International Communications Group Sigma7 User Manual And Installation Manual

Sigma
7
Telephone Manual
Sigma7 Telephone
Handset
User’s Guide and Installation Manual
Manual Number 500114
International Communications Group, Inc.
www.icg.aero
©Copyright 2006 International Communications Group, ICG.
All rights reserved.
International Communications Group, Inc.
INTERNATIONAL COMMUNICATIONS GROUP, INC.
Sigma7 Telephone Handset
User’s Guide and Installation Manual
This manual includes coverage of the following model part number(s):
500040 500041 500044 500044-1 500066 500905 500905-1
www.icg.aero
Aviation Telephony Handset
International Communications Group, Inc.
Newport News, VA 23603
Printed in the United States of America. © Copyright 2006 International Communications Group, Inc. All rights reserved.
Cage Code 088F2
International Communications Group, Inc.
User’s Guide and Installation Manual
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Aviation Telephone Handset
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RECORD OF REVISIONS
REVISION ECN # COMMENTS/DESCRIPTION
A ---- Initial Release 5/1/02 B ECN 1225 Incorporated ECO 1225 8/9/02 C ECN 1601 Incorporated ECO 1601 5/12/04 D ECN 1702 Incorporated ECO 1702 2/8/05 E ECN 1734 Incorporated ECO 1734 3/29/05 F ECN 1929 Revised manual and updated format 4/24/06 G ECN 2043 Updated reference drawings on pages 22-29 01/24/2006 H ECN 2176 Updated matrix on page ix 05/21/2007
DATE
REVISED
Proprietary Notice
This document and the information disclosed herein are proprietary data of the International Communications Group (ICG), Inc. Neither this document nor the information contained herein shall be used, reproduced, or disclosed to others without written authorization of ICG, except for installation of ICG equipment.
Notice–Freedom of Information Act 5-USC 553 and Disclosure of Confidential Information
Generally (18 USC 1905).
ICG is furnishing this document in confidence. The information disclosed herein falls within exemption (b)(4) of USC 552 and the prohibitions of 18 USC 1905. For further information, contact the Customer Support representative of ICG, Newport News, VA 23603, or phone (757) 947-1030 or (800) 279-1991.
Copyright 2006
International Communications Group, Inc.
All rights reserved.
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
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SERVICE BULLETIN LIST
When a Service Bulletin is received for this unit, perform the instructions given, log it into the Service Bulletin List given below, and insert the Service Bulletin into this section to maintain a historical record.
SERVICE
BULLETIN NO.
TITLE
MANUAL
REVISION NO.
MANUAL
REVISION DATE
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Foreword
1. About This Manual
This manual presents the instructions for using and installing the Sigma7 telephone handset on aircraft. For convenience and ease of use, this document is divided into two major sections. General information is in the User’s Guide that follows the front matter; that information targets the casual user or cabin personnel. Detailed installation instructions can be found in the Installation Manual section; that information is geared to installation personnel.
A convenient reference guide to abbreviations, acronyms, and symbols used in the text is in the Glossary at the back of this document. Specialized terms will generally be written out everywhere in the text to avoid confusion. Standard, well-known electronic terms and circuit signal names will be abbreviated in the text without being defined. Also, a fairly comprehensive International Country Code Directory is at the back of this manual.
Customer Support at ICG welcomes your questions, comments, and corrections about this manual. In any correspondence, we would appreciate the publication number, equipment designations (found on the Sigma7 handset), document page or figure number, and your comments. Please send your communication to the following address:
Customer Support International Communications Group, Inc. Newport News, VA 23603
2. The Sigma7 Handset
The Sigma7 telephone is an aeronautical Communications Center handset designed to operate as a standard and familiar telephone. The Sigma7 is similar in operation to an office or residential telephone. The device accommodates various mounting methods and has features similar to those found on contemporary telephones. Facilities such as a Liquid Crystal Display (LCD) and built-in magnetic stripe reader provide convenient operation and support for all types of calling services. The handset also facilitates data port connectivity for modem or Ethernet as an optional configuration.
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
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3. Notices, Patches, and Updates
ICG has established on the corporate website (www.icg.aero) an area where clients can register to receive advance information and notifications about changes to this unit. Clients who participate will also be able to download patches or future updates as they become available.
To take advantage of this free opportunity, simply fill out the requested information at the ICG website. You may remove your name from this service at any time by contacting ICG.
Privacy Statement
ICG will not sell, trade, or transfer user addresses or
information to any other sources.
4. Handling Electronics
As with any electronic component, the Sigma7 requires care when being handled. Always observe standard safety precautions to prevent personal injury or damage to the unit.
CAUTION
TURN OFF POWER BEFORE CONNECTING OR
REMOVING ANY COMPONENT TO AVOID
DAMAGING THE ELECTRONICS.
5. Advisories
Stray fingerprints, smudges, wire clippings, or metal shavings on outside surfaces should be removed with care. If cleaning is necessary, use only mild soap and a dampened cloth to swab the exterior surface.
Note
Use fluid sparingly to avoid letting any water, cleaners,
or solvents reach the internal components.
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
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This document applies to all dash-number configurations of the Sigma7, P/N 500–.
