Intellihot iQ250D, iQ251 Operation And Installation Manual

Smart. Ecient. Endless
Operation and Installation Manual
Model: iQ250D
This product complies with ANSIZ21.10.3 (2011) / CSA 4.3 Gas Water Heater. For use as portable water heating.
Certified to
NSF/ANSI 372
Y PRESET FOR USE WITH
(POUR INSTALLATION À L'INTÉRIEUR SEULEMENT)
OR
CT
FA
PRÉRÉGLAGES D'USINE POUR UTILISATION AVEC
NATURAL GAS
GAZ NA
ect-Vent Automatic Instantaneous
Dir
FOR INDOOR INSTALLATION ONLY 120 V
Type of Gas
Input Rating
Maximum Inlet Gas Pressure: . . . . . . . . . . . .
(Pression de gaz d'arrivée maximum)
Minimum Inlet Gas Pressure: . . . . . . . . . . . .
(Pression de gaz d'arrivée minimum)
Minimum Inlet Gas Pressure (for adjustments): . .
(Pression de gaz d'arrivée minimum (pour ajustements))
Maximum Water Pressure: . . . . . . . . . . . . .
(Pression d'eau maximum)
Minimum
(Pression d'eau minimum)
Recovery Rating: . . . . . . . . . . . . . . . . . .
(Caractéristique de recouvrement)
Thermal Effi ciency / : Energy Factor:
(Efficacité thermique / Facteur énergétique)
NOx Emissions:
(Émissions de NOx)
(Pursuant to South Coast Air Quality Management District Rule 1146.2)
(conformément au règlement 1146.2 du "South Coast Air Quality Management District)
Top of heater
(Dessus du chauffe-eau)
Back of heater
(Arrière du chauffe-eau)
Front of heater
(Avantdu chauffe-eau)
Side (Côté) Bottom of cabinet
(Côté canalisation)
TUREL
: . . . . . . . . . . . . . . . .
: Btu/hr Maximu
(Type de gaz)
olt, 60 Hz, 5 Amps
(Entrer le Classement)
Btu/hr Minimum . . .
Water Pressure: . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .
From
Minimum Clearances
(Dégagements minimums)
Non-Combustibles
(Des non-combustibles)
2 in (50.8 mm)
5/8 in (15.8 mm)
6 in (15.2 cm)
1/2 in (12.7 mm) 12 in (30.4 cm)
. . . . . . . .
m . . .
From Combustible
Construction
(D'une construction
combustible)
6 in (15.2 cm)
5/8 in (15.8 mm)
6 in (15.2 cm)
2 in (50.8 mm)
12 in (30.4 cm)
(Chauffe-eau automatique instantané à ventilation directe)
er Heater
y Preset
Wat
Factor Natural Gas
(Réglage en usine pour gaz naturel)
199,000 20,000
13.0 W.C. (3.20 kPa)
8.0 W.C. (2.00 kPa)
8.0 W.C. (2.00 kPa)
150 psi (1034 kPa) 15 psi (103 kPa)
265 GPH (1003 LPH)
Up to 98% / 0.94
(Jusqu'à 98 % / 0.94) (Jusqu'à 98 % / 0.94)
Less than 20 ppm
(Moins de 20 ppm)
Serial Number:
(Numéro de série)
Intellihot Green Technologies Inc 2900 W. Main St. Galesburg, IL 61401
info@intellihot.com Phone: (877) 835- 1705 Email: Web: www.intellihot.com
Box if
Gas
Check Converted to Propane
Cocher la case si converti au gaz propane
ersion* to
Field Conv
opane Gas
Pr
(Conversion* sur place au gaz propane)
199,000
0
C. (2.62 kPa)
20,00
W.
10.5
C. (0.76 kPa)
C. (2.74 kPa)
3.0 W. W.
11.0
150 psi (1034 kPa) 15 psi (103 kPa)
265 GPH (1003 LPH)
Up to 98% / 0.94
Less than 20 ppm
(Moins de 20 ppm)
*Refer to Installation and Operation manual for conversion procedure. (Se référer au manuel d'installation et de fonctionnement pour la procédure de conversion.)
(Collant ETL)
ETL STICKER
.
IGT-LBL-0005-01
WARNING
If the information in these instructions is not followed exactly, a fire or explosion could result causing property damage, personal injury, or death.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the
fire department.
— Installation and service must be performed by
a qualified installer, service agency, or the gas supplier.
AVERTISSEMENT
Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
— Ne pas entreposer ni utiliser d’essence ou
ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ
Ne pas tenter d’allumer d’appareil.
Ne touchez à aucun interrupteur; ne pas vous servir des téléphones se trouvant dans le bâtiment.
Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
Si vous ne pouvez rejoindre le fournisseur, appelez le service des incendies.
— L’installation et l’entretien doivent être assurés
par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
To avoid product damage, personal injury, or even possible death, carefully read, understand, and follow all the instructions in the Installation
and Operation manuals before installing this product. Improper installation, adjustment, alteration, or maintenance can cause injury, loss of life, and/or property damage. This water heater should be installed and serviced by a qualified technician. The lack of proper service can result in a dangerous condition.
This manual contains safety information, installation instructions, and maintenance procedures. It must be left with the homeowner or placed near the water heater in a noncombustible place. The customer should retain this manual for future reference.
Table of Contents
1. General Information
1.1 Items Shipped With Water Heater . . . . . . . . . . . . . . . 4
1.2 Contact Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Serial Number Plate Locations . . . . . . . . . . . . . . . . . . 4
2. Safety
2.1 Safety Signal Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Installation Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Technical Data
3.1 Speci cations Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 High Elevation Installations. . . . . . . . . . . . . . . . . . . . . 7
3.3 Dimensional Speci cations . . . . . . . . . . . . . . . . . . . . . 8
3.4 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4. Preparation Before Installation
4.1 Selecting an Installation Site. . . . . . . . . . . . . . . . . . . 10
5. Wall Mounting
5.1 Clearance Requirements. . . . . . . . . . . . . . . . . . . . . . . 11
5.2 Mounting the Unit to the Wall . . . . . . . . . . . . . . . . . 11
6. Gas Connections
6.1 Installation Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . 12
6.2 Excess Flow Valve (EFV). . . . . . . . . . . . . . . . . . . . . . . . 12
6.3 Gas Pipe Sizing Tables . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.4 Gas Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . 14
6.5 Venting of Gas Supply Regulators. . . . . . . . . . . . . . 14
12.6 Adjusting the Water Temperature . . . . . . . . . . . . . . 35
12.7 Real Time Temperature and Flow of the System 36
12.8 Error Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
13. Programming
13.1 Modes of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
13.2 Viewing and Setting Modes of Operation . . . . . . 37
14. Maintenance
14.1 Draining the Water Heater . . . . . . . . . . . . . . . . . . . . . 42
14.2 Filling the Water Heater . . . . . . . . . . . . . . . . . . . . . . . 42
14.3 Descaling the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
15. Troubleshooting
15.1 Error Code Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
15.2 Wiring Diagram Chart . . . . . . . . . . . . . . . . . . . . . . . . . 45
15.3 Operational Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 46
16. Serviceable Parts
16.1 Electrical Components . . . . . . . . . . . . . . . . . . . . . . . . 47
16.2 Water Lines and Fittings . . . . . . . . . . . . . . . . . . . . . . . 48
16.3 Blower, Gas Valve, and Exhaust. . . . . . . . . . . . . . . . . 49
16.4 Ignition Components. . . . . . . . . . . . . . . . . . . . . . . . . . 50
17. Requirements for State of Massachusetts . . .51
18. Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
19. Product Warranty Card. . . . . . . . . . . . . . . . . . . . .55
7. Venting and Materials
7.1 Venting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.2 Exhaust Vent Materials . . . . . . . . . . . . . . . . . . . . . . . . 15
7.3 Air Intake Vent Materials. . . . . . . . . . . . . . . . . . . . . . . 15
7.4 Venting Con gurations. . . . . . . . . . . . . . . . . . . . . . . . 16
7.5 Two Pipe Vent System (Direct Vent) . . . . . . . . . . . . 16
7.6 Venting Termination. . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.7 Venting Clearance Speci cations . . . . . . . . . . . . . . 21
7.8 Common Venting for Multiple Units. . . . . . . . . . . . 22
8. Water Connections
8.1 Water Line Connection Guidelines . . . . . . . . . . . . . 26
8.2 Water Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8.3 Hot Water Side Connection . . . . . . . . . . . . . . . . . . . . 26
8.4 Cold Water Side Connection . . . . . . . . . . . . . . . . . . . 27
8.5 Condensate Line Installation. . . . . . . . . . . . . . . . . . . 27
8.6 External Recirculation Options. . . . . . . . . . . . . . . . . 28
9. Electrical
9.1 Electrical Code Requirements. . . . . . . . . . . . . . . . . . 30
9.2 Electrical Connection and Polarity . . . . . . . . . . . . . 30
10. Propane (LPG) Conversion
10.1 General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . 31
10.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
11. Adjusting CO2 Level
11.1 General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . 32
11.2 Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
12. Operation
12.1 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
12.2 Display Icons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
12.3 Turning Water Heater ON and OFF . . . . . . . . . . . . . 35
12.4 Resetting (Clear) Error Codes . . . . . . . . . . . . . . . . . . 35
12.5 Setting the Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3
1. General Information
To
avoid
product
damage,
personal
injury,
or
even
possible
death,
carefully
read,
understand,
and
follow
all
the
instructions
in
the
Installation
and
Operation
manuals
before
installing
thi
s
product.
