Intermatic P1353ME Instruction Manual

1-Year Limited Hardware Warranty
If within the warranty period specified, this product fails due to a defect in material or workmanship, Intermatic Incorporated will repair or replace, at its sole option, the unit free of charge. This warranty applies only to the original purchaser and is not transferable. This warranty does not apply to: (a) damage caused by accident, abuse, mishandling, dropping, acts of God, or any negligent use; (b) units which have been subject to unauthorized repair, opened, taken apart, or otherwise modified; (c) units not used in accordance with instruc­tions; (d) damages exceeding the cost of the product. Some states do not allow a limitation of damages, so the foregoing limitation may not apply to you. This warranty gives you specific legal rights and you may have other rights that vary from state to state. INTERMATIC INCOR­PORATED WILL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS OR IMPLIED WAR­RANTIES. ALL IMPLIED WARRANTIES, INCLUDING THE WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY MODIFIED TO EXIST ONLY AS CONTAINED IN THIS LIMITED WARRANTY, AND SHALL BE OF THE SAME DURATION AS THE WARRANTY PERIOD STATED ABOVE. This warranty service is available by either (a) returning the product to the dealer from whom the unit was purchased, or (b) mailing postage prepaid to the nearest authorized service center listed. Please be sure to wrap the product securely when mailing to avoid shipping damage. This warranty is made by: Intermatic Incorporated – After Sales Service, 7777 Winn Road, Spring Grove, Illinois 60081-9698 phone: (815) 675-7000
AFTER SALES SERVICE – INTERMATIC INCORPORATED
http://www.intermatic.com
7777 Winn Road, Spring Grove, Illinois 60081-9698
158PE11693
36
INSTRUCTION MANUAL
INTERMATIC
MULTIPURPOSE CONTROL
MECHANISM MODEL: P1353ME
ATTENTION
READ CAREFULLY BEFORE ATTEMPTING TO INSTALL YOUR INTERMATIC MULTIFUNCTION CONTROL SWITCH. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE! RETAIN FOR FUTURE REFERENCE.
Table of Contents
Page
Table Of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Warning and General Safety Information . . . . . . . . . . .4
Installation Tips & Useful Information . . . . . . . . . . . . .5
Step #1 Identify Connections & Voltage Selection . .6,7
Step #2 Installing The Shutter Bushing . . . . . . . . . . . .8
Step #3 Routing & Connecting Low Voltage
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Step #4 Snap In The Multipurpose Control . . . . . . . .10
Step #5 Installing Corrugated Tubing . . . . . . . . . .11,12
Mode Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
An Overview of the Multipurpose
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . .14,15
Step #6 Ratings, Wiring Schematics
and Mode Selection . . . . . . . . . . . . . . . . . . . . . . .16 – 22
Rating for All Modes . . . . . . . . . . . . . . . . .16
Mode 1 (Aux1, Aux2, Aux3) . . . . . . . . . . . . . . . .17
Mode 2 (Pump High, Pump Low, Aux3) . . . . . . . . . .18
Mode 3 (Filter Pump, Aux2, Clear Pump) . . . . . . . . .19
Mode 4 (Pump High, Pump Low, Cleaner Pump) . . . . .20
Mode 5 (Pump, Aux3) . . . . . . . . . . . . . . . . . . . .21
Setting the Mode . . . . . . . . . . . . . . . . . . . .22
Step#7 Setting The Time . . . . . . . . . . . . . . . . . . . . . .23
Step#8 Setting The ON/OFF Times . . . . . . . . . . . .24,27
Step#9 Setting The Firemen Switch Time . . . . . . . . .28
Step#10 Setting The Freeze Temperature . . . . . . . . .29
Runtime Definitions . . . . . . . . . . . . . . . . . . . . . . .30 – 32
Firemen Switch Runtime Display . . . . . . .30
Freeze Control Runtime Display . . . . . . . .31
Cleaner Pump Runtime Display . . . . . . . . .32
Special Features . . . . . . . . . . . . . . . . . . . . . . . . .33 – 36
Setting the Countdown Timer . . . . . . . . . .33
Clearing all ON/OFF Events . . . . . . . . . . . .34
Viewing Revision Level . . . . . . . . . . . . . . .35
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
23
IINNTTRROODDUUCCTTII OONN
The Intermatic Multipurpose 24-Hour Control is an easy to program three-circuit mechanism capable of automati­cally switching loads according to a preset daily schedule and providing control over a variety of different applica­tions. This control is designed to switch resistive loads up to 17 amps, and can handle single phase motor loads up to 17 Full Load Amps (FLA) for each individual circuit. Its unique preprogrammed (MODE) selections allow you to customize your control from the simplest of applica­tions such as lighting, heating, or air conditioning, to the more sophisticated pool or spa pump and light applica­tions. Its extended features list such as the freeze con­trol sensor or remote control allows you to add on those features at anytime. Designed as a mechanism, the Intermatic multipurpose control can be installed in any existing Intermatic panel or rain tight enclosure in the industry today. We are confident you will find this control to perform to your high expectations, and continue to watch for new innovations from Intermatic Inc.
