rdson of MOSFETs Over Temperature at Vcc=5V
12
11
10
]
Ω
9
8
7
Resistance [m
6
5
4
-40 -20 0 20 40 60 80 100 120 140
Temperature [°C]
IR3840WMPbF
Sync-FET Ctrl-FET
Thermal De-rating Curves
Test Conditions: Vin=12V, Vout=1.8V, Vcc=5V, Fs=600kHz, 0- 400LFM
L=0.6uH (MPL104-0R6IR)
12.5
12
11.5
11
10.5
10
Maximum Load Curent (A)
9.5
Rev 12.0
9
25 30 35 40 45 50 55 60 65 70 75 80 85
Ambient Temperature [°C]
0 LFM 100 LFM 200 LFM 300 LFM 400 LFM
11
PD-97657
Circuit Description
THEORY OF OPERATION
Introduction
The IR3840W uses a PWM voltage mode control scheme with external compensation to provide good noise immunity and maximum flexibility in selecting inductor values and capacitor types.
The switching frequency is programmable from 250kHz to 1.5MHz and provides the capability of optimizing the design in terms of size and performance.
IR3840W provides precisely regulated output voltage programmed via two external resistors from 0.7V to 0.9*Vin.
The IR3840W operates with an external bias supply from 4.5V to 5.5V, allowing an extended operating input voltage range from 1.5V to 16V.
IR3840WMPbF
If the input to the Enable pin is derived from the bus voltage by a suitably programmed resistive divider, it can be ensured that the IR3840W does not turn on until the bus voltage reaches the desired level. Only after the bus voltage reaches or exceeds this level will the voltage at Enable pin exceed its threshold, thus enabling the IR3840W. Therefore, in addition to being a logic input pin to enable the IR3840W, the Enable feature, with its precise threshold, also allows the user to implement an Under-Voltage Lockout for the bus voltage V for high output voltage applications, where we might want the IR3840W to be disabled at least until V
exceeds the desired output voltage level.
in
. This is desirable particularly
in
The device utilizes the on-resistance of the low side MOSFET as current sense element, this method enhances the converter’s efficiency and reduces cost by eliminating the need for external
current sense resistor
IR3840W includes two low R using IR’s HEXFET technology. These are specifically designed for high efficiency applications.
Under-Voltage Lockout and POR
The under-voltage lockout circuit monitors the input supply Vcc and the Enable input. It assures that the MOSFET driver outputs remain in the off state whenever either of these two signals drop below the set thresholds. Normal operation resumes once Vcc and Enable rise above their thresholds. The POR (Power On Ready) signal is generated when all these signals reach the valid logic level (see system block diagram). When the POR is asserted the soft start sequence starts (see soft start section).
.
MOSFETs
ds(on)
Fig. 3a. Normal Start up, Device turns on
when the Bus voltage reaches 10.2V
Figure 3b. shows the recommended start-up sequence for the non-sequenced operation of IR3840W, when Enable is used as a logic input.
Enable
The Enable features another level of flexibility for start up. The Enable has precise threshold which is internally monitored by Under-Voltage Lockout (UVLO) circuit. Therefore, the IR3840W will turn on only when the voltage at the Enable pin exceeds this threshold, typically, 1.2V.
Rev 12.0
Fig. 3b. Recommended startup sequence,
Non-Sequenced operation
12
(
PD-97657
Figure 3c. shows the recommended startup sequence for sequenced operation of IR3840W with Enable used as logic input.
Fig. 3c. Recommended startup sequence,
Sequenced operation
Pre-Bias Startup
IR3840W is able to start up into pre-charged output, which prevents oscillation and disturbances of the output voltage.
The output starts in asynchronous fashion and keeps the synchronous MOSFET off until the first gate signal for control MOSFET is generated. Figure 4 shows a typical Pre-Bias condition at start up.
The synchronous MOSFET always starts with a narrow pulse width and gradually increases its duty cycle with a step of 25%, 50%, 75% and 100% until it reaches the steady state value. The number of these startup pulses for the synchronous MOSFET is internally programmed. Figure 5 shows a series of 32, 16, 8 startup pulses.
IR3840WMPbF
Fig. 5. Pre-Bias startup pulses
Soft-Start
The IR3840W has a programmable soft-start to control the output voltage rise and to limit the current surge at the start-up. To ensure correct start-up, the soft-start sequence initiates when the Enable and Vcc rise above their UVLO thresholds and generate the Power On Ready (POR) signal. The internal current source (typically 20uA) charges the external capacitor C
linearly from 0V to 3V. Figure 6 shows the
ss
waveforms during the soft start. The start up time can be estimated by:
)
C
*0.7-1.4
T =
start
During the soft start the OCP is enabled to protect the device for any short circuit and over current condition.