Imp
r oper
install
a tion,
adjustme
n t ,
alter
a
tion,
or
maintenan
c
e
can
cause
inju
r y
,
loss
of
li
fe,
and/or
p
r ope
r
ty
damag
e
. This water heater
should
be
installed and
ser
vi
ced
ed
technician.
T
he
lack
of
p r
oper
ser
vi
c
e
can
r esult
in
a
dange
r ous
c
ondition.
This
manual
contains
safety
information,
installatio
n
instructions,
and
maintenance
procedures.
It
must
be
left
with
the homeowner
or
placed
near
the water
heater
in
a
noncombustible
place.
The
homeowner
should
retain
this
manual
for
future
reference.
W
ARNING
If the
information
in
these
instructions
is
not
followed
e xact
l y,
a
fir
e
o r
explosi
o n
c
ould
re
s u
l t ca
u sin
g
property
damage,
personal
injury,
or
death.
Do not
store
or use
gasoline
or
other
flammable
vapors
and
liquids
in the
vicinity
of
this
or any
other
appliance.
WHAT
TO
DO
IF
YOU
SMELL
GAS
Do
not
try
to
light
any
appliance.
Do
not
touch
any
electrical
switch;
do
not
use
any
phone
in your
building.
Immediately
call
your
gas
supplier
from
a
neighbor’s
phone.
Follow
the
gas
supplier’s
instructions.
If
you cannot
reach
your
gas
supplier,
call
the
fire
department.
Installation
and
service
must
be
performed
by
a
qualified
installer,
service
agency,
or
the
gas
supplier.
Ne
pas
entreposer
ni
utiliser
d’essence
ou
ni
d’autres
vapeurs
ou
liquides
inflammables
à
proximité
de
cet
appareil
ou
de
tout
autre
appareil.
QUE
FAIRE
SI
VOUS
SENTEZ
UNE
ODEUR
DE
GA
Z
Ne
pas
tenter
d’allumer
d’appareil.
Ne
touchez
à
aucun
interrupteur;
ne
pas
vous
servir
des
téléphones
se
trouvant
dan
s
le
bâtiment.
Appelez
immédiatement
votre
fournisseur
de
gaz
depuis
un
voisin.
Suivez
les
instruction
s
du
fournisseur.
Si
vous
ne
pouvez
rejoindre
le
fournisseur,
appelez
le
service
des
incendies.
L’installation
et
l’entretien
doivent
être
assurés
par
un
installateur
ou
un
service
d’entretien
qualifié
ou
par
le fournisseur
de
gaz.
AVE
R TISSEMENT
Assurez-vous
de
bien
suivre
les
instructions
données
dans
cette
notice
pour
réduire
au
minimum
l
e
risque
d’incendie
ou d’explosion
ou
pour
éviter
tout
dommage
matériel,
toute
blessure
ou
la
mort.
F
A
C
T
OR
Y
P
RES
E
T
F
O
R U
S
E
W
ITH
N
ATURAL GAS
Dir
ect
-
V
en
t
Au
t
oma
t
i
c Inst
a
n
ta
neo
u
s
W
a
t
e
r H
e
a
t
er
(Chauffe-ea
u
au
t
o
m
at
i
que
i
nstant
a
né à v
e
n
t
i
l
ation d
i
recte)
FOR INDOOR
INST
ALL
A
TI
ON
ON
L
Y
(P
O
U
R
I
N
ST
A
LLAT
I
ON À
L
'INTÉR
IE
UR
S
E
ULEMEN
T
)
12
0
V
olt,
60 Hz, 5
Amp
s
T
y
pe of G
a
s
(T
yp
e
d
e gaz)
:
. . . . . . . . . . . .
.
.
. .
I
nput R
a
ting
(
En
t
re
r
le
Cl
a
ssemen
t
)
: Bt
u
/hr Maximu
m
. . .
B
tu/hr Minimu
m
.
.
.
M
a
x
i
m
um
I
nle
t
Gas Pr
e
ssur
e
:
.
. . . .
. .
. .
.
.
.
Min
im
um
I
nl
e
t
Gas Pressur
e
:
.
.
. .
. . .
.
.
.
.
.
Min
i
m
u
m I
n
let Gas
P
ress
ur
e
(f
o
r
a
djustments): . .
Maximum
W
a
ter Pressure:
.
. . . . . . . . . . . .
M
inimum
W
a
ter Pres
s
ure:
.
. .
. . . . . . . . . .
R
e
c
ov
e
ry Rati
ng
:
. . . . . . . . . . . . .
. .
.
. .
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
Ther
m
al Effi
cie
n
cy / :
Energy Fact
o
r:
N
O
x Em
is
s
i
ons
:
. . .
. . . . .
(
Pursuan
t
to Sou
t
h C
o
ast
A
ir Qu
al
ity M
an
agem
e
n
t
D
i
st
rict
R
u
le
1
1
4
6.2
)
(
M
o
ins d
e
20
p
p
m
)
(Jusqu
'
à
9
8 % / 0
.
94)
(
J
u
squ
'
à
9
8 %
/ 0.9
4
)
(
M
oi
n
s de 2
0
ppm)
(Dégageme
n
ts mi
n
i
m
u
m
s)
(
D
e
s
n
o
n-
co
mbustib
le
s)
(
D'un
e
con
s
truct
io
n
com
b
usti
b
le
)
(con
f
o
r
m
ément
a
u règle
m
ent 1146
.
2 d
u
"South C
o
a
s
t Air Qu
a
lity
M
anagem
en
t D
i
stri
ct
)
Top
o
f
h
eater
Minimum Clearances
F
r
om
Non-Combustibles
From Combu
s
tible
Constru
c
tio
n
(De
ssu
s
d
u
ch
a
u
f
fe-
e
a
u)
B
ack of heate
r
(
A
rr
i
ère
d
u
c
ha
u
ff
e
-
e
au
)
Front
of
he
a
ter
(Avantdu
c
h
auffe-eau)
B
o
t
t
om
o
f
c
ab
i
ne
t
(Cô
t
é
ca
n
alisatio
n
)
Side
(C
ôté)
5/8 i
n
(
1
5.8
m
m)
6 in (15.2 cm)
6 i
n
(
1
5
.
2 c
m)
2 in
(
50.8
m
m)
12 in (30.4
cm)
5/8 in (15.8 mm)
6
in (15.2 cm)
2 in (50.8 mm)
1
/
2 in (12.7 mm
)
12
i
n (30.4 c
m
)
Inte
l
li
h
o
t
Gr
e
e
n
T
e
ch
no
lo
g
i
e
s
In
c
.
2
9
0
0
W. Ma
i
n St.
Ga
le
s
bu
r
g,
I
L
614
0
1
Pho
ne:
(877) 835- 1705
E
m
a
il:
i
n
fo
@
intellihot
.
co
m
W
e
b:
w
ww
.inte
l
liho
t
.com
F
ac
t
o
r
y Pr
eset
Na
tur
al Gas
(Régla
g
e
en u
s
in
e
pour
g
a
z
na
tu
rel
)
1
9
9
,
000
2
0
,
000
1
3.0
W
.
C. (3.
2
0 kPa)
8.0
W
.
C.
(
2
.
00 k
P
a)
8.
0
W
.
C. (2
.0
0 k
P
a
)
15
0
psi (1034
k
Pa)
15 psi (
1
0
3
kP
a
)
2
6
5
GP
H
(
1003
LP
H)
Up t
o
98%
/
0
.
94
Less than 20 ppm
Fi
e
l
d
C
o
n
v
er
sion*
to
Pr
o
pan
e
Gas
(Co
n
versi
o
n
*
sur
pl
a
ce
a
u
ga
z
pro
p
a
ne
)
199,
0
00
20
,0
0
0
10
.5
W
.
C. (2.62 kPa)
3.0
W
.
C. (0
.
76 kPa)
1
1
.0
W
.
C
.
(2
.7
4 k
P
a
)
150 psi (1034 kPa)
15 psi (
1
03 kPa)
2
65 GPH (1003 LPH)
U
p
to 9
8
% / 0.9
4
L
e
s
s
than
2
0
ppm
Chec
k
Box
if
C
o
n
v
erted
to
Propane
G
as
*
Refer t
o
I
nstallat
i
o
n
a
n
d
O
p
e
r
a
t
ion
manua
l
for
c
o
nve
rsion
p
ro
c
edure.
(Se référer a
u
man
u
e
l
d
'inst
a
llatio
n
e
t
d
e
f
on
cti
o
n
nement
p
o
ur
l
a p
r
o
c
éd
u
re
de
conversion.)
