International Comfort Products F9MAC0601714A1, G9MAC0601714A1, F9MAC0801714A1, G9MAC0801714A1, F9MAC1002120A1 User Manual

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PARTS MANUAL
Gas Furnace
F9MAC, G9MAC
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE
The signal words DANGER, WARNING, CAUTION, and NOTE are used to identify levels of hazard seriousness. The signal word DANGER is only used on product labels to signify an immediate hazard. The signal words WARNING, CAUTION, and NOTE will be used on product labels and throughout this manual and other manuals that may apply to the product.
DANGER Immediate hazards which will result in severe personal injury or death.
WARNING − Hazards or unsafe practices which could result in severe personal injury or death.
CAUTION − Hazards or unsafe practices which may result in minor personal injury or product or property damage.
NOTE − Used to highlight suggestions which will result in enhanced installation, reliability, or operation.
TABLE OF CONTENTS
Model Number Identification 2.....................
Parts Diagram 3.................................
Parts 8.........................................
MODELS
A1 Series
Signal Words in Manuals
The signal word WARNING is used throughout this manual in the following manner:
!
The signal word CAUTION is used throughout this manual in the following manner:
!
Signal Words on Product Labeling
Signal words are used in combination with colors and/or pictures on product labels.
!
ELECTRICAL SHOCK HAZARD
Failure to turn off electric power could result in personal injury or death.
Before installing or servicing system, turn off main power to the system. There may be more than one disconnect switch, including accessory heat­er(s).
WARNING
WARNING
CAUTION
WARNING
F9MAC0601714A1 G9MAC0601714A1.............
F9MAC0801714A1 G9MAC0801714A1.............
F9MAC1002120A1 G9MAC1002120A1.............
F9MAC1202422A1 G9MAC1202422A1.............
A2 Series
F9MAC0602120A2 G9MAC0602120A2.............
F9MAC0802120A2 G9MAC0802120A2.............
F9MAC1002122A2 G9MAC1002122A2.............
440 03 4201 00 Nov. 2012
PARTS MANUAL Gas Furnace: F9MAC, G9MAC
MODEL NUMBER IDENTIFICATION GUIDE
DIGIT POSITION 1 2 3 4 5 6,7,8 9,10 11,12 13 14
(F/G) = Mainline * 9 M A C 060 17 14 A 1
N = Entry
9 = 90+% AFUE EFFICIENCY
M = Multiposition POSITION A = Modulating ECM Variable Speed Blower V = ECM Variable Speed X = ECM Blower S = Singlestage T = Two−stage TYPE C = Communicating E = Extra AFUE Efficiency T = Two−Stage FEATURE 040 = 40,000 BTU/hr 060 = 60,000 BTU/hr 080 = 80,000 BTU/hr 100 = 100,000 BTU/hr 120 = 120,000 BTU/hr HEAT INPUT 14 = 143/16” 17 = 171/2” 21 = 21” 24 = 241/2” CABINET WIDTH 08 = 800 CFM 12 = 1200 CFM 14 = 1400 CFM 16 = 1600 CFM 20 = 2000 CFM 22 = 2200 CFM NOMINAL MAXIMUM COOLING AIRFLOW @ .5 IN. W.C. SALES (MAJOR) REVISION DIGIT ENGINEERING (MINOR) REVISION DIGIT
ECM-Electronically Commutated Motor
ACCESSORIES PART NUMBER IDENTIFICATION GUIDE
DIGIT POSITION 1 2 3 4 5, 6, 7 8, 9 10, 11
N A H A 001 01 DH
N = NonBranded BRANDING
A = Accessory PRODUCT GROUP
H = Heating KIT USAGE
A = Original
B = 2nd Generation MAJOR SERIES
Product Identifier Number
Package Quantity
Type of Kit (Example: DH = Draft Hood Chimney Adapter)
2 440 03 4201 00
PARTS MANUAL Gas Furnace: F9MAC, G9MAC
PARTS DIAGRAM
NOTE: This illustration is for reference only. Your unit may differ in appearance or may not include all components shown.