SS
μ
A20
(1) --------------------
Fig. 6. Theoretical operation waveforms
during soft-start
Fig. 4. Pre-Bias startup
Rev 12.0
13
=
PD-97657
Operating Frequency
The switching frequency can be programmed between 250kHz – 1500kHz by connecting an external resistor from R tabulates the oscillator frequency versus R
Table 1. Switching Frequency and I
External Resistor (R
(k)
(k)
t
t
pin to Gnd. Table 1
t
)
t
I
I
ocset
ocset
29.430047.5
29.430047.5
39.240035.7
39.240035.7
48.750028.7
48.750028.7
59.0760023.7
59.0760023.7
68.270020.5
68.270020.5
78.680017.8
78.680017.8
88.690015.8
88.690015.8
97.9100014.3
97.9100014.3
110.2110012.7
110.2110012.7
121.7120011.5
121.7120011.5
130.8130010.7
130.8130010.7
143.414009.76
143.414009.76
150.315009.31
150.315009.31
OCSet
(μA)Fs (kHz)R
(μA)Fs (kHz)R
.
t
vs.
IR3840WMPbF
1400
I
OCSet
Table 1. shows I frequencies. The internal current source develops a voltage across R side MOSFET is turned on, the inductor current flows through the Q2 and results in a voltage at OCSet which is given by:
Fig. 7. Connection of over current sensing resistor
)μA(Ω=
)(k
R
t
at different switching
OCSet
. When the low
OCSet
OCSetOCSetOCSet
RRIV
L
)
(onDS
.(3).......... ) () (
)2.....(..............................
I
Shutdown
The IR3840W can be shutdown by pulling the Enable pin below its 1 V threshold. This will tri­state both, the high side driver as well as the low side driver. Alternatively, the output can be shutdown by pulling the soft-start pin below 0.3V. Normal operation is resumed by cycling the voltage at the Soft Start pin.
Over-Current Protection
The over current protection is performed by sensing current through the R
DS(on)
of low side MOSFET. This method enhances the converter’s efficiency and reduces cost by eliminating a current sense resistor. As shown in figure 7, an external resistor (R
) is connected between
OCSet
OCSet pin and the switch node (SW) which sets the current limit set point.
An internal current source sources current (I
OCSet
) out of the OCSet pin. This current is a function of the switching frequency and hence, of R
.
t
An over current is detected if the OCSet pin goes below ground. Hence, at the current limit threshold, V setting I
Limit,ROCSet
R
OCSet
=
=0. Then, for a current limit
OCset
is calculated as follows:
*
IR
)(
LimitonDS
I
OCSet
(4) ........................
An overcurrent detection trips the OCP comparator, latches OCP signal and cycles the soft start function in hiccup mode.
The hiccup is performed by shorting the soft-start capacitor to ground and counting the number of switching cycles. The Soft Start pin is held low until 4096 cycles have been completed. The OCP signal resets and the converter recovers. After every soft start cycle, the converter stays in this mode until the overload or short circuit is removed.
The OCP circuit starts sampling current typically 160 ns after the low gate drive rises to about 3V. This delay functions to filter out switching noise.
Rev 12.0
14
PD-97657
Thermal Shutdown
Temperature sensing is provided inside IR3840W. The trip threshold is typically set to
o
140
C. When trip threshold is exceeded, thermal shutdown turns off both MOSFETs and discharges the soft start capacitor.
Automatic restart is initiated when the sensed temperature drops within the operating range. There is a 20 shutdown threshold.
Output Voltage Sequencing
The IR3840W can accommodate user programmable sequencing options using Seq, Enable and Power Good pins.
o
C hysteresis in the thermal
Vo1
Vo2
1.5V <Vin<16V
4.5V <Vcc<5.5V
PGood
1.5V <Vin<16V
4.5V <Vcc<5.5V
Vo(master)
PGood
RE
RF
Vcc
PGood
Seq
Rt
SS/ SD
IR3840WMPbF
Enable
Vcc
PGood
Seq
Rt
SS/ SD
Gnd
Enable
Gnd
Vin
PGnd
Vin
PGnd
Boot
SW
OCSet
Fb
Comp
Boot
SW
OCSet
Fb
Comp
Vo(master)
RA
RB
Vo(slave)
RC
RD
Simultaneous Powerup
Fig. 8a. Simultaneous Power-up of the slave
with respect to the master.
Through these pins, voltage sequencing such as simultaneous and sequential can be implemented. Figure 8. shows simultaneous sequencing configurations. In simultaneous power-up, the voltage at the Seq pin of the slave reaches 0.7V before the Fb pin of the master. For
R
E/RF=RC/RD
, therefore, the output voltage of the slave follows that of the master until the voltage at the Seq pin of the slave reaches 0.7 V. After the voltage at the Seq pin of the slave exceeds 0.85V, the internal 0.7V reference of the slave dictates its output voltage.