P
R
É
RÉG
L
AG
ES D'USI
N
E PO
U
R
UTILISA
T
ION
A
V
E
C
GA
Z
N
A
TURE
L
(P
res
sio
n
d
e gaz d
'
ar
r
i
v
ée max
i
mum
)
(Pr
e
s
s
ion d
'e
au m
ax
imum)
(P
r
e
ss
io
n
d'e
au
m
i
ni
m
u
m)
(Ca
ra
cté
r
isti
q
ue de recou
v
rement)
(
Ef
f
ica
c
ité
thermique
/
F
a
cteur énergétique)
(
Émissi
o
ns de N
O
x)
(
P
r
e
ssion de gaz d'
a
rr
i
vée
minim
u
m)
(
Pre
ssi
o
n
de
gaz
d'arr
i
v
ée min
i
m
um
(p
o
u
r
a
juste
men
t
s
)
)
Co
c
h
e
r
l
a case s
i
converti
au gaz pro
p
a
n
e
ET
L
S
TICKE
R
Seri
a
l
Numb
e
r
:
IG
T
-LB
L
-0
00
5-
0
1
(
N
u
méro
d
e s
érie)
(
C
ol
l
ant
ET
L
)
Operation
and
Installation Manual
Model:
iQ250
This
product
complies
with
ANSIZ21.10.3
(2011)
/
CSA
4.3 Gas
Water
Heater.
For
use
as
portable
water
heating.
1.1 Items Shipped With Water Heater
The following items are shipped with the water heater; upper mounting bracket (1), condensate drain (2), communication cable (3), and Operation and Installation manual (4).
Note: Items 5 through 8 are spare parts shipped with the
unit. Two buss fuses, 10 Amp (5), electrode seal (6), O-rings #015 (7), and face seals (8).
5
6
7
1
8
2
SPARES
4
3
1.2 Contact Information
Call us first if you have any questions about this product. We can help you with questions about installation or operation, or if there are damaged or missing parts when you unpack this unit from the shipping box.
Dealer Contact Information
Due to our policy of continuous product improvement and technology, the design and/or technical specifications are subject to change without notice.
IQ-007
WARNING
Condensate drain line (2) is shipped from the factory with a loop held together with plastic ties. Do not remove the ties and/or straighten the loop. This loop forms an air block (trap) which prevents carbon monoxide from exiting the water heater through the drain line. Improper installation of the drain line can result in excessive levels of carbon monoxide, which can lead to severe personal injury or death.
Serial Number: ___________________________________
Date of Installation: ___ / ___ / ______
1.3 Serial Number Plate Locations
Each unit’s heat exchanger module has its own ASME certification plate (1). Rating plate (2) contains serial number for the unit. Please provide this serial number when calling for service or warranty.
if
Box
Gas
Check Converted to Propane
Cocher la case si converti au gaz propane
sion* to
er
nv
Field Co
opane Gas
(Chauffe-eau automatique instantané à ventilation directe)
Pr
r
(Conversion* sur place au gaz propane)
te
199,000
0
eset
er Hea
y Pr
C. (2.62 kPa)
20,00
W.
al Gas
actor
F
10.5 C. (0.76 kPa)
tur
TILISATION AVEC
Na
C. (2.74 kPa)
(Réglage en usine pour gaz naturel)
3.0 W.
(POUR INSTALLATION À L'INTÉRIEUR SEULEMENT)
: Btu/hr Maximu
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . .
From
. . .
m
146.2)
From Combustible
Construction
(D'une construction
combustible)
6 in (15.2 cm)
5/8 in (15.8 mm)
6 in (15.2 cm)
2 in (50.8 mm)
12 in (30.4 cm)
199,000
C. (3.20 kPa)
20,000
W.
13.0 C. (2.00 kPa)
8.0 W. C. (2.00 kPa)
8.0W.
150 psi (1034 kPa) 15 psi (103 kPa)
265 GPH (1003 LPH)
Up to 98% / 0.94
(Jusqu'à 98 % / 0.94)
Less than 20 ppm
(Moins de 20 ppm)
Serial Number:
(Numéro de série)
Intellihot Green Technologies Inc 2900 W. Main St.
(877) 835- 1705
Galesburg, IL 61401
.intellihot.com
Phone:
www
Email: info@intellihot.com
b:
We
W.
11.0
150 psi (1034 kPa) 15 psi (103 kPa)
265 GPH (1003 LPH)
Up to 98% / 0.94
(Jusqu'à 98 % / 0.94)
Less than 20 ppm
(Moins de 20 ppm)
*Refer to Installation and Operation manual for conversion procedure. (Se référer au manuel d'installation et de fonctionnement pour la procédure de conversion.)
(Collant ETL)
ETL STICKER
.
IGT-LBL-0005-01
Y PRESET FOR USE WITH
OR
CT
tic Instantaneous Wat
FA
TION ONLY
PRÉRÉGLAGES D'USINE POUR U
L
ALLA
TURE
s
NATURAL GAS
Amp
GAZ NA
. . . . . . . . . . . . . . . .
:
ect-Vent Automa
Dir
(Type de gaz)
olt, 60 Hz, 5 FOR INDOOR INST 120 V
(Entrer le Classement)
pe of Gas
Ty
Btu/hr Minimum . . .
4
Rating and safety information inside.
(Caractéristiques et renseignements de sécurité à l'intérieur)
Input Rating
Maximum Inlet Gas Pressure:
(Pression de gaz d'arrivée maximum)
Minimum Inlet Gas Pressure:
(Pression de gaz d'arrivée minimum)
ter Pressure:
Wa
Minimum Inlet Gas Pressure (for adjustments): . .
(Pression de gaz d'arrivée minimum (pour ajustements))
ter Pressure:
. . . . . . . . . . . . . . . . . .
Wa
Maximum
(Pression d'eau maximum)
Energy Factor:
Minimum
(Pression d'eau minimum)
ciency / :
. . . . . . . . . . . . . . . . . .
Recovery Rating:
(Caractéristique de recouvrement)
Thermal Effi
(Efficacité thermique / Facteur énergétique)
NOx Emissions:
Minimum Clearances
(Dégagements minimums)
(Émissions de NOx)
(Pursuant to South Coast Air Quality Management District Rule 1
Non-Combustibles
(conformément au règlement 1146.2 du "South Coast Air Quality Management District)
(Des non-combustibles)
2 in (50.8 mm)
5/8 in (15.8 mm)
6 in (15.2 cm)
Top of heater
1/2 in (12.7 mm)
(Dessus du chauffe-eau)
12 in (30.4 cm)
Back of heater
(Arrière du chauffe-eau)
Front of heater
(Avantdu chauffe-eau)
(Côté)
Side Bottom of cabinet
(Côté canalisation)
2. Safety
2.1 Safety Signal Words
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
A. This water heater does not have a pilot. It is equipped with an ignition device which automatically lights the burner. Do not try to light the burner manually.
B. BEFORE OPERATING, smell all around the water heater area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire or police department.
C. Use only your hand to turn the manual gas shut-off valve. Never use tools. If manual gas shut-off valve will not turn by hand, don’t try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.
DANGER
NOTICE
WARNING
Indicates that equipment or property damage can result if instructions are not followed.
SAFETY INSTRUCTIONS
Safety instructions (or equivalent) signs indicate specific safety-related instructions or procedures.
Note: Contains additional information important to a
procedure.
2.2 Installation Warnings
WARNING
DO NOT use this water heater for any purpose other than water heating.
Read, understand, and follow the Installation and Operation manuals, including all warnings and precautions, before operating this water heater. If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury, or loss of life.
Follow all local codes and the most recent edition of the National Fuel Gas Code (ANSI Z223.1/NFPA 54) in the USA or the Natural Gas and Propane Installation Code in Canada (CSA B149.1).
This water heater must be installed by a licensed plumber, gas fitter, and/or professional service technician. Installation by unqualified person(s) voids the warranty.
5 Safety Section
DO NOT use or store flammable liquids around the water heater, including gasoline, oils, spray paints, etc.
DO NOT operate this water heater unless it is properly vented to the outside (the exhaust vent piping must be connected from the unit directly to the outside). Improper venting can cause a build-up of carbon monoxide, which can result in brain damage or death. Exhaust gases must be completely expelled out of the building.
This water heater is factory preset for NATURAL GAS but may be field converted for use with propane. For propane conversion, refer to the Propane (LPG) Conversion section of this manual. Connecting the water heater to any other gas supply can result in property damage, serious injury, or even death.
This water heater is suitable for use in potable water heating applications. The cold and hot water fittings on the top of the water heater MUST NOT be connected to any heating system.
The water heater temperature is factory set to 120°F (49°C). Hot water temperatures above 125°F can cause severe burns instantly or death from scalds. If the proposed water heater outlet temperature is to be set above 125°F, installation of a thermostatically controlled (or temperature limiting) mixing valve is recommended for all hot water going to faucets to avoid the risk of scalding. Examples include commercial applications where 140°F (60°C) is often needed or if the space heating temperature required is higher than the domestic hot water. Always check the temperature of the hot water before bathing, showering, washing, etc.
Protect against snow and debris accumulation around the vent terminations. Regularly inspect the exhaust vent pipe and the air intake pipe to ensure they remain clear from obstructions at all times.
CAUTION
Make sure you know the location of the gas shut-off valve and how to operate it. Immediately close the gas shut-off valve if the water heater is subjected to fire, overheating, flood, physical damage, or any other damaging condition that might affect the operation of the unit. Have the water heater checked by a qualified technician before resuming operation.
