Interface 9320 User Manual

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9320 Manual
Portable Battery Powered Indicator
Interface, Inc. • 7401 E. Butherus Dr. • Scottsdale, AZ 85260 • 800-947-5598 • 480-948-1924 (fax)
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CONTENTS
INTRODUCTION........................................................................................................................................................................................2
USER OPERATION..............................................................................................................................................................................2
Electrical Connection Information..........................................................................................................................................................3
Sensor Connections.........................................................................................................................................................................3
RS232 Port Connections.................................................................................................................................................................. 3
Internal Connections........................................................................................................................................................................3
MENU STRUCTURE.............................................................................................................................................................................5
CONFIGURATION MENU.....................................................................................................................................................................7
CALIBRATION MENU...........................................................................................................................................................................9
Operation Features .............................................................................................................................................................................10
Normal Display Operation..............................................................................................................................................................10
Switching the 9320 On/Off.............................................................................................................................................................10
RANGE Button...............................................................................................................................................................................10
HOLD Button ..................................................................................................................................................................................11
GROSS/NET Button......................................................................................................................................................................11
SHUNT CAL Button .......................................................................................................................................................................11
PEAK Button..................................................................................................................................................................................11
TROUGH Button............................................................................................................................................................................11
CONFIGURATION MENU Parameters...............................................................................................................................................12
CALIBRATION MENU Parameters.....................................................................................................................................................14
Calibration Procedures..................................................................................................................................................................15
Specifications......................................................................................................................................................................................17
Mechanical Dimensions......................................................................................................................................................................17
Warranty..............................................................................................................................................................................................18
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INTRODUCTION
The 9320 portable load cell readout is a microprocessor based portable instrument designed to be compatible with any full bridge sensor with an output sensitivity of up to 50mV/V. Bridge resistances from 85Ω upwards can be used with the 9320.
Configuration and calibration of the 9320 is achieved using the front panel push buttons to navigate through a very simple menu structure.
User functions available on the 9320 include:
• Range Selection
• Display Hold/Freeze
• Gross/Net indication selection
• Peak Hold selection
• Trough Hold selection
• Shunt Cal check
The 9320 is powered by two internal non-rechargeable AA alkaline batteries. There is an option to have rechargeable alkaline batteries, which can be charged without the need for removing them from the 9320.
USER OPERATION
Important Note
The unit is typically supplied calibrated to a particular load cell. All user functions are available via the front keypad. Do not attempt to re-calibrate the 9320, unless you are authorised and have the equipment available to do so.
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Electrical Connection Information
Sensor Connections
The standard sensor connection is a 5 pin 723 series Binder connector. The sensor connector is also used as a charging socket, when the re-chargeable alkaline battery option has been ordered, the wiring for this is detailed below:
PIN 1 +ve Excitation PIN 2 -ve Excitation & -ve Charge Input PIN 3 +ve Signal PIN 4 -ve Signal PIN 5 +ve Charge Input
RS232 Port Connections
If the 9320 has been ordered with the optional RS232 output, then this will be available via a 7 pin 723 series Binder connector. The wiring for this is as detailed below:
PIN 1 Tx PIN 2 Rx PIN 3 Gnd
Internal Connections
It may be necessary from time to time to know what the internal connections are. For example, if you disturb some of the connections while trying to insert the range legends, or if you need to change the internal shunt calibration resistor. These are shown below for reference only:
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There are six push buttons on the front panel of the 9320, which are available for use in normal operation. Each of these is described below:
Front Panel
Button
Function of Button in Normal Operation Mode
To switch the 9320 ON or OFF press and hold the button.
The RANGE button allows the user to toggle between two independent scales. The range that has been selected is highlighted by an annunciator.
The HOLD button allows you to hold/freeze the current display value when the button is pressed. Pressing the HOLD button again releases the display. The HOLD annunciator is illuminated when in the HOLD mode, and the display will flash, to alarm further that the user is not viewing instantaneous display values.
The GROSS/NET button, when pressed, allows the user to toggle between displaying the Gross or Net display values. This can be useful in many applications where it is necessary to display the change in display value from a certain part of the measurement range. When in NET mode the NET annunciator is lit. When in GROSS mode, the NET annunciator is not lit.