Fig. 8b. Application Circuit for Simultaneous
Sequencing
Power Good Output
The IC continually monitors the output voltage via Feedback (Fb pin). The feedback voltage forms an input to a window comparator whose upper and lower thresholds are 0.805V and 0.595V respectively. Hence, the Power Good signal is flagged when the Fb pin voltage is within the PGood window, i. e., between 0.595V to 0.805V, as shown in Fig .9 The PGood pin is open drain and it needs to be externally pulled high. High state indicates that output is in regulation. Fig. 9a shows the PGood timing diagram for non­tracking operation. In this case, during startup, PGood goes high after the SS voltage reaches
2.1V if the Fb voltage is within the PGood comparator window. Fig. 9a. and Fig 9.b. also show a 256 cycle delay between the Fb voltage entering within the thresholds defined by the PGood window and PGood going high.
Rev 12.0
15
PD-97657
IR3840WMPbF
TIMING DIAGRAM OF PGOOD FUNCTION
Fig.9a IR3840W Non-Tracking Operation (Seq=Vcc)
Rev 12.0
Fig.9b IR3840W Tracking Operation
16
PD-97657
Minimum on time Considerations
The minimum ON time is the shortest amount of time for which the Control FET may be reliably turned on, and this depends on the internal timing delays. For the IR3840W, the typical minimum on-time is specified as 50 ns. Any design or application using the IR3840W must ensure operation with a pulse width that is higher than this minimum on-time and preferably higher than 100 ns. This is necessary for the circuit to operate without jitter and pulse­skipping, which can cause high inductor current ripple and high output voltage ripple.
D
t
on
In any application that uses the IR3840W, the following condition must be satisfied:
(min)
t
(min)
on
The minimum output voltage is limited by the reference voltage and hence V Therefore, for V
=
F
=
in
tt
FV
sin
out(min)
s
V
out
V
×
onon
V
V
×
t
on
= 0.7 V,
F
out
s
×
out
(min)
FV
sin
out(min)
= 0.7 V.
IR3840WMPbF
Maximum Duty Ratio Considerations
A fixed off-time of 200 ns maximum is specified for the IR3840W. This provides an upper limit on the operating duty ratio at any given switching frequency. It is clear, that higher the switching frequency, the lower is the maximum duty ratio at which the IR3840W can operate. To allow a margin of 50ns, the maximum operating duty ratio in any application using the IR3840W should still accommodate about 250 ns off-time. Fig 10. shows a plot of the maximum duty ratio v/s the switching frequency, with 250 ns off-time.
Max Duty Cycle
95 90 85 80 75 70 65 60
Max Duty Cycle (%)
55
250 450 650 850 1050 1250 1450 1650
Switching Frequency (kH z)
Fig. 10. Maximum duty cycle v/s switching
frequency.
V
V
×
F
in
s
V
F
in
s
(min)
out
t
on
(min)
V0.7
6
V/s
ns 100
107 ×=×
Therefore, at the maximum recommended input voltage 16V and minimum output voltage, the converter should be designed at a switching frequency that does not exceed 440 kHz. Conversely, for operation at the maximum recommended operating frequency 1.65 MHz and minimum output voltage, any voltage above
4.2 V may not be stepped down without pulse­skipping.
Rev 12.0
17
=
PD-97657
Application Information
Design Example:
The following example is a typical application for IR3840W. The application circuit is shown on page 23.
V
V
I
ΔV
F
in
V1.8=
o
A12 =
o
54mV
o
s
kHz 600=
max)13.2V ( V 12=
Enabling the IR3840W
As explained earlier, the precise threshold of the Enable lends itself well to implementation of a UVLO for the Bus Voltage.
V
in
IR3840W
R
1
Enable
R
2
For a typical Enable threshold of V
R
V
For a V
(min)
=
in (min)
RR
2
RR
+
21
V
min
EN
12
==
ENin
VV
EN)in(
=10.2V, R1=49.9K and R2=7.5K is a
good choice.
Programming the frequency
For Fs= 600 kHz, select Rt= 23.7 k, using Table. 1.
Output Voltage Programming
Output voltage is programmed by reference voltage and external voltage divider. The Fb pin is the inverting input of the error amplifier, which is internally referenced to 0.7V. The divider is ratioed to provide 0.7V at the Fb pin when the output is at its desired value. The output voltage is defined by using the following equation:
⎛ ⎜
VV
refo
⎜ ⎝
R
8
+=
1
R
9
EN
= 1.2 V
(6) ..........
V
(5) .......... 1.2*
.....(7)..............................
IR3840WMPbF
When an external resistor divider is connected to the output as shown in figure 11. Equation (5) can be rewritten as:
⎛ ⎜
=
RR
89
⎜ ⎝
For the calculated values of R8 and R9 see feedback compensation section.