If the water quality is known to have high acidity and/or high hardness, water treatment is recommended. Consult the local water authority.
SAFETY INSTRUCTIONS
DO NOT use this appliance if any part has been under water.
DO NOT reverse the cold water and gas connections as this will damage the gas valve.
DO NOT overtighten fittings as damage may occur, causing internal leakage.
The appliance should be located in an area where leakage within the unit or at its connections will not result in damage to the surrounding area. The manufacturer will not be responsible for any damage resulting from leaking if adequate drainage is not provided.
Safety Section 6
3. Technical Data
0
0
3.1 Specifications Chart
Technical Data
D
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Flame Rod, Thermal Fuse, Overheat Prevention Device, Fan Speed Monitor,
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2X10A Fuse, Dual Flame Sensing, Flue Damper
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Note: Due to continuous product improvements, the design and technical specifications are subject to change without notice
3.2 High Elevation Installations
For operation at elevations above 2,000 feet, the hot water delivery capacity should be reduced by 4% for each 1,000 feet above sea level.
7
3.3 Dimensional Specifications
13
7
"
16
5
4
"
8
15
2
"
16 9
"
16
MOUNTING WALL SURFACE
7
14
"
8 5
"
14
16
5
1
"
8
17
3
"
8
26"
2
GAS INLET
3/4 NPT
EXHAUST PORT 3"
HOT WATER OUT
3/4 NPT (STAINLESS)
15
"
16
5
"
6
8
SIDE VIEW
7
"
14
16
POWER CORD
CONDENSATE DRAIN
7
8
"
8
3
"
2
4
FRESH AIR INTAKE 3"
15
"
2
16
5
4
8
BOTTOM MOUNTING
BRACKET
FRONT VIEW
POWER CORD
"
13
7
"
16
1
6
"
16
COLD WATER IN
13
3/4 NPT (STAINLESS)
3
2
"
7
2
"
1
"
2
16
8
CONDENSATE DRAIN
1"
15
"
2
16
TOP VIEW
BOTTOM VIEW
8
3.4 Connections
120 Volt
Item Description Specification1
1 Hot Water Outlet Connection 3/4” Male NPT
2 Exhaust Gas Vent 3” O.D.
3 Gas Supply Inlet Connection 3/4” Male NPT
4 Gas Pressure Analyzer Port 1/8” Female NPT
5 Fresh Air Intake 3” O.D.
6 Access Ports for Blower Mounting
Screws
7 Hot Water Supply Inlet Connection 3/4” Male NPT
8 Power Supply
9 Condensate Drain Connection 3/4” Nipple (3/4” flex hose)
1 Using sizes other than speci ed can cause damage to the water
heater and will void the warranty.
IQ-012a
2
4
6
3
1
5
7
Condensate
Drain
120 Volt
Minimum 10 Amp
Circuit Breaker
Required
8
IQ-009a
9
9
4. Preparation Before Installation
4.1 Selecting an Installation Site
Note: When installing the water heater, follow all local
building codes and the current edition of the National Fuel Gas Code (ANSI Z223.1/NFPA 54) in the USA, or National Gas and Propane Installation Code (CAN/CGA B149.1) in Canada when installing this product.
Note: For water heater installations in Massachusetts, the
unit must be installed by a plumber or gas-fitter licensed within the Commonwealth of Massachusetts. Refer to the Requirements for the State of Massachusetts section in this manual for additional information.
1. Select an interior location for the installation. Each installation is unique; therefore, take the time to find the best location for the water heater.
a. Install the water heater near locations that use hot
water, such as bathroom, kitchen, or laundry room faucets.
b. Select a location that minimizes the length of the water
pipe.
c. If the distances are long or if the faucet or appliance
requires “instant” hot water, we recommend running a recirculation line back to the water heater from the farthest fixture.
d. Insulate the hot water supply and recirculation lines.
e. Select a location away from foot traffic and away from
areas where dust, debris, chemical agents, or other combustible materials could accumulate.
f. Allow sufficient space for service and maintenance
access to all gas, water, and drain connections.
g. Make sure the location meets all building code
requirements.
h. Make sure the wall surface that the water heater is
mounted on will support the weight of the unit (90 lbs. minimum).
2. Minimize the distance that the exhaust gas vent and fresh air intake must travel to an exterior wall.
a. The exhaust vent outlet must not be located next
to a walkway, near soffit vents, crawl space vents, or other areas where condensate (water vapor) could cause damage or create a hazard. Refer to the
Venting Clearance Speci cations section for additional information.
b. The fresh air inlet vent must be located at least 12”
from the exhaust vent.
c. Contaminated or dirty air drawn into the intake pipe
can damage the water heater. The warranty does not cover damage caused by airborne contaminants.
3. Locate the unit close to a drain and near gas and water connections.
The water heater produces a significant amount of condensate during normal operation and should be located near a suitable drain where damage from a possible leak will be minimal. Installing the water heater in a location without a drain will void the warranty and the manufacturer will not be responsible for any resulting water damages that may occur. For additional information, refer to the Condensate Line Installation section.
4. Locate the water heater and all the water pipes in an area where the ambient temperature always remains above freezing.
a. When the water heater is connected to an electrical
power supply, it will automatically prevent the water from freezing inside the unit.
b. The unit’s freeze protection system will not prevent the
water in surrounding pipes from freezing.
NOTICE
In cold climates, if there is a power failure, the unit’s freeze protection system will not operate and can result in water freezing inside the heat exchanger. To prevent damage to the water heater, turn OFF the gas supply and inlet water valve. Completely drain the unit. Damage caused by freezing water is not covered by the warranty.
5. Select an appropriate location for the combustion air and exhaust pipes to exit the building, as shown in the Venting Clearance Speci cations section in this manual.
Installation Preparation 10
5. Wall Mounting
120 Volt
5.1 Clearance Requirements
In order for the water heater to operate properly and efficiently, the clearances specified in the table are required.
Side
Back
Top
Side
Front
Bottom
IQ-043
IQ-094
STUDS
1
2
Condensate
Drain
120 Volt
Minimum 10 Amp
Circuit Breaker
Required
Required Mounting Clearances
Location From
Combustibles
Top 6” (15.2 cm) 2” (50.8 cm) 12” (30.4 cm)
2
Back
Sides 1” (25.4 mm) 1/2” (12.7 mm) 5/8” (15.8 mm)
Front 2” (5.1 cm) 2” (5.1 cm) 30” (76.2 cm)
Bottom 12” (30.4 cm) 12” (30.4 cm) 12” (30.4 cm)
1 Service clearances are suggested to allow for normal service.
2
Mounting bracket automatically sets this dimension.
5/8” (15.8 mm) 5/8” (15.8 mm) 5/8” (15.8 mm)
From Non-
Combustibles
Service
Clearance1
5.2 Mounting the Unit to the Wall
All water heaters come with an upper mounting bracket with predrilled holes spaced on 16 inch centers to facilitate easy installation on standard wall studs.
If the strength of the wall is insufficient or if the framing is non-standard or uneven, reinforce the area using a sheet of plywood before installing the water heater.
Avoid installation on inside walls that can transmit operational noises to occupants while the unit is operating.
To mount the water heater to the wall:
1. Place the upper mounting bracket on the wall and ensure that it is level. Use two appropriately sized wood screws to mount the bracket securely to the studs. Ensure that it is affixed securely and can support the weight of the 90 pound unit.
iQ-042
SAFETY INSTRUCTIONS
3
Only brackets are included and should be used to mount the unit. Water heaters weigh approximately 100 lbs., and must be securely attached to the wall.
CAUTION
According to the National Institute for Occupational Safety and Health, the recommended maximum safe lifting weight is 51 lbs., with all lifting conditions perfect; minimal forward reach, steady load close to the body, straight back, load between knees and shoulders, and good grips. To avoid personal injury, always use these proper lifting techniques and use two people to move the water heater which weighs 80 lbs.
2. With assistance, hang the unit on the upper wall bracket, interlocking bracket (1) on the back of the unit, and wall bracket (2).
3. Install two appropriately sized wood screws in lower bracket (3) to secure the unit to the wall.
4. Make sure the unit is plumb and level, and tighten the four sheet metal screws on bottom bracket (3). When properly installed, there should be a 5/8” air space between the back of the water heater and the wall.
11
6. Gas Connections
6.1 Installation Guidelines
WARNING
To avoid serious injury or even death, the gas line installation and the gas line inlet pressure test must be done by a licensed professional.
The water heater is factory preset for natural gas.
Make sure the gas line pressures are within normal limits. Pressures outside normal limits can result in poor performance and hazardous operating conditions.
1. Determine if the unit will use natural gas (factory preset) or LP (propane) gas. To convert the unit to propane, refer to the Propane (LPG) Conversion section in this manual.
2. Ensure the gas supply pressure meets the requirements for the unit, as shown below.
b. When multiple heaters are installed, some utilities and
local codes require a full size drip leg on the main gas supply line in addition to the drip leg for each unit.
c. The bottom of the gas drip leg should be removable
without disassembling any gas piping.
d. The gas pipe should not be supported by the bottom
of the drip leg.
