Intermatic PE40000 Series Installation, Operation & Service Manual

Page 1
PE SERIES POOL/SPA EQUIPMENT CONTROLS
INSTALLATION
OPERATION &
SERVICE MANUAL
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CCOONNTTRROOLL PPAANNEELL FFOORR IINNDDOOOORR//OOUUTTDDOOOORR UUSSE
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Suitable for Pool Equipment Control and for Direct Conduit Connection to a Wet-Niche or No­Niche Luminaire EELLEECCTTRRIICCAALL RRAATTIINNGGSS:: SSeeee iinnssiiddee eenncclloossuurree ddoooor
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AALLLL DDEEVVIICCEESS IINN TTHHIISS CCOONNTTRROOLL MMUUSSTT BBEE SSUUPPPPLLIIEEDD BBYY BBRRAANNCCHH CCIIRRCCUUIITT PPRROOTTEECCTTOORRSS LLOOCCAATTEEDD WWIITTHHIINN TTHHIISS EENNCCLLOOSSUURREE..
PP11335533MMEE DDiiggiittaall TTiimmee CClloocckk:: SSeeee rraattiinngg iinnssiiddee eenncclloossuurree ddoooorr ((CClloocckk nnoott iinncclluuddeedd wwiitthh aallll mmooddeellss)
)
The short circuit current rating of this panel board is 10,000 symmetrical amperes.
Man
y of today’s energy efficient pools and spas utilize the advantages of a single electrical panel, containing all the necessary controls for the safe, efficient and automatic oper
ation of the pool/spa equipment. In addition, this panel can also be used to control any outdoor equipment, sign or pump within its rated capacity.
As an option this all-weather enclosure contains the hea
vy-duty
, industr
ial g
r
ade P1353ME Digital Time Clock. It also comes standard with a break
er base f
or up to eight full
siz
e circuit break
ers
. In addition, it has provisions to install wiring devices inside, as well as a switch or GFCI receptacle on the outside.
The P1353ME Digital Time Clock (optional) is designed to oper
ate an
y pump
, within its r
ated capacity. However, if protection to prevent dry star
t is required b
y the pump man
ufacturer, it
m
ust be provided in addition to this control. Contact pump manufacturer if not sure and/or for more details.
1
DANGER! TO AVOID RISK OF INJURY:
...do not permit children to operate the Control Unit or use the Pool/Spa unless they are closely supervised at all times.
...test GROUND FAULT protection regularly. If it fails to reset, DO NOT USE THE POOL or SPA!
Contact a qualified service technician.
...always disconnect electricity before servicing this control or the equipment connected to it.
READ, FOLLOW AND SAVE THIS INSTRUCTION MANUAL
GENERAL INFORMATION
Because of our commitment to continuing research and improvements, Intermatic Incorporated reserves the right to make changes, without notice, in the specifications and material contained herein and shall not be responsible for any damages, direct or consequential, caused by reliance on the material presented.
INTERMATIC INCORPORATED, SPRING GROVE, IL 60081-9698
http://www.intermatic.com
158PE13014
4
LIMITED ONE YEAR WARRANTY
If within the warranty period specified, this product fails due to a defect in material or workmanship, Intermatic Incorporated will repair or replace
it, at its sole option, free of charge. This warranty is extended to the original house hold pur
chaser only and is not transferable. this warranty does not apply to: (a) damage to units caused by accident, dropping or abuse in handling, acts of God or any negligent use; (b) units which have been subject to unauthorized repair
, opened, taken apart or other
wise modified; (c) units not used in accordance with instructions; (d) damages exceed
-
ing the cost of the product; (e) sealed lamps and/or lamp bulbs, LED’
s and batteries; (f) the finish on any portion of the product, such as sur
face and/or weathering, as this is considered normal wear and tear; (g) transit damage, initial installation costs, removal costs, or reinstallation costs. INTERMA
TIC INCORPORA
TED WILL NOT BE LIABLE FOR INCIDENT
AL OR CONSEQUENTIAL DAMAGES. SOME ST
ATES DO NOT ALLOW THE EXCLU-
SION OR LIMIT
A
TION OF INCIDENT
AL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS
W
ARRANTY IS IN LIEU OF ALL OTHER EXPRESS OR IMPLIED W
ARRANTIES. ALL IMPLIED W
ARRANTIES, INCLUDING THE WARRANTY OF MER-
CHANT
ABILITY AND THE W
ARRANTY OF FITNESS FOR A P
ARTICULAR PURPOSE, ARE HEREBY MODIFIED TO EXIST ONLY AS CONTAINED IN THIS
LIMITED W
ARRANTY
, AND SHALL BE OF THE SAME DURA
TION AS THE WARRANTY PERIOD STATED ABOVE. SOME STATES DO NOT ALLOW LIM-
IT
A
TIONS ON THE DURA
TION OF AN IMPLIED WARRANTY, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
This warranty gives you specific legal rights and you may also have other rights which var
y from state to state. W
arranty ser
vice is available by
mailing postage prepaid to: Intermatic Incorporated/After Sales Ser
vice, 7777 Winn Rd., Spring Grove, IL 60081-9698/815-675-7000
http://www/intermatic.com
WIRING DIAGRAM
NOTES: 1. Grounding connections are not shown but must be provided. Refer to the National Electrical Code for details.