Part Numbers
500040-WX-YZ Telefonix cord reel 58 inches, tall profile 500041-WX-YZ No PCB, sheet metal, no RJ-11 modular plug,
Telefonix cord reel 58 inches 500905-WX-YZ Shallow cradle, Telefonix reel 58 inches 500905-WX-YZ-1 MBM cord reel 48 inches, shallow profile 500044-WX-YZ Telefonix cord reel 58 inches, shallow profile,
Pigtail 500044-WX-YZ-1 MBM cord reel 48 inches, shallow profile, pigtail 500066-Z 4-wire unit with MBM cord reel 48 inches
W = Cradle
0 = No Cradle (Remote Retractor Reel Mounting) 1 = Long Cradle 2 = Short Cradle (Remote Retractor Reel Mounting) 3 = Low Profile 4 = Modified Cradle for Coiled Cord
X = RJ-11
Data Jack
0 = No RJ-11 Data Jack Installed 1 = RJ-11 Data Jack Installed
on cradle
Y = Cord Reel
Type
0 = Remote-Mount Retractor Reel 1 = Retractor Reel Attached to Cradle 2 = 25-ft. Coil Cord (No Retractor Reel) 3 = 12-ft. Coil Cord (No Retractor Reel) 4 = Remote Reel without Conduit
Z = Color
0 = Black 1 = White 2 = Beige 3 = Gray = Pantone Number
For example, to specify a Sigma with an RJ-11 data jack in a beige color, the part number would be 500040-11-12.
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telephone with normal cradle operation, but mounted in a drink rail
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LIST OF EFFECTIVE PAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE
Record of Revisions iii 4/2006 Description 11 4/2006 iv 4/2006 12 4/2006
Service Bulletin List v 4/2006 Installation Procedures 13 4/2006 vi 4/2006 14 4/2006 15 4/2006 Foreword vii 4/2006 16 4/2006 viii 4/2006 17 4/2006 ix 4/2006 18
x 4/2006 Testing the Unit 19 List of Effective Pages xi 4/2006 20 xii 4/2006 Fits and Clearances 21 Table of Contents xiii 4/2006 22 xiv 4/2006 23
xv 4/2006 24
xvi 4/2006 25 26
User’s Guide
28 System Overview 1 4/2006 29 2 4/2006 30
Basic Use 3 4/2006 System Specifications 31 4 4/2006 32
Special Use 5 4/2006 Special Tools, Fixtures, 33 6 4/2006 and Equipment 34
Installation Manual
36 Introduction 7 4/2006 8 4/2006 Wiring Diagrams 37 9 4/0229 38 10 4/2006 Air Worthiness/RMA 39 40
27
Troubleshooting the System 35
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Glossary 41 4/2006 International Country Codes
43
42 4/2006 44
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TABLE OF CONTENTS
SECTION PAGE
User’s Guide
SYSTEM OVERVIEW.............................................................................................................1
BASIC USE ............................................................................................................................3
1. Making a Call.....................................................................................................................3
2. Answering a call.................................................................................................................3
3. Putting a Call on Hold ........................................................................................................ 3
4. Adjusting Ear-Piece Volume...............................................................................................3
SPECIAL USE........................................................................................................................5
1. On/Answer...........................................................................................................................5
2. Off ..................................................................................................................................... 5
3, Flash.................................................................................................................................... 5
4. Digits 0–9, *, and #..............................................................................................................5
Installation Manual
INTRODUCTION.....................................................................................................................7
1. General................................................................................................................................7
2. Planning.............................................................................................................................7
(A) Preparation............................................................................................................7
(B) Unpacking .............................................................................................................7
(C) Cleaning................................................................................................................8
3. Abbreviations and Acronyms..............................................................................................8
4. Advisories..........................................................................................................................8
5. Related Documents............................................................................................................9
DESCRIPTION...................................................................................................................... 11
INSTALLATION PROCEDURES..........................................................................................13
1. Planning........................................................................................................................... 13
2. Connections.....................................................................................................................13
(A) Line (J1) ..............................................................................................................13
(B) Phone (J2)...........................................................................................................14
(C) Ringer/Audio (J3).................................................................................................14
3. Wiring ..............................................................................................................................14
4. Mounting the Handset.......................................................................................................15
5. Programming Extension (Seat) Number ...........................................................................16
6. Handset Adjustments.......................................................................................................16
(A) Temporary Adjustments.......................................................................................16
(B) Permanent Adjustments ......................................................................................16
(C) Default Settings...................................................................................................16
(D) Entering Programming Mode...............................................................................17
(E) Service Menu Settings.........................................................................................17
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TESTING THE UNIT.............................................................................................................19
1. Introduction......................................................................................................................19
2. Making an Outbound Call.................................................................................................19
3. Answering an Inbound Call ..............................................................................................19
4. Making a New Call...........................................................................................................19
FITS AND CLEARANCES....................................................................................................21
SYSTEM SPECIFICATIONS.................................................................................................31
1. Purpose ...........................................................................................................................31
2. Product Definition.............................................................................................................31
3. Specifications...................................................................................................................31
(A) 2-Wire Models .....................................................................................................31
(B) 4-Wire Models .....................................................................................................31
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT ..............................................................33
1. Introduction......................................................................................................................33
2. Test Setup and Calibration...............................................................................................33
TROUBLESHOOTING THE SYSTEM ..................................................................................35
1. Introduction......................................................................................................................35
2. Fault System Quick Reference.........................................................................................35
WIRING DIAGRAMS ............................................................................................................37
AIR WORTHINESS/RMA PROCEDURE ..............................................................................39
1. Air Worthiness..................................................................................................................39
2. ICG Customer Support for Returning Sigma7 Units..........................................................39
3. ICG Customer Service Contact Information .....................................................................39
4. Packaging For Shipment..................................................................................................39
5. Package Markings ...........................................................................................................40
6. Shipping........................................................................................................................... 40
7. Notification....................................................................................................................... 40
8. Website for Notices, Patches, and Updates to the Firmware............................................40
GLOSSARY..........................................................................................................................41
INTERNATIONAL COUNTRY CODE DIRECTORY..............................................................43
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LIST OF FIGURES
FIGURE TITLE PAGE
Figure 1. The standard Sigma7 in white....................................................................................................... 1
Figure 2. The standard beige Sigma7 handset.......................................................................................... 11
Figure 3. RJ interconnection...................................................................................................................... 13
Figure 4. A white Sigma7 in its cradle........................................................................................................ 21
Figure 5. Installation guide for the Sigma7 cradle........................................................................................ 1
Figure 6. Installation guide for the Sigma7 long cradle (models with MBM cord reel, white) ................... 23
Figure 7. Sigma7 short cradle assembly.................................................................................................... 24
Figure 8. Installation guide for the Sigma7 short cradle (all short cradle models)..... Error! Bookmark not
defined.
