Intermetro C5-CM2000X Operation Manual

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Page 1

3 Series

1 Series 220-240 Volt Export Heated Cabinets

User ManUal

220-240 VOLT

3 Series

1 Series

Metro Heated Cabinets are for

Hot Food Holding applications only

InterMetro Industries Corporation

Wilkes-Barre, PA 18705 570-825-2741 www.metro.com

L01-430 Rev. C 2/09

Information and speciﬁcations are subject to change without notice. Please conﬁrm at time of order.

Page 2

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MOISTURE

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HOLDING

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C5-PM-0001000

C05-963

PROOFING

HOLDING INSTRUCTIONS

BASIC CABINET SETUP

CAUTION

Refer to DATA PLATE for electrical requirements.

DO NOT MODIFY CORD PLUG.

With POWER switch OFF, plug into 250 VAC grounded receptacle.

Fill water pan to top with clean HOT tap water for Proofing or if moisture is desired for Holding. Check water level every 3 hours (2 hours when Proofing) and refill with clean HOT tap water as necessary. Water pan does not have to be filled for Holding. Proofing requires water pan to be filled.

Set Combination Module switch to

HOLD

Set POWER switch to the ONposition.

Set TEMPERATURE control to 10.

Set MOISTURE control to 10(or desired level) on Moisture Module Only.

Pre-heat cabinet until desired temperature is reached (typical heat-up time from

72˚(22˚C) ambient to 160˚(71˚C) is approximately 45 minutes).

Re-set TEMPERATURE control and adjust as necessary to reach desired temperature (setting 6-8 is typical for 150˚(66˚C) to 160˚ (71˚C)). Power indicator light will turn on and off as the heat thermostat cycles.

Set Combination Module switch to

PROOF

Set POWER switch to the ONposition.

Set TEMPERATURE control to 2.

Set MOISTURE control to 10.

Pre-heat cabinet until desired temperature and humidity is reached (typical heat-up time from 72˚(22˚C) ambient to 95˚(35˚C) and 95% relative humidity is approximately 30 minutes).

Adjust settings as necessary to reach desired temperature and humidity levels.

Power indicator lights will turn on and off as the heat and moisture thermostats cycle.

3 & 1 S E R I E S

O P E R AT I N G IN S T R U C T I O N S

Breads

Biscuit, Buttermilk Mini 175˚ (79˚C) Croissants, Sliced 155˚ (68˚C) French Toast, Thin Slice 175˚ (79˚C) Waffles, Original 175˚ (79˚C) Pancakes 175˚ (79˚C) Pizza 175˚ (79˚C) Rolls 175˚ (79˚C) Dough (Proofing) 90-100˚ (32-38˚C)

Meats

Prime Rib 175˚ (79˚C) Hamburgers 180˚ (82˚C) Hot Dogs 170˚ (77˚C) Roast Beef 175˚ (79˚C) Roast Pork 175˚ (79˚C) Ribs (Pork Spareribs) 175˚ (79˚C)

Poultry

Chicken, Boneless, Skinless 175˚ (79˚C) Chicken, Thigh, Baked, Fried 175˚ (79˚C) Chicken, Full Breast 175˚ (79˚C) Chicken, Drum, Baked, Fried 175˚ (79˚C) Chicken, Leg 175˚ (79˚C) Chicken, Fried Full Breast 175˚ (79˚C) Chicken, Fried Thigh 175˚ (79˚C) Chicken, Fried Drum 175˚ (79˚C) Chicken, Fried Boneless Skinless 175˚ (79˚C) Chicken, Whole Roasted 170˚ (77˚C) Turkey 175˚ (79˚C)

Vegetables

Broccoli, Spears 175˚ (79˚C) Carrots, Sliced, Crinkled 175˚ (79˚C) Cauliflower, Clusters IQF 175˚ (79˚C) Corn on the Cob 180˚ (82˚C) Mixed Vegetables 175˚ (79˚C)

Fry, Regular 3/8" 195˚ (91˚C) Potatoes, Mashed 175˚ (79˚C) Potatoes, Baked 180˚ (82˚C) Potatoes, Scalloped 175˚ (79˚C)

Starches

Pasta, Elbow Macaroni 180˚ (82˚C) Rice 180˚ (82˚C) Lasagna, Meat Sauce & Cheese 185˚ (85˚C) Beans 175˚ (79˚C)

Fish

Fish, Baked (Cod Loin) IQF 170˚ (77˚C) Fish, Batter Dipped 175˚ (79˚C)

Developed in conjunction with the Center for Food Innovation (CFI), Penn State University

F O O D S E T T I N G S G U I D E

• WATER PAN MUST BE IN PLACE DURING MODULE OPERATION.

• UNPLUG CABINET FROM WALL AND ALLOW CABINET (AND WATER) TO COOL BEFORE CLEANING OR SERVICING.

• DO NOT SPRAY OR POUR WATER ON THE MODULE WHEN CLEANING AND DO NOT IMMERSE THE MODULE IN WATER. WIPE WITH A DAMP CLOTH AND DRY WITH A TOWEL.

• KEEP CABINET AND MODULE CLEAN. ACCUMULATION OF GREASE AND OTHER DRIPPINGS MAY IGNITE.

