Portable i-Lift Man 11/11 Rev A
PORTABLE i-LIFT
3050 S Alvernon Way • Tucson, AZ 85713
800.737.5386 • www.inter-fab.com
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800-737-5386 ▪ www.inter-fab.com
You have purchased an Inter-Fab, Inc. Portable i-Lift. Providing the unit is installed correctly
and properly maintained, it will furnish you with many years of trouble free use. It is important to
read this entire manual prior to beginning assembly or operation of the unit.
Shipping Information:
Each Portable i-Lift will arrive partially assembled in two separate units, a box containing the
lifting components and a pallet containing the mobile base. Before accepting the Portable i-Lift
from the carrier, inspect for visible damage and match the contents with those listed below.
Although we take every effort to ensure a timely and complete delivery, Inter-Fab is not
responsible for lost or damaged freight.
The following is a list of the components included with your shipment from Inter-Fab. Use
Components and Hardware Figure, pages 2-3, as a reference to identify each item listed
(* indicates not shown on pages 2-3)
Pallet
Box
1
Mobile Base Assembly
1
Mast Assembly
16
Weight Pellet Bags*
1
Footrest Assembly
1
Handle
1
Seat Pole Assembly
2
Stabilizer Arms
1
Wireless Transmitter*
1
Charger assembly*
1
Seat Belt Assembly
1
General hardware Pack*
2
Seat Halves
1
Battery
1
Portable i-Lift Cover*
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Components and Hardware
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WIRELESS
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PRODUCT OVERVIEW
Inter-Fab, Inc. introduces the new Portable i-Lift.
The Portable i-Lift allows for the flexibility of use and ease of installation around the pool deck,
into storage or from pool to pool. The Portable i-Lift is safe and easy to operate. It has two high
performance locking casters and two pull-out locking stabilizers for added safety and stability.
ASSEMBLY
The following tools will be required to complete assembly and installation of the Portable i-Lift:
- 9/16” ratchet and open-end wrench
- 1/2” ratchet or open-end wrench
- 3/16” socket wrench (Allen wrench)
- 5/32” socket wrench (Allen wrench)
Mobile Base Assembly
Read all instructions before attempting to assemble or install the Portable i-Lift.
Before you begin assembly of the Portable i-Lift, determine where it will be located. It is
recommended that the Portable i-Lift Mobile Base has the weight added at the deck level
intended for use, as it is difficult to relocate due to the weight of the base unit.
1. Remove all parts from crate.
2. Remove cover and weight compartment lid
3. Carefully empty bags of weight pellets into the weight bin on the Mobile Base.
!Caution! Weight bags are heavy, handle carefully
4. Using (10) ¼-20 x ¾ button head screws reinstall the weight compartment lid onto the
weight compartment. Ensure that the flange is free from weight pellets that would
prevent the gasket from sealing the weight compartment.
5. Attach the cover with the included hardware and insert the handle into the holes on the
rear of the Mobile Base.
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i-Lift Assembly
NOTE: All steps reference the exploded view on page 3.
a. Stand the mast assembly on the mobile base stand as shown below and secure with (4)
3/8” x 1 ½” hex head bolts, 8 3/8” Flat Washers, and (4) 3/8” Nylock nuts.
b. Carefully remove shrink wrap holding the actuator to the mast assembly
c. Attach the actuator end fitting as shown on page 3 using:
(1) - 3/8” Shoulder Bolt 1 ¼” x 5/16” - 18
(1) - 3/8” Flat washers
(1) - 5/16” - 18 Nylock nut
d. Slide the battery down until it mates with the Wireless Receiver, and locks into place.
When properly installed the battery will sit flush against the top of the Wireless Receiver.
The Control Box should indicate a fully charged Battery (Green Light). NOTE: Battery
must charge for 8 hours before use.
e. Test lift operation by pushing the up and down toggle switch on the Wireless Receiver to
ensure the lift is operational (See page 8 for instructions on using Wireless Transmitter).
Then run the actuator into the fully extended position by pressing the up button until the
actuator stops moving. Leave the lift in this position for the next steps.
f. Join the seat arm to the mast assembly using:
(2) - 3/8” Shoulder 2 1/2” x 5/16” Thread
(4) - 3/8” Flat washers
(2) - 5/16” - 16 Nylock nut
(4) - Donut Shims
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g. Attach the seat half and the seat belt to the mounting plate of the seat arm using:
(2) - 5/16"-18 x 1”
(2) - 5/16"-18 x ¾”
(4) - 5/16" Flat Washers
(4) - 5/16" Lock Washers
Note: When attaching the seat belt use 5/16"-18 x 1" as shown below.
h. The below image shows the proper way to assemble the seat belt.