IR3840W
IR3624
Fig. 11. Typical application of the IR3840W for
programming the output voltage
Soft-Start Programming
The soft-start timing can be programmed by selecting the soft-start capacitance value. From (1), for a desired start-up time of the converter, the soft start capacitor can be calculated by using:
Where T
is the desired start-up time (ms).
start
For a start-up time of 3.5ms, the soft-start capacitor will be 0.099μF. Choose a 0.1μF ceramic capacitor.
Bootstrap Capacitor Selection
To drive the Control FET, it is necessary to supply a gate voltage at least 4V greater than the voltage at the SW pin, which is connected the source of the Control FET . This is achieved by using a bootstrap configuration, which comprises the internal bootstrap diode and an external bootstrap capacitor (C6), as shown in Fig. 12. The operation of the circuit is as follows: When the lower MOSFET is turned on, the capacitor node connected to SW is pulled down to ground. The capacitor charges towards V through the internal bootstrap diode, which has a forward voltage drop V the bootstrap capacitor C6 is approximately given as
When the upper MOSFET turns on in the next cycle, the capacitor node connected to SW rises to the bus voltage V C6 is appropriately chosen,
V
ref
⎟ ⎟
VV
refo
V
OUT
R
8
(8) ..................................
Fb
R
9
TC
startSS
. The voltage Vcacross
D
Dccc
. However, if the value of
in
(9) .......... 0.02857 ) ms ( )μF( ×
cc
VVV
(10) ..........................
Rev 12.0
18
Δ
e
PD-97657
the voltage V unchanged and the voltage at the Boot pin becomes
Fig. 12. Bootstrap circuit to generate
A bootstrap capacitor of value 0.1uF is suitable for most applications.
Input Capacitor Selection
The ripple current generated during the on time of the upper MOSFET should be provided by the input capacitor. The RMS value of this ripple is expressed by:
V
D =
V
Where: D is the Duty Cycle
is the RMS value of the input capacitor
I
RMS
current. Io is the output current. For I
=12A and D = 0.15, the I
o
Ceramic capacitors are recommended due to their peak current capabilities. They also feature low ESR and ESL at higher frequency which enables better efficiency. For this application, it is advisable to have 4x10uF 16V ceramic capacitors ECJ-3YX1C106K from Panasonic. In addition to these, although not mandatory, a 1X330uF, 25V SMD capacitor EEV-FK1E331P may also be used as a bulk capacitor and is recommended if the input power supply is not located close to the converter.
across C6 remains approximately
c
VVVV +
DccinBoot
Vc voltage
oRMS
o
in
= 1
RMS
....(12)....................)( DDII
(13) ................................
= 4.28A.
IR3840WMPbF
Inductor Selection
The inductor is selected based on output power, operating frequency and efficiency requirements. A low inductor value causes large ripple current,
(11) ........................................
resulting in the smaller size, faster response to a load transient but poor efficiency and high output noise. Generally, the selection of the inductor value can be reduced to the desired maximum ripple current in the inductor . The optimum point is usually found between 20% and 50% ripple of the output current. For the buck converter, the inductor value for the desired operating ripple current can be determined using the following relation:
i
oin
()
t
Δ
VVL
=
oin
Δ
LVV
=
Dt
;
=Δ
F
V
o
FiV
Δ
*
sin
Where:
=
V
in
=
V
o
=
Δi
=
F
s
=
Δt
=
D
If Δi ≈ 35%(I
VoltageOutput
time on Turn
cycleDuty
), then the output inductor is
o
input Maximum
current ripple Inductor
frequency Switching
calculated to be 0.607μH. Select L=0.6 μH. The MPL104-0R6 from Delta provides a compact,
low profile inductor suitable for this application.
)( i
1
s
voltag
(14) ...............................
.
Rev 12.0
19
Δ
PD-97657
Output Capacitor Selection
The voltage ripple and transient requirements determine the output capacitors type and values. The criteria is normally based on the value of the Effective Series Resistance (ESR). However the actual capacitance value and the Equivalent Series Inductance (ESL) are other contributing components. These components can be described as
+Δ+Δ=Δ
VVVV
)()()(
CoESLoESRoo
Δ=Δ
*
)(
⎛ ⎜
V
V
o
=Δ
)(
ESLo
⎜ ⎝
=Δ
V
)(
Co
=Δ
ESRIV
LESRo
VV
oin
*
ESL
L
Δ
I
L
FC
**
8
so
ripple voltage Output
IR3840WMPbF
The output LC filter introduces a double pole, –40dB/decade gain slope above its corner resonant frequency, and a total phase lag of 180 (see figure 13). The resonant frequency of the LC filter is expressed as follows:
=
LC
Figure 13 shows gain and phase of the LC filter. Since we already have 180 output filter alone, the system runs the risk of being unstable.