NG / LP
Parameters
Minimum Static Gas Pressure 1/2” (black iron pipe) 6”
Minimum Static Gas Pressure 3/4” (black iron pipe) 2.5”
Maximum Static Gas Pressure 14”
Gas Pressure for Adjustments 8” for NG, 11” for LP
Inches of
Water Column
3. Select the proper gas piping.
a. All gas piping and components must comply with
NFPA local codes and utility requirements. Only gas approved fittings, valves, or pipes should be utilized.
b. Assembled piping should be clean of all scale, debris,
metal particles, or foreign material.
c. The piping must be supported by the floor, ceiling, or
walls.
4. Make sure the pipe diameter for the length being used is correctly sized to meet maximum output of the water heater(s) being installed.
a. The maximum gas flow rate required is the sum of the
maximum inputs of each unit divided by the heat of combustion of the fuel supplied at the location (use 1,030 BTU per cubic foot for natural gas and 2,520 BTU per cubic foot for propane).
b. The fuel supplier or utility company should be
consulted to confirm that sufficient volume and normal pressure is provided to the building at the discharge side of the gas meter or supply pipe.
c. Use the Gas Pipe Sizing tables in this manual or refer
to the gas line manufacturer’s sizing information to determine the correct diameter for the supply pipe.
5. Make sure a drip leg is installed on the gas piping.
a. Drip legs are required at the gas supply of each water
heater to prevent any dirt, condensation, or debris from entering the gas inlet.
iQ-014
Note: Always clean the inside of the gas line of any dirt or
debris before connecting the piping to the unit.
NOTICE
Do not start the water heater until all connections have been completed, leak-tested, and the heat exchanger is filled with water.
6.2 Excess Flow Valve (EFV)
If an excess flow valve (EFV) is installed in the gas line, check the manufacturer’s minimum and maximum flow capacity rating. An improperly sized EFV will not allow for the full flow of gas to the water heater and will cause the unit to malfunction.
12
6.3 Gas Pipe Sizing Tables
This information is for reference only. Refer to gas pipe manufacturer specifications for actual delivery capacity. Contact the local gas supplier for actual BTU/ft3 rating. This data copied from the National Fire Protection Association Article 54 (NFPA 54).
Pipe Sizes and BTU/h Capacity (Natural Gas). Use this table for static gas pressure less than 5”
Length
Including
fittings
10 360,000 678,000 1,390,000 2,090,000 4,020,000 6,400,000 11,300,000 23,100,000
20 247,000 466,000 957,000 1,430,000 2,760,000 4,400,000 7,780,000 15,900,000
30 199,000 374,000 768,000 1,150,000 2,220,000 3,530,000 6,250,000 12,700,000
40 - 320,000 657,000 985,000 1,900,000 3,020,000 5,350,000 10,900,000
50 - 284,000 583,000 873,000 1,680,000 2,680,000 4,740,000 9,660,000
60 - 257,000 528,000 791,000 1,520,000 2,430,000 4,290,000 8,760,000
70 - 237,000 486,000 728,000 1,400,000 2,230,000 3,950,000 8,050,000
80 - 220,000 452,000 677,000 1,300,000 2,080,000 3,670,000 7,490,000
90 - 207,000 424,000 635,000 1,220,000 1,950,000 3,450,000 7,030,000
100 - - 400,000 600,000 1,160,000 1,840,000 3,260,000 6,640,000
125 - - 355,000 532,000 1,020,000 1,630,000 2,890,000 5,890,000
150 - - 322,000 482,000 928,000 1,480,000 2,610,000 5,330,000
175 - - 296,000 443,000 854,000 1,360,000 2,410,000 4,910,000
200 - - 275,000 412,000 794,000 1,270,000 2,240,000 4,560,000
Note: BTU/h capacities are based on specific gravity of 0.6, pressure drop of 0.5” WC
3⁄4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4"
Pipe Sizes and BTU/h Capacity (Natural Gas). Use this table for static gas pressure greater than 5”
Length
Including
fittings
10 404,000 949,000 1,787,000 3,669,000 5,497,000 10,588,000 16,875,000 29,832,000 43,678,000
20 286,000 652,000 1,228,000 2,522,000 3,778,000 7,277,000 11,598,000 20,503,000 30,020,000
30 233,000 524,000 986,000 2,025,000 3,034,000 5,844,000 9,314,000 16,465,000 24,107,000
40 202,000 448,000 844,000 1,733,000 2,597,000 5,001,000 7,971,000 14,092,000 20,632,000
50 - 397,000 748,000 1,536,000 2,302,000 4,433,000 7,065,000 12,489,000 18,286,000
60 - 360,000 678,000 1,392,000 2,085,000 4,016,000 6,401,000 11,316,000 16,569,000
70 - 331,000 624,000 1,280,000 1,919,000 3,695,000 5,889,000 10,411,000 15,243,000
80 - 308,000 580,000 1,191,000 1,785,000 3,437,000 5,479,000 9,685,000 14,181,000
90 - 289,000 544,000 1,118,000 1,675,000 3,225,000 5,140,000 9,087,000 13,305,000
100 - 273,000 514,000 1,056,000 1,582,000 3,046,000 4,856,000 8,584,000 12,568,000
125 - 242,000 456,000 936,000 1,402,000 2,700,000 4,303,000 7,608,000 11,139,000
150 - 219,000 413,000 848,000 1,270,000 2,446,000 3,899,000 6,893,000 10,093,000
175 - 202,000 380,000 780,000 1,169,000 2,251,000 3,587,000 6,342,000 9,285,000
200 - - 353,000 726,000 1,087,000 2,094,000 3,337,000 5,900,000 8,638,000
Note: For 1/2” line BTU/h capacities are based on specific gravity of 0.6, pressure drop of 4.6” WC and 5.0” WC. For all other line sizes, capacities are based on
specific gravity of 0.6, pressure drop of 3.0” WC
1/2" 3⁄4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4"
13
Pipe sizes and BTU/h capacity (Propane). Use this table for static gas pressure greater than 5”
Length
Including
fittings
10 409,000 608,000 1,150,000 2,350,000 3,520,000 6,790,000 10,800,000 19,100,000 39,000,000
20 289,000 418,000 787,000 1,620,000 2,420,000 4,660,000 7,430,000 13,100,000 26,800,000
30 236,000 336,000 632,000 1,300,000 1,940,000 3,750,000 5,970,000 10,600,000 21,500,000
40 204,000 287,000 541,000 1,110,000 1,660,000 3,210,000 5,110,000 9,030,000 18,400,000
50 - 255,000 480,000 985,000 1,480,000 2,840,000 4,530,000 8,000,000 16,300,000
60 - 231,000 434,000 892,000 1,340,000 2,570,000 4,100,000 7,250,000 14,800,000
80 - 212,000 400,000 821,000 1,230,000 2,370,000 3,770,000 6,670,000 13,600,000
100 - - 372,000 763,000 1,140,000 2,200,000 3,510,000 6,210,000 12,700,000
125 - - 349,000 716,000 1,070,000 2,070,000 3,290,000 5,820,000 11,900,000
150 - - 330,000 677,000 1,010,000 1,950,000 3,110,000 5,500,000 11,200,000
175 - - 292,000 600,000 899,000 1,730,000 2,760,000 4,880,000 9,950,000
200 - - 265,000 543,000 814,000 1,570,000 2,500,000 4,420,000 9,010,000
Note: The line BTU/h capacities are based on specific gravity of 1.5, pressure drop of 0.5” WC.
1/2" 3⁄4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4"
6.4 Gas Pressure Regulator
Depending on the gas inlet pressure at your location, it may be necessary to install a gas pressure regulator to lower gas pressures to an acceptable level. Please ensure that the gas pressure regulator has the same or higher minimum to maximum modulation range as the water heater model it is connected to. In the case of multiple units, it is recommended to use a dedicated gas pressure regulator for each unit.
Regulators should be mounted with a minimum of 12” of straight length pipe on either side.
6.5 Venting of Gas Supply Regulators
Below are the general guidelines for venting a gas regulator. The manufacturer recommends these guidelines be followed to ensure reliable and proper operation of the water heater. Local codes and the gas regulator manufacturer should also be consulted for additional installation information.
1. When venting the gas supply regulator, the vent pipe must be at least the same size as the regulator vent.
2. When multiple units are connected, each regulator must have a separate vent line.
3. Vent lines must not be connected together or connected with any other appliance requiring external venting.
4. When selecting the size, the pipe diameter must be increased by one size for every 20 feet of pipe.
5. Each 90° elbow is equivalent to approximately:
4.5 feet for nominal pipe sizes of up to 1-1/2”
10.5 feet for nominal pipe sizes of up to 4”
6. Each 45° elbow is equivalent to approximately: 2 feet for nominal pipe sizes of up to 1-1/2” 5 feet for nominal pipe sizes of up to 4”
14
7. Venting and Materials
WARNING
Improper venting of the water heater can result in excessive levels of carbon monoxide, which can lead to severe personal injury or death. This water heater must be vented in accordance with the “Venting of Equipment “section of the latest edition of the ANSI Z223.1 / NFPA 54 (Natural Fuel Gas Code) in the USA, or in Canada refer to the “Venting Systems and Air Supply for Appliances” section in the latest version of CAN/CGA B149.1 (Natural Gas and Propane Installation Code), and all applicable local building codes. Vent installation should be performed only by a licensed professional.