2. Diag
rams above are only two of the many variations this Panel can accommodate.
P1353ME
Operating instructions
1.Press PROG Key to cycle through menu options.
2.Press UP and DOWN arrow keys to change program settings.
3.Press ENTER key to save changes and exit programming mode.
4.Press ON/OFF keys to manually turn devices ON or OFF.
For more details, please refer to instruction manual booklet
NOTE: Refer to P1353ME instruction manual booklet for description of modes.
OPERATION
240V.FILTER PUMP, 120V. POOL LIGHTS 240V.TWO SPEED FILTER PUMP, 120V POOL LIGHTS
Page 2
INSTALLATION
ACCESSORIES
TROUBLESHOOTING
1. Remove the #10 hex head screws from the out-
side back of the enclosure and attach mounting brackets.
2. Select the proper location for the control panel
and hang enclosure on a flat vertical surface or other support. When mounting the enclosure, be sure to use hardware capable of supporting its weight. NOTE: The Panel will accept the main feed, through the
Ef
, 1, 1 fQinch knockouts at the
bottom of the enclosure or through the 1-
Ef
inch knoc
kouts on the back of the enclosure. A dimple on the top of the enclosure provides a pilot hole for o
verhead entrance into the panel. The overhead entrance must use a listed outdoor conduit hub and must be mounted at the time of installation.
3. Prepare the necessary conduit runs, terminate
them at both ends and pull in the conductors as specified by the installation layout. If this control is used f
or direct conduit connection to a wet­niche or no-niche luminaire, order one of the following:
1/2” non-metallic - order 156PA13713A
3/4” non-metallic - order 156PA13714A 1” non-metallic - order 156PA13715A 1/2”
metallic - order 156PA14336A
4. Refer to Figure 1 below.
Note that though this figure sho
ws a P1353ME Digital Time Clock installed, the P1353ME is not included on all models. See door panel for the specific configuration and rating of the model you are installing. A breaker base for up to eight full size circuit breakers is included on all models. To wire the panel, f
ollo
w the wir
ing diag
ram located inside the enclosure door. When wiring the P1353ME, make sure that the connections are tight (25 lb.­in.
minim
um) and
insulation c
lear
s the
pressure plate
(see illustration)..
5. If required b
y the heater man
uf
acturer
, the P1353ME
includes a connection f
or a fire-man s
witch. This switch only works in conjunction with circuit #1(Load #1) on the P1353ME.
Ref
er to pages 6
& 7 of the P1353ME Instr
uction Manual for connection information, and refer to page 28 for fireman s
witch prog
r
amming inf
or
mation. Use at
least #18 A
WG wiring with insulation rated 300 volt or higher. Some heaters may require a special connecting har
ness
, contact heater
man
ufacturer for details. Place heater ON/OFF
switch on heater to ON position.
6. To install additional wiring devices inside the
enclosure, first remove rectangular knock-out(s) in dead front. Next, remove hex head screws inside back of enclosure and install stand-offs* in place of screws. Attach wiring device to stand-offs.
*Stand-offs are not furnished. Order 21T156A for a set of four (4) stand-offs and mounting hardware.
7. If external bonding is required, install a bonding
lug at bottom of enclosure and bond installation according to code requirements (Order 156T11047A for Bonding Lug Kit).
8. Testing of the installation is optional and recom-
mended only if the desired loads are securely in place and will not be damaged by this test:
a. Turn ON power at breaker panel. b. P1353ME display should fully illuminate and
then start to blink 12:00AM provided the memory hold-up capacitor is discharged. Otherwise, it will displa
y the time
.
c. Push each of the ON/OFF buttons to verify
devices cycle on and off. In case of unsatisfactory results, turn OFF power, check your wiring, refer to Troubleshooting on Page 3.
