Intense Cycles TRACER CARBON User Manual
user manual TRACER CARBON
introduction / registration 2
frame features / component spec 4
Geometry 5
exploded view and b.o.m. 6
Assembly 8
torque chart 13
setup 14
maintenance 18
AT INTENSE, WE H AVE ONE GOAL - TO P ROVIDE THE RIDE OF YOUR LIF E //
Our team of design ers, engineers a nd product exper ts are focused on one thing every
day: your experience o n the bike. We build bikes that are as thrilling to loo k at as they
are to ride, and we build t hem for the select few of you who underst and the difference
and refuse to settle for a nything else.
From the early days of Inte nse, when founder Jeff Steber worked a lone in his garage to
today, where a crew of tale nted people work in a Temecula, CA factor y, Intense has been
a brand built on pass ion by forward thinker s who, even today, love nothi ng more than
to throw a leg over a sweet b ike and head out for a rip. We’re so glad you’ve joined us.
Welcome to Intense, e njoy your experience.
THE TRACER C ARBON //
For the hardcore Endu ro rider, the Tracer Carbon is bui lt with a short rear en d for
quick maneuver s and a long front end wit h a slack, 65.5 degree head a ngle to keep
things stable. 165mm of rea r wheel travel on a stab le pedaling platfor m gets you up
the hills easily and st ill allows for big hits on the wa y down. No corner s were cut in
designing the eas ily serviceabl e pivots and lightweig ht carbon chassis b ut who needs
to cut corners whe n you’re on the fastest rig on the trail.
registration
WWW.INTENSECYCLES.COM/WARRANTY-CARD/
contact customer service
cs@intensecycles.com
951-296-9596
Welcome to
the family
2 // tracer carbon user manual INTENSE CYCLES // 3
4 // tracer carbon user manual INTENSE CYCLES // 5
frame
features /
spec
Geometry
A
B
C
F
E
D
G
H
L
K
I
J
GEOMETRY NOTEs
GEOMETRY TAKEN AT TOP O UT WITH 552MM
FORK LENGTH A ND 42MM FORK OFFS ET.
Component spec NOTE
the Tracer carbon is designed around
the use of a single c hain ring. Use of a
double or tripl e ring set will not a llow
proper cle arance with the f rame.
Frame Features //
• Travel: 6.5" (165mm)
• 27.5” Wheel size
• Integrated BOOST 148 x 12 dr opouts
• 6.15 lbs / 2,790 grams = Standard fr ame w/ alloy link, no sho ck
• 5.7 lbs / 2,568 grams = SL Supe r Light frame w/ carbo n link, no shock
• INTERNAL CABLE RO UTING
• Internal Seat Tube Cable R outing for droppe r posts
• Monocoque front triangle
• FLack GuaRD Downtu be and Chainstay protection
• Tapered Head Tube
• Angular Contact/Collet Be aring System with rep laceable Gre ase Zerks
Component Spe c //
• Fork – 1.5” tapered steer, 16 5mm Travel, 552mm lowe r leg length, 42mm of fset
• Shock – 216mm x 63.5mm (8.5” x 2.5”), 22mm x 6mm an d 22mm x 8mm reducers
• Seat post – 31.6mm
• Headset – Cane Creek , 40, Alloy Cartridge (w ww.canecreek.com)
• Bottom bracket - PF92
• Rear Axle – BOOST 14 8 x 12 T/A
• Brake Mount – post moun t - direct 180mm
• Crank set - BOOST 148 C ompatible - single ring only
• Rear Wheel - BOOST 14 8 Compatible
SMALL MEDIUM LARGE XLARGE
A Wheel Base: 1154 mm/ 45.4” 1181 mm/ 46.5” 1207 mm/ 47.5” 1235 mm/ 48.6”
B Top Tube Length: 571 mm/ 22.5” 597 mm/ 2 3.5” 622 mm/ 24.5” 649 mm/ 25.5”
C Chain Stay Lengt h: 432 mm/ 17” 432 mm/ 17” 432 mm/ 17” 432 mm/ 17”
D Head Tube Length: 102 mm/ 4” 115 mm/ 4.5” 119 mm / 4.7” 130 mm/ 5.1”
E Head Tube Angle: 65.5˚ 65.5˚ 65.5˚ 65.5˚
F Reach: 414 mm/ 16.3” 436 mm/ 17.2” 460 mm/ 18.1” 483 mm/ 19”
G Stack: 589 mm/ 23.2” 600 mm / 23.6” 604 mm/ 23.8” 614 mm/ 24.2”
H BB Height: 343 mm / 13.5” 343 mm / 13.5” 343 mm / 13.5” 343 mm/ 13.5”
I Seat Tube Angle (Effecti ve): 75˚ 75˚ 75˚ 75˚
J Seat Tube Angle (Actual): 7 1˚ 71˚ 71˚ 71˚
K Seat Tube Lengt h: 396 m m/ 15.6” 434 mm/ 17” 459 mm/ 18” 485 mm/ 19”
L Stan dover Height: 795 mm/ 31.3” 801 m m/ 31.6” 805 mm/ 31.7” 813 mm/ 32”
6 // tracer carbon user manual INTENSE CYCLES // 7
exploded view
and b.o.m.