IMPORTANT NOTE
This Owners Manual is designed to demonstrate the installation and operating procedure for the new Multipurpose Çontrol into any Intermatic panel. If your Intermatic panel is designed with the new low voltage raceway, the corrugated tubing included with this control is not required to be installed. Simply use the raceway in place of the tubing for all low voltage accessories.
4
WARNINGS AND GENERAL
SAFETY INFORMATION
WARNING: Disconnect all power before installing or servicing this control or its connected loads.
1. Follow all local electrical and safety codes, National Electric Code (NEC), as well as Occupational Safety and Health Act (OSHA).
2. If the power disconnect point is out of sight, lock it in the “OFF” position and tag it to prevent unexpected application of power.
3. The outdoor enclosure, in which the control is installed, must be grounded.
4. Do not exceed the maximum current carrying capacity of this control.
5. Always replace the plastic insulator covering the terminals before turning power “ON”.
6. Strip the line and load wires by removing 1/2 inch of insulation. DO NOT USE ALUMINUM WIRE. Insert the wire ends under the proper terminal plates and tighten the screws firmly. Use AWG #10 through #18.
7. DO NOT TOUCH the circuit board components since static discharge could damage these components.
5
INSTALLATION TIPS & USEFUL
INFORMATION
1. It’s important to review, and install, all the possible low voltage accessories, (i.e. Firemen Switch, Remote Control, Freeze Probe), prior to installing the Multi­purpose Control into an Intermatic control center. Refer to pages 6 and 7 for further accessory details.
2. Each section of this installation manual is designed to be in the proper order of installation. It was designed this way to make your installation as easy as possible. Please follow each section carefully. Only skip sections that do not pertain to your particular installation.
3. It is important to set the Source Voltage Selector Jumper to the proper 120 VAC or 240 VAC position. Failure to set switch in proper position may blow F1 fuse and/or cause damage to circuit board voiding the manu­factures warranty. Please refer to pages 6 and 7 for jumper information.
4. The “ON/OFF” keys are provided for service opera­tions and for circumstances where instantaneous response is required. If the intent of this control is to turn equipment on and off everyday at the same time, programming individual events for each circuit will ensure these functions take place.
5. In the case of a power outage, all programmed events and parameters will stay in memory for 40 years. The time of day will be maintained for a maximum of 8 hours. If the power outage exceeds the 8-hour time limit, the clock will reset the time to 12 AM, and continue to implement the programmed events based on the new time of day. The new time will blink until changed.
6
STEP #1
IDENTIFY LOW VOLTAGE ACCESSORY CONNECTIONS
AND SET PROPER VOLTAGE SELECTION
Freeze Probe Connection – This connector is where you would connect the Intermatic Freeze Sensor
Part Number 178PA28A (optional). It needs to be installed in order for the freeze protection circuit and
programming to work. Power needs to be disconnected when connecting the freeze sensor. Only an
Intermatic sensor will work with this controller. Refer to Page 29 for programming information.