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PROOFING INSTRUCTIONS

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220-240 VOLT

Page 3

TABLE OF CONTENTS

SECTION PAGE

I. Basic Operating Guidelines ......Inside Front Cover

II. Safety Information .............................................. 1

III. Identifying Your Cabinet .................................... 2

IV. Installation & Set-up ........................................... 3

V. Product Features ............................................... 7

VI. Operating Instructions ....................................... 8

VII. Care & Maintenance ..........................................10

VIII. Basic Troubleshooting .......................................11

IX. Service & Replacement Parts ............................13

X. Warranty ..................................................24, 25-26

SAFETY INFORMATION

WARNING: Follow all food safety guidelines. Pre-heat the cabinet to the desired temperature before placing

cooked, hot food into the cabinet. This is not a re-thermalizing cabinet. Food must be at the appropriate temperature before being placed into this cabinet. Use a food probe to check internal food temperature — the cabinet temperature is not necessarily the internal food temperature.

WARNING: Only factory approved service agents should attempt to service, repair or replace electrical

components, wiring or power cord.

WARNING: Unplug the cabinet before cleaning or servicing. Do not wash the cabinet with a water jet or high

pressure water.

WARNING: This cabinet is for hot food holding applications only.

CAUTION: Do not spray or pour water into the module. To clean the cabinet, wipe with a damp cloth and dry with

a towel. Use only cleaning agents approved for aluminum.

CAUTION: Water dripping onto the ﬂoor from open doors can be a slip hazard.

220-240 volt

Page 4

IDENTIFYING YOUR CABINET

CABINET SIZE (HEIGHT) 9 = FULL 7 = 3/4 5 = 1/2

For future reference, record the cabinet model number & manufactured date found on the date plate located at rear of cabinet. Also record the module serial number located inside the cabinet on module top right-hand corner.

Model number:

Cabinet manufactured date:

Module serial number:

Module manufactured date:

Fill out and return the warranty card located at the back of this manual.

PART NUMBERING

C5 1 SERIES CABINET

CABINET NAME

220-240 volt

CABINET TYPE 1 = UN-INSULATED

MODULE CX = C5-CX2000, COMBO, 2000 W. HX = C5-HX2000, HOLDING, 2000 W. PX = C5-PX1500, PROOFER, 1440 W.

C5 3 SERIES CABINET

CABINET NAME CABINET TYPE

3 = INSULATED

MODULE CX = C5-CM2000X, COMBO, 1681-1990 W. HX = C5-HM2000X, HOLDING, 1681-1990 W. PX = C5-PM1500X, PROOFER, 1210-1440 W. MX = C5-MM2000X, MOISTURE HOLDING, 1681-1990 W.

C5 1 9 — HX FC — 4 A

A = ACCESSORIES

SLIDES L = FIXED, LIP LOAD U = ADJUSTABLE, UNIVERSAL 4 = FIXED WIRE

DOOR FC = FULL CLEAR

C5 3 9 — HX DS — U — BU A

A = ACCESSORIES

PANEL COLOR BG = BEIGE BLANK = RED BU = BLUE SG = SAGE GY = GRAY GREEN OR = ORANGE YL = YELLOW

SLIDES L = FIXED, LIP LOAD U = ADJUSTABLE, UNIVERSAL 4 = FIXED WIRE

DOOR(S) FS = FULL SOLID DS = DUTCH SOLID FC = FULL CLEAR DC = DUTCH CLEAR

Page 5

INSTALLATION AND SET-UP

1. Check for Shipping Damage: Check the packaging and cabinet for shipping damage after unloading the unit, and after removing all the packaging.

2. The receiver of this product is responsible for ﬁling freight damage claims. This equipment must be opened immediately for inspection. All visible damage must be reported to the freight company within 48 hours and must be noted on freight bill at the time of delivery.

3. Concealed damage is your responsibility — you must advise the carrier of any loss or damage within 15 days after receipt of the cabinet. If there is damage, retain the original packaging for inspectors.

4. After unpacking the cabinet, remove all tape and packing material from the inside as well as outside of the unit.

5. Any protective covers (plastic or paper sheet) on the sheet metal or clear door, if applicable, must also be removed before turning the cabinet on.

WARNING: Only factory approved service agents should attempt to service, repair or replace electrical

components, wiring or the power cord.

6. Refer to the data plate at the lower rear of the cabinet for the electrical speciﬁcations. With the power switch off, plug the cord into a 250 VAC, 15 amp, grounded receptacle.

250 VAC 15 Amp Outlet

220-240 volt

All Modules

CAUTION: A 3 Series cabinet (polymer Insulation Armour panels on the sides, top and rear) must not be placed

next to char broilers. Allow 18" (46cm) between the Insulation Armour and any cooking equipment. Do not allow hot kitchen equipment whose surfaces exceed 200°F (90°C) to touch the panels.

WARNING: Do not allow combustible materials to be stored or accumulate on, under or next to the cabinet.

Do not block any ventilation louvers or slots.

NOTE: Temperature is displayed in °C.

Page 6

INSTALLATION AND SET-UP (continued)

SLIDE INSTALLATION

The rack uprights have been installed at the factory. If removed for cleaning, reinstall by hanging them on the rack brackets on the side walls of the cabinet.

TOP VIEW

3" PAN CAPACITY UNIVERSAL SLIDES

(ITEM #17 ON REPLACEMENT PARTS LIST, PAGE 13)

INDIVIDUAL UNIVERSAL UPRIGHTS (ITEM #29 ON REPLACEMENT

PARTS LIST, PAGE 13)

220-240 volt

UNIVERSAL WIRE SLIDE (ITEM #19 ON REPLACEMENT

PARTS LIST, PAGE 13)

FULL HEIGHT

3/4 HEIGHT

1/2 HEIGHT

Page 7

INSTALLATION AND SET-UP (continued)

CORRECT ORIENTATION OF LIP LOADED SLIDES

(ITEM #18 ON REPLACEMENT PARTS LIST, PAGE 13)

FULL HEIGHT

3/4 HEIGHT

1/2 HEIGHT

CORRECT ORIENTATION OF FIXED WIRE SLIDES

(ITEM #16 ON REPLACEMENT PARTS LIST, PAGE 13)

220-240 volt

FULL HEIGHT

3/4 HEIGHT

1/2 HEIGHT

Page 8

REVERSING THE DOORS

The door on your cabinet can be reversed to accommodate a right- or left-hand opening. The cabinet has been shipped with the hinges mounted on the right-hand side. To reverse, follow the instructions listed below:

1. With the door in the closed position, remove the hinge pin by driving it out using a hammer and a drive pin or small diameter screwdriver.