X
A
PP
23
MM
M
Z
D
ZZ
G
B
C
3
E
7
5
8
30
VV
J
13
31
KK
440 03 4201 00 3
9MAC1
PARTS MANUAL Gas Furnace: F9MAC, G9MAC
PARTS DIAGRAM
NOTE: This illustration is for reference only. Your unit may differ in appearance or may not include all components shown.
14
P
10
15
12
T
TT
16A
16B
11
9MAC2
4 440 03 4201 00
PARTS MANUAL Gas Furnace: F9MAC, G9MAC
PARTS DIAGRAM
NOTE: This illustration is for reference only. Your unit may differ in appearance or may not include all components shown.
AB
35
18
AC
20
22
9MAC3
440 03 4201 00 5
PARTS MANUAL Gas Furnace: F9MAC, G9MAC
PARTS DIAGRAM
NOTE: This illustration is for reference only. Your unit may differ in appearance or may not include all components shown.
1
AA
33
CC
17
EE
BB
DD
2
9MAC4
6 440 03 4201 00
PARTS MANUAL Gas Furnace: F9MAC, G9MAC
PARTS DIAGRAM
NOTE: This illustration is for reference only. Your unit may differ in appearance or may not include all components shown.
26
25
26
1 & 2 STAGE PRESSURE SWITCH
N
L
LL
9
32
28
27
29
9MAC5
440 03 4201 00 7
PARTS MANUAL Gas Furnace: F9MAC, G9MAC
PARTS LIST
KEY
NO.
01 HT EX PRIM 3 CELL SSTL 1184497 1 1 01 HT EX PRIM 4 CELL SSTL 1184498 1 1 01 HT EX PRIM 4 CELL SSTL 1184498 1 1 01 HT EX PRIM 5 CELL SSTL 1184499 1 1 01 HT EX PRIM 5 CELL SSTL 1184499 1 1 01 HT EX PRIM 6 CELL SSTL 1184500 1 1 01 HT EX PRIM 3 CELL SSTL 1184883 1 1 02 HT EX SEC 1184501 1 1 1 1 02 HT EX SEC 1184502 1 1 02 HT EX SEC 1184502 1 1 1 1 02 HT EX SEC 1184503 1 1 02 HT EX SEC 1184819 1 1 03 WHEEL DD11x10x1/2 CW CV 1172129 1 1 03 WHEEL DD11x10x1/2 CW CV 1172129 1 1 1 1 1 1 03 WHEEL BLOWER 11 X 11 1176937 1 1 03 WHEEL BLOWER 11 X 8 1177180 1 1 1 1 05 MTR BLR 1/2 HP VAR SPD 1183469 1 1 1 1 05 MTR BLR 1 HP VAR SPD 1183470 1 1 05 MTR BLR 1 HP VAR SPD 1183470 1 1 1 1 1 1 05 MTR BLR 1 HP VAR SPD 1183470 1 1 07 TRANSFORMER ASY 1177217 1 1 1 1 1 1 07 TRANSFORMER ASY 1177217 1 1 1 1 1 1 07 TRANSFORMER ASY 1177217 1 1 08 CONTROL BOARD 1184327 1 1 1 1 1 1 08 CONTROL BOARD 1184327 1 1 08 BOARD CONTROL 1184837 1 1 1 1 1 1 09 SWITCH DOOR S 1171981 1 1 1 1 1 1 09 SWITCH DOOR S 1171981 1 1 1 1 1 1 09 SWITCH DOOR S 1171981 1 1 10 BURNER ASY 1184318 1 1 10 BURNER ASY 1184318 1 1 10 BURNER ASY 1184319 1 1 10 BURNER ASY 1184319 1 1 10 BURNER ASY 1184320 1 1 10 BURNER ASY 1184320 1 1 10 BURNER ASY 1184321 1 1 11 SENSOR FLAME 1184322 1 1 1 1 1 1 11 SENSOR FLAME 1184322 1 1 1 1 1 1 11 SENSOR FLAME 1184322 1 1 12 IGNITOR 1176919 1 1 1 1 1 1 12 IGNITOR 1176919 1 1 1 1 1 1 12 IGNITOR 1176919 1 1 13 MODULE CONTROL 1183509 1 1 1 1 13 CONTROL ECM 1184366 1 1 13 CONTROL ECM 1184366 1 1 1 1 1 1 13 CONTROL ECM 1184366 1 1 14 ORIFICE 1177213 3 4 5 3 4 5 14 ORIFICE 1177213 3 4 5 3 4 5 14 ORIFICE 1177213 6 6 15 VALVE GAS 1184333 1 1 1 1 1 1 15 VALVE GAS 1184333 1 1 1 1 1 1 15 VALVE GAS 1184333 1 1 17 SWITCH MAIN LIMIT 1184421 1 1
DESCRIPTION
FAST
PARTS
NO.
