International Comfort Products TSTAT0201CW Installation Manual

R
Communicating Wall Control
R
With Wi--Fi
Capability Installation Manual TSTAT0201CW
U.S. Patent No. 7,243,004 U.S. Patent No. 7,775,452
All trademarks are the property of the respective owners.
®
is a registered trademark of the Wi-Fi Alliance Corporation.
Wi-Fi
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Safety Considerations 6...............................
Introduction Quick Start
Set Day and Time Set Schedule for All Days
Installation
Overview Check Equipment Location
Wall Control Remote Room Sensors
Wiring Considerations
Shielded Wire
Non-communicating equipment Mounting Humidifier Connection
Bypass Humidifiers
Fan Powered Humidifiers
Commissioning
Communicating System Overview Selecting Accessories Selecting Indoor Unit Equipment Summary Brand Selection Current Software Version Software Updates Setting Up Remote Access and Wi-Fi® Connection
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Install/Service Menus – Communicating and
Non-Communicating Mode 30..........................
Equipment Summary Menu Service Menus
Status
Heat Stage (Furnace) Electric Heat (Fan Coil) Airflow CFM Inducer RPM (Modulating furnaces only) Blower RPM (Modulating furnaces only) Lockout Timer Heat Pump/AC Status Stage: (Heat/Cool) Defrost
Outdoor Coil Temp Last 10 System Faults Lifetime Run History Cycle Counters Run Timers Filter Reminder
Auto Mode Enable Room Temperature Sensing Reversing Valve English/Metric Display FanonwithW Cooling Lockout Auxiliary Heat Lockout Heat Pump Lockout
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Minimum Cooling Setpoint 44........................
Maximum Heating Setpoint Outdoor Air Temperature Offset Room Air Temperature Offset Smart Recovery Setpoint Deadband Cycles Per Hour Auto Changeover Timer Time Between Fuel Types Humidity Offset Programming On/Off Reset to Factory Defaults Dealer Info Service Reminder
Install/Service Menus - Communicating Equipment
Setup Menu
English/Metric Display Airflow
Heating Airflow
Furnace / Fancoil Heating Airflow
Heat Pump Heating Airflow
Cooling Airflow
Dehum Airflow
Furnace Airflow (Capacity) Limiting
Dehum Drain
Off Delay
Low Heat Rise
Defrost Interval
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Quiet Shift
Zones
Zone Weighting
Zone Airflow Control
Bypass
Airflow Capacity
Damper Type Leaving Air Sensor (LAS) Disable Zoning Damper Timing HRV - Heat Recovery Maintenance Daughter Board Operational Information Auto Mode
Setpoint Deadband
Offsets
Cycles Per Hour Programming Smart Recovery
Appendix – Wiring Diagrams
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Safety Considerations
Improper installation, adjustment, alteration, service, main­tenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury or property damage. Consult a qualified installer, service agency or your distributor or branch for information or assist­ance. The qualified installer or agency must use factory-au­thorized kits or accessories when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing, and work gloves. Have a fire extinguisher available. Read these instructions thoroughly and follow all warnings and cautions included in literature and attached to the unit. Consult local building codes and the current edition of the National Electrical Code (NEC) NFPA 70.
In Canada, refer to the current editions of the Canadian Elec­trical Code CSA C22.1.
Recognize safety information. on the unit and in instructions or manuals, be alert to the potential for personal injury. Understand these signal words: DANGER, WARNING, and CAUTION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to
When you see this symbol
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highlight suggestions which will result in enhanced installation, reliability, or operation.
Introduction
The Observer® communicating system consists of several intelligent communicating components which includes the Observer® Wall Control, and Observer System HVAC equipment such as, variable speed furnace or fan coil, 2-stage AC or HP, which continually communicate with each other via a four-wire communication bus. Commands, oper­ating conditions, and other data are passed continually between components over the communication bus. The res­ult is an enhanced level of comfort, versatility, and simplicity. All communicating furnaces or fan coils are variable-speed and multi-stage for maximum flexibility, efficiency, and com­fort. They support controlled humidification, dehumidification, and air quality control. Either an Observer communicating, or a standard 24VAC controlled outdoor unit may be used. When using conventional, single-stage outdoor units, the communicating furnace (single-stage AC unit), or fan coil (single-stage HP) provides the 24 volt signals needed to con­trol them. Add the accessory daughter board to the system to control other types of conventional outdoor units. All sys­tem components are controlled through the wall mounted Observer Control, which replaces the conventional thermo­stat and provides the homeowner with a single wall control for all features of the system.