The SHUNT CAL button allows the user to press this at any point in time. The standard unit shunts a 100k? resistor across the negative excitation and negative signal connections. If this is performed at the end of the calibration procedure, then a figure
can be noted, so the user can check calibration accuracy or connection integrity. The button has to be he ld down to operate. When held down the SHUNT CAL annunciator is lit and the display will flash, to alarm further that the user is not viewing instantaneous display values.
When the PEAK button is pressed the display will show the last Peak reading. To r eset the Peak readings press the PEAK and
TROUGH buttons simultaneously. When in PEAK mode the PEAK annunciator will be lit and the display will flash, to alarm
further that the user is not viewing instantaneous display values. To turn off Peak mode press the PEAK button.
When the TROUGH (valley) button is pressed the display will show the last Trough reading. To reset the Trough readings
press the TROUGH and PEAK buttons simultaneously. When in TROUGH mode the TROUGH annunciator will be lit and the display will flash, to alarm further that the user is not viewing instantaneous display values. To turn off the Trough mode press
the TROUGH button
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MENU STRUCTURE
1?
0.5?
00
EnAbLEd?
NORMAL DISPLAY
The 9320 has two menus, details of which are outlined below:-
A CONFIGURATION MENU, which enables the user to tailor the operation to meet a specific application requirement. The values selected in the CONFIGURATION MENU are completely independent for each range.
SEt ZErO
SEt rAtE
SEt OUEr
SEt OPEr
0000000
25?
0000000
PSAVE?
10?
3?
AutO OFF
rS232
RETURN TO
MODE
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A CALIBRATION MENU, which is used to calibrate each of the two ranges with independent scales, as well as setting the display resolution for each range.
SEnS 5.0
SEt rES
CALibrAt LiVE?
RETURN TO
NORMAL DISPLAY
MODE
0000.000
uSE SC?
APPLY LO dISP LO 0000000
APPLY HI
dISP HI
0000000
donE
APPLY LO dISP LO 0000000
dISP HI
0000000
donE
tAbLE? InPut LO 0000000
dISP LO 0000000 InPut HI
0000000
dISP HI
0000000
donE
CAL VAL? SEt 9Ain 0000000
SEt OFFS donE0000000
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CONFIGURATION MENU
To enter the CONFIGURATION MENU, press and hold
Parameter Set-up Information
PRESS TO SKIP TO NEXT MENU ITEM PRESS TO SET A NEW SYSTEM ZERO
This allows the user to introduce a fixed offset to the display value. The
SEt ZEro
SEt rAtE
SEt
OUEr
GROSS and NET values are then displayed with this offset taken into account. Values between -9999999 and +9999999 can be entered, using the and
arrows to select a digit and the and arrows to increment or decrement the digits. Press to accept the value and move onto the next parameter.
PRESS TO SKIP TO NEXT MENU ITEM PRESS TO CHANGE THE UPDATE RATE
This allows the user to se t the display update rate, the options available is the update rate of the display in Hz. Please note that the 25Hz update is only available in PEAK or TROUGH mode.
When you choose to change the update rate you will be prompted whether you want to select 25Hz, if you do not press you will then be prompted to select any of the other values, which in order, are 10Hz, 3Hz, 1Hz, 0.5Hz. to set the update rate for the value you want press
PRESS TO SKIP TO NEXT MENU ITEM PRESS TO SET OVERLOAD ALARM
This allows the setting of a visual overload. The value entered is the display value at which the 9320 displays OUErLOAd.
Values between -9999999 and +9999999 can be entered, using the and
arrows to select a digit and the and arrows to increment or decrement the digits. Press to accept the value and move onto the next parameter.
and
buttons for 3 seconds.
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Parameter Set-up Information
PRESS TO SKIP TO NEXT MENU ITEM PRESS TO SELECT OPERATION MODE
SEt
This allows the enabling or disabling of the powe r save mode, which updates at 1 update per second and pulses the sensor excitation. This results in a lower
OPEr
accuracy (1 part in 20,000). To enable press
To disable press
PRESS TO SKIP TO NEXT MENU ITEM PRESS TO SET AUTO POWER OFF
This enables the setting of an auto power off value. The value entered is in minutes. If no front panel buttons are pressed for the time set here, then the
AUtO
OFF
indicator will automatically power off, to conserve battery life. Values between 05 and 99 can be entered (00 leaves the 9320 permanently
powered), using the and arrows to select a digit and the and arrows to increment or decrement the digits. Press to accept the value and move onto the next parameter.