2. Once the pins are removed grasp the door ﬁrmly and pull the latch lever, this will release the door. Set the door aside being careful not to damage the gasket.

3. Remove the screws from the left side of the cabinet and set aside. Then remove the cabinet mounted part of the hinge and remount to the left side of the cabinet. Put the screws removed from the left side of the cabinet into the remaining holes on the right side of the cabinet. Tighten all screws before proceeding.

4. Relocate the latch plate(s) from the left side to the right by removing the two mounting screws. Tighten all screws before proceeding.

5. Rotate the door 180 degrees and align the door mounted hinge part with the cabinet mounted hinge part and tap the hinge pin into place so the top of the pin is ﬂush with top of the cabinet mounted hinge part. Invert the door latch by removing the black plastic screw covers and remove the screws holding the latch in place.

220-240 volt

Page 9

PRODUCT FEATURES

• The module has been placed at the base of the cabinet for easy accessibility and efﬁcient operation.

• Clearly-marked control panel for easy viewing allows climate adjustments without opening the door.

• Removable water pan.

• Cabinet designed with drip trough and catch pan to contain condensation drippage.

• Field reversible, gasketed door.

• Easy pull adjustable magnetic door latch.

• Cord keeper at rear of cabinet.

• All components — door, module, slide racks — are removable to permit thorough, obstruction-free cleaning.

220-240 volt

Page 10

OPERATING INSTRUCTIONS

Moisture Holding

Module

MOISTURE

HOLDING

MOISTURE

HOLDING

Moisture Holding

Module

Power-Up & Pre-Heat

Your C5 1 SerieS or 3 SerieS Cabinet maY be equipped with Several different moduleS:

C5 1 SERIES C5 3 SERIES

COMBINATION PROOF & HOLD MODULE COMBINATION PROOF & HOLD MODULE HOLDING MODULE HOLDING MODULE PROOFING MODULE PROOFING MODULE MOISTURE HOLDING MODULE

A. Refer to the DATA PLATE for electrical requirements. DO NOT MODIFY CORD PLUG. B. With POWER switch OFF, plug into a 250 VAC grounded receptacle.

C. Fill the water pan to

Check water level every 3 hours (2 hours when Prooﬁng) and reﬁll with clean HOT tap water as necessary. Water pan does not have to be ﬁlled for Holding. Prooﬁng and Moisture Holding Module require water pan to be ﬁlled if moisture control is turned on.

HOLDING INSTRUCTIONS

1) Set Combination Module switch to

HOLD.

2) Set POWER switch to the ON position.

3) Set TEMPERATURE control to 10.

4) Set MOISTURE control to 10.

5) Pre-heat cabinet until desired temperature is reached (typical heat-up time from 72°F (22°C) ambient to 160°F (71°C) is approximately 45 minutes).

6) Re-set TEMPERATURE control and adjust as necessary to reach the desired temperature (setting 6-8 typical for 150°F (66°C) to 160°F (71°C)). Power indicator light will turn on and off as the heat thermostat cycles.

7) Adjust MOISTURE control to desired level (10 being highest level, 1 lowest level, OFF being no heat to the water). The indicator lights will turn on and off as

220-240 volt

the heat and moisture thermostats cycle.

PROOFING INSTRUCTIONS

1) Set Combination Module switch to PROOF.

2) Set POWER switch to the ON position.

3) Set TEMPERATURE control to 2.

4) Set MOISTURE control to 10.

5) Pre-heat cabinet until desired temperature and humidity is reached (typical heat-up time from 72°F (22°C) ambient to 95°F (35°C) and 95% relative humidity is approximately 30 minutes).

6) Adjust settings as necessary to reach the desired temperature and humidity levels. Power indicator lights will turn on and off as the heat and moisture thermostats cycle.

7) Adjust MOISTURE control to desired level (10 being highest level, 1 lowest level, OFF being no heat to the water).The indicator lights will turn on and off as the heat and moisture thermostats cycle.

When the power switch is on, the blower is always energized, circulating air, and the digital thermometer is always displaying the cabinet temperature. When the thermostat senses heat is required, the

appropriate indicator will light and the heater element will begin to produce heat.

/2" from the top with clean HOT tap water for Prooﬁng or if moisture is desired for Holding.

Page 11

• At the end of the operating day, it is not necessary to disrupt the temperature setting to turn the cabinet off. By switching the power switch off, the cabinet is no longer operating. When resuming operations, switch the power on and the cabinet will attain the previous temperature and moisture levels.

CAUTION: The water pan must be in place during module operation. CAUTION: Water inside this cabinet’s pan is hot during use! Turn off and allow the water to cool before emptying

the pan.