Figure 9. Sigma7 mounting guide ................................................................ Error! Bookmark not defined.
Figure 10. Installation guide for the Sigma7 long cradle (models with Telefonix cord reel, black).......Error!
Bookmark not defined.
Figure 11. 4-wire model............................................................................................................................. 28
Figure 12. Installation guide for the Sigma7 4-wire model......................................................................... 29
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User’s Guide
SYSTEM OVERVIEW
The Sigma7 telephone is an aeronautical Communications Center handset. The Sigma7 retractor-reel handset is similar to current aeronautical handsets in appearance and form factor but is much simpler and more conventional in its use. Both the 2-wire and 4-wire handsets have uncomplicated menus and functions that are easy to learn or understand. The 2-wire version requires no external power other than a telephone circuit connection; the 4-wire Sigma7 requires 28 VDC to power the printed circuit board.
The Sigma7 can be recessed into a drink rail or bulkhead. ICG offers an optional data jack (RJ-11) option located in the cradle. The data jack can be either paralleled with the telephone circuit or it can be connected to a separate circuit so that both telephone and data calls can be active at any time.
The Sigma7 has an internal magnetic stripe reader to support credit card calls and a special-function key to provide enhanced features such as flash transfer and access to programming menus.
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
Figure 1. The standard Sigma7 in white
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BASIC USE
Note
Throughout this section, the bulleted statements (¾)
indicate specific instructions for
performing an action.
The Sigma7 is similar in operation to a standard office or residential telephone handset. Functions such as initiating calls, answering calls, and disconnecting calls are accomplished using familiar procedures. The handset also features a special-function key to provide enhanced features such as flash transfer and access to programming menus.
1. Making a Call
n Remove the handset from the cradle and press the <On> button to place a call. n Dial the destination telephone number and wait for the call to connect. This button allows the
phone to operate out of the cradle so it can remain on a desk or other convenient location for easy access.
2. Answering a call
The telephone handset will ring on an inbound call.
n To answer the call, simply remove the handset from the cradle. n Press the <On> button and the calling party will be on the line.
3. Putting a Call on Hold
n Press the <Flash> button to place a call on hold and mute the audio so no communication is
possible between the handset and the other party.
n To release the hold feature and restore the call, press the <Flash> button again.
4. Adjusting Ear-Piece Volume
The volume-up button (5) and volume-down button (6) located just below the keypad permit increasing or decreasing the earpiece volume.
n To increase volume, press the 5 key while the telephone is off hook. Maximum amplification is
earpiece level 4 in the LCD display. The audio level only applies to each call and is reset to the default level (configurable) when the handset is returned to its cradle.
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n To reduce volume, press the 6while the telephone is off hook. Minimum attenuation is earpiece
level 0 in the LCD display. The audio level only applies to each call and is reset to the default (configurable) level when the handset is returned to its cradle.
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SPECIAL USE
International Communications Group, Inc.
User’s Guide and Installation Manual
Sigma7
Aviation Telephone Handset
The Sigma answering calls, and disconnecting calls are accomplished using familiar procedures. Five special­function keys are provided to add conveniences and other features:
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operates much like a standard telephone device. Functions such as initiating calls,
1. On/Answer
The <On> button will permit the user to answer an incoming call or take the phone off-hook to place a new call. This button allows the phone to operate out of the cradle and allows the user to set the phone on a desk or other convenient location for easy access.
2. Off
The <Off> button allows the user to terminate a call that has been answered when the handset is out of its cradle. This button terminates the call and turns off the phone, allowing the phone to be set down without replacing it in the cradle. Any time the handset is returned to the cradle, any existing call will be disconnected and the handset hung up.
3, Flash
The <Flash> button provides a momentary line interruption of about one-half second (500 ms). This in most cases allows the caller to transfer or set up a conference call with others. This, however, does not terminate the current call; instead, it places the call on hold until the user finishes his commands to transfer, conference, or repeat the <Flash> signal again.
4. Digits 0–9, *, and #
The digits 0–9, *, and # allow the user to dial Dual-Tone Multi-Frequency (DTMF) digits. This allows the user to dial a destination number, cabin number, or other destination easily. The phone will provide a DTMF digit to the line for as long as the caller presses the key on the keypad.
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Installation Manual
INTRODUCTION
1. General
This section presents instructions for installing the International Communications Group, Inc. (ICG) Sigma7 handset. It offers special features while replicating the convenience and simplicity of a conventional telephone.
Note
The material in this document may be updated at any
point. Therefore, before installing the
Sigma7, please check with ICG at www.icg.aero to
determine whether revisions have been issued to all or
parts of this installation manual.
The Sigma7 unit meets all operational and environmental standards for telephonic devices, as indicated in the section, System Specifications. In case of question regarding these issues, contact ICG at the following address:
Customer Support International Communications Group, Inc. Newport News, VA 23603 Phone: 1-757-947-1030
2. Planning
(A) Preparation
Review industry-established electronic equipment practices to prepare for installing the Sigma7. Those practices include reviewing the procedures in this manual; carefully choosing the equipment locations; checking for adequate space around the connectors and cabling; and ensuring that the target location is free of all water, spray, lubricants, or other stray fluids.