7.1 Venting Guidelines
This water heater must be properly vented to ensure
there is a constant supply of clean intake air, and the exhaust is properly evacuated from the building. All seal connections should be airtight.
The unit should be located as close to the vent
termination, and the vents kept as short and straight as possible.
Do not connect the water heater vent to a vent of any
other non-water heater appliance.
Combustion air may be drawn from the room where the
unit is installed (single pipe/power vent) or directly from the outside (two pipe/direct vent).
Ensure a sufficient supply of clean combustion air, free
of any contaminants, such as dust, chemical fumes (i.e. aerosols, chlorine, paint), grass, or other airborne contaminants. If necessary, purchase and install the appropriate air screens, and follow a regular cleaning program to ensure an adequate supply of clean combustion air.
Do not operate the unit in an area that is or will be under
construction or renovation.
The warranty does not cover damage caused by
contaminants in the installation area. If you must install the water heater in an area with contaminated air, use direct venting to supply the air from the outside of the building.
All horizontal runs should be sloped upwards towards
the vent termination at a rate of 1/4” per foot.
To avoid moisture and frost build-up to openings on
adjacent homes, use 45° elbows, 90° elbows, or tees for the vent termination to direct the exhaust fumes away from the building.
7.2 Exhaust Vent Materials
The materials listed in the table below outline the acceptable exhaust vent materials:
United States Exhaust Vent Pipe Standards
Material Description*
PVC Schedule 40
Exhaust
Vent Pipe
Canadian Exhaust Vent Pipe Standards
Material Description (approved to ULC-S636)**
Type BH Special Gas Vent Class IIA (PVC)
Exhaust
Vent Pipe
*Note: Do not use cellular foam core pipe for the exhaust.
**Note: The components (pipe, fittings, primers, and glues) must be from a single manufacturer; do not interchange. Follow the vent manufacturer’s certified instructions.
Type BH Special Gas Vent Class IIB (CPVC)
Type BH Special Gas Vent Class IIC (Polypropylene)
CPVC Schedule 40, 80
Approved Polypropylene
AL294C Stainless Steel
Type BH Special Gas Vent Class I
(AL294C Stainless Steel)
This water heater has a built-in exhaust vent temperature control that limits the exhaust temperature to a maximum of 149°F (65°C).
If the temperature approaches the upper limit, the burner will turn off automatically to protect the vent pipe. As a result, this water heater can be vented with PVC pipe. Once the exhaust temperature has dropped to a normal operating level, the unit will automatically restart.
If the inlet/return water temperature will exceed 150°F (66°C), do not use PVC venting. Refer to the Programming
section for Flue Type Selection (PVC or CPVC) for additional information.
7.3 Air Intake Vent Materials
The air intake vent can be of any plastic or metal vent material available. ABS, PVC, Polypropylene, galvanized steel, and flexible corrugated ducting are all examples. If you are using a corrugated material, ensure there is no inadvertent crimping or blockage to the air intake pipe.
15
7.4 Venting Configurations
Water heaters may be installed with: two pipes (direct vent) configuration or with one pipe (power vent) configuration.
7.5 Two Pipe Vent System (Direct Vent)
The water heater can be direct vented without any modification using a 3 inch diameter pipe.
The following diagrams represent some typical direct venting configurations and are included to assist in designing the vent system. Possible configurations are not limited to the following diagrams.
Exhaust
Intake
Air
Exhaust
Intake
Air
Intake
Exhaust
Air
16
7.5.1 Single Pipe Venting System (Power Vent)
When using the single exhaust pipe/power vent method, the following table outlines the required opening sizes for the combustion and ventilation air coming into the room:
Required Combustion & Ventilation Air Opening Sizes (sq. in) Per Heater Per Room:
Air is drawn directly from outside into the room
Input
BTU/hr
199,950
250,000
Air Type
Combustion Air 50
Ventilation Air 50 100 67
Combustion Air 63
Ventilation Air 63 125 84
*Where two openings are used, one must be within 12” of the  oor and the other opening must be within 12” of the ceiling. **Where one opening is required, it must be located within 12” of the ceiling. See illustration below.
Exhaust Exhaust
Example #1
through two openings*,
direct or vertical
Example #2
through one opening**
67
84
Example #3
through two horizontal
ducts***
100 67
125 84
#1 #2
Example #4
Air is drawn from
another interior space
inside the building
Intake Air
Intake Air
Combustion Air Direct from Outside
2 Direct Openings or through Vertical Duct
1 sq. in. per 4000 btu/h
Exhaust
#3 #4
Intake Air
Intake Air
Combustion Air Through Ducts
2 Openings through Horizontal Duct
1 sq. in. per 2000 btu/h
Intake Air
Combustion Air Direct from Outside
1 Direct Opening
1 sq. in. per 3000 btu/h
Exhaust
Intake Air
Intake Air
Combustion Air from Interior Space
2 Direct Openings or through Vertical Duct
1 sq. in. per 1000 btu/h
17
The following illustrations represent some typical power venting configurations and are included to assist in designing the vent system. Possible configurations are not limited to these designs.
Intake Air
Exhaust
Intake Air
Exhaust
Exhaust
Intake
Air
Intake
Air
18
7.6 Venting Termination
7.6.1 Side Wall Termination
1. Terminate the air intake with a 90° elbow (angled down). Use a flange and PVC screen (not supplied).
2. Terminate the exhaust on the exterior wall at least 12” above ground and at least 12” away from the air intake, or as required by local building codes. In areas of high snow fall, protect the vent terminations from blockage. Use a flange and PVC guard.
7.6.2 Roof Termination
Venting the unit through the roof is also an option. With this installation method, the terminations must extend at least 12” over maximum potential snow levels, or as required by local building codes. In areas of high snow fall, protect the vent terminations from blockage.
Terminate the air intake with a 90° elbow (angled down). A suitable roof flashing and vent cap (not supplied) should be installed.
Exhaust
IQ-020
Single unit.
12”
See
Note A
Intake Air
IQ-021
Single unit.
Exhaust
12” USA or 18” Canada over maximum snow level or as required by local code
3’ Minimum
Exhaust
12” Minimum
12” USA or 18” Canada over maximum snow level or as required by local code
Intake Air
Exhaust
Intake Air
IQ-020a
Multiple units.
Note A: The distance between any exhaust outlet and air
intake should be between 18 and 36 inches or greater than 72 inches.
19
See
Note A
Intake Air
IQ-021a
Multiple units.
Note A: The distance between any exhaust outlet and air
intake should be between 18 and 36 inches or greater than 72 inches.
7.6.3 Concentric Venting Termination (Single Unit)
VENT
12” MINUMUM
TO MAXI
MUM
EXPECTED
SNOW LEVEL
If desired, an optional concentric venting system, which uses one 5” opening through an exterior wall or roof, can be used, as opposed to cutting two 3” openings.
Follow all installation instructions included with the concentric vent kit when installing this type of vent system.
Intake Air
1”
Exhaust
12” above
anticipated snow level
Highest
or grade.
Exhaust
Intake Air
IQ-022
Concentric Venting System Through a Side Wall.
Exhaust
7.6.4 Concentric Venting Termination (Multiple Units
In order to conform to some national codes, when two or more water heaters are installed they must be individually vented. When two or more units are vented near each other, each vent termination must be installed, as shown, to avoid recirculation of flue gases. A minimum distance of 18 inches must be maintained between each vent termination.
Follow all installation instructions included with the concentric vent kit when installing this type of vent system.
IQ-083
COMBUSTION AIR
1” MAXIMUM (TYP)
VENT
VENT
Intake Air
IQ-023
Exhaust
Concentric Venting System Through the Roof.
12” USA or 18” Canada Over maximum snow level or as required by local code
Intake Air
12” MINUMUM
12” MINUMUM
TO MAXIMUM
TO MAXIMUM
EXPECTED
EXPECTED
SNOW LEVEL
SNOW LEVEL
See
Note A
Multiple concentric units.
Note A: The distance between any exhaust outlet and air
intake should be between 18 and 36 inches or greater than 72 inches.
20
7.7 Venting Clearance Specifications
H
D
G
V
A
Inside Corner Detail
IQ-010
Item Description
A Clearances above grade, veranda, porch, deck, or balcony 1 foot 1 foot
B Clearances to window or door that may be opened 1 foot** 3 feet
C Clearances to permanently closed window * *
D Vertical clearance to a ventilated soffit, eves, or overhang * *
E Clearances to unventilated soffit, eves, or overhang * *
F Clearances to outside corner **
G Clearances to inside corner **
H Clearances to each side of centerline extended from meter/regulator * 3 feet within a height
I Clearances to gas meter regulator vent outlet * 3 feet
J Clearances to non-mechanical air supply inlet or combustion air inlet to any other appliance 1 foot** 3 feet
K Clearances to mechanical air supply inlet 3 feet above if within
L Clearances to above paved sidewalk or paved driveway on public property * 7 feet
M Clearances under veranda, porch, deck, or balcony * 1 foot
*Per local/gas supplier codes. Use clearances in accordance with local building codes and local gas supplier. ** For single vent pipe/direct 4 feet (1.2 m) below or to the side of opening and 1 foot above opening.