continued on next page
F9MAC0601714A1
F9MAC0801714A1
F9MAC1002120A1
F9MAC1202422A1
G9MAC0601714A1
G9MAC0801714A1
G9MAC1002120A1
F9MAC0602120A2
F9MAC0802120A2
G9MAC1202422A1
F9MAC1002122A2
G9MAC0602120A2
G9MAC0802120A2
G9MAC1002122A2
8 440 03 4201 00
PARTS MANUAL Gas Furnace: F9MAC, G9MAC
PARTS LIST (continued)
KEY
NO.
17 SWITCH MAIN LIMIT 1184421 1 1 17 SWITCH MAIN LIMIT 1184422 1 1 17 SWITCH MAIN LIMIT 1184424 1 1 17 SWITCH MAIN LIMIT 1184424 1 1 17 SWITCH MAIN LIMIT 1184424 1 1 17 SWITCH ASY MAIN LIMIT 1184879 1 1 18 INDUCER ASY 1184269 1 1 1 1 1 1 18 INDUCER ASY 1184269 1 1 18 INDUCER ASY 1184884 1 1 1 1 1 1 20 VENT ELBOW 1184313 1 1 1 1 1 1 20 VENT ELBOW 1184313 1 1 1 1 1 1 20 VENT ELBOW 1184313 1 1 22 CONTROL INDUCER 1184312 1 1 1 1 1 1 23 TRAP ASY CONDENSING 1184288 1 1 1 1 1 1 23 TRAP ASY CONDENSING 1184288 1 1 1 1 1 1 23 TRAP ASY CONDENSING 1184288 1 1 25 HARNESS ASY PRESS SWITCH 1184328 1 1 1 1 1 1 25 HARNESS ASY PRESS SWITCH 1184328 1 1 1 1 1 1 25 HARNESS ASY PRESS SWITCH 1184328 1 1 26 SWITCH ASY PRESSURE 1184274 1 1 26 SWITCH ASY PRESSURE 1184275 1 1 26 SWITCH ASY PRESSURE 1184275 1 1 26 SWITCH ASY PRESSURE 1184276 1 1 26 SWITCH ASY PRESSURE 1184276 1 1 26 SWITCH ASY PRESSURE 1184277 1 1 26 SWITCH ASY VENT PRESSURE 1184801 1 1 27 LATCH DOOR 1184521 4 4 4 4 4 4 27 LATCH DOOR 1184521 4 4 4 4 4 4 27 LATCH DOOR 1184521 4 4 28 KNOB DOOR 1184520 4 4 4 4 4 4 28 KNOB DOOR 1184520 4 4 4 4 4 4 28 KNOB DOOR 1184520 4 4 29 PLATE LATCH 1184530 4 4 4 4 4 4 29 PLATE LATCH 1184530 4 4 4 4 4 4 29 PLATE LATCH 1184530 4 4 30 PLUG MODEL 1184491 1 1 30 PLUG MODEL 1184492 1 1 30 PLUG MODEL 1184493 1 1 30 PLUG MODEL 1184494 1 1 30 PLUG MODEL 1184885 1 1 30 PLUG MODEL 1184886 1 1 30 PLUG MODEL 1184887 1 1 31 CHOKE POWER VS 1172838 1 1 31 CHOKE POWER VS 1172838 1 1 1 1 1 1 31 CHOKE POWER VS 1172838 1 1 33 BOX COUPLING 1184301 1 1 1 1 33 BOX COUPLING 1184301 1 1 33 BOX COUPLING 1184302 1 1 33 BOX COUPLING 1184302 1 1 33 BOX COUPLING 1184303 1 1 33 BOX COUPLING 1184784 1 1
35 PLATE CHOKE 1184796 1 1 16A SWITCH LIMIT 350 F 1177033 1 1 1 1 1 1 16A SWITCH LIMIT 350 F 1177033 1 2 2 1 2 2
DESCRIPTION
FAST
PARTS
NO.