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i. Attach the other seat half to the back rest mounting plate using:
(4) - 5/16"-18 x ¾”
(4) - 5/16" Flat Washers
(4) - 5/16" Lock Washers
j. Attach the footrest to the seat arm assembly using:
(1) - 3/8" – Hex Bolt 2”
(1) - 3/8" Flat Washers
(1) - 3/8" Nylock Nut
Tighten the bolt until the flat washers are snug, and then loosen until the Footrest pivots freely.
Adjust footrest to desired height using installed 3/8" - Button Head Bolt.
k. Test the lift for proper operation.
l. Install the Charger as shown on page 11 and charge the Battery for at least 8 hours prior
to use. The battery will reach full capacity after the first three charge/discharge cycles.
NOTE: Please see pages 10-11 for battery charge/discharge cycles.
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Operator’s Guide
PRODUCT OPERATION
Use extreme caution when positioning the Portable i-Lift. The Portable i-Lift is heavy and once
the unit is moving, it becomes hard to stop quickly.
Use caution when operating on sloped decks. Do not use on deck area that has a slope
greater than 1:48.
Position the Portable i-Lift at least 6” from the edge of the pool. Before each use of the Portable
i-Lift inspect the unit to ensure that all rear casters are locked and both stabilizer bars are tight
to the deck in the fully extended position.
WARNING! Read all operating instructions before operating the unit. Make sure that all
individuals using the unit have read the instructions and have been made aware of all
safety precautions.
WARNING! DO NOT exceed the maximum lifting capacity of 300 lbs. This may result in
damage to the lift or personal injury.
IMPORTANT OPERATION RULES
Position the Portable i-Lift at least 6” from the edge of the pool.
Rear wheels MUST be locked BEFORE USE!!
Stabilizers MUST be touching on both sides and tight to the deck!!
Caution! Max weight of 300 lbs
In to pool:
A. Position the lift at or in between the two shown
deck loading positions at 120º or 240º (diagram
to the right)
B. Transfer into the lift
C. Fasten seatbelt
D. Rotate the lift over the water as shown to the 0º
position
E. Lower the lift into the water
Out of pool:
A. Position the lift at the 0º position
B. Return to the lift, fasten seatbelt
C. Lift up in the 0º position until top of lifting stroke
is reached
D. Rotate to either deck loading position
E. Unfasten Seatbelt
F. Transfer from lift
0º
120º
240º
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Lift Operation
WARNING! Read all operating instructions before operating the lift. Make sure that all individuals
using the lift have read the instructions and have been made aware of all safety precautions.
WARNING! Operate the lift exactly as described in the instructions above. Failure to do so may
result in damage to the lift or personal injury.
WARNING! Do not exceed the maximum lifting capacity of 300 lbs. This may result in damage to
the lift or personal injury.
WARNING! Do not rotate the lift directly into the deck or pool/spa wall. This may result in damage
to the lift or personal injury.
WARNING! Unless operating in an emergency, Lift should not be forced to rotate. This could
cause damage to the rotational components of the lift.
Basic Principals of Lift operation
Activation of the Transmitter (Bottom Button, with a lock
on it)
As a safety feature of this transmitter, there is a lockout
button that is just below the four directional arrows. To
activate the transmitter (wake from sleep mode), the lockout
button needs to be pushed and held for a full 2 seconds. If
the transmitter is not used within two minutes after the
transmitter has been activated, it will go back into sleep
mode.
Lifting (UP)():
Pressing the () button causes the seat to rise. The seat will continue to rise as long as the
button is pressed, or until the lift reaches its highest extent. Releasing the button at any time
during travel will also cause the lift to stop.
Lowering (DOWN)():
Pressing the () button causes the seat to lower. The seat will continue to lower as long as the
button is pressed, or until the lift reaches its lowest extent. Releasing the button at any time
during travel will also cause the lift to stop.
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Rotation (CLOCKWISE)( ):
Pressing the () button causes the lift to rotate clockwise. The lift will continue to rotate in this
direction as long as the button is pressed. Releasing the button at any time during rotation will
stop the lift from rotating.
Rotation (COUNTERCLOCKWISE)():
Pressing the () button causes the lift to rotate counterclockwise. The lift will continue to rotate
in this direction as long as the button is pressed. Releasing the button at any time during
rotation will stop the lift from rotating.
*Note: If the lift is overloaded at the seat, a clutch in the actuator will ratchet, this will be
evident by a very noticeable clanking noise and the lift will shake but not move. After
weight is taken off of the seat, the lift will resume normal operation. If this happens
check the lift and pivots for structural damage before resuming a safe lifting procedure at
or under the 300 lb working load limit.
PROGRAMMING A NEW TRANSMITTER TO THE RECEIVER
*Note – The Transmitter will be programmed to the lift when you receive it; the only time
you will have to follow this procedure is if you replace a Transmitter or buy an extra
Transmitter.