Heater Firemen Switch Connection – This connector is where you would connect the two
firemen switch wires that connect to the Pool/Spa heater. The installer supplies the wires and
connectors. The connectors should be female spade connectors crimped to insulated type
wire. This connection is a SPST contact, and simply switches the supplied
heater voltage. It does not supply voltage to the heater thermostat. Refer to Page 28 for
programming information.
Remote Control Connection – This connector is where you would connect the
Intermatic Remote Control Part Number 133PE1484A(optional). This control
allows you to remotely turn On or Off all three available circuits. It also
has status lights that indicate when a load is On, Off or delayed.
7
Source Voltage Selector Jumper
This jumper needs to be set to the
proper input voltage for the clock
circuitry. The factory default position
for this jumper is the 240 Volt position.
WARNING
If voltage selector is in wrong position,
the F1 fuse will blow and you may
cause damage to circuit board voiding
the manufactures warranty.
CUT WIRES HERE AND USE WIRE NUTS FOR
CONNECTING FIREMEN SWITCH WIRES
FROM HEATER
If the input voltage for the clock is
120 Volts, this jumper needs to
be set to the 120 Volt position.
120 240V
120 240V
Figure #1
120/240V
Fuse
9
STEP #3
ROUTE ACCESSORY WIRES AND
CONNECTORS INTO ENCLOSURE AND
CONNECT TO THEIR PROPER LOCATIONS
Installation Procedure
1. Push the Firemen Switch wires and/or the Freeze Sensor Cable through the installed Shutter Bushing and into the control center. Connect these accessories to the back of the multipurpose control mechanism (See Figure #1 for connector locations).
2. If you are installing a Remote Control Unit, pull the Remote Control Cord from the Conduit and connect to the back of the control mechanism.
Control Center
Remote Control Cable
Freeze Sensor Cable
Shutter Bushing
Firemen Switch Wires
Figure #3
8
STEP #2
INSTALLING THE SHUTTER BUSHING
Installation Procedure
IMPORTANT NOTE
The shutter bushing needs to be installed if you intend to connect the Firemen Switch and/or Freeze Sensor accessories. If installing the Remote Control accessory a separate conduit may be required. The bushing would not be used for the Remote Control accessory.
1. Find any available 3/4" knockout.
2. Remove the knockout, and install the shutter bushing.
Figure #2
Shutter Bushing
Control Center
11
STEP #5
CUT & INSTALL TUBING OVER THE LOW
VOLTAGE ACCESSORY WIRES AND/OR CORDS
1. The installation of the corrugated tubing kit (part of mechanism), Part Number 156PA12927A is necessary in order to create a double barrier of insulation between the low voltage accessory wires and high voltage line and load wires.
2. Depending on your particular Intermatic Control Center and low voltage accessories to be installed, refer to the following three examples for installation tips and useful information.
3. Secure the tubing using the cable ties and self­adhesive retainers supplied with the tubing kit.
1. If enough tubing exists, you can cut and install two separate tubes, one for the Firemen Switch and/or Freeze Sensor, and one for the Remote Control.
Example #1
Shutter Bushing
Retainer and Cable Tie Location
Freeze Sensor
Cable
Firemen Switch
Wires
Remote Control Cord & Conduit
10
STEP #4
SNAP THE MULTIPURPOSE CONTROL
INTO THE INTERMATIC PANEL
IMPORTANT NOTE
Since you have easy access to the back of the Multipurpose Control, make sure you properly set the source voltage selector jumper to the voltage (i.e. 120V or 240V), you intend to use for powering the Multipurpose Control. This jumper is located on the back of the control (See Figure #1 for location and setting).
Installation Procedure
1. Rotate the Multipurpose Control mechanism until the Tabs line up with the Slots. Slide the bottom half in the Slots, and push the top half into the Bracket until the mechanism snaps into the Bracket Slot.
Figure #4
Bracket
Tabs
Slots
Bracket Slot
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