continued on next page
F9MAC0601714A1
F9MAC1002120A1
F9MAC0801714A1
F9MAC1202422A1
G9MAC0601714A1
G9MAC1002120A1
G9MAC0801714A1
F9MAC1002122A2
F9MAC0802120A2
F9MAC0602120A2
G9MAC1202422A1
G9MAC0802120A2
G9MAC0602120A2
440 03 4201 00 9
G9MAC1002122A2
PARTS MANUAL Gas Furnace: F9MAC, G9MAC
PARTS LIST (continued)
KEY
NO.
16A SWITCH LIMIT 350 F 1177033 1 1 16B SWITCH LIMIT 350 F 1177033 1 1 1 1 16B SWITCH LIMIT 350 F 1177033 1 1 16B TEMP SWITCH ROLLOUT 1184323 1 1 16B TEMP SWITCH ROLLOUT 1184323 1 1
A PLATE ASY TOP 1184270 1 1 A PLATE ASY TOP 1184271 1 1 A PLATE ASY TOP 1184272 1 1 A PLATE ASY TOP 1184272 1 1 1 1 1 1
A PLATE ASY TOP 1184273 1 1 AA PANEL CELL 1184522 1 1 AA PANEL CELL 1184523 1 1 AA PANEL CELL 1184524 1 1 AA PANEL CELL 1184524 1 1 AA PANEL CELL 1184525 1 1 AA PANEL CELL 1184824 1 1 AA PANEL CELL 1184888 1 1 AB GASKET DRAIN HOUSING 1185622 2 2 2 2 2 2 AB GASKET DRAIN HOUSING 1185622 2 2 2 2 2 2 AB GASKET DRAIN HOUSING 1185622 2 2 AC GASKET INDUCER INLET 1185621 1 1 1 1 1 1 AC GASKET INDUCER INLET 1185621 1 1 1 1 1 1 AC GASKET INDUCER INLET 1185621 1 1
B J BOX AUX 1184529 1 1 1 1 1 1
B J BOX AUX 1184529 1 1 1 1 1 1
B J BOX AUX 1184529 1 1 BB GASKET FRONT CELL PANEL 1184309 1 1 1 1 BB GASKET FRONT CELL PANEL 1184309 1 1 1 1 BB GASKET FRONT CELL PANEL 1184310 1 1 BB GASKET FRONT CELL PANEL 1184310 1 1 BB GASKET FRONT CELL PANEL 1184311 1 1
C COVER BOX AUX J 1183422 1 1 1 1 1 1
C COVER BOX AUX J 1183422 1 1 1 1 1 1
C COVER BOX AUX J 1183422 1 1 CC GASKET REAR CELL PANEL 1184304 1 1 1 1 CC GASKET REAR CELL PANEL 1184304 1 1 1 1 CC GASKET REAR CELL PANEL 1184305 1 1 CC GASKET REAR CELL PANEL 1184305 1 1 CC GASKET REAR CELL PANEL 1184306 1 1
D SHELF ASY BLOWER 1184278 1 1 1 1
D SHELF ASY BLOWER 1184279 1 1
D SHELF ASY BLOWER 1184279 1 1 1 1
D SHELF ASY BLOWER 1184280 1 1
D SHELF ASY BLOWER 1184826 1 1 DD TURBULATOR 1184308 30 30 36 30 30 36 DD TURBULATOR 1184308 30 30 36 30 30 36 DD TURBULATOR 1184308 45 45
E BLOWER HOUSING ASY 1183464 1 1
E HOUSING ASY BLOWER 1183495 1 1
E HOUSING ASY BLOWER 1183495 1 1 1 1 1 1
E HOUSING ASY BLOWER 1183532 1 1 1 1 EE GASKET MAIN LIMIT 1184307 1 1 1 1 1 1 EE GASKET MAIN LIMIT 1184307 1 1 1 1 1 1 EE GASKET MAIN LIMIT 1184307 1 1
DESCRIPTION
FAST
PARTS
NO.