(B) Unpacking
As with any electronic device, unpack the unit carefully and reserve the shipping material and packaging, if possible, in case a future return is required. If the equipment appears damaged upon initial visual inspection, report the damage immediately to ICG and use the original shipping material to return the system to ICG. Instructions on the return procedure can be found in the section, Air Worthiness/RMA Procedure.
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(C) Cleaning
Stray fingerprints, smudges, wire clippings, metal shavings, or other debris on outside surfaces of the chassis should be removed upon completion of installation or repair work.
If cleaning is necessary, use only mild soap and limit water amount to avoid letting any moisture reach the internal components.
Lightly moisten a cloth and lightly swab the exterior surface in need of cleaning.
3. Abbreviations and Acronyms
A convenient reference guide to abbreviations, acronyms, and symbols used in the text can be found in the Glossary at the back of this document. Specialized terms will generally be written out everywhere in the text to avoid confusion. Standard, well-known electronic terms and circuit signal names are abbreviated in the text without also being written out.
4. Advisories
WARNING:
Observe standard safety precautions and wear SAFETY GLASSES AND OTHER proper safety gear to prevent personal injury during installations.
CAUTION:
TURN OFF POWER BEFORE DISCONNECTING ANY COMPONENT FROM WIRING. DISCONNECTING THE COMPONENT WITHOUT TURNING POWER OFF MAY CAUSE VOLTAGE TRANSIENTS THAT CAN DAMAGE THE COMPONENT.
CAUTION: ELECTRO-STATIC-SENSITIVE DEVICES ARE SUBJECT TO DAMAGE BY
EXCESSIVE LEVELS OF VOLTAGE AND/OR CURRENT, JUST AS ARE MORE CONVENTIONAL SEMICONDUCTOR DEVICES. HOWEVER, THE PRECAUTIONS NORMALLY USED TO PROTECT SEMICONDUCTORS ARE NOT SUFFICIENT FOR THE PROTECTION OF ELECTRO-SENSITIVE DEVICES BECAUSE OF THEIR VERY HIGH ELECTRICAL RESISTANCE. THE LOW-ENERGY SOURCE THAT MOST COMMONLY DESTROYS THESE DEVICES IS THE HUMAN BODY WHICH, IN CONJUNCTION WITH NONCONDUCTIVE GARMENTS AND FLOOR COVERINGS, GENERATES AND RETAINS STATIC ELECTRICITY. TO PROTECT ELECTRO­SENSITIVE DEVICES ADEQUATELY, THE DEVICE AND EVERYTHING THAT CONTACTS IT MUST BE BROUGHT TO GROUND POTENTIAL BY PROVIDING A CONDUCTIVE SURFACE AND DISCHARGE PATHS.
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THE FOLLOWING PRECAUTIONS MUST BE FOLLOWED before installing the SIGMA7:
DE-ENERGIZE OR DISCONNECT ALL POWER AND SIGNAL SOURCES AND LOADS BEFORE INSTALLING THE SIGMA7.
PLACE THE COMPONENT ON A GROUNDED, CONDUCTIVE SURFACE. GROUND THE INSTALLER THROUGH A CONDUCTIVE WRIST STRAP OR OTHER
DEVICE USING A 470-KILOHM OR 1-MEGOHM SERIES RESISTOR TO PROTECT THE EQUIPMENT.
GROUND ANY ELECTRICAL TOOLS, SUCH AS SOLDERING EQUIPMENT THAT WILL CONTACT THE COMPONENT. CONTACT WITH THE OPERATOR'S HAND PROVIDES A SUFFICIENT GROUND FOR TOOLS THAT ARE OTHERWISE ELECTRICALLY ISOLATED.
WHEN ESDS DEVICES AND ASSEMBLIES ARE NOT IN THE COMPONENT, THEY SHOULD BE ON THE CONDUCTIVE WORK SURFACE OR IN CONDUCTIVE CONTAINERS. WHEN A DEVICE OR ASSEMBLY IS INSERTED OR REMOVED FROM A CONTAINER, THE OPERATOR SHOULD MAINTAIN CONTACT WITH THE CONDUCTIVE PORTION OF THE CONTAINER. DO NOT USE PLASTIC BAGS UNLESS THEY HAVE BEEN IMPREGNATED WITH A CONDUCTIVE MATERIAL.
DO NOT HANDLE ESDS DEVICES UNNECESSARILY OR REMOVE THEM FROM THEIR PACKAGES UNTIL ACTUALLY USED OR TESTED.
5. Related Documents
This document applies to all dash-number configurations of the Sigma7, P/N 500XX–XX.
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DESCRIPTION
International Communications Group, Inc.
User’s Guide and Installation Manual
Sigma7
Aviation Telephone Handset
.
Figure 2. The standard beige Sigma7 handset
The 2-wire or 4-wire version of the Sigma7 telephone functions as a standard and familiar telephone. It can be connected to any CTU or transceiver that emulates a 2-wire or 4-wire subscriber circuit. The device can be mounted in different ways to accommodate a variety of needs. The Sigma7 has an LCD display and built-in magnetic stripe reader for all types of calling services.