NOTE: The POWER switch is not a foot switch. Using it as a foot switch can damage the switch and make the

WARNING: Follow all food safety guidelines. Preheat the cabinet to the desired temperature before putting

• Your C5 1 Series or 3 Series cabinet is capable of creating some humid air. As you operate the cabinet and

CAUTION: Water dripping onto the ﬂoor from open doors can be a slip hazard. NOTE: When turning the cabinet off at the end of the workday, it is recommended to leave the door(s) open to

cabinet inoperable.

cooked, hot food into the cabinet. This is not a rethermalization cabinet. Food must be at the appropriate temperature before being placed into this cabinet.

open and close the door(s), condensation may form on the inside surfaces of the cabinet. Some dripping of water may occur to the outside of the cabinet particularly at the door seals. Water may also drip off opened doors onto the ﬂoor.

prevent heat and condensation build up within the cabinet.

FOOD HOLDING GUIDELINES

A. C5-CM2000/C5-HM2000

A. C5-CM1500/C5-HM1500

Recommended Food Holding Guidelines

Food Product Covered/Uncovered Temperature Setting*

Baked Fish Uncovered 175°F (79°C)

Baked Potatoes Uncovered 180°F (82°C)

Biscuit Uncovered 180°F (82°C)

Broccoli Covered 170-175°F (77-79°C)

Chicken Nuggets Uncovered 175°F (79°C)

Corn on the Cob Covered 170-175°F (77-79°C)

Croissants Uncovered 175°F (79°C)

Egg Patties Covered 180°F (82°C)

French Fries** Uncovered 185°F (85°C)

Fried Chicken Uncovered 180-185°F (82-85°C)

Fried Fish Uncovered 180°F (82°C)

Hamburgers Covered 180°F (82°C)

Lasagna Covered 185° F (85°C)

Mashed Potatoes Covered 175°F (79°C)

Mixed Veggies Covered 170-175°F (77-79°C)

Pancakes Covered 175°F (79°C)

Pasta Covered 180°F (82°C)

Peas Covered 170-175°F (77-79°C)

Pizza Uncovered 175-180°F (79-82°C)

Roast Beef Uncovered 170-180°F (77-82°C)

Roast Pork Uncovered 170-180°F (77-82°C)

Scalloped Potatoes Covered 175°F (79°C)

Strip Steak Uncovered 160-170°F (71-77°C)

Turkey Uncovered 170-180°F (77-82°C)

Wafﬂes Covered 175°F (79°C)

Whole Chicken Uncovered 170-180°F (77-82°C)

*Temperatures are guidelines only, based on opening cabinet doors every 15 minutes. **Lightly salted for best quality. Developed by Penn State University School of Hotel, Restaurant, and Recreation Management

220-240 volt

Page 12

CARE AND MAINTENANCE

Cleaning The Cabinet

WARNING: Unplug the cabinet before cleaning or servicing. Do not wash the cabinet with a water jet or high-pressure

water.

WARNING: Allow the unit to cool before cleaning, as the interior of the cabinet may be hot enough to burn. Also, allow the

water in the pan to cool before removal.

CAUTION: Do not spray or pour water into the control module. To clean the cabinet and module, wipe with a damp cloth

and dry with a towel. Use only cleaning agents approved for aluminum.

CAUTION: Do not use strong alkalis as it may discolor aluminum.

• Use cleaners in the proper concentrations. Follow the manufacturer’s directions for the cleaning product used. After using any cleaning products, thoroughly rinse all surfaces to remove all residue.

• Use a damp cloth or sponge. Mild soap suitable for aluminum is acceptable. Dry with a clean towel. Wipe up spills as soon as possible and regularly clean the cabinet to avoid staining and difﬁcult to clean conditions.

• If a control knob needs to be removed for cleaning, remove the knob, clean the knob recess and knob, and replace the knob.

1. Make sure the power cord is NOT hooked onto the cord keeper. Open the door(s). If there is water in the pan, remove and empty. Remove the module from the cabinet by lifting up the front enough to clear its detent, and then pull the module away from the cabinet. The power cord slips through the clearance hole at the rear of the cabinet.

2. Remove the slide racks.

3. After cleaning, replace all components. Make sure the slide racks are seated in the hangers correctly.

4. Push the power cord through the plastic snap bushing in the rear of the cabinet and install the module.

CLEANING INSTRUCTIONS for CLEAR, POLYCARBONATE DOORS (if applicable):

The protective masking on the polycarbonate door may be removed by simply peeling it from the door, starting at a top corner and working downward. For regular cleaning, a soft cotton ﬂannel cloth and a cleaner recommended by its

manufacturer for use on polycarbonate plastics is suggested. Do not use synthetic cloths or cleaners not intended for polycarbonate plastics as these will scratch and dull the polycarbonate door panel. Additional hints for keeping the door panel clean and clear:

a. Isopropyl (rubbing) alcohol, used as a cleaner, will aid in removing grease smudges and ﬁngerprints. b. A small amount of liquid dish detergent in a bucket of water will help remove heavier dirt and will help make the clear

panel antistatic and therefore less likely to attract dust.

c. A paste-wax recommended for polycarbonate plastics and approved for food service equipment will hide small

220-240 volt

scratches and return the luster and clarity to the clear door panel as well as reduce the electrostatic attraction of dust.

CLEANING INSTRUCTIONS for 3 SERIES INSULATION ARMOUR PANELS ON SIDES,

TOP AND BACk:

Use soft cloth, mild soap water solution to clean lightly-soiled surfaces. Then wipe dry with a clean, soft cloth. For

heavily-soiled areas, use a soft brush and solvent or emulsion-based cleaner. Always insure the cleaner is recommended

for use on plastics and follow any special instructions from the manufacturer.