Gain
(15) .........................
0 dB
1
π
2
-40dB/decade
CLF∗
oo
o
phase shift from the
Phase
0
0
o
(16) ................................
=Δ
I
L
current ripple Inductor
Since the output capacitor has a major role in the overall performance of the converter and determines the result of transient response, selection of the capacitor is critical. The IR3840W can perform well with all types of capacitors.
As a rule, the capacitor must have low enough ESR to meet output ripple and load transient requirements.
The goal for this design is to meet the voltage ripple requirement in the smallest possible capacitor size. Therefore it is advisable to select ceramic capacitors due to their low ESR and ESL and small size. Six of the Panasonic ECJ­2FB0J226ML (22uF, 6.3V, 3mOhm) capacitors is a good choice.
Feedback Compensation
The IR3840W is a voltage mode controller. The control loop is a single voltage feedback path including error amplifier and error comparator. To achieve fast transient response and accurate output regulation, a compensation circuit is necessary. The goal of the compensation network is to provide a closed-loop transfer function with the highest 0 dB crossing frequency
o
and adequate phase margin (greater than 45
).
0
F
LC
Frequency
-180 F
LC
Frequency
Fig. 13. Gain and Phase of LC filter
The IR3840W uses a voltage-type error amplifier with high-gain (110dB) and wide-bandwidth. The output of the amplifier is available for DC gain control and AC phase compensation.
The error amplifier can be compensated either in type II or type III compensation.
Local feedback with Type II compensation is shown in Fig. 14.
This method requires that the output capacitor should have enough ESR to satisfy stability requirements. In general the output capacitor’s ESR generates a zero typically at 5kHz to 50kHz which is essential for an acceptable phase margin.
The ESR zero of the output capacitor is expressed as follows:
F
ESR
=
2
1
*ESR*C
π
o
(17) ...........................
Rev 12.0
20
=
PD-97657
Fig. 14. Type II compensation network
and its asymptotic gain plot
IR3840WMPbF
Where:
= Maximum Input Voltage
V
in
= Oscillator Ramp Voltage
V
osc
= Crossover Frequency
F
o
= Zero Frequency of the Output Capacitor
F
ESR
= Resonant Frequency of the Output Filter
F
LC
= Feedback Resistor
R
8
To cancel one of the LC filter poles, place the zero before the LC filter resonant frequency pole:
FF
%
LCz
F
75075=
z
Use equations (20), (21) and (22) to calculate C4. One more capacitor is sometimes added in parallel with C4 and R3. This introduces one more pole which is mainly used to suppress the switching noise. The additional pole is given by:
1
*.
2
CL
π
*
oo
(22) .....................................
The transfer function (Ve/Vo) is given by:
1
V
e
V
o
Z
f
sH
Z
IN
CsR
+
===
43
CsR
48
(18) ..... )(
The (s) indicates that the transfer function varies as a function of frequency. This configuration introduces a gain and zero, expressed by:
R
3
()
sH
=
R
8
F
z
1
=
2
π
CR
**
43
(19) ............................. .........
(20) ............................
First select the desired zero-crossover frequency
):
(F
o
>
()
o
FFF *1/10~1/5 F and
sESRo
Use the following equation to calculate R3:
***
RFFV
ESRoosc
R =
3
8
2
*
FV
LCin
(21) ...........................
F+=
P
2
π
1
*
CC
POLE
4
**
R
3
CC
POLE
4
...(23)..............................
The pole sets to one half of the switching frequency which results in the capacitor C
C
POLE
=
1
1
*F*R
π
s
3
C
4
1
*F*R
π
s
3
POLE
:
(24)......................
For a general solution for unconditional stability for any type of output capacitors, and a wide range of ESR values, we should implement local feedback with a type III compensation network. The typically used compensation network for voltage-mode controller is shown in figure 15.
Again, the transfer function is given by:
By replacing Z
V
e
V
o
and Zfaccording to figure 15,
in
Z
sH
f
== )(
Z
IN
the transfer function can be expressed as:
[]
=
)(
sH
)(
++
)(
sRCCsR
⎢ ⎢
()
11
⎛ ⎜
3348
⎜ ⎝
+++
RRsCCsR
108743
*
CC
34
11
+
+
CC
34
CsR
710
(25) ....