The Sigma7 handset permits a single mode of operation: On/Answer” mode. This mode permits the handset to be kept out of the cradle, yet be available to place outbound calls and answer inbound calls. The handset has two special keys: <On> which is used to take the phone off-hook to place a call or to answer an inbound call, and <End> which is used to terminate a call and hang up the telephone. Any time a user replaces the telephone into the cradle, the telephone will hang up or disconnect the line regardless whether the <End> button was pressed. If the telephone is in the cradle on an inbound call, the call will not be answered until the user removes the handset and presses the <On> button to answer the call.
Operation is identical for either the 2-wire or 4-wire model of the Sigma7 cabin handset.
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A retractor reel provides for convenient cord storage when the telephone is installed in its latching cradle. Standard colors are white, black, gray, and beige. Custom colors are available upon request.
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INSTALLATION PROCEDURES
1. Planning
The ICG Sigma7 is easy to install and test. However, both advance planning and review of this document are recommended before an installation. A regular toolkit is sufficient for attaching all hardware to the aircraft.
2. Connections
The 2-wire Sigma7 telephone has a Printed Circuit Board (PCB) with three RJ-11 jacks, an 8-Pin connector, located on the under side of the cradle, and an RJ-11 jack inside the cradle (optional). The 4-wire Sigma7 is fitted with a cable assembly terminated with a DB-15 male connector. The RJ-11 jacks in the 2-wire phone and the DB-15 connector in the 4-wire phone are used for all connections to the handset. The jacks are labeled J1, J2, J3, J4, and J5. Connections are as follows:
J1 – Telephone Line J2 – Retractor Reel Handset Connection J3 – External Ringer Connection J4 – 8-Pin Header for connection for LAN system J5 – Currently, RJ-11 for Data Modem Connection.
(A) Line (J1)
This is the connection to the telephone circuit of a CTU system, transceiver, or other telephone subscriber circuit. The center two pins of the RJ-11 jack (Pins 3 and 4) are the telephone circuit for the handset. The adjacent two pins (Pins 2 and 5) can be used for a separate connection for the data jack, if installed.
An RJ-11 jack can have four or six contact pins. In a four-pin RJ-11 jack, the first and last pins are not installed (pins at each end). However, although the pins may be absent, they are still counted in the standard numbering scheme. An RJ-11 jack has pins designated 1 through 6. The center two pins are always Pins 3 and 4 even if Pins 1 and 6 are not installed
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Figure 3. RJ interconnection
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(B) Phone (J2)
This is the connection for the retractor-reel connected to the handset. It is typically factory installed and must remain in its location.
(C) Ringer/Audio (J3)
This RJ-11 jack permits connection for an external ringer device. As with all RJ-11 connections, the two inner pins (3 and 4) will provide the ring signal on the telephone circuit during an inbound ring, to be connected to the external ringer device.
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Note
External ringer devices connected to the Sigma7
external ringer jack should be of a type that ring upon application of a standard telephone ring signal. Telephone circuit ring signals are typically 20–25 Hz
at 40–85 VRMS. Reference ICG P/N 938035 for
external ringer.
CAUTION
DO NOT CONNECT EXTERNAL POWER TO THIS
JACK.
3. Wiring
ICG recommends that 22- to 26-AWG stranded wire be used. The cable should be a single or dual twisted pair cable (if separate data circuit required) with overall shield and drain wire. The drain wire should be connected to aircraft ground at the CTU or transceiver end and left un-terminated at the telephone end.
n Terminate the end at the telephone into an RJ-11 plug. n Ensure that the RJ-11 plug is of the correct type to accommodate the size of wire used and that it
is designed to accept discreet wires and not telephone flat cord.
Note
ICG can provide the correct RJ-11 plugs
if they cannot be obtained locally.
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2-Wire Sigma
7
2-Wire Line
Tip J1-3
Ring J1-4
2-Wire Aux.
(External ringer)
4-Wire Sigma
Tip J3-3
Ring J3-4
7
DB-15 (male)
1 Shield 2 Earpiece Audio Hi 3 Earpiece Audio Lo 4 Mic Audio Hi 5 Mic Audio Lo 6 Incoming Ring 7 Hook Switch 8 28-VDC Return 9 28-VDC Aircraft Power
10-15 N/C
4. Mounting the Handset
The cord-reel mounting methods for installing the Sigma7 device are standard cradle installation, remote retractor reel, and handset with coil cord. The mounting methods on the cradle are described as follows:
The Sigma7 cradle is most commonly mounted flush on a convenient surface. The cradle is fastened with 4 screws into a cut-out in a drink rail drawer or cabinet. The completion center typically selects the screw size and length required to fasten the cradle. P/N 500088, 6/32 x ¾-inch captive screws and nuts are included in the cradle assembly. The handset sits in the cradle. See the section, Fits and Clearances, for a dimensional drawing of the cradle; that drawing should be used to determine the dimensions of the cutout required to accept the cradle.
Retractor Reel and Handset may need to be fastened into an enclosure without the cradle or with a short cradle that does not accommodate fastening of the retractor reel. In this case, the handset is installed or supported in a custom enclosure or lying loose in a cabinet and the retractor reel is mounted close but not attached to the cradle.
The mounting screws must not protrude more than 10mm into the
cradle cavity, or damage to the handset may result. The screws
should be of a diameter to fit inside of the holes provided to
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Note
accommodate the screws.
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5. Programming Extension (Seat) Number
The last step in installation is to program the handset for the extension, station, or seat number that defines its location. The LCD will display the extension number assigned to the handset.
n To program the handset, take the handset out of the cradle and press and hold the <> button,
then the <On> button to place the handset in programming mode. A service menu will appear.
n Release the <> button. A menu will appear. n Use the <Volume> control buttons ton scroll up and down through the menu. n When the “Ext” option is found, press the <Flash>button to change this parameter. n Use the dialing digit keys 0–9 to enter a 3-digit extension number to be displayed on the LCD.
