Intermetro CBNTC-INLAY02 General Manual

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Item # ______________________________________________

SmartTray™ System

Designed to maximize productivity by accelerating throughput, minimizing PCB handling damage and providing superior ESD protection. The 18" x 26" footprint handles multiple-sized boards.

The ESD-safe SmartTray facilitates efficient tracking of work-in-process and finished goods with the use of bar code technology, and supports lean manufacturing by offering colorcoding accessories to identify trays and carts.

Molded from Metrostat premium ESD protection, the SmartTray fits all Metro tray cart systems as well as all competitive bottom-loaded models, and most tray based cart systems in today’s marketplace.

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, a material offering

Job ________________________________________________

SmartTray™ features barcoding and color coding, and stacks with other trays of the same footprint.

SmartTray

™

System

Put the SmartTray advantage to work for you!

Features:

• Bar code labeling

• Color coding

• Detent system

• Metrostat™ material

• Universal design

• Cart color coding

SmartTray optimum ergonomic access.

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engages with wire cart design to provide

Benefits:

• Trays & tray contents can be tracked throughout manufacturing/assembly process.

• Trays & tray contents can be scanned while in cart, as opposed to scanning each item individually.

• Trays & tray contents can be sorted & categorized according to product type, application, or dedicated to a specific production line.

• Trays can be suspended in cart for optimum ergonomic access.

• Offers permanent ESD protection for sensitive electronics parts.

• SmartTrays can be used with all bottom-load tray cart designs, Metro and non-Metro models, as well as conveyor systems.

• Carts can be sorted & categorized according to product type, application, or specific production line.

51.35

InterMetro Industries Corporation

North Washington Street Wilkes-Barre, PA 18705 www.metro.com

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SmartTray™ System

SmartTray Cart System

Cat. No. CBNTC2OM — shown with accessories

Ergonomic Handles (2)

Cart Color Coding

ESD Label Holder

(Label not Included)

SmartTray

Bar Code Label

(Supplied Blank)

SmartTray™ Color Label

SmartTray

(shown with inlay)

Stop Bars (2)

(front & back)

SmartTray Stacking Area

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ESD Paperwork Basket

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Vibration Suppression Casters

(2 Brake/2 Swivel)

ESD Grounding Cable

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SmartTray™ System

Specifications

• Shelves, posts, slides, handles & stop bars: ESD safe

chrome-plated finish with Metrolac protective coating.

• Casters: 5" stem/swivel vibration suppression casters

(5MFA series). Two brake, two swivel casters.

SmartTray Cart Solutions (cart with trays & tray inlays)

Choose between Metro’s premium two-layer tray inlay or the economy inlay (see ESD Tray Inlay section below for more information).

Cat. No. Description Inlay Type* Capacity (in.) (mm) (in.) (mm) (in.) (mm) (lbs.) (kg)

CBNTC20MSOL1 Front-load cart with SmartTrays (20) Premium 20 13/4 44 28x22 711x559 49 1245 160 72.5

CBNTC30MSOL1 Front-load cart with SmartTrays (30) Premium 30 13/4 44 28x22 711x559 63 1600 217 98

CBNTCS20MSOL1 Side-load cart with SmartTrays (20) Premium 20 13/4 44 22x30 559x762 49 1245 160 72.5

CBNTC20MSOL2 Front-load cart with SmartTrays (20) Economy 20 13/4 44 28x22 711x559 49 1245 160 72.5

CBNTC30MSOL2 Front-load cart with SmartTrays (30) Economy 30 13/4 44 28x22 711x559 63 1600 217 98

CBNTCS20MSOL2 Side-load cart with SmartTrays (20) Economy 20 13/4 44 22x30 559x762 49 1245 160 72.5

Note: Refer to Tray Inlay & SmartTray section below for technical & electrical property information

Olympic SmartTray

Cat. No. Description Color (lbs.) (kg) (in.) (mm) (in.) (mm) (in.) (mm) (lbs.) (kg)

CBNTC-MTRAY ESD molded Black 150 68 253/4 x 173/4 654x451 2315/16 x 1515/16 608x405 11/8 28.6 3 1.36

NOTE 1: Tray load rating shown above is based on evenly distributed load in

conveyor applications.

NOTE 2: SmartTray safe temperature operating range is -20°F to 160°F. NOTE 3: SmartTrays stack efficiently by themselves, as well as with competitive tray

designs of the same dimension.

& tray inlays (20)

& tray inlays (30)

& tray inlays (20)

& tray inlays (30)

& tray inlays (20)

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fiberglass tray

Maximum Outside Dimensions Inside Dimensions Approx.

Load Rating Width/Length Width/Length Height Pkd Wt

Tray Tray Spacing Width/Length Height Pkd. Wt.

NOTE 4: SmartTrays are compatible with all bottom-loaded tray based cart systems,

NOTE 5: SmartTrays can be stamped with a company logo. Minimum quantities

Slide Approx.

both Metro and non-Metro.

and extended lead times apply. Contact your Metro Representative for more information.