To Program a new transmitter to the lift, first remove the battery from the lift. Hold the lockout
button on the transmitter for two full seconds. Then press and hold the up button on the
Transmitter to be programmed, while replacing the battery on the lift. Continue holding the up
button on the Transmitter until the lift clicks once or moves up (the lift is most likely at the top of
its range, so you may try either rotation button and watch for lift movement). If the lift does not
work with the new transmitter, try the procedure again; making sure that the transmitter is
unlocked. If you are not able to program the new Transmitter to your lift, please call Inter-Fab
Customer Service at 800-737-5386.
BATTERY CHARGING & INSTALLATION
The battery comes fully charged, but will need charging after the first several hours of use.
Charging time is approximately twelve hours for the first few charges, six hours after the first
four battery cycles at which point the battery will reach maximum capacity. The lift comes with a
battery charger, bracket, and a spacer for wall mounting (in a dry location). For wall mounting,
use three #8 or #10 wall anchors spaced 5 ½-inches apart (vertically). Charge the battery as
follows:
• Plug the battery charger into a standard* outlet. The green LED on the charger will light
up, indicating that the charger is on.
• Slide the battery onto the bracket and onto the charger. The green LED will change to
yellow, indicating that the battery is being charged. If the battery is very low the LED will
be red, if the red LED does not change to yellow within 4 hours, the battery is bad.
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• The yellow LED will turn Green when the battery is fully charged. You will prolong the
life of your charger if you disconnect the battery after 24 hours of charging time.
• Unplug the charger when it is not connected to the battery. If it is left plugged in for an
extended period of time while not charging a battery, damage to the charger may occur.
*Charger accepts 110 VAC
When the battery is fully charged, remove it from the battery charger and install the battery on
the lift. The Battery Capacity Indicator on the receiver will show a green LED, indicating that the
battery is fully charged and installed properly. When the LED changes to amber the lift is still
OK to use. However when the LED changes to red, or an audible tone is heard during a lift
cycle, the battery pack needs to be recharged. To keep the battery from discharging to the
point of causing damage, it is important to charge the battery at least once every 3
months, even if the battery has not been installed on the lift.
The battery should last at least 90 cycles at the full 300 lb load rating of the lift before it needs
recharging. The battery will need to be replaced after 500 to 800 charge cycles or 3-4 years if
properly maintained (approximately 20,000 lifting cycles).
To activate the Emergency Up/Down rocker switch (located on the left side of the receiver), rock
the switch and the lift will move in the direction indicated. These buttons can be used if the
transmitter battery dies, or in the event of an emergency.
CHANGING A TRANSMITTER BATTERY
To change the transmitter battery, turn the transmitter over and unscrew four small Phillips head
screws. Carefully open the transmitter case and remove the battery. This battery is stocked at
most stores where coin batteries are sold, it is a 3V lithium Type 2032. Under normal operating
conditions this battery should last at least two years.
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Care and Maintenance
The following should be performed periodically to ensure safe and dependable use.
1. Check all electrical connections – Check any external electrical cables for wear and/or
breakage in the outer insulation.
2. Check all mechanical connections – inspect the Nylock Nuts on all moving parts and
make sure they are snug. Lubricate all pivot points with light oil (3-1).
3. To maintain the battery properly, the battery must be fully charged at least every 3
months. If the battery goes for longer than 3 months without a charge, the battery will
have reduced capacity.
4. Apply Dielectric grease to the battery connections and receiver connections where the
battery and receiver meet. Any dielectric grease will work however Grote silicone
dielectric grease is applied at the factory.
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Troubleshooting
Problem:
Cause:
Solution:
1. Lift will not operate at all:
Low Battery (Lift) – Red or amber
LED on the receiver
Damaged Battery (Lift) – Red
LED on the receiver
Dead Battery (Transmitter)
Remote Locked
Battery Fuse blown
Recharge Battery
Replace Battery*
Replace Battery
3V Lithium 2032
Push unlock button
for 2 seconds
Replace Battery
Fuse
2. The seat will not raise or lower.
Low battery (Amber LED on
Receiver)
Battery not installed properly
Receiver malfunction
Recharge battery
Reinstall battery
Replace Receiver*
3. The seat’s motion isn’t smooth or
sticks at a certain point during travel.
Excessive wear to bearings
Excessive wear to Actuator
Replace bearings*
Replace Actuator*
4. The seat travels much slower
than normal.
Low battery
Defective or worn-out battery
Recharge battery
Replace battery*
5. The lift makes much more noise
or unusual noises during operation.
Excessive wear to bearings
Pivot points galling
Replace bearings*
Oil pivots with light
oil (3-1)
6. Battery will not charge:
Charger Fuse Blown
Bad Battery (red LED on charger
– not turning orange or green in 4
hours or less)
Replace Charger
Fuse
Replace Battery*
*Please contact your local distributor or Inter-Fab Customer Service to order parts 800-737-5386
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