36
38
22
29
5
29
6
39
33
10
1
8
3
7
25
16
4
28
4
21
28
27
37
9
34
24
29
3
29
31
13
19
7
17
14
20
12
22
15
30
7
7
30
11
26
23
12
18
16
25
2
32
ITEM
NO.
ITEM
PART
NUMBER
DESCRIPTION QT Y.
TORQUE
SPEC.
1
Rear Axle 130757 Axle 148 x 12 Boost 1
11 Nm /
100 in-lbs
2
Bearing Spacer 130758 Lower Link Bearing Spacer 1 N /A
3
Bearing Cap
24mm OD
130765
Top Link Bearing Spa cer
(Lower)
2 N/A
4
Bearing Cap 130778 Lower Lin k Bearing Cap 2 N /A
5
Axle Upper 130780
Top Link Pivot Axle
(Up per)
1
20 Nm /
175 in-lbs
6
Bolt Shoulder 130785 Top Link Pivot Bolt 1
20 Nm /
175 in-lbs
7
Spacer 130789 Bearing Spacer 4 N/A
8
Hanger 130790 Derailleur Hanger Forged 1 N/A
9
Bolt Main Pivot 130791 Lo wer Link Expander Bolt 1
7 Nm /
60 in-lbs
10
Hanger Bolt 130798 Derailleur Hanger Bolt 1
11 Nm /
100 in-lbs
11
Axle Lower 130800 Lower Link Axle 1
20 Nm /
175 in-lbs
12
Link Spacer 130801 Upper Link Spacer 2 N /A
13
D-Lock Reducer 130803 Non-Drive Side Reduc er 1 N /A
14
D-Lock Reducer 130805 Dr ive Side Reducer 1 N/A
15
Bolt Shoulder 130806 Lower Link Pivot Bolt 1
20 Nm /
175 in-lbs
16
Cone Adjuster 130807 Cone Adjuster B lk, 8.3 mm Height 2 N/A
17
Top Link Standard 130811 Forged Top Link 1 N/A
17
Top Link SL 130809 Carbon Top Lin k 1 N/A
18
Lower Link 130812 Forged Lower Link 1 N/A
19
Shock Bolt 130813 D-Lock Bolt 1
16 Nm /
140 in- lbs
20
Shock Bolt Nut 130814 D-Lock Nut 1
16 Nm /
140 in- lbs
21
Push Rivet 140038 Lower Link Push Riv et SR-0817BK 1 N/A
ITEM
NO.
ITEM
PART
NUMBER
DESCRIPTION QT Y.
TORQUE
SPEC.
22
O-Ring 140044
Upper LInk O-Rin g
13.8 mm ID x 2.4 mm Width
2 N/A
23
Seat Clamp 340342 Tracer Carbon S eat Clamp 1 N /A
24
Zerk Fitting
M6 x 1.0
401011 M6 x 1.0 1
5 Nm /
40 in-lbs
25
SHCS M6 x 22 410009
Cone Adjuster Bo lt,
Socket Head, M6 x 22
2
14 Nm /
125 in-lbs
25
SHCS M6 x 22 410032
Cone Adjuster Bo lt,
Socket Head, M6 x 22 Titani um
2
14 Nm /
125 in-lbs
26
SHCS M6 x 18 410048
Seat Clamp Bol t,
Socket Head, M6 x 18
1
14 Nm /
125 in-lbs
27
SHCS M6 x 40 410053
Front Shock Bolt ,
Socket Head, M6 x 40
1
7 Nm /
60 in-lbs
27
SHCS M6 x 40 410050
Front Shock Bolt ,
Socket Head, M6 x 40 Titan ium
1
7 Nm /
60 in-lbs
28
Bearing 7902 430007
15 x 28 x 7 2RS
MAX Angular Contact Bearing
2 N/A
29
Bearing 6802 430008
15 x 24 x 5 2RS
MAX Radial Bear ing
4 N/A
30
Bearing 6902 430009
15 x 28 x 7 2RS
MAX Radial Bear ing
2 N/A
31
Guard Flack DT 500269 Flac k Guard DT 1 N/A
32
Guard Flack CS 500270 Flack Guard Chainstay 1 N /A
33
Guard Flack Stst y 500271 Flac k Guard Seat Stay 1 N/A
34
Protector Chainstay 500272 Protector Chainstay 1 N /A
35
Decal 500300 Decal California Bear 1 N/A
36
Head Badge 500335 Head Badge Flame Logo 1 N/A
37
Rear Shock
8.5in x 2.5in
(215.9mm x 63.5mm)
1 N/A
38
Front Triangle Carbon - 4 Sizes 1 N/A
39
Rear Triangle Carbon - 1 Size 1 N /A
(ST)
(ST)
(ST)
(SL)
(SL)
(SL)
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