Typically this reference number is the extension number that is assigned by a CTU to this handset.
n After this entry, press the <#> button to store this information.
6. Handset Adjustments
Several adjustments are available depending on the characteristics of the device to which the Sigma7 is connected. The adjustments and procedures are as follows:
(A) Temporary Adjustments
Temporary adjustments affect a call in progress. The only temporary adjustments available are the earpiece volume up or down. When the call is terminated, the levels will revert to their default values.
(B) Permanent Adjustments
These adjustments establish the operation of the handset and, after the settings are adjusted, will apply to all future operation of the handset. These adjustments are typically made at time of installation testing to ensure proper operation with the transceiver or CTU to which the handsets are connected. Because these adjustments may dramatically affect the operation of the handsets, care should be taken when adjusting audio levels.
(C) Default Settings
The following are the default settings when a Reset is done to the Sigma
¾ To set up the telephone properly, hold the <STORE> button during power-up.
7
phone.
SETTING DEFAULT VALUE RANGE OF VALUES
EARVOL 4 0–4
MICVOL 1 0–3
CNTRST 0 0–63
RXL 0 0–7 TXL 0 0–7 EXT 000 000–999
CC FULL FULL–CC-#
LD DEFS ^
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(D) Entering Programming Mode
¾ To enter the programming mode, take the handset out of the cradle. ¾ Press and hold the <> button, then the <On> button. ¾ Release the buttons.
A programming menu will appear listing several options.
¾ Use the volume control buttons to scroll up and down through the menu. ¾ When the attribute to be changed appears on the display, press the <Flash> button to
change this parameter.
¾ Use the <5> and <6> Volume control keys to change the settings. ¾ To store a setting, press the <#> key or press the <Flash> key to return to the previous
menu.
¾ When all programming changes have been accomplished, press the <#> key to store and exit
or place the handset back into the cradle. This causes the phone to exit the programming mode. The next time the <On>button is pressed, the telephone will be in normal operation using the modified attributes.
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(E) Service Menu Settings
CONTRST: Because LCD displays are affected by temperature and ambient light, provisions
are available to adjust the contrast of the LCD display.
¾ Press the <5> volume button to darken the display. ¾ Press <6> volume to lighten the display.
MICVOL: Adjusts the microphone audio level transmitted by the handset. The valid range for the microphone volume is 0–3. The default value is 1.
EARVOL: Adjusts the earpiece audio level heard by the user. The valid range for the microphone volume is 0–4, where the default value is 4. It is not necessary to use this menu to access the earpiece volume, as the volume control buttons on the handset default to adjusting the earpiece level when the handset is in normal operation.
RXL: This is the adjustment for the receive line master base line audio level that is heard by the user through the earpiece before any volume adjustments with the volume control buttons. The settings are 0–7, with 0 the default.
CAUTION
ADJUSTING THIS LEVEL CAN DRAMATICALLY INCREASE
THE EARPIECE VOLUME. SETTING THIS LEVEL TO OR
NEAR MAXIMUM (7) MAY CAUSE NOISE TO APPEAR AT THE
EARPIECE AS WELL AS POSSIBLY CAUSE
UNCOMFORTABLE HIGH AUDIO LEVELS FOR THE USER.
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TXL: Adjusting this level affects the audio received via the microphone and the DTMF tone
levels sent down the line. The settings are 0–6, with 3 the typical default setting. Raising this level will increase the audio transmitted by the telephone as well as the side tone level heard by the user.
CAUTION
ADJUSTING THIS LEVEL CAN DRAMATICALLY INCREASE THE TRANSMITTED AUDIO VOLUME. SETTING THIS LEVEL TO OR NEAR MAXIMUM (6) MAY CAUSE NOISE TO APPEAR
AT THE TRANSMITTED AUDIO AND OVER-DRIVE THE
TRANSCEIVER OR CTU AUDIO INPUT CIRCUITS, THEREBY
CAUSING CLIPPING, DISTORTED AUDIO, OR ECHO.
EXT: Allows the user to display an extension number on the phone display.
n Enter this option by using the dialing digit keys 0–9. n Enter a 3-digit extension number to be displayed on the LCD display. Typically, this
reference number is the extension number that is assigned by a CTU to this handset. After this setting is accomplished, there will be an 8-second timeout before other menu items can be accessed.
CC (Credit Card Format): This parameter determines the format to be dialed via DTMF tones when a credit card is swiped through the card swipe. The two options are to send the entire ISO Track II information or to send just the CC number and expiration date.
Note
Typically for systems connected to an Inmarsat Aero
transceiver via a CEPT-E1 interface, the entire Track II
information must be sent. For other networks, consult
the network provider to determine the credit card format
required.
LD DEFS (Restoring Factory Defaults): Selecting this option will reload the factory default settings into the handset.
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TESTING THE UNIT
1. Introduction
The ICG Sigma7 handset is easy to install and test. However, both advance planning and review of this document are recommended before beginning an installation.
Note
Throughout this section, the bulleted statements (¾)
indicate specific instructions for
performing an action.
2. Making an Outbound Call
n Remove the handset from the cradle. n Press the <On> button n Dial the destination telephone number and wait for the call to connect.
3. Answering an Inbound Call
The telephone handset will ring on an inbound call.
n Remove the handset from the cradle. n Press the <On> button. The calling party will be on the line.
4. Making a New Call
The ICG Sigma7 has a button labeled <Off>. It obviates the requirement to hang up the handset after every call.
n Press the <Off> button to disconnect a call in progress.. n Dial the number.