continued on next page
F9MAC0601714A1
F9MAC1002120A1
F9MAC0801714A1
F9MAC1202422A1
G9MAC0601714A1
G9MAC1002120A1
G9MAC0801714A1
F9MAC1002122A2
F9MAC0802120A2
F9MAC0602120A2
G9MAC1202422A1
G9MAC0802120A2
G9MAC0602120A2
10 440 03 4201 00
G9MAC1002122A2
PARTS MANUAL Gas Furnace: F9MAC, G9MAC
PARTS LIST (continued)
KEY
NO.
G CUTOFF BLOWER 1176941 1 1
G CUTOFF BLOWER 1183500 1 1
G CUTOFF BLOWER 1183500 1 1 1 1 1 1
G CUTOFF BLOWER 1183535 1 1 1 1
J BRACKET CONTROL MTG 1183472 1 1 1 1 1 1 J BRACKET CONTROL MTG 1183472 1 1 1 1 1 1
J BRACKET CONTROL MTG 1183472 1 1 KK HARNESS ASY VS ECM 1184325 1 1 1 1 1 1 KK HARNESS ASY VS ECM 1184325 1 1 1 1 1 1 KK HARNESS ASY VS ECM 1184325 1 1
L DOOR ASY BLOWER 1184285 1 1 L DOOR ASY BLOWER 1184286 1 L DOOR ASY BLOWER 1184286 1 1 1 L DOOR ASY BLOWER 1184287 1 L DOOR ASY BLOWER 1184370 1 1 L DOOR ASY BLOWER 1184371 1 L DOOR ASY BLOWER 1184371 1 1 1
L DOOR ASY BLOWER 1184372 1 LL INDICATOR 1184526 1 1 1 1 1 1 LL INDICATOR 1184526 1 1 1 1 1 1 LL INDICATOR 1184526 1 1
M SWITCH BRACKET DOOR 1184289 1 1 1 1 1 1 M SWITCH BRACKET DOOR 1184289 1 1 1 1 1 1
M SWITCH BRACKET DOOR 1184289 1 1 MM BRACKET DOOR 1184290 1 1 1 1 MM BRACKET DOOR 1184291 1 1 MM BRACKET DOOR 1184291 1 1 1 1 1 1 MM BRACKET DOOR 1184292 1 1
N DOOR ASY CONTROL 1184282 1 1
N DOOR ASY CONTROL 1184283 1
N DOOR ASY CONTROL 1184283 1 1 1
N DOOR ASY CONTROL 1184284 1
N DOOR ASY CONTROL 1184367 1 1
N DOOR ASY CONTROL 1184368 1
N DOOR ASY CONTROL 1184368 1 1 1
N DOOR ASY CONTROL 1184369 1
P MANIFOLD 1184329 1 1 P MANIFOLD 1184329 1 1 P MANIFOLD 1184330 1 1 P MANIFOLD 1184330 1 1 P MANIFOLD 1184331 1 1 P MANIFOLD 1184331 1 1
P MANIFOLD 1184332 1 1 PP PANEL ASY FILLER 1184548 1 1 1 1 1 1 PP PANEL ASY FILLER 1184548 1 1 1 1 1 1 PP PANEL ASY FILLER 1184549 1 1
T SUPPORT BURNER ASY 1184314 1 1
T SUPPORT BURNER ASY 1184314 1 1
T SUPPORT BURNER ASY 1184315 1 1 1 1 1 1
T SUPPORT BURNER ASY 1184315 1 1
T SUPPORT BURNER ASY 1184316 1 1
T SUPPORT BURNER ASY 1184316 1 1
T SUPPORT BURNER ASY 1184317 1 1 TT BRACKET IGNITOR 1184324 1 1 1 1 1 1
DESCRIPTION
FAST
PARTS
NO.