)(
Rev 12.0
21
(
PD-97657
OUT
C
10
R
Gain(dB)
V
3
C
7
8
R
Fb
9
R
REF
V
3
R
E/A
C
IN
Z
H(s) dB
1
Z
F
2
Z
F
2
P
F
P
F
Fig.15. Type III Compensation network and its asymptotic gain plot
4
Comp
Frequency
3
IR3840WMPbF
Compensator
Compensator Type
Type
f
Z
Type III
Ve
Type III
F
F
vs F
vs F
ESR
ESR
F
F
LC<FES R<Fo<Fs
LC<FES R<Fo<Fs
F
F
LC<Fo<FESR
LC<Fo<FESR
The higher the crossover frequency, the potentially faster the load transient response. However, the crossover frequency should be low enough to allow attenuation of switching noise. Typically, the control loop bandwidth or crossover frequency is selected such that
)
F F *1/10~1/5
so
The DC gain should be large enough to provide high DC-regulation accuracy. The phase margin should be greater than 45
o
for overall stability.
o
o
Output
Output Capacitor
Capacitor
Electrolytic
Electrolytic
/2Type II
/2Type II
Tantalum
Tantalum
Tantalum
Tantalum Ceramic
Ceramic
The compensation network has three poles and two zeros and they are expressed as follows:
0
F
=
P
1
F
=
P
2
=
F
P
3
F
=
Z
1
F
=
Z
2
1
2
π
2
π
CR
**
710
1
⎛ ⎜
R
*
3
⎜ ⎝
CC
*
34
⎟ ⎟
CC
+
34
1
2
π
CR
**
1
2
π
2
CR
**
43
1
+
1
2
ππ
**)(**
......(26)............................................................
) .......(27........................................
(28) ...............
33
.....(29)........................................
RCRRC
871087
(30)..........
Cross over frequency is expressed as:
V
=
o
in
CRF
73
1
***
**
CLV
π
2
ooosc
(31) ................................
Based on the frequency of the zero generated by the output capacitor and its ESR, relative to crossover frequency, the compensation type can be different. The table below shows the compensation types for relative locations of the crossover frequency.
For this design we have: V
=12V
in
V
=1.8V
o
V
=1.8V
osc
V
=0.7V
ref
L
=0.6uH
o
C
=6x22uF, ESR=3mOhm each
o
It must be noted here that the value of the capacitance used in the compensator design must be the small signal value. For instance, the small signal capacitance of the 22uF capacitor used in this design is 12uF at 1.8 V DC bias and 600 kHz frequency. It is this value that must be used for all computations related to the compensation. The small signal value may be obtained from the manufacturer’s datasheets, design tools or SPICE models. Alternatively, they may also be inferred from measuring the power stage transfer function of the converter and measuring the double pole frequency F
LC
and
using equation (16) to compute the small signal
C
.
o
These result to:
F
=24.2 kHz
LC
F
=4.4 MHz
ESR
F
/2=300 kHz
s
Select crossover frequency F Since FLC<Fo<Fs/2<F
ESR
=100 kHz
o
, TypeIII is selected to
place the pole and zeros.
Rev 12.0
22
PD-97657
Detailed calculation of compensation TypeIII
o
=Θ
70 Margin Phase Desired
Θ
sin
1
=
FF
oZ
2
1
1
=
FF
oP
2
1
3
R
3
FF
=
7
π
2
R
3
=
Θ+
sin
Θ+
sin
=
Θ
sin
50
FF
ZZ
==
sP
kHz 17.63
kHz 567.1
==
21
and kHz 8.82 *. :Select
kHz 300*0.5
nF 2.2C :Select
: and , Calculate
CCR
433
*
VCLF
***
oscooo
R
*
VC
in
7
k 1.87 :Select
Ω=
3
k 1.85;
==
IR3840WMPbF
Programming the Current-Limit
The Current-Limit threshold can be set by connecting a resistor (R to the OCSet pin. The resistor can be calculated by using equation (4). This resistor R be placed close to the IC. The R
DS(on)
has a positive temperature coefficient and it should be considered for the worst case operation.
R
== ==
*
==
sOCSet
OCSet
II
)on(DS
==
)(
criticalLSET
75
*
)LIM(oSET
Setting the Power Good Threshold
A window comparator internally sets a lower Power Good threshold at 0.6V and an upper Power Good threshold at 0.8V. When the voltage at the FB pin is within the window set by these thresholds, PGood is asserted.
) from the SW pin
OCSET
IR
OCSetOCSet
)(
onDS
m 7.1251.25m .R
A 181.5A 12II
kHz) 600F (at μA 59.07I
k 2.15R Select k 2.17R
==
7
OCSET
) current output nominal over (50%
must
(32) .......................
C
4
1
**2
π
RF
Z
1
3
CC
nF 10 :Select nF, 9.65 ;
===
44
The PGood is an open drain output. Hence, it is necessary to use a pull up resistor R
PG
from
PGood pin to Vcc. The value of the pull-up
C
3
1
**
π
2
RF
P
33
CC
33
pF 220 :Select ,pF 283.7 ;
===
resistor must be chosen such as to limit the current flowing into the PGood pin, when the output voltage is not in regulation, to less than 5 mA. A typical value used is 10kΩ.