1
In accordance with Z223.1
2
In accordance with CSA B149.1
E
V
Air Inside Inlet
X
V
Vent Terminal
Area Where Terminal is Not Permitted
B
V
Operable
B
B
B
Fixed
Closed
V
I
X
V
J
A
Gas Meter/Regulator
Venting Clearance Specifications
Fixed
Closed
Operable
C
V
V
F
B
B
M
V
L
X
V
K
Clearance Distance
USA1 Canada2
15 feet above meter/
regulator assembly
6 feet
10 feet horizontally
21
7.8 Common Venting for Multiple Units
Connecting several units together requires proper sizing of the intake and exhaust pipes. Up to ten water heaters can be connected (cascading) together.
7.8.1 Vent Diameter Sizing and Lengths
The water heaters are designed for 3 inch air intake and gas exhaust vents. The following chart outlines the maximum length of venting allowable for each model. A vent system’s length is calculated by adding the length of all straight pieces used (both horizontal and vertical) and then adding the equivalent lengths of each fitting used in the system. A vent system’s length must not exceed the maximum length outlined in the chart below:
Maximum Vent Length (in ft.) for Power Vent (1 pipe)
Number of
Units common
vented
together
1 130 130
2 130
3 30 130
4 130
5 130
6 130
745
8 45 130
9 130
10 130
3” 4” 6” 8”
Note: Reduce the maximum equivalent length above by 5 feet
per 90° elbow used and by 2 feet per 45° elbow used. Do not exceed the above set limits.
Duct Size
Maximum Vent Length (in ft.) for Direct Vent (2 pipe)
Number of
Units common
vented
together
16565
265
33065
465
565
665
745
83065
965
10 65
3” 4” 6” 8”
Duct Size
Note: Reduce the maximum equivalent length above by 5 feet
per 90° elbow used and by 2 feet per 45° elbow used. Do not exceed the above set limits.
22
7.8.2 Recommended Exhaust Pipe Transitions
Do not use a 90 degree t- tting for the gas exhaust.
Do not use 90 degree transition into a reducer or a straight pipe.
1/4” Rise Per
Foot Run
Condensate
Drain
45°
3X DIA. MIN
Do not direct gas exhaust from opposite directions. Use a 45 degree transition, as shown.
1/4” Rise Per
Do not use reducers in a straight run of pipe.
Foot Run
Condensate
Drain
Do not transition into a reducer or use a t- tting. Transitions should always be directed into a straight run of pipe.
23
7.8.3 Two Pipe Vent System (Direct Vent)
The water heater can be direct vented without any modification using a 3 inch diameter pipe.
The following diagrams represent some typical direct venting configurations and are included to assist in designing the vent system. Possible configurations are not limited to the following diagrams.
MAKE
UP AIR
MAKE
UP AIR
MAKE
UP AIR
24
7.8.4 Single Pipe Venting System (Power Vent)
When using the single exhaust pipe/power vent method, the following table outlines the required opening sizes for the combustion and ventilation air coming into the room:
MAKE
UP AIR
MAKE
UP AIR
MAKE
UP AIR
MAKE
UP AIR
MAKE
UP AIR
MAKE
UP AIR
DECOMMISSIONED
AIR INTAKE AND EXHAUST
25
8. Water Connections
8.1 Water Line Connection Guidelines
Note: Ensure the water flow rate does not change faster than
1 GPM every 5 seconds. Flow rate changes faster than this cause the unit to malfunction and result in a (E7 Error) code.
When making the water-side connections, please follow these guidelines:
• Since each installation is different, it is up to the installer to
route the water lines in the most efficient manner.
• Keep the hot water pipes as short as possible to deliver hot
water to the fixtures quickly.
• Only materials (pipes, fittings, valves, solder, etc.) that are
approved for use in potable water systems should be used.
• When tightening any fittings to the connections on the
water heater, care should be exercised not to overtighten these joints and damage the unit.
• Unions and manual shut-off valves on the cold water inlet
and hot water outlet are recommended.
• Isolation valve kits can be used if incoming water treatment
is anticipated (such as a water softener) due to hardness levels or heavy usage of the unit.
• To conserve energy, insulate all hot water piping, except
the condensate drain or pressure relief valve.
• When the water heater is installed in a closed loop
recirculation system, and if the cold water supply line has a back flow preventer, then an expansion tank should be installed to allow for water expansion.
• After installation, test the water heater for proper flow and
inspect for leaks.
• Run the hot water for a few minutes and then clean the
inlet water strainer located on the cold water inlet fitting. This strainer must be cleaned periodically to maintain proper water flow.
If the incoming water is known to have a high mineral content or “hardness” (>15 ppm), treatment is recommended upstream from the water heater.
8.3 Hot Water Side Connection
8.3.1 Installation Instructions
iQ-107
1. Connect a 3/4” NPT coupler to the water heater’s hot water connection.
2. Install a 3/4” union connection.
3. Following local building codes, install a 3/4” manual shut-off valve with 3/4” NPT fittings.
8.3.2 Pressure Relief Valve Installation
WARNING
To prevent serious personal injury, do not install any shut-off device between the water heater and the pressure relief valve. This valve is designed to release abnormally high pressure within the water heater in the event of a system problem.
8.2 Water Quality
Proper maintenance of the water heater is required to ensure that your water meets EPA quality standards. The following table shows the maximum contaminant levels allowed, based on the EPA National Secondary Drinking Water Regulations (40 CFR Part 143.3). If you suspect that your water is contaminated in any way, discontinue use of the water heater and contact an authorized technician or licensed professional.
Contaminant Maximum Allowable Level
Total Hardness 200 mg/l (12 grains/gallon)
Aluminum 0.05 to 0.2 mg/l
Chloride 250 mg/l
Copper 1.0 mg/l
Iron 0.3 mg/l
Manganese 0.05 mg/l
pH 6.5-8.5 mg/l
Sulfate 205 mg/l
Total Dissolved Solids (TDS) 500 mg/l
Zinc 205 mg/l
Water Connections 26
Install a customer-supplied 3/4” 150 psi maximum pressure relief valve with the appropriate BTU/HR rating into the 3/4” female NPT port on the bottom of the unit.
Note: The water heater is designed with an internal high
temperature shut-off switch and, therefore, only a pressure relief valve is required for these units.
IQ-106
8.4 Cold Water Side Connection
Install and connect the cold water line.
SHUT-OFF VALVE
1. Attach and tighten the flex hose with the loop to the barb fitting located on the bottom of the unit.
IQ-105
UNION
IQ-108
1. Connect a 3/4” NPT coupler to the water heater’s cold water connection.
2. Install a 3/4” union connection.
3. Following local building codes, install a 3/4” manual shut-off valve with 3/4” NPT fittings.
4. Connect the unit to the existing cold water lines. If the existing plumbing is 1/2” pipe, adapters may be used to transition from the 3/4” pipe.
5. Leak test the water piping before placing the unit in operation.
8.5 Condensate Line Installation
2. Follow applicable local codes and if required, install in-line neutralizer (3) to treat the acidic condensate. Follow all the installation instructions included with the neutralizer.
Note: Ensure that the flex tube is not pinched or kinked. The
tube should freely drain. The tube termination should not be immersed in water.
3. Route the drain line to nearby laundry tub (6), floor drain (5), or condensate pump (4).
WARNING
The drain line is shipped from the factory with a loop held together with plastic ties. Do not remove the ties and/or straighten the loop. This loop forms an air block (trap) which prevents carbon monoxide from exiting the water heater through the drain line. Improper installation of the drain line can result in carbon monoxide build, which can lead to severe personal injury or death.
4
27 Water Connections
1
3
2
5
6
IQ-027
8.6 External Recirculation Options
The following illustrations provide possible external recirculation options.
RETURN LINE OPTION
Cold
Hot
Optional Isolation
Kit
Optional
Isolation
Kit
Hot Water
Cold Water
Note: A pressure relief valve can be installed into the hot
water isolation valve kit, if this option is used. With this option, a customer-suppled, 3/4” NPT plug must then be installed in the drain port on the bottom of the unit.
Relief
Valve
Ball
Valve
KEY
UnionPressure
Check
Valve
Water Connections 28
UNDER SINK VALVE OPTION #1
Hot
Optional Isolation
Kit
Cold
Optional
Isolation
Hot Water Cold Water
Kit
Cold
Courtesy Grundfos
Relief
Valve
KEY
Ball
Valve
UnionPressure
UNDER SINK VALVE OPTION #2
Hot
Optional Isolation
Kit
Hot Water Cold Water
Cold
Optional Isolation
Kit
Courtesy Armstrong “Astro”
Relief Valve
KEY
Ball
Valve
UnionPressure
29 Water Connections
9. Electrical
WARNING
To avoid serious injury or even death, follow all applicable local, state, and national regulations, mandates, and building codes for guidelines to install the electrical power supply.
9.1 Electrical Code Requirements
Electrical code requirements are different in the USA and Canada. Refer to and follow the local building codes, the latest edition of the National Electrical Code (NFPA 70) in the USA, or the CGA C22.1 Canadian Electrical Code - Part 1.