PRESS TO SKIP THIS PARAMETER AND EXIT MENU PRESS TO ENABLE THE RS232 OUTPUT
This feature enables you to enable or disable the RS232 output. Further details
rS232
of the RS232 format are provided further into this manual. The RS232 output is an option that has to be ordered with the 9320. To conserve battery life, it is suggested that the RS232 output is disabled, when it is not required.
To enable press To disable press
.
.
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CALIBRATION MENU
To enter the CALIBRATION MENU, press and hold
Parameter Set-up Information
PRESS TO SKIP TO NEXT MENU ITEM PRESS TO CHANGE SENSOR INPUT SENSITIVITY
This allows the calibration engineer to change the sensitivity range of the 9320, when connecting to sensors with a sensitivity of greater than 5mV/V. The 9320
SEnS 5.0
is factory set for 5mV/V. To ensure the unit is set to 5mV/V press To select 50mV/V you need to power down the unit and access the internal
circuit board. Move link LK1 and place it onto JP1. Power on the 9320 and return to this point of the calibration menu. You will notice that the menu parameter has changed to SEnS 50.0, press to change the sensitivity to 50mV/V and move on to the next parameter.
PRESS TO SKIP TO NEXT MENU ITEM PRESS TO THE SET THE DISPLAY RESOLUTION
This parameter sets the decimal point position for the display and the resolution, i.e. a value of 000.005 would display the reading to 3 decimal places and the readings will change in steps of 0.005.
SEt rES
The decimal point position is moved one place to the right each time you press the and together.
Any value can be entered for the resolution, using the and arrows to select a digit and the and arrows to increment or decrement the digits. Press to accept the value and move onto the next parameter.
To save the settings and move on to the next parameter press
PRESS TO SKIP THIS PARAMETER AND EXIT MENU PRESS TO THE ENTER THE CALIBRATION ROUTINE
If you have chosen to enter the calibration routine you will be prompted
CALibrAt
whether you want to select LiVE, if you do not press, otherwise press . You will then be prompted to select either of the other calibration methods, which in order, are tAbLE and CAL VAL to select any of the calibration methods press . Otherwise press For more detailed calibration information, please refer to the calibration section of the manual.
and
buttons for 5 seconds.
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Operation Features
Normal Display Operation
The 9320 has a full 7 digit display, which can be scaled using the calibration menu to suit the application it is to be used in. The display can display the instantaneous, peak or trough values. It is also possible to hold the display value (this only operates when not in peak or trough mode).
The display update rate, decimal point position and resolution can be set to suit. The 9320 has two independent ranges. All values set in one range are totally independent from
the other.
Switching the 9320 On/Off
The 9320 is switched ON or OFF by pressing and holding down the button for 3 seconds. It is also possible to set an Auto-off value in the configuration menu, so that the 9320
automatically switches itself off after a preset time, if there is no keyboard activity.
RANGE Button
The range feature allows for the setting of two totally independent setup ranges to be selected, if required. To switch between ranges simply press the range button.
When you enter either the calibration menu or configuration menu, the parameters you will be setting are those for the range you have selected. An annunciator is lit to identify which range has been selected.
The 9320 is supplied with engineering unit legends; these can be slid into a window, located on the inside of the front panel. These labels then help to further identify the units being displayed
for each range. Please refer to the photo below:
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HOLD Button
The hold button allows the user to freeze the display when it is pressed. When pressed again the display returns to it’s normal operating mode. When in hold mode the display will flash and the hold annunciator will be lit, to ensure that this feature is not accidentally turned on without the user noticing.
The hold feature can not be used when the 9320 is in either peak or trough hold mode.
GROSS/NET Button
The gross/net button, when pressed, toggles between the gross and net display values. This enables the user to zero the display (by putting the 9320 into net mode) and displaying the change in display value from that point.
This is useful for certain weighing applications where a tare weight exists, which can be removed by putt ing the 9320 into net mode.