The Observer Communicating Control with Wi-FiR network compatibility allows connection of this system to the Internet viaahomeWi-FiR network. See the Owner's Manual for information on connecting the wall control to the home Wi-Fi
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network, and the MyObserverComfort web server. See later in these Installation Instructions for information on applying the accessory NAXA00101WA wireless access point, if the existing home network is incompatible with this product.
The ability to remotely access and adjust the settings of the Observer® wall control with the MyObserverComfort web and mobile applications is dependent on the com­patibility of the user’s computer/network or mobile de­vice, the Observer wall control, and/or the MyObserver­Comfort web server with, and the availability of, the user’s Internet service provider or mobile device carrier service. International Comfort Products makes no repre­sentations or warranties, express or implied, including, to the extent permitted by applicable law, any implied warranty of merchantability or fitness for a particular purpose or use, about the compatibility of the user’s computer/network, or mobile device, with the Observer wall control, and/or the MyObserverComfort web server, with,andtheavailabilityof,theuser’sInternetservice provider or mobile device carrier service, or that the ability to remotely access and adjust the settings of the Observer wall control will not be negatively affected by the network-related modifications, upgrades, or similar activity of the user’s Internet service provider or mobile device carrier service.
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Quick Start
For first time installers, Quick Start will allow a quick start up of the Observer® Control before learning all the details of system operation. However, for the best possible comfort
and operation refer to the Owner’s Manual.
Set Day and Time
To set the current time and date, press SETUP;thenpress TIME/DATE.
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Under date, you can select the month, day, or year buttons; then use the and to select the appropriate date. . Un­der time, you can select the hour, minute, and am/pm; then use the and to select the appropriate time. You also have the option of selecting between a 12 HR or 24 HR clock format. Finally, you can choose whether you observe day light savings time by pressing the ON or OFF button. Press
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DONE to save and exit the information that you have entered.
Set Schedule for All Days
The Observer® Control gives you flexibility in how to create a comfort schedule. You can choose one schedule for all days; create a schedule for your work week and the week­end; or you can make every day different.
You can create on schedule for all seven days in the week.
1. Press SETUP,thenSCHEDULE
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2. Press under “All Days”, then press EDIT.
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3. Press PERIOD;thenusetheor to select the period to change.
4. Press START;thenusetheor to change the time the corresponding period starts.
5. Press HEAT TO;thenusetheor to change the desired heating temperature for that period.
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6. Press COOL TO;thenusetheor to change the desired heating temperature for that period.
7. Press DONE after you have completed your edits.
8. Press SAVE to save your new schedule and exit (or press CANCEL to exit without saving.)
NOTE: See Owners manual for further details of setting up schedules.
Installation
Overview
This instruction covers installation of the Observer® Control only. Physical installation instructions for the indoor and out­door equipment and accessories are provided with each unit. Setup, commissioning, operation, and troubleshooting of the communicating system are covered only in this installation instruction. It is the guide to connecting the system compon­ents and commissioning the system once all physical com­ponents are installed. Special screen prompts and start-up capabilities are provided in the communicating system to simplify and automate the initial commissioning of the sys­tem.
S Install Observer Control according to this instruction. S Install indoor unit, outdoor unit, and accessories ac-
cording to their instructions.
S Wire complete system according to this instruction. S Setup, commission, and operate system according
tothisinstructiontoassureasmoothandtrouble
free start--up.
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Check Equipment
Inspect equipment. File claim with shipping company prior to installation if shipment is damaged or incomplete.
Location
All wiring must comply with national, local, and state codes.