Page 13

BASIC TROUBLESHOOTING

Module operation basics:

When the power switch is on, the blower is always energized, circulating air, and the digital thermometer is always displaying the cabinet temperature. A thermostat controls whether an element will be energized depending on the thermostat setting and the air temperature it is sensing. The control knob is used to change the thermostat setting. When a thermostat senses the temperature has gone below its set point, the thermostat contacts close, the appropriate indicator will light and the heater element will begin to produce heat. When the thermostat senses the temperature has reached its set point, the contacts open, the indicator light will go out and the heater element will stop producing heat.

Holding Module: The holding module has one heating element. It is in the air duct and heats up the air as it is circulated in the cabinet. The thermostat senses the return air temperature and will energize the air duct element as required to heat up the cabinet air. Some moisture can be introduced by ﬁlling the water pan with warm water and allowing the warm air to pick up the water vapor as the blower circulates the air. There is no heating element to heat the water.

Moisture Holding and Prooﬁng Module: There are two heating elements in these modules. One is in the air duct to heat the air, and one is under the water pan to heat the water and introduce moisture into the cabinet. One thermostat senses the return air temperature and will energize the air duct element as required to heat up the cabinet air. The other thermostat senses the air temperature around the water pan. It will energize the water pan element to heat the water and release moisture into the cabinet.

Combination Proof and Hold Module: A combination proof and hold module has a mode switch, which allows the module to act as either a holding module or a prooﬁng module. Therefore, it has all the elements of both a holding module and a prooﬁng module. When the mode selector switch is set to HOLD, only the larger wattage air element is used. The water pan element is not used. When the mode selector switch is set to PROOF, the lower wattage air element and the water pan element are used but independently controlled by individual thermostats. See the appropriate paragraph above for more detail on how the Combination Proof and Hold Module operates in either holding or prooﬁng mode.

Element wattages are shown in the chart below: 220-240V, 1681-2000W cabinet 220-240V, 1210-1440W cabinet

Air Duct element Water Pan element Air Duct element Water Pan element Combination module 1950 watt and 675 watt 675 watt Holding module 1950 watt none Prooﬁng module 675 watt 675 watt Moisture Holding module 1360 watt 590 watt

Note: The amp draw for the blower and digital thermometer is approximately 0.4 to 0.45 amps. Add the appropriate amp

draw per the element chart above when an element(s) is energized.

WARNING: Only factory approved service agents should attempt to service, repair or replace electrical components,

wiring or power cord.

1. Controls do not work (digital thermometer and indicator light(s) not lit): a. Check that the cabinet is plugged in. b. Check that the outlet has power. Is electrical service fuse blown or circuit breaker tripped? c. Check that the power switch is in the “On” position. d. Check the cabinet wiring from the power cord to the power switch and to the terminal block. e. Power switch could be bad.

2. Temperature too hot: a. Temperature set point is too high. Turn control knob down to a lower setting. Wait several minutes and see if the displayed temperature decreases. b. Thermostat may have failed with contacts closed. Check thermostat. c. If displayed temperature exceeds 220°F (104°C): i. Blower wiring is faulty or disconnected. ii. Blower needs replacing. Check blower. iii. The thermostat or blower may have failed and the thermal overload device is controlling the temperature. Stop using the cabinet immediately and contact a factory approved service agent.

3. Temperature too low: a. The cabinet may still be in pre-heat or recovering from a door being opened. b. Temperature set point is too low. Turn temperature control knob to a higher setting. Wait several minutes and see if the displayed temperature increases. c. A door is not closed or sealing properly. d. Blower is not circulating air: i. Blower wiring is faulty or disconnected. ii. Blower needs replacing.

4. Indicator light is not working: It is rare that an indicator light will be defective but it is possible. The thermostat contacts may not be closing

and therefore the heater element is not being energized. Check the thermostat and pilot light and their respective wiring.

220-240 volt

Page 14

BASIC TROUBLESHOOTING

5. No heat generated:

a. If the heat indicator light is on, but the cabinet does not draw the appropriate amperage per the chart on

page 11:

i. Air heater element may be faulty.

ii. The wiring to the air heater element may be faulty or disconnected.

iii. The thermostat may be faulty.

b. If the heat indicator light is not on, the thermostat contacts may not be closing and therefore the heater element

is not being energized. It is rare that the indicator light will be defective but it is possible. Check the thermostat

and pilot light and their respective wiring.

6. Moisture level is too low:

a. If the heat indicator light is on, and the cabinet draws the appropriate amperage per the chart on page 11:

i. Check that the water pan has water.

ii. A door is not closed or sealing properly.

iii. Moisture set point is too low. Turn moisture control knob to a higher setting. b. If the heat indicator light is on, but the cabinet does not draw the appropriate amperage per the chart on

page 11:

i. Air heater element may be faulty.

ii. The wiring to the air heater element may be faulty or disconnected.

iii. The thermostat may be faulty.

c. If the heat indicator light is not on, the thermostat contacts may not be closing and therefore the heater element

is not being energized. It is rare that the indicator light will be defective but it is possible. Check the thermostat

and pilot light and their respective wiring.

7. Cabinet trips GFCI (ground fault circuit interrupter):

A GFCI receptacle protects against “ground faults” whenever an electrical product is plugged into the GFCI outlet by

constantly monitoring the electricity for any loss of current. If the current ﬂowing out of the receptacle differs by a small amount from that returning, the GFCI quickly switches off power to that circuit. The GFCI interrupts power extremely fast to minimize the possibility of an electric shock. a. The heater element may absorb some moisture into its casing and insulation during shipment or during long

periods of not being used (such as during the summer in a closed school kitchen). Plug the cabinet (without water in the water pan) into a non-GFCI outlet, set the temperature to “10” and let it run for 30-60 minutes to dry out any moisture the element may have absorbed. (If it trips the standard circuit breaker call factory approved service agent.) After drying the element, plug the cabinet into the GFCI outlet; the cabinet should run without tripping the GFCI.

b. If the cabinet still trips the GFCI, call a factory approved service agent.