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FITS AND CLEARANCES
DIMENSIONS:
Height (Overall) = 3.600 in. (91.44mm) Length = 12.00 in. (304.8 mm) Width = 2.900 in. (73.66mm) Height (Exposed) = 0.675 in. (17.15mm)
WEIGHT: = 0.92 lbs. (420 Grams)
Connections RJ-11 Current on Telephone Line 30 mA (Not to Exceed) Ring signal Required 20 Hz 60 VRMS Minimum Polarity (Tip and Ring) Polarity Insensitive
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Figure 4. A white Sigma7 in its cradle
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Figure 5. Installation guide for the regular Sigma7 cradle
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Figure 6. Installation Guide for the Sigma7 Long Cradle (models with MBM cord reel, white)
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Figure 7:Sigma 7 Short Cradle assembly
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Figure8.Installation guide for sigma7 short cradle (all short cradle models)
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Figure 9.Sigma 7 mounting guide
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Figure 10.Installation guide for Sigma7 Long Cradle (With Telefonic cord reel, Black)
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Figure 11.4-Wire model
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Figure 12. Installation Guide for the Sigma7 4-wire model
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SYSTEM SPECIFICATIONS
1. Purpose
This section presents the specifications for Sigma7 handset.
2. Product Definition
The Sigma7 handset offers special features, yet with the convenience and simplicity of a conventional telephone. This aeronautically approved handset is versatile and easy to use. It is designed for a recessed drink rail or bulkhead. ICG also offers a data jack (RJ-11) option located in the cradle. This data jack obviates the requirement to remove the handset to plug in a PC, and the completion center is not required to provide a separate jack. The data jack can be either paralleled with the telephone circuit or it can be connected to a separate circuit so that both telephone and data calls can be active at any time. The Sigma7 has an internal magnetic stripe reader to support credit card calls and a special-function key to provide enhanced features such as flash transfer and access to programming menus.
3. Specifications
DIMENSIONS:
Height (Overall) = 3.600 in. (91.44 mm) Length = 12.00 in. (304.8 mm) Width = 2.900 in. (73.66 mm) Height (Exposed) = 0.675 in. (17.15 mm)
WEIGHT: = 0.92 lbs. (420 grams)
(A) 2-Wire Models
Connections RJ-11 Current on Telephone Line 30 mA (Not to Exceed) Ring signal Required 20 Hz 60 VRMS Minimum Polarity (Tip and Ring) Polarity Insensitive
(B) 4-Wire Models
TX pair 600 RX pair 600 Ring Signal Detect ground Hook Switch, on hook 1.2 M Hook Switch, off hook less than 10 DTMF Tone Duration 80 msec AC Impedance 600 DTMS Dialer Level –3 into 600 Band Pass 200–3300 Hz
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SPECIAL TOOLS, FIXTURES, AND EQUIPMENT
1. Introduction
No special tools are required to install the Sigma7.
2. Test Setup and Calibration
Refer to the instructions and guidance presented in the Testing section of this manual. Test in accordance with the Aircraft Test Plan (ATP).
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TROUBLESHOOTING THE SYSTEM
1. Introduction
The discussion that follows in this section provides procedures to aid the technician in diagnosing most Sigma7 equipment problems. For problems with no remedy presented in this section, replace the handset with an equivalent model and part number.
2. Fault System Quick Reference
Display Does not Come On When the On key is depressed
n Check cabling to RJ11 Jack J1. n Check Retractor Reel Handset connection J2. n Check for 24 VDC–48 VDC between tip-and-ring voltage at RJ-11 plug
center two pins when the phone is on-hook.
n Verify sufficient loop current >= 25 mA.
The LCD Display is Dim
n Temperature affects the display intensity. Very cold conditions will
cause the display to reduce in intensity.
¾ Adjust display contrast using the service menu discussed in the section,
Installation Procedures.
There is Low or No Audio
n Adjust EARVOL using the 5 button on handset. n Check to ensure that other handsets have dial tone and audio. If they
do not, check for problem at CTU or Iridium transceiver.
¾ Adjust receive level audio (RXL) as described in the section, Installation
Procedures.
Phone Exhibits Erratic Behavior
¾ Verify sufficient loop current >= 25 mA.
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Phone Does Not Ring
n Remove handset from cradle to ensure that the ringer annunciator is
exposed and unobstructed. Ring handset in an extension-to-extension call.
¾ If another handset is available, plug the J1 plug into the new handset to
verify that a ring signal is arriving at the handset from a CTU or transceiver system.
Audio Feedback through the Handset
¾ Typically, this problem is evident when the MICVOL, RXL, or TXL are
set too high, which causes too much amplification in the internal audio circuits. Decrease these adjustments starting with the one set the highest until comfortable audio is heard and the feedback is not evident.
.
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WIRING DIAGRAMS
The following diagram provides additional installation instructions for the Sigma handset.
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AIR WORTHINESS/RMA PROCEDURE
1. Air Worthiness
The Sigma7 handset is not flight critical and has no airworthiness limitations for Part 23 or Part 25 aircraft. FAR 25.1529 Instructions for “Continued Airworthiness” are met with the following instructions:
The removal of the Sigma is based only on the condition of failure or upgrade. There are no required maintenance and troubleshooting procedures other than those detailed in this manual. If the Sigma requires removal because of a failure condition, return the defective unit to ICG as instructed below.
2. ICG Customer Support for Returning Sigma7 Units
Contact Customer Support to arrange for a Return Material Authorization (RMA) number. ICG Customer Support will request the following information before issuing an RMA number:
Product Model Number
Product Part Number
Product Serial Number
Installation location (aircraft Tail Number or other identifier)
Problem description
Technical contact name with contact Information
Return address for repaired/refurbished unit
Original installation date and installing agent, if known.