Wall Control
The Observer® Control is the command center for the com­municating system. It should be located where it is easily accessible and visible to the adult homeowner or end user. For accurate temperature measurement, the following guidelines should be followed:
The Observer Control and Room Sensors SHOULD be mounted:
Approximately 5-ft (1.5 m) from the floor. Close to orin a frequently used room, preferably onan inside
partitioning wall.
On a section of wall without pipes or ductwork.
The Observer Control and Room Sensors SHOULD NOT be mounted:
Close to a window, on an outside wall, or next to a door lead-
ingtotheoutside.
Exposed to direct light or heat from a lamp, sun, fireplace, or other temperature-radiating objects which could cause a false reading.
Close to or in direct airflow from supply registers.
In areas with poor air circulation, such as behind a door or in an alcove.
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Remote Room Sensors (for non-zoned system)
A Remote Room Sensor (Part No. SYSTXIIRRS01) can be used with the Observer® Control to take the place of the control’s internal temperature sensor (This sensor is NOT the same as the Zone Temperature Sensor, even though the part numbers are similar). This allows the Observer Control to be mounted in areas with less than optimal airflow (such as near an exterior door, window or in a closet). The remote sensor can be wired to the terminal block connectors labeled S1 and S2 at the control’s back-plate. The Observer Control will automatically detect the Remote Room Sensor and ig­nore its internal temperature sensor. Typically, one remote sensor is used but, multiple sensors may be used and aver­aged in some applications. Averaging requires a special series-parallel wiring method with a specific number of sensors. See Fig. 1. It is also important to note the humidity sensor cannot be remotely located, so do not locate the Ob­server Control in an area where humidity sensing may not be accurate.
Fig. 1 – Remote Room Sensor – Parallel Wiring
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Wiring Considerations
Ordinary thermostat wire is recommended. Use 22 AWG or larger for normal wiring applications. Continuous wire lengths over 100 ft. should use 20 AWG or larger.
NOTE: The communicating bus wiring only requires a four-wire connection; however, it is good practice to run ther­mostat cable having more than four wires in the event of a damaged or broken wire during installation.
Each communicating device in the system has a four-pin connector. It is recommended that the following color code be used when wiring each device:
DX+ — Green = Data A DX- — Yellow = Data B C — White = 24VAC (Com) R — Red = 24VAC (Hot) NOTE: TERMINAL MARKINGS FOR EACH COMMUNICAT-
ING SYSTEM COMPONENT MAY NOT BE IN THE SAME ORDER. IT IS NOT MANDATORY THAT THE ABOVE COL­OR CODE BE USED, BUT EACH CONNECTOR IN THE SYSTEM MUST BE WIRED CONSISTENTLY.
A separate four-pin connector comes inside packaging and should be used when connecting to furnace (or fan coil). En­sure connector is inserted properly into circuit board.
1. Turn off all power to equipment.
2. If an existing thermostat or control is being replaced:
a. Remove existing thermostat from wall........
b. Disconnect wires from existing thermostat........
c. Discard or recycle old thermostat........
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NOTE: Mercury is a hazardous waste, if existing control con­tains any mercury, it MUST be disposed of properly. The Ob­server® Control does not contain mercury.
3. Select Observer Control mounting plastic
4. Route wires through hole in mounting plastic. Level rear plastic against wall (for aesthetic value only - Observer Con­trol need not be level to operate properly) and mark wall through two mounting holes.
5. Drill two 3/16-in (4.8 mm) mounting holes in wall where marked.
6. Secure mounting plastic to wall using two screws and an­chors provided.
7. Adjust length and routing of each wire to reach each wire entry on the connector back-plate. Strip 1/4--in (6.4 mm) of insulation from each wire.
8. Match and connect thermostat wires to proper terminals on wall control back-plate. See Wiring Diagrams in Appendix.
9. Push any excess wire into the wall. Seal hole in wall to prevent any air leaks. Leaks can affect operation.
10. Attach Observer Control to the mounting plastic by lining up the plastic guides on the back of the control with the opening on the mounting plastic and push on.