continued on next page
F9MAC0601714A1
F9MAC1002120A1
F9MAC0801714A1
F9MAC1202422A1
G9MAC0601714A1
G9MAC1002120A1
G9MAC0801714A1
F9MAC1002122A2
F9MAC0802120A2
F9MAC0602120A2
G9MAC1202422A1
G9MAC0802120A2
G9MAC0602120A2
440 03 4201 00 11
G9MAC1002122A2
PARTS MANUAL Gas Furnace: F9MAC, G9MAC
PARTS LIST (continued)
KEY
NO.
TT BRACKET IGNITOR 1184324 1 1 1 1 1 1 TT BRACKET IGNITOR 1184324 1 1 VV SCREW THD FORMING 1/420X11/4 1178570 4 4 4 4 4 4 VV SCREW THD FORMING 1/420X11/4 1178570 4 4 4 4 4 4 VV SCREW THD FORMING 1/420X11/4 1178570 4 4
X COLLECTOR BOX ASY 1184293 1 1 1 1
X COLLECTOR BOX ASY 1184294 1 1
X COLLECTOR BOX ASY 1184294 1 1 1 1 1 1
X COLLECTOR BOX ASY 1184295 1 1 XX GASKET COLLECTOR BOX 1184334 1 1 1 1 XX GASKET COLLECTOR BOX 1184335 1 1 XX GASKET COLLECTOR BOX 1184335 1 1 1 1 1 1 XX GASKET COLLECTOR BOX 1184336 1 1
Y GASKET COLLECTOR BOX 1184337 2 2 2 2 2 2
Y GASKET COLLECTOR BOX 1184337 2 2 2 2 2 2
Y GASKET COLLECTOR BOX 1184337 2 2 YY DRAIN PLUG COLLECTOR BOX 1184338 4 4 4 4 4 4 YY DRAIN PLUG COLLECTOR BOX 1184338 4 4 4 4 4 4 YY DRAIN PLUG COLLECTOR BOX 1184338 4 4
Z BRACKET BLOWER MTG 1184326 2 2 2 2 2 2
Z BRACKET BLOWER MTG 1184326 2 2 2 2 2 2
Z BRACKET BLOWER MTG 1184326 2 2 ZZ BRACKET HANGER 1184551 2 2 2 2 2 2 ZZ BRACKET HANGER 1184551 1 1 1 1 1 1 ZZ BRACKET HANGER 1184551 2 2
PARTS NOT SHOWN
)( HARNESS ASY 1184281 1 1 1 1 1 1
)( HARNESS ASY 1184281 1 1 1 1 1 1
)( HARNESS ASY 1184281 1 1
)( KIT RUBBER PARTS 1184481 1 1 1 1 1 1
)( KIT RUBBER PARTS 1184481 1 1 1 1 1 1
)( KIT RUBBER PARTS 1184481 1 1
)( BAG LOOSE PARTS 1184517 1 1 1 1 1 1
)( BAG LOOSE PARTS 1184517 1 1 1 1 1 1
)( BAG LOOSE PARTS 1184517 1 1
)( HARNESS ASY INDUCER 1185609 1 1 1 1 1 1
)( HARNESS ASY INDUCER 1185609 1 1 1 1 1 1
)( HARNESS ASY INDUCER 1185609 1 1
)( NAHA01001LP CNV KIT NAT TO LP 1184527 1 1 1 1 1 1 1 1 1 1 1 1 1 1
)( NAHA01001NG CNV KIT LP TO NAT 1184528 1 1 1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION
FAST
PARTS
NO.
F9MAC0601714A1
F9MAC0801714A1
F9MAC1202422A1
F9MAC1002120A1
G9MAC1202422A1
G9MAC1002120A1
G9MAC0801714A1
G9MAC0601714A1
F9MAC0602120A2
G9MAC0602120A2
F9MAC1002122A2
F9MAC0802120A2
G9MAC0802120A2
G9MAC1002122A2
International Comfort Products, LLC
Lewisburg, Tennessee 37091 USA
12 440 03 4201 00
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