SHUNT CAL Button
The shunt calibration button, when pressed, puts an internal 100k ? resistor across the –ve excitation and –ve signal of the sensor, generating a simulated output from the sensor, therefore giving a simulated display value. This can be pressed immediately after the sensor has been calibrated with the 9320 and noted down for later reference. The value noted can be used to get an idea of the calibration accuracy at a later date, or for checking the integrity of the sensor and sensor cabling.
The shunt calibration resistor can be changed to suit specific requirements. It is suggested that a 15ppm ±0.1% tolerance resistor is used.
PEAK Button
When pressed this button puts the 9320 into peak mode. This will display the highest display reading and hold it on the display until it is reset or a higher value is reached. To reset the peak display, press the peak and trough buttons simultaneously. In peak mode it is possible to capture peaks at a rate of up to 25Hz. To turn off the peak mode, press the peak button.
TROUGH Button
When pressed this button puts the 9320 into trough mode. This will display the lowest display reading and hold it on the display until it is reset or a lower value is reached. To reset the trough display, press the peak and trough buttons simultaneously. In trough mode it is possible to capture troughs at a rate of up to 25Hz. To turn off the trough mode, press the peak button.
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CONFIGURATION MENU Parameters
SEt ZEro Parameter
The SEt ZEro parameter is meant to be accessible to the user. It allows the removal of fixed display offset values from the display, so that the GROSS and NET features can operate from a zero point. This may also be considered as a manual tare facility. To zero the display, simply enter the value that you wish to subtract from the display in the SEt Zero parameter. i.e. if the display reads 000.103 and you wish it to read 000.000, then enter 000.103 in the SEt ZEro parameter.
Different values can be set for each RANGE.
SEt rAtE Parameter
The SEt rAtE value sets the display update rate. The options available are 25Hz, 10Hz, 3Hz, 1Hz and 0.5Hz. Different updates rates can be set for each RANGE.
The 25Hz rate only updates at this rate when in the PEAK or TROUGH mode. When in normal display mode it has been limited to a 3Hz update, as the digit fluctuations are impossible to view with the human eye.
The 10Hz, 3Hz, 1Hz and 0.5Hz rates update the display every 100mS, 300mS, 1000mS and 2000mS respectively. The 9320 when it leaves the factory is set at 3Hz.
SEt OVEr Parameter
The SEt OVEr parameter allows the user to set a visual alarm. The value that is entered is the display value that you want the alarm to activate at. When the alarm is activated the word
OVErLOad appears on the screen. To remove the alarm, the display value must be reduced to
a value that is lower than that set in the SEt OVEr parameter. This can be very useful as a safety feature, or simply as a quick indication of when a preset level has been reached.
This value entered can be anywhere over the entire display range, so there are no limitations. Different values an d settings are available for each RANGE.
SEt OPEr Parameter
The 9320 has a special power saving mode, which can be enabled or disabled within this parameter, pressing when asked whether you wish to select P SAvE? will put the 9320 into
power save mode for the RANGE selected. Pressing will de-activate the power save facility. When the power save facility is activated, battery life is conserved by pulsing on the excitation
voltage to the sensor. As a result the accuracy is reduced, as is the update rate. When in this mode, the quickest update rate is 3Hz and the accuracy of the display is reduced to 1 digit in 10,000. It is important to note these limitations when deciding whether to use the power save facility. However, it is also possible to set one RANGE with power save activated and the other without.
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The benefit is that the battery life, based on a 350 ? sensor bridge being connected, increases from 45 hours to 450 hours.
It is also important to remember that when the 9320 is re-calibrated with a sensor, the power save facility will be automatically turned off. The power save facility will therefore need to be re­activated after calibration has been completed.
AUtO OFF Parameter
The AUtO OFF parameter is another power saving feature. It allows for the setting of a time period in minutes, between 05 and 99 (00 de -activates AUtO OFF). i.e. if this was set to 25, then if the 9320 detects no keyboard activity for a continuous 25 minute period, then the 9320 will power down, to conserve power. If keybo ard activity is detected at any time during the 25 minute period, then the time period is restarted.
This can be a useful feature in a site environment, should the 9320 be left unintentionally powered on.
rS232 Parameter
This parameter allows the user to enable the RS232 output form the 9320, by pressing when prompted by EnAbLEd? On the display, pressing will disable the RS232.