(continued)

220-240 volt

Page 15

SERVICE and REPLACEMENT PARTS

C5 1 & 3 SERIES EXPORT CABINETS

Item # Replacement Part No. Description

CABINET BODY 1 RPC5-19-FCDR COMPLETE FULL HEIGHT CLEAR DOOR

RPC5-17-FCDR COMPLETE 3/4 HEIGHT CLEAR DOOR RPC5-15-FCDR COMPLETE 1/2 HEIGHT CLEAR DOOR RPC5-39-TCDR COMPLETE TOP CLEAR DUTCH DOOR RPC5-39-BCDR COMPLETE BOT. CLEAR DUTCH DOOR

2 RPC5-39-FSDR COMPLETE FULL HEIGHT SOLID DOOR RPC5-37-FSDR COMPLETE 3/4 HEIGHT SOLID DOOR RPC5-35-FSDR COMPLETE 1/2 HEIGHT SOLID DOOR RPC5-39-TSDR COMPLETE TOP SOLID DUTCH DOOR RPC5-39-BSDR COMPLETE BOT. SOLID DUTCH DOOR

3 RPC14-119 DOOR HINGE ( QTY. 1)

4 RPC14-118 DOOR LATCH, OFFSET HANDLE

RPC14-118A DOOR LATCH, FLUSH HANDLE

5 RPC06-910A FULL HEIGHT CLEAR DOOR GASKET RPC06-910B RPC06-910C

/4 HEIGHT CLEAR DOOR GASKET

/2 HEIGHT CLEAR DOOR GASKET

RPC06-910D CLEAR DUTCH DOOR GASKET

6 RPC06-916A FULL HEIGHT SOLID DOOR GASKET RPC06-916B RPC06-916C

/4 HEIGHT SOLID DOOR GASKET

/2 HEIGHT SOLID DOOR GASKET

RPC06-916D SOLID DUTCH DOOR GASKET

7 B5DNB 5" BRAKE CASTER RPQC02-248 6" BRAKE CASTER

8 B5DN 5" SWIVEL CASTER B5DNR 5" RIGID CASTER RPQC02-247 6" SWIVEL CASTER

9 RPC5-SSLEG-1 STATIONARY EQUIPMENT LEG (QTY. 1)

10 RPC5-DPTRH POLY DRIP THROUGH & SCREWS

11 RPC06-179 DRIP PAN

12 RPC5-RHANDLE REAR HANDLE & SCREWS

(USED ONLY ON 1 SERIES)

13 RPC5-TRVL TRAVEL LATCH

14 RPC5-1-BMPR 1 SERIES CORNER BUMPERS

(2 FRONT, 2 REAR & SCREWS )

15 RPC13-106 POWER CORD BUSHING

16* C5-13-FW-9 FULL HEIGHT FIXED WIRE SLIDES

C5-13-FW-7 C5-13-FW-5

17* C5-13-U-9 FULL HEIGHT UNIV SLIDES & UPRIGHTS C5-13-U-7 C5-13-U-5

18* C5-13-L-9 FULL HEIGHT LIP LOAD SLIDES C5-13-L-7 C5-13-L5

/4 HEIGHT FIXED WIRE SLIDES

/2 HEIGHT FIXED WIRE SLIDES

/4 HEIGHT UNIV SLIDES & UPRIGHTS

/2 HEIGHT UNIV SLIDES & UPRIGHTS

/4 HEIGHT LIP LOAD SLIDES

/2 HEIGHT LIP LOAD SLIDES

19 C5-USLIDECPR CHROME UNIV WIRE SLIDES — 1 PAIR C5-USLIDESPR SS UNIVERSAL WIRE SLIDES —1 PAIR

20 C5-SHELF ACCESSORY SHELF (USED WITH UNIVERSAL UPRIGHTS)

Item # Replacement Part No. Description

OUTSIDE POLY PANELS ON C5 3 SERIES CABINETS 23 RPC3-TPNL-BG BEIGE TOP PANEL — INCLUDES SCREWS

RPC3-TPNL-BU BLUE TOP PANEL — INCLUDES SCREWS RPC3-TPNL-GY GRAY TOP PANEL — INCLUDES SCREWS RPC3-TPNL-RE RED TOP PANEL — INCLUDES SCREWS

24 RPC3-SD27-BG BEIGE 27" SIDE PANEL —

RPC3-SD27-BU BLUE 27" SIDE PANEL —

RPC3-SD27-GY GRAY 27" SIDE PANEL —

RPC3-SD27-RE RED 27" SIDE PANEL —

25 RPC3-SD21-BG BEIGE 21" SIDE PANEL —

RPC3-SD21-BU BLUE 21" SIDE PANEL —

RPC3-SD21-GY GRAY 21" SIDE PANEL —

RPC3-SD21-RE RED 21" SIDE PANEL —

26 RPC3-IA-BTPNL BOTTOM SIDE PANEL — INCLUDES SCREWS

27 RPC3-IA-RTNR MIDDLE PANEL RETAINER — INCLUDES SCREWS

28 RPC5-3-BASECLP BOTTOM PANEL CLAMP & SCREWS

29 RPC53-5URT* FULL & 1/2 HEIGHT UNIV UPRIGHTS

(QTY. 1)

*(Full height cabinet uses same uprights)

RPC53-7URT

30 RPC519-PKG FULL & 3/4 HEIGHT 1 AND 3 SERIES

CABINET RETURN PACKAGING RPC515-PKG CABINET RETURN PACKAGING

*See pages 4 and 5 for slide identiﬁcation. All slides

sold in pairs. Universal slides include uprights.