: and , Calculate
RRR
9810
R
10
R
8
1
FC
**
π
2
2
π
P
27
1
-
RR
==
FC
**
Z
27
810
RR
1010
130 :Select ,Ω 128 ;
===
,k 3.97 ;
R
8
V
R
ref
VV
-
k 3.92:Select
=
RRR
refo
9989
k 2.49 :Select k 2.49 ;*
===
Rev 12.0
23
PD-97657
Application Diagram:
IR3840WMPbF
Fig. 16. Application circuit diagram for a 12V to 1.8 V, 12 A Point Of Load Converter
Suggested Bill of Materials for the application circuit:
Part Reference Quantity Value Description Manufacturer Part Number
Cin
Lo 1 0.6uH 11.5x10x4mm, 20%, 1.7mOhm Delta MPL104-0R6 Co 6 22uF 0805, 6.3V, X5R, 20% Panasonic ECJ-2FB0J226ML R1 1 49.9k Thick Film, 0603,1/10 W,1% Rohm MCR03EZPFX4992 R2 1 7.5k Thick Film, 0603,1/10W,1% Rohm MCR03EZPFX7501 R
t
R
ocset
R
PG
C
C6
ss
R3 1 1.87k Thick Film, 0603,1/10W,1% Rohm MCR03EZPFX1871 C3 1 220pF 50V, 0603, NPO, 5% Panasonic ECJ-1VC1H221J C4 1 10nF 0603, 50V, X7R, 10% Panasonic ECJ-1VB1H103K R8 1 3.92k Thick Film, 0603,1/10W,1% Rohm MCR03EZPFX3921 R9 1 2.49k Thick Film, 0603,1/10W,1% Rohm MCR03EZPFX2491 R10 1 130 Thick Film, 0603,1/10W,1% Rohm ERJ-3EKF1300V C7 1 2200pF 0603, 50V, X7R, 10% Panasonic ECJ-1VB1H222K C
Vcc
U1 1 IR3840W SupIRBuck, 12A, PQFN 5x6mm International Rectifier IR3840WMPbF
1 330uF SMD Elecrolytic, Fsize, 25V, 20% Panasonic EEV-FK1E331P 4 10uF 1206, 16V, X5R, 20% TDK C3216X5R1E106M 1 0.1uF 0603, 25V, X7R, 10% Panasonic ECJ-1VB1E104K
1 23.7k Thick Film, 0603,1/10W,1% Rohm MCR03EZPFX2372 1 2.15k Thick Film, 0603,1/10W,1% Rohm MCR03EZPFX2151 1 10k Thick Film, 0603,1/10W,1% Rohm MCR03EZPFX1002 2 0.1uF 0603, 25V, X7R, 10% Panasonic ECJ-1VB1E104K
1 1.0uF 0603, 16V, X5R, 20% Panasonic ECJ-BVB1C105M
Rev 12.0
24
PD-97657
IR3840WMPbF
TYPICAL OPERATING WAVEFORMS Vin=12.0V, Vcc=5V, Vo=1.8V, Io=0-12A, Room Temperature, No Air Flow
Fig. 17: Start up at 12A Load
Ch
, Ch2:Vo, Ch3:Vss, Ch4:Enable
1:Vin
Fig. 18: Start up at 12A Load,
Ch
, Ch2:Vo, Ch3:Vss, Ch4:V
1:Vin
PGood
Fig. 19: Start up with 1.62V Pre Bias, 0A Load, Ch
2:Vo
Fig. 21: Inductor node at 12A load
Ch
:LX
2
Rev 12.0
, Ch3:V
SS
Fig. 20: Output Voltage Ripple, 12A
load Ch
: V
2
out
Fig. 22: Short (Hiccup) Recovery
Ch
1:Vout
, Ch3:V
ss
25
PD-97657
TYPICAL OPERATING WAVEFORMS Vin=12V, Vcc=5V, Vo=1.8V, Io=6A-12A, Room Temperature, No Air Flow
IR3840WMPbF
Rev 12.0
Fig. 23: Transient Response, 6A to 12A step 2.5A/μs
Ch
2:Vout
, Ch4:I
out
26
PD-97657
TYPICAL OPERATING WAVEFORMS Vin=12V, Vcc=5V, Vo=1.8V, Io=12A, Room Temperature, No Air Flow
IR3840WMPbF
Fig. 24: Bode Plot at 12A load shows a bandwidth of 99kHz and phase margin of 54
degrees
Rev 12.0
27
PD-97657
Simultaneous Tracking at Power Up and Power Down Vin=12V, Vo=1.8V, Io=12A, Room Temperature, No Air Flow
3.92K
2.49K
3.3V
IR3840W
R
s1
R
s2
IR3624
Seq
Fb
V
OUT
IR3840WMPbF
3.92K
R
8
2.49K
R
9
Rev 12.0
Fig. 25: Simultaneous Tracking a 3.3V input at power-up and shut-down
Ch2: SS (1.8V) Ch3:Vo Ch4: SEQ
28
PD-97657
Layout Considerations
The layout is very important when designing high frequency switching converters. Layout will affect noise pickup and can cause a good design to perform with less than expected results. Make all the connections for the power components in the top layer with wide, copper filled areas or polygons. In general, it is desirable to make proper use of power planes and polygons for power distribution and heat dissipation. The inductor, output capacitors and the IR3840W should be as close to each other as possible. This helps to reduce the EMI radiated by the power traces due to the high switching currents through them. Place the input capacitor directly at the Vin pin of IR3840W. The feedback part of the system should be kept away from the inductor and other noise sources. The critical bypass components such as capacitors for Vcc should be close to their respective pins. It is important to place the feedback components including feedback resistors and compensation components close to Fb and Comp pins.