9. Install front panel o
ver wiring compartment.
The control is no
w ready for programming,
see OPERA
TION section on P
age 4.
2 3
IMPORTANT SAFETY INSTRUCTIONS
W
hen installing and operating this product and other associated equipment, basic safety precautions should always be followed,
including the following:
1. Read and follow all instructions.
2. This control must be installed by a qualified electrician, according to National and Local Electrical Codes.
3. Install this control not less than 5 feet (3 meters in Canada) from inside edge of pool. USE COPPER CONDUCTORS ONLY.
4. Do not exceed the maximum ratings of individual components, wiring devices, and current carrying capacity of conductors.
5. For control grounding, bonding, installing and the wiring of underwater lights, refer to Article 680 of the National Electrical Code or Article 68 of the Canadian Electrical Code.
6
. This control should not operate any equipment which would cause bodily injury or property damage should it be activated unexpectedly.
READ, FOLLOW AND SAVE THIS INSTRUCTION MANUAL
PRESSURE PLATE
TERMINAL SCREW
MAKE SURE INSULATION CLEARS PRESSURE PLATE
Figure 1
SYMPTOM CAUSE(S) CORRECTIVE ACTION
1. Display will not come “ON” 1a. Jumper on back of clock is missing Set Jumper to proper location. See when unit is powered up? or set incorrectly. Pg.7 of instruction manual.
1b. Fuse on back of clock blown open. Replace fuse with 1/8 amps fuse.
See Pg. 7 of instruction manual.
1c. Power to clock not present. Check connections to clock.
Check circuit breakers.
2. F
reeze protection circuit not 2a. Freeze Probe (P/N 178PA28A) Install Intermatic freeze probe. See
working? not installed or bad. Pg. 7 of instruction manual.
2b. Clock programming not setup. Setup freeze programming. See
Pg. 7 of instruction man
ual.
3. Unit does not turn “ON” or 3a. Internal ON/OFF Times have Setup ON/OFF programming. See “OFF” at desired times? not been defined. Pg.’s 24-27 of instruction manual.
3b.
ON or OFF time is in o
verride mode. Cycle through programming menu.
See Pg.’s 24-27 of instruction manual.
3c.
Cloc
k is in Freeze protection Review programming menu. See
Countdown Mode. Pg.’s 29 & 33 of instruction manual.
4. Display continues to blink ON 4a. Power to clock was interrupted long Set time of day on clock.See Pg. 23 and OFF? enough to lose time of day. of instruction manual.
4b. Clock still in programming mode. Press “ENTER KEY” or wait 1
minute for clock to time out.
5.
Fireman switch not working? 5a.Fireman switch wires not hooked up Connect fireman switch wires to
correctly from heater. clock. See Pg. 7 of instruction
manual.
5b
. Fireman switch programming not Program fireman switch settings.
defined. See Pg. 28 of instruction manual.
FLTR
PUMP
2
PUMP
1
HTR
SPA
JETS
A
IR
CLNR
LITE1
LITE2
HIGH
LOW
AUX 1
AUX 2
AUX 3
W/FAL
External Wired Remote Accessory Part Number 133PE1484A
(not included with all models)
The New Intermatic Wired Remote Control allows you to control the P1353ME from a remote location. Included with the
Wired Remote Control is a label arrangement allowing you to identify each button specific to your pool or spa equipment pad. The new wired remote control comes standard with 100 foot of cable and is designed to slip fit into any standard 1 1/2” conduit adapter.This remote works in conjunction with the P1353ME and displays feedback information on the present state of the pool or spa equipment pad. For more information refer to instructions provided with the accessory.
Freeze Probe Accessory Part Number 178PA28A
(not included with all models)
The New Intermatic Freeze Probe allows
you to protect your pool or spa equipment during an unexpected freeze condition. T
he freeze probe comes with a 10 foot cable and plugs into the back of the P1353ME. The P1353ME can be programmed to turn on each or all-individual
loads at any desired outside temperature.
Heater Protection (Fireman) Switch is standard with each P1353ME.
It comes standard with a Fireman Switch connection for your pool or spa heater. Simply connect the two wires from your heater thermostat to the back of the P1353ME. The fireman switch is only associated with circuit one on the P1353ME, therefore the filter pump should be connected to circuit one. Program the time desired for the cool down period and the P1353ME will take over. For more details, refer to P1353ME Instruction Manual.
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