INCLUDES SCREWS

/4 HEIGHT UNIV UPRIGHTS (QTY. 1)

/2 HEIGHT 1 AND 3 SERIES

220-240 volt

Page 16

SERVICE and REPLACEMENT PARTS (continued)

C5 1 & 3 SERIES EXPORT CABINET MODULES

MOISTURE

MODULE TYPE: COMBO HOLDING PROOFER HOLDING

ITEM# PART # DESCRIPTION QTY QTY QTY QTY

30 RPC13-127 POWER SWITCH (RED) 1 1 1 1

31 RPC13-128 SELECTOR SWITCH (WHITE) 1 1 N/A

32 RPC06-913 THERMOSTAT KNOB 2 1 2 2

33 RPC13-234 THERMOSTAT 2 1 2 2

34 RPC09-213 THERMOSTAT MOUNTING CUP 2 1 2 2

35 RPC13-246 AMBER INDICATOR LIGHT 2 1 2 2

36 RPC13-248 °C THERMOMETER & 220-240V TRANSFORMER 1 1 1 1

38 RPC11-191 BLOWER INTAKE COLLAR 1 1 1 1

39 RPHX20-2103 BLOWER, 220-240V, 50/60HZ 1 1 1 1

40 RPC13-243 HEAT ELEMENT, “M” SHAPED, 240V, 1950W 1 1 N/A

40A RPC13-292 HEAT ELEMENT, “M” SHAPED, 240V, 1360W 1

41 RPC13-242 HEAT ELEMENT, “U” SHAPED, 240V, 675W 2 2 N/A

42 RPC13-198 THERMAL CUT-OUT 1 1 1 1

43 RPC13-247 POWER CORD, 250VAC 15A, NEMA 6-15P 1 1 1

44 RPC13-083 STRAIN RELIEF BUSHING 1 1 1

45 RPC13-096 TERMINAL BLOCK 1 1 1 1

46 RPC07-055 GROMMET 1 1 1 2

47 RPC56-SCLP SENSOR & BULB CLAMP KIT 1 1 1 1

48 RPC11-185 SS WATER PAN 1 1 1 1

49 RPC06-206 STEM BUMPER, MODULE STOP 2 2 2 2

50 RPC13-291 HEAT ELEMENT, 240V, 590W 1

220-240 volt

REPLACEMENT MODULES

51 RPC5-CM2000X REPLACEMENT COMBO, 220-240V, 1681-1990W MODULE

52 RPC5-HM2000X REPLACEMENT HOLDING, 220-240V, 1681-1990W MODULE

53 RPC5-PM1500X REPLACEMENT PROOFING, 220-240V, 1210-1440W MODULE

54 RPC5-MM2000X REPLACEMENT MOISTURE HOLDING, 220-240V, 1681-1990W MODULE

Page 17

SERVICE and REPLACEMENT PARTS (continued)

C5 1 Series Cabinet Replacement Parts Diagram

220-240 volt

FOR RETURN CABINET PACKAGING SEE ITEM #30, PAGE 13.

*See pages 4 and 5 for slide identiﬁcation. All slides sold in pairs.

Page 18

SERVICE and REPLACEMENT PARTS (continued)

C5 3 Series Cabinet Replacement Parts Diagram

NOTE: Replacement panels

are ordered by color. See chart on page 13.

220-240 volt

FOR RETURN CABINET PACKAGING SEE ITEM #30, PAGE 13.

*See pages 4 and 5 for slide identiﬁcation. All slides sold in pairs.

Page 19

SERVICE and REPLACEMENT PARTS (continued)

C5-CM2000X EXPORT COMBO MODULE

HEAT THERMOSTAT BULB & THERMOMETER SENSOR

MODULE CHASSIS

CONTROL PANEL

INTAKE COVER

AIR DISCHARGE COVER

TRANSFORMER SUPPLIED WITH THERMOMETER ITEM #36

BOTTOM COVER

220-240 volt

MOISTURE THERMOSTAT

BULB

WATER PAN ENCLOSURE

AIR DUCT

FOR REPLACEMENT C5-CM2000X MODULE, ORDER ITEM #51 ON PAGE 14

Page 20

SERVICE and REPLACEMENT PARTS (continued)

C5-HM2000X EXPORT HOLDING MODULE

HEAT THERMOSTAT BULB & THERMOMETER SENSOR

MODULE CHASSIS

CONTROL PANEL

220-240 volt

AIR INTAKE COVER

AIR DISCHARGE COVER

TRANSFORMER SUPPLIED WITH THERMOMETER ITEM #36

BOTTOM COVER

AIR DUCT

WATER PAN ENCLOSURE

FOR REPLACEMENT C5-HM2000X MODULE, ORDER ITEM #52 ON PAGE 14

Page 21

SERVICE and REPLACEMENT PARTS (continued)

C5-PM1500X EXPORT PROOFING MODULE

HEAT THERMOSTAT BULB & THERMOMETER SENSOR

MODULE CHASSIS

CONTROL PANEL

AIR INTAKE COVER

TRANSFORMER SUPPLIED WITH THERMOMETER ITEM #36

AIR DISCHARGE COVER

MOISTURE THERMOSTAT BULB

WATER PAN ENCLOSURE

AIR DUCT

BOTTOM COVER

220-240 volt

FOR REPLACEMENT C5-PM1500X MODULE, ORDER ITEM #53 ON PAGE 14

Page 22

SERVICE and REPLACEMENT PARTS (continued)