IR3840WMPbF
The connection between the OCSet resistor and the Sw pin should not share any trace with the connection between the bootstrap capacitor and the Sw pin. Instead, it is recommended to use a Kelvin connection of the trace from the OCSet
Vin
resistor and the trace from the bootstrap
Vin
capacitor at the Sw pin. In a multilayer PCB use one layer as a power ground plane and have a control circuit ground
AGnd
(analog ground), to which all signals are referenced. The goal is to localize the high current path to a separate loop that does not interfere with the more sensitive analog control
AGnd
function. These two grounds must be connected together on the PC board layout at a single point. The Power QFN is a thermally enhanced package. Based on thermal performance it is recommended to use at least a 4-layers PCB. To effectively remove heat from the device the exposed pad should be connected to the ground plane using vias. Figure 26 illustrates the implementation of the layout guidelines outlined above, on the IRDC3840W 4 layer demoboard.
PGnd
PGnd
Vout
Vout
Compensation parts should be placed as close as possible to the Comp pin.
Resistors Rt and Rocset should be placed as close as possible to their pins.
PGnd
Vin
Vin
PGnd
AGnd
AGnd
Fig. 26a. IRDC3840W demoboard layout considerations – Top Layer
Vout
Vout
Enough copper & minimum length ground path between Input and Output
All bypass caps should be placed as close as possible to their connecting pins.
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Feedback trace should be kept away form noise sources
Analog Ground plane
Fig. 26b. IRDC3840W demoboard layout considerations – Bottom Layer
IR3840WMPbF
PGnd
Single point connection between AGND & PGND, should be close to the SupIRBuck, kept away from noise sources.
Fig. 26c. IRDC3840W demoboard layout considerations – Mid Layer 1
Power
Vin
Ground Plane
AGnd
Use separate traces for connecting Boot cap and Rocset to the switch node and with the minimum length traces. Avoid big loops.
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Fig. 26d. IRDC3840W demoboard layout considerations – Mid Layer 2
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IR3840WMPbF
PCB Metal and Components Placement
Lead lands (the 11 IC pins) width should be equal to nominal part lead width. The minimum lead to lead spacing should be 0.2mm to minimize shorting.
Lead land length should be equal to maximum part lead length + 0.3 mm outboard extension. The outboard extension ensures a large and inspectable toe fillet.
Pad lands (the 4 big pads other than the 11 IC pins) length and width should be equal to maximum part pad length and width. However, the minimum metal to metal spacing should be no less than 0.17mm for 2 oz. Copper; no less than 0.1mm for 1 oz. Copper and no less than 0.23mm for 3 oz. Copper.
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Solder Resist
It is recommended that the lead lands are Non Solder Mask Defined (NSMD). The solder resist should be pulled away from the metal lead lands by a minimum of 0.025mm to ensure NSMD pads.
The land pad should be Solder Mask Defined (SMD), with a minimum overlap of the solder resist onto the copper of 0.05mm to accommodate solder resist mis-alignment.
Ensure that the solder resist in-between the lead lands and the pad land is 0.15mm due to the high aspect ratio of the solder resist strip separating the lead lands from the pad land.
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Stencil Design
The Stencil apertures for the lead lands should be approximately 80% of the area of the lead lads. Reducing the amount of solder deposited will minimize the occurrences of lead shorts. If too much solder is deposited on the center pad the part will float and the lead lands will be open.
The maximum length and width of the land pad stencil aperture should be equal to the solder resist opening minus an annular 0.2mm pull back to decrease the incidence of shorting the center land to the lead lands when the part is pushed into the solder paste.
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BOTTOM VIEW
IR3840WMPbF
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IR WORLD HEADQUARTERS:
This product has been designed and qualified for the Industrial market (Note5)
Data and specifications subject to change without notice. 08/12
233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105
TAC Fax: (310) 252-7903
Visit us at www.irf.com for sales contact information
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