11. Perform installation of all other system equipment (i.e. humidifier, UV lights, etc.).
12. Turn on power to equipment. NOTE: In a dual fuel installation with a non-communicating
heat pump, an OAT sensor must be installed, or the heat pump will not run.
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Shielded Wire
If the thermostat wiring will be located near or in parallel with high voltage wiring, cable TV or Ethernet wiring, then shiel­dedthermostatwirecanbeusedtoreduceoreliminatepo­tential interference. The shield wire should be connected to the C terminal, or ground, at the indoor unit. The shield wire should NOT be connected to any terminal at the wall control. Connecting the shield to ground at both ends can cause cur­rent loops in the shield, reducing shield effectiveness.
Non-communicating equipment
The Observer® Control, when paired with the NAXA00101DB daughter board, will operate non-communic­ating equipment. When the system utilizes the NAXA00101DB daughter board, the Observer Control oper­ates as a standard universal thermostat. See Appendix Wir­ing Diagrams
Mounting
First become familiar with all plastic assembly pieces shown in Figure 2. The wall control will snap together with the back-plate. A back-plate is supplied Figure 2. Attach back-plate using only a small hole in the wall allowing a four wire connection to pass through. Mount the assembly to the back-plate.
NOTE: Once Observer Control is secured to wall with the back-plate assembly (snapped together), care must be taken not to bend or break the interlocking tabs when removing.
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5.20
Fig. 2 – Wall Control Assembly Pieces
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Humidifier Connection
A 24VAC bypass or fan powered humidifier may be installed. NOTE: Do Not Use a traditional humidistat to control humidi-
fier operation. If a humidifier is installed, let the Observer® Control operate humidifier.
Bypass Humidifiers
A bypass humidifier is normally wired directly to the furnace or fan coil HUM and 24VAC COM terminals. The Observer® Control will automatically energize the HUM output during a call for humidification. See the humidifier installation instruc­tions for the proper wiring procedure for each particular hu­midifier.
Fan Powered Humidifiers
Most fan powered humidifiers produce internal 24VAC in or­der to energize upon a switch or contact closure. For this application, a 24VAC N.O. Isolation Relay (DPST) MUST be used to prevent mixing the internal humidifier power with the indoor equipment transformer. Applying 24VAC isolation re­lay coil to furnace or fan coil HUM and COM terminals will allow the Observer® Control to automatically energize the HUM output during a call for humidification. The N.O. relay contacts will be used to energize the humidifier. See fan powered humidifier installation instructions for more details.
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Commissioning
Overview
This section addresses initial power up (or commissioning) of an Observer® Control. The wall control will communicate and identify all communicating components in the system.
When the Observer Wall Control is first powered up, it will display, Loading Graphics, then Select Function of this Unit. Next it will search for equipment, beginning with the indoor, then the outdoor, and remote room sensors.
When the control powers up, it will display loading graphics, and will ask the Installer to select the function of this control..
The wall control indicates that it is now “FINDING INDOOR EQUIPMENT”, followed by “FINDING OUTDOOR EQUIPMENT”
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Once the indoor equipment, outdoor equipment, and zone panel (if applicable) have been found, the Installer will be asked to select if a humidifier is installed.
NOTE: If the communicating indoor equipment (furnace or fan coil) cannot be found, the wall control will display the op­tion to enter THERMOSTAT DEMO MODE or to retry the search for equipment. The system will only operate in THER-
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MOSTAT DEMO MODE if no communicating equipment is found.
If a communicating indoor unit is found, but a communicating outdoor unit or relay board is not found, the installer will be prompted to select the outdoor type; either AC, Heat Pump, or NONE.
Selecting Accessories
Once the indoor and outdoor equipment have been found or entered, the following screen will appear allowing the In­staller to select “HUMIDIFIER INSTALLED”. Press YES or
NO to make the appropriate selection.
Selecting Indoor Unit
If there is no communicating indoor unit, the screens below will appear. The installer should select the indoor unit type (furnace or fan coil), then select the indoor unit stages (single or two-stage). NOTE: Two-stage outdoor selection is only available when a daughter-board is installed.
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