C5-MM2000X EXPORT MOISTURE HOLDING MODULE

HEAT THERMOSTAT BULB & THERMOMETER SENSOR

MODULE CHASSIS

CONTROL PANEL

220-240 volt

INTAKE COVER

TRANSFORMER SUPPLIED WITH THERMOMETER ITEM #36

40A

AIR DISCHARGE COVER

BOTTOM COVER

AIR DUCT

MOISTURE THERMOSTAT BULB

WATER PAN ENCLOSURE

FOR REPLACEMENT C5-MM2000X MODULE, ORDER ITEM #54 ON PAGE 14

Page 23

SERVICE and REPLACEMENT PARTS (continued)

19" BLK

19" WHT

27" WHT

10"BLK

16" BLK

25"BLK

10"BLK

25" BLK

34" BLK

240V 1950 W ELEMENT

MASTER POWER SWITCH

HEAT THERMOSTAT

AMBER LIGHT

THERMOMETER

220-240V 50/60HZ TO 12V DC TRANSFORMER

12116

TERM BLOCK

WHITE

BLACK

GREEN

GRN GROUND SCREW

POWER CORD 250VAC 15A

STRAIN RELIEF

AIR DUCT

THERMAL CUT-OUT

THERMOMETER SENSOR

HEAT THERMOSTAT BULB

BLOWER MOTOR

30"BLK

30" BLK

25" WHT

30" BLK

8.50" BLK

10" BLK

16" BLK

25" BLK

19"BLK

10" BLK

16"BLK

16" BLK

240V 675 W ELEMENT

MOISTURE THERMOSTAT BULB

WATER PAN ENCLOSURE

MOISTURE THERMOSTAT

AMBER LIGHT

TOP OF MODULE

CONTROL PANEL

SELCTOR SWITCH

NEMA 6-15P PLUG

°C

WIRING DIAGRAM C5-CM2000X EXPORT COMBO MODULE

220-240 volt

Page 24

SERVICE and REPLACEMENT PARTS (continued)

STRAIN RELIEF

POWER CORD 250VAC 15A

GRN GROUND SCREW

GREEN

BLACK

WHITE

BLOWER MOTOR

HEAT THERMOSTAT BULB

THERMOMETER SENSOR

THERMAL CUT-OUT

240V 1950 WATT ELEMENT

AIR DUCT

TERMINAL BLOCK

220-240V 50/60HZ TO 12V DC TRANSFORMER

THERMOMETER

AMBER LIGHT

HEAT THERMOSTAT

MASTER POWER SWITCH

TOP OF CONTROL PANEL

61112

25" BLACK

8.50" BLACK

10" BLACK

16" BLACK

30" BLACK

19" BLACK

25" BLACK

19" WHITE

25" WHITE

16" BLACK

25" BLACK

°C

NEMA 6-15P PLUG

WIRING DIAGRAM

C5-HM2000X EXPORT HOLDING MODULE

220-240 volt

Page 25

MASTER POWER SWITCH

HEAT THERMOSTAT

AMBER LIGHT

THERMOMETER

220-240V 50/60HZ TO 12V DC TRANSFORMER

12116

TERMINAL BLOCK

WHITE

BLACK

GREEN

GRN GROUND SCREW

POWER CORD 250VAC 15A

STRAIN RELIEF

AIR DUCT

THERMAL CUT-OUT

THERMOMETER SENSOR

HEAT THERMOSTAT BULB

BLOWER MOTOR

10" BLACK

30" BLACK

27" BLACK

19" WHITE

25" WHITE

30" BLACK

8.50" BLACK

10" BLACK

16" BLACK

25" BLACK

19" BLACK

10" BLACK

16" BLACK

25" WHITE

27" WHITE

9" BLACK

240V 675 W ELEMENT

MOISTURE THERMOSTAT BULB

WATER PAN ENCLOSURE

MOISTURE THERMOSTAT

AMBER LIGHT

TOP OF MODULE

CONTROL PANEL

NEMA 6-15P PLUG

°C

SERVICE and REPLACEMENT PARTS (continued)

WIRING DIAGRAM C5-PM1500X EXPORT PROOFING MODULE

220-240 volt

Page 26

SERVICE and REPLACEMENT PARTS (continued)

MOISTURE THERMOSTAT

CONTROL PANEL

TOP OF MODULE

AMBER LIGHT

MOISTURE THERMOSTAT BULB

240V 1360 W ELEMENT

10" BLACK

27" WHITE

25" WHITE

16" BLACK

10" BLACK

19" BLACK

25" BLACK

16" BLACK

10" BLACK

8.50" BLACK

30" BLAC

25" WHITE

27" BLACK

30" BLACK

BLOWER MOTOR

HEAT THERMOSTAT BULB

THERMOMETER SENSOR

THERMAL CUT-OUT

AIR DUCT

STRAIN RELIEF

POWER CORD 250VAC 15A

GRN GROUND SCREW

GREEN

BLACK

WHITE

TERMINAL BLOCK

61112

120V TO 12V DC TRANSFORMER

°C

THERMOMETER

AMBER LIGHT

HEAT THERMOSTAT

MASTER POWER SWITCH

10" BLACK

240V 590W ELEMENT

WATER PAN ENCLOSURE

27" WHITE

27" BLACK

NEMA 6-15P PLUG

WIRING DIAGRAM

C5-MM2000X EXPORT MOISTURE HOLDING MODULE

220-240 volt