The output format is ASCII. The display value is passed to the RS232 port each time the display updates, with a carriage return at the end of each data string. The string information is as follows:-
Baud Rate = 9600 baud Stop bits = 1 Parity = None Data bits = 8
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CALIBRATION MENU Parameters
SEnS 5.0 Parameter
The 9320 is factory set to enable calibration with sensors generating an input signal of 5mV/V or less. In the majority of cases it will not be necessary to read higher signal levels. If however, a higher sensitivity sensor is used with the 9320, it will be necessary to gain access to the internal PCB (you must turn the 9320 off) to move link LK1 to JP1 (see picture below) to allow the 9320 to accept sensitivities of up to 50mV/V.
Once this link has been moved, you will need to go back into the CALIBRATION MENU. When re entering the menu, you will notice tha t the parameter SEnS 5.0 has changed to SEnS 50.0 to change the sensitivity to 50mV/V press , the 9320 will now check the position of the link and change the sensitivity. It will now be necessary to re-calibrate any sensors that you may previously have calibrated to this instrument.
SEt rES Parameter
This parameter enables the setting of two features on the 9320. It allows you to set the decimal point position of the display, by pressing the and together, to move the point position (each press moves the decimal point position, one place to the right).
It also allows for the setting of the display resolution or the number of display counts the display changes with an input change. To change the resolution use the and arrows to select a
digit you want to change and the and arrows to increment or decrement the digits. Press
to accept the value.
CALibrAt Parameter
This parameter is used to calibrate and scale the 9320 with a sensor. There are two basic methods of calibration available. These are LiVE and tAbLE. There is also a third parameter, which can be used for maintenance and recording purposes. This parameter is CAL VAL. The
CAL VAL value can be viewed after a calibration has been completed and will show the offset
and gain figures from any stored calibration. If these figures are noted, they can be used to re­enter at a later date, if calibration data is lost for any reason, or if the calibration data from a
sensor needs to be transferred to another 9320.
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Calibration Procedures
The best method of calibration, if it is possible to do so, is the LiVE calibration, as this reads in the sensor signal at two calibration points and scales the 9320 automatically. If this is not possible, then the sensitivity figure (in mV/V) from the sensor calibration certificate can be used to scale the 9320, by using the tAbLE calibration. This may be the only option available if you
are unable to apply a known stimulus to the sensor, which quite often is the case.
LiVE Calibration Procedure
(1) When CALibrAt is displayed press (2) LiVE ? will now be displayed, press (3) You will be prompted uSE SC ?, this can be selected if you wish to use the shunt
calibration figure from a sensor calibration certificate (care should be taken that the shunt calibration resistor used originally with the sensor is the same as is fitted in the 9320). If you wish to use this press
(4) You will then be prompted APPLY LO . At this point ensure that the low calibration
stimulus is applied to the sensor and allow to settle of approx. 3 seconds, then press
(5) You then be prompted with dISP LO. Press to enter the display value required
with the low stimulus applied to the sensor. The value can be entered by using the
and button to select a digit and the and buttons t o change the digit.
When the value has been set press
(6) You will then be prompted with APPLY HI (unless you chose to uSE SC ?, in which
case jump to the next stage) At this point ensure that the high calibration stimulus is applied to the sensor and allow to settle of approx. 3 seconds, then press
(7) You then be prompted with dISP HI. Press to enter the display value required
with the high stimulus applied to the sensor. The value can be entered by using the
and button to select a digit and the and buttons to change the digit.
When the value has been set press
(8) You should now see donE displayed. This means the calibration was successful,
press to the 9320 to normal operation mode, with the new calibration data stored. If you see FaiLEd, then you will need to repeat the calibration, checking that you have completed the procedure in the correct order, and that the sensor is connected correctly.
otherwise press
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tAbLE Calibration Procedure
(1) When CALibrAt is displayed press (2) LiVE ? will now be displayed, press (3) tAbLE ? will now be displayed, press (4) You will be prompted with InPut LO , press (5) Now enter the zero offset sensitivity of the sensor by using the and button to
select a digit and the and buttons to change the digit. When the value has been set press .If you do not know this, simply enter all zeros.