3. ICG Customer Service Contact Information
Telephone: 1-757-947-1030 After-Business Hours Mobile: 1-757-291-9413 Fax: 1-757-947-1036 E-Mail: techsupport@icg.aero
4. Packaging For Shipment
If the original packaging is available, please return the defective device in its original container and packaging materials. When this is not possible, internal packaging material should be of a type that guards against static accumulation.
DISCLAIMER: ICG is not responsible for damage during shipping or for freight charges for returned equipment.
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5. Package Markings
Aside from the customary shipping information, the outside of the shipping container should display the RMA number. The packing list must also include the RMA number and any special instructions, purchase order information, etc.
6. Shipping
The customer is responsible for selecting the courier or freight transport service and is responsible for all freight charges, customs clearance fees, taxes, duties, insurance, etc.
7. Notification
Notify ICG customer service as soon as the device is shipped and provide the following information: freight forwarder, airway bill, anticipated arrival at ICG, etc.
8. Website for Notices, Patches, and Updates to the Firmware
ICG has established on the corporate website (www.icg.aero) an area where clients can register to receive advance information and notices about changes to the unit. Clients wishing to participate will also be able to download patches or future updates as those become available.
To take advantage of this free opportunity, simply go to the ICG website and fill out the requested information. You may remove your name from this service at any time.
Privacy Statement
ICG will not sell, trade, or transfer user addresses or
information to any other sources.
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GLOSSARY
For your convenience, you will find here an acronym and abbreviation list pertinent to the material in this document. If the terminology is specialized, the terms will generally be written out to save you the inconvenience of having to look up the meaning of an acronym. However, common terms and units of measure will appear in the text as their recognized acronyms.
AC Alternating Current AIU Analog Interface Unit
AW Air Worthiness AWG American Wire Gauge CTU Cabin Telephony Unit
DC Direct Current DTMF Dual-Tone Multi-Frequency
FAA Federal Aviation Agency FCC Federal Communications Commission
ICG International Communications Group, Inc. LCD Liquid Chrystal Display
LED Light-Emitting Diode LEP List of Effective Pages
mA milliamperes N/A Not Applicable PC Personal Computer
PCB Printed Circuit Board PCM Pulse Code Modulation
P/N Part Number PIN Personal Identification Number
RMA Return Material Authorization RR Record of Revisions SB Service Bulletin TOC Table of Contents TR Temporary Revision
W Watts
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INTERNATIONAL COUNTRY CODE DIRECTORY
Most international country codes are listed here. Any left off this list were strictly by oversight. The countries are listed in alphabetical order.
Afghanistan……………… 93 Albania……………… 355 Algeria………………. 213 Argentina……………... 54 Australia……………… 61 Austria………………... 43 Bahamas…………….. 651 Bahrain……………… 973 Bangladesh………….. 880 Belgium………………. 32 Bermuda…………….. 441 Bolivia………………. 591 Brazil…………………. 55 Bulgaria……………... 359 Canada……………… 1 Cameroon…………… 273 Chile………………….. 56 China…………………. 86 Colombia……………... 57 Costa Rica…………... 506 Cuba………………….. 53 Cyprus………………. 357 Czech Republic……... 420 Denmark……………… 45 Dominican Republic… 1 Djibouti……………… 253 Ecuador……………… 593 Egypt…………………. 20 El Salvador………….. 503 Ethiopia……………... 251 Finland………………. 358 France………………… 33 Gabon……………….. 241 Germany……………… 37 Greece………………… 30 Guatemala…………… 502
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Haiti…………………. 509 Honduras……………. 504 Hong Kong…………. 852 Hungary……………... 36 Iceland……………… 354 India…………………. 91 Indonesia…………….. 62 Iran…………………... 98 Iraq…………………. 964 Ireland……………… 353 Israel………………... 972 Italy………………….. 39 Ivory Coast…………. 225 Jamaica………………... 1 Japan………………… 81 Jordan………………. 962 Kenya………………. 254 Kuwait……………… 965 Libya……………….. 218 Liechtenstein……….. 423 Lithuania…………… 370 Luxembourg………... 352 Madagascar………… 261 Malaysia……………... 60 Malta……………….. 356 Mauritius…………… 230 Mexico………………. 52 Mongolia…………… 976 Morocco……………. 212 Netherlands………….. 31 New Zealand………… 64 Nigeria……………... 234 Norway………………. 47 Oman……………….. 968 Pakistan……………… 92 Panama…………….. 507
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Paraguay……………. 595 Peru………………….. 51 Philippines…………... 63 Poland……………….. 48 Portugal…………….. 351 Puerto Rico…………… 1 Qatar……………….. .974 Romania……………... 40 Russia………………… .7 Rwanda……………... 250 Saudi Arabia………… 966 Senegal……………… 221 Seychelles………….. .248 Singapore…………….. 65 Slovakia……………... 421 Slovenia…………….. .386 Somalia……………... 252 South Africa.…………. 27 Spain………………… .34 Sri Lanka……………... 94 Sudan………………... 24 Swaziland…………… 268 Sweden……………….. 46 Switzerland…………... 41 Syria………………….. 963 Taiwan………………... 886 Tanzania……………... 255 Thailand………………. 66 Tunisia………………... 216 Turkey………………... 90 Uganda……………… 256 Ukraine……………… 380 United Arab Emirates. 971 United Kingdom……… 44 United States………… 1 Uruguay…………….. 598
Uzbekistan…………... 998 Venezuela…………….. 58
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Vietnam……………….. 84
Yemen……………….... 967
Zambia………………... 260
Zimbabwe.................... 263
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