CBNTC-MTRAY Electrical Properties:

Property Test Method Value

RTT Resistance ESD S4.1-1997 1.8x10^5-1.4x10^7 Ohms RTG Resistance ESD S4.1-1997 1.4x10^6-2.8x10^6 Ohms Surface Resistivity ANSI/EOS/ESD-S11.11-1993 1.0x10^6-9.9x10^9 Ohms/Sq.

ESD Tray Inlays

Cat. No. Description Color (in.) (mm) (in.) (mm) (lbs.) (kg)

CBTC-INLAY01* Premium rubber inlay, Blue (topside)/Black (bottomside) 24.125x16.1 612x410 0.06 1.5 1.5 0.68

CBNTC-INLAY02** Economy vinyl inlay, Blue 24x16.125 610x410 0.125 3 1.5 0.68

*CBTC-INLAY01 offers maximum ESD protection, as well as superior resistance to heat, abrasion, and chemicals. The soft dissipative top layer makes it ideal for use in soldering and

assembly areas. Easy to clean and maintain.

**CBNTC-INLAY02 provides soft-surface inlay for cushioned PCB transport. Inlay provides static dissipative ESD protection. Not recommended for use in soldering and assembly applications.

CBTC-INLAY01 Electrical Properties:

Property Test Method Value

RTT Resistance ESD S4.1-1997 4.6x10^6-9.0x10^6 Ohms RTG Resistance ESD S4.1-1997 2.3x10^6-4.7x10^6 Ohms

SmartTray Carts

Cat. No. Description No. (in.) (mm) (in.) (mm) (in.) (mm) (lbs.) (kg)

two-layer

single-layer

CBNTC-INLAY02 Electrical Properties:

Property Test Method Value

RTT Resistance ESD S4.1-1997 1.2x10^7-9.0x10^7 Ohms RTG Resistance ESD S4.1-1997 1.4x10^7-2.0x10^7 Ohms

Tray Slide Approx.

Capacity Spacing Width/Length Height Pkd. Wt.

CBNTC20M Front-Load Cart (short) 20 13⁄4 44 28x22 711x559 49 1245 80 36 CBNTC30M Front-Load Cart (tall) 30 13⁄4 44 28x22 711x559 63 1600 97 44 CBNTCS20M Side-Load Cart 20 13⁄4 44 22x30 559x762 49 1245 80 36

NOTE: CBNTC20M & CBNTCS20M are each load rated at 25 lbs. per level/500lbs. per cart. CBNTC30M is load rated at 20 lbs. per level/600 lbs. per cart. NOTE: Each cart comes complete with 4 vibration suppression casters (2 brake/2swivel), a grounding cable, 2 push handles (except CBNTC30M), & 2 stop bars.

Width/Length Thickness Pkd Wt.

Approx.

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Job ________________________________________________

51.35

SmartTray™ System

SmartTray™ Accessories

SmartTray Barcode Labels

White, blank thermal transfer labels measures 3"L x .37"H. 1,000 labels per roll/removable adhesive/3" roll core. Compatible with all major thermal transfer label printers. Cat. No. CBNTC-BCLBL

SmartTray Color Label Kit

Colored labels measure .375" in diameter/250 per roll. 6 colored rolls per kit/removable adhesive. Colors: Tan, Red, White, Yellow, Blue and Green. Same colors offered as color Shelf Markers (opposite). Cat. No. CBNTC-COLBL

ESD Cart Covers

Conductive on the outside and static dissipative on the inside. Cover material is durable and comes standard with brass zippered front flap and side paperwork pouch. Cat. No. CBNTC-CC20 fits SmartTray Cart # CBNTC20M Cat. No. CBNTC-CC30 fits SmartTray Cart # CBNTC30M Cat. No. CBNTC-CCS20 fits SmartTray Cart # CBNTCS20M

Color Shelf Markers

Designed to color code cart.

Tan — Cat. No. CSM6-T

Red — Cat. No. CSM6-R

White — Cat. No. CSM6-W

Yellow — Cat. No. CSM6-Y

Blue — Cat. No. CSM6-B

Green — Cat. No. CSM6-G

Color Markers measure 6"L x 1.25"H. Order in units of one.

System

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SmartTray

SmartTray Paint Pens

Paint Pens provide more of a permanent tray color coding solution. Box includes one each of Black, White, Blue, Red, and Green pens. Use Black to neutralize color. Cat. No. CBNTC-PENS

Manufactured by:

ESD Label Holder

Identify cart assignment or function with Metro's ESD-safe label holder (label not included). Label holder measures 3"L x 1.25"H. Cat. No. 9990PESD

InterMetro Industries Corporation

North Washington Street, Wilkes-Barre, PA 18705 Phone: 570-825-2741 • Fax: 570-825-2852

For Product Information Call: 1-800-433-2232 Visit Our Web Site: www.metro.com

ESD Paperwork Basket

Store work order information, inspection record and other accompanying documentation in this convenient, durable and ESD-safe basket. Easy-on, easy-off design. Not recommended for use with ESD Cart Covers. Measures 13.375"Lx5"Wx7"H. Cat. No. H209C

L03-225

Printed in U.S.A.

Information and specifications are subject to change

without notice. Please confirm at time of order.

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