(6) You will be prompted with dISP LO. Press to enter the display value required for
the low input figure entered. The value can be entered by using the and button to select a digit and the and buttons to change the digit. When the
value has been set press (7) You will be prompted with InPut HI, press (8) Now enter the sensitivity figure supplied for the sensor by using the and
button to select a digit and the and buttons to change the digit. When the
value has been set press . (9) You then be prompted with dISP HI. Press to enter the display value required
for the high input figure entered. The value can be entered by using the and
button to select a digit and the and buttons to change the digit. When the
value has been set press (10) You should now see donE displayed. This means the calibration was successful,
press to the 9320 to normal operation mode, with the new calibration data
stored. If you see FaiLEd, then you will need to repeat the calibration, checking that
you have completed the procedure in the correct order, and that the sensor is
connected correctly.
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Specifications
Lbs
kN
90
34
Performance Input Type: Strain Gauge Full Bridge Sensors Input Range: Up ±5mV/V (±50mV/V can be supplied, with factory set option)
Non Linearity: ±0.005% FSD Thermal Drift: <25 ppm/°C Excitation Voltage: 5Vdc (±4%), 59mA maximum current Minimum Bridge Resistance: 85O (4off 350O sensors in parallel) Internal Battery: 2off AA size alkaline, access via sealed rear compartment Battery Life: 45 hours (Typical 450 hours in low power mode), with 350O sensor Update Rate: Up to 40mS (can be set in configuration menu) Indication Display Type: 7½ digit LCD display, 8.8mm high digits
Display Resolution: Annunciators: Low Battery warning; peak; trough; hold; net; shunt cal; range
Control Variables Front Panel User Keys:
Settable Parameters: Mechanical Electrical Connection: 5 pin Binder socket (mating plug supplied)
Physical Size: See drawing below Weight: 260 grams Legends: Insert legends for engineering unit identification (supplied) Environmental Operating Temperature: -10°C to +50°C Environmental Rating: IP65 (when mating plug fitted)
Enclosure Type: ABS, dark grey (Leather Carry Case Optional)
Safety/Low Voltage Directive EMC Directive EN 50 081 – 1 : 1992 (Light Industrial)
Emissions
EMC Emissions
1 part in 250,000 at 1Hz update rate 1 part in 65,000 at 10Hz update rate
Tactile Keys with recessed rims for:­ON/OFF Switches 9320 power on/off RANGE Selects between two ranges HOLD Hold the current display value, press again to release GROSS/NET Zero’s display (±100% range) SHUNT CAL Generates simulated input for indicator testing PEAK Enables peak hold TROUGH Enables valley/trough hold Tare/Zero value; display resolution/decimal point position; display update rate; low power mode; auto power off;
73/23/EEC amended by 93/68/EEC To IEC 1010-1:1990, EN 61010 – 1 – 1993 89/336/EEC
EN 50 081 – 2 : 1992 (Heavy Industrial) pr EN 50 093 : 1991 EN 50 082 – 1 :1992 (Light Industrial) EN 50 082 – 2 :1992 (Heavy Industrial)
Mechanical Dimensions
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kgf
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Warranty
The 9320 is warranted against defective material and workmanship for a period of (1) one year from the date of shipment. If the Interface, Inc. product you purchase appears to have a defect in material or workmanship or fails during normal use within the period, please contact us and we will assist you in resolving the problem. If it is necessary to return the product, please request an RMA# and include a note stating name, company, address, phone number and a detailed description of the problem. Also, please indicate if it is a warranty repair. The sender is responsible for shipping charges, freight insurance and proper packaging to prevent breakage in transit.
Interface, Inc. warranty does not apply to defects resulting from action of the buyer such as mishandling, improper interfacing, operation outside of design limits, improper repair or unauthorised modification. No other war ranties are expressed or implied. Interface, Inc. specifically disclaims any implied warranties of merchantability or fitness for a
specific purpose. The remedies outlined above are the buyer’s only remedies. Interface, Inc. will not be liable for direct, indirect, special, incidental or consequential damages whether based on the contract, tort or other legal theory.
In the interests of continued product development, Interface, Inc. reserves the right to alter product specifications without prior notice.
IF 0137 MD 1D Doc No. 517-173
Interface 9320 User Manual Issue 1.0
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