The circuit breaker should be at least 15 amps.
15 Amp
Circuit
Breaker
9.2 Electrical Connection and Polarity
NOTICE
POLARITY The plug provided with the unit is polarity sensitive. Ensure that the line and neutral are at the correct locations in the wall socket. If the polarity is reversed, it will cause the unit to malfunction and turn off every 15 seconds.
Make sure the electrical outlet being used is wired with at least 12 gauge wire and grounded. Only one water heater should be plugged into an outlet with the 12 gauge wire. It should also be connected to at least a 15 Amp circuit breaker. The electrical power required for the water heater is 120V AC at 60 Hz.
Use 15 Amp Breakers For Single Units.
Note: For an electrical wiring schematic, refer to the
Wiring Diagram section in this manual for additional information.
Line
Neutral
Ground
IQ-029
SAFETY INSTRUCTIONS
If desired, the water heater can be wired into the electrical system by removing the power cord and replacing it with electrical cable. If this method is used, a separate ON/OFF switch must be installed to remove power from the unit.
Electrical 30
10. Propane (LPG) Conversion
PROPANE
NATURAL
GAS
SAFETY INSTRUCTIONS
A qualified service technician MUST make the required changes to convert the water heater from Natural Gas to LP Gas.
10.1 General Information
Before beginning the conversion, make sure the LP gas inlet pressure is between 8.0” and 13.0” W.C. Record the gas pressure here.
STATIC LP GAS PRESSURE ____________W.C.
DATE ___________________
10.2 Procedure
1. Make sure all hot water faucets are OFF. If required, press the control panel Power button to turn the water heater OFF. Disconnect the power.
2. Shut OFF the gas supply inlet valve closest to the unit, if connected.
3. Remove the front cover and locate the main circuit board.
4. Locate DIP Switch 1 and change it to the PROPANE position.
5. Reconnect the power and wait for main screen to appear.
6. Press and hold the Mode button until the rS screen appears on the display.
Press the Mode button multiple times until the Ft screen appears on the display. The current Fuel Type setting will appear. Either nAt or Prop will be displayed to indicate the position of the DIP switch.
PROPANE
PROPANE
DIP Switch Settings (Réglages des commutateurs DIP)
SW1 Propane
ON
ON
Natural Gas
(Gaz naturel)
NATURAL
NATURAL
GAS
GAS
IN-30
7. Press and hold the Enter button to return to the main
display.
8. Refer to Adjusting the CO2 Level section in this manual for
instructions on connecting a calibrated CO2 analyzer to the gas valve.
31 Propane Conversion
11. Adjusting CO2 Level
11.1 General Information
This procedure is required only during installation in a high altitude location or when changing the unit from natural gas to propane, or when experiencing combustion problems. This procedure should only be done by a qualified technician.
DANGER
A concentration of carbon monoxide as small as 0.04% (400 parts per million) in the air can be fatal. When making high fire and/or low fire adjustments, CO levels must be monitored using a flue gas analyzer so that the level of no more than 400 ppm of CO is exceeded at any time during the operation.
Adjusting the “low fire screw “ or the “high fire screw” in small increments can result in a significant increase in CO concentration. To avoid serious injury or death, DO NOT make any adjustments to the gas valve without monitoring the exhaust gases with a fully functional and calibrated flue gas analyzer.
CO2 and CO Standards
Description CO2 Range (%) Max. CO Level (ppm)
Natural Gas
High Fire 8.8% to 9.1% < 200 ppm
Low Fire 8.6% to 8.9% < 60 ppm
LP Gas
High Fire 9.0% to 9.8% < 200 ppm
Low Fire 8.6% to 8.9% < 60 ppm
11.2 Procedure
1. Locate the gas valve.
2. Use a CO2 analyzer to measure the exhaust vent gas at the bottom of the condensate trap.
3. Press and hold the Mode button for five seconds to access the rS screen on the display.
4. Press and release the Mode button multiple times until the
CO screen appears on the display.
Hi will be displayed indicating the unit will fire at its
highest firing rate when a hot water faucet is opened.
5. Open several hot water faucets to allow at least 5 gpm of water flow.
6. When the unit is operating at high firing – the shower, blower, and flame icons will be displayed.
NOTICE
The values listed in the table are for nominal conditions. Variables such as gas pressure, heating value of the gas, and the humidity and temperature of combustion air can all impact CO and CO2 values. Changes in these variables can result in different CO and CO2 values on the same water heater.
A qualified service technician must use a calibrated CO2 analyzer to adjust the gas valve to achieve the desired CO2 and CO values.
It is recommended that before any adjustments are made, the gas pressure to the unit be as follows: NG - 8” W.C. LP - 11” W.C.
The service technician must confirm Static gas pressures before setting High Fire and Low Fire CO2 and CO values.
7. Record values in table column 1, ‘Hi’. If the CO2 values are within the 8.8%-9.1% range, proceed to step 9, otherwise continue with Step 8.
Adjusting CO2 Level 32
8. Use a flat blade screwdriver to adjust the gas valve high fire screw to achieve the desired CO
values.
2
Note: Turn clockwise to decrease CO2 and counterclockwise
to increase CO increments. Wait three minutes for reading to stabilize
. Make adjustments by making 1/4 turn
.
2
and then record the combustion analyzer values for CO2 and CO.
IN-32
High Fire Screw
9. Once the desired values are achieved, record the new
HIGH FIRE CO
CO2 Value %
Max CO ppm
Date
values in table column 2, ‘Adjusted Hi’.
2
CO2 and CO Recorded Values
Hi Adjusted Hi Lo Adjusted Lo
12. Adjust the Low Fire screw while the burner operates at low fire using a 2 mm hex wrench. Turn clockwise to increase CO2 and counterclockwise to decrease CO
Low Fire Screw
.
.
2
IN-33
13. Once the desired values are achieved, record the LOW FIRE CO
values in table column 4, ‘Adjusted Lo’.
2
14. Remove the combustion analyzer.
15. Turn off water flow
16. Press and hold the Enter button to return to home screen to resume operation.
10. Press the Down arrow key to let the unit fire at low fire.
11. Record values in table column 3, ‘Lo’. If the CO2 values are within the 8.6%-8.9% range, proceed to Step 14, otherwise continue with Step 12.
33 Adjusting CO2 Level
12. Operation
12.1 Control Panel
G
F
Mode
Time
E
D
A) LCD screen
The LCD display screen shows all information about the operating functions of the water heater.
A
B) Arrow keys
Press the UP or DOWN arrows to adjust the value of the selected feature, such as time or water temperature.
C) Enter button
To return to the Main or Home screen.
B
D) Power button
When the water heater is initially connected to an electrical
Enter
Power
power supply, the unit will automatically turn ON and the display panel should light up. To turn the unit OFF, press and hold the Power button and the water heater will go through a shutdown process. The unit can then be turned ON again, once the blower finishes its purge cycle (10
C
seconds) by pressing the Power button.
E) Time button
Press this button to set the hours and minutes on the clock.
F) Mode button
Press this button to access various Modes of Operation.
G) Set button
Used to view real time flow and temperature readings.
12.2 Display Icons
KL
J
I
H
H) Displays the current time in AM or PM.
I) CODE Display
S
MNO
Displays the CODE icon and the most recent digital error code.
J) INLET Display
Displays the INLET icon and the actual inlet water
P
temperature in degrees Fahrenheit.
K) Error Icon
Indicates an error has been detected and a trouble code may be shown next to the CODE icon.
L) Indicates water flow (open faucet).
M) Indicates blower is ON.
N) Indicates burner is ON.
R
O) Gas Consumption Icon
Indicates the level of energy usage. There are four “bar” indicators and each represent 25% of gas usage.
P) Indicates outlet water temperature.
R) Cascading
The CASCADING icon will appear when multiple units are daisy chained and programed.
S) Freeze Indicator Icon
Warns of freezing conditions within the water heater. The water heater is designed to turn ON to prevent freezing of the internal water pipes.
34
12.3 Turning Water Heater ON and OFF
1. To turn the water heater ON press the Power button. The
home screen will automatically display when the unit is ready to use.
2. To turn the water heater OFF, press and hold the Power
button for three seconds and the display screen will go blank.
12.4 Resetting (Clear) Error Codes
1. To reset the water heater and clear all error codes, press
and release Power button.
4. Press the Up/Down arrows to set the correct hour. When setting the hour, make sure you have correctly advanced the time to either the AM or PM hour setting.
5. Press and release the Time button again.
12.5 Setting the Time
1. Press and release the Time button.
The minute section of the time display will flash.
2. Press the Up/Down arrows to set the correct minute.
The colon (:) between the hours and minutes should now be flashing, indicating the time has been properly set.
12.6 Adjusting the Water Temperature
12.6.1 General Information
These commercial water heaters are capable of heating water to 190°F.
Note: The outlet water temperature is factory preset to 120°F.
WARNING
3. Press and release the Time button again.
The hour section of the time display will flash.
35
Hot water temperature over 125°F (52°C) can cause severe burns instantly or death from scalding. Children, the disabled, and the elderly are at the highest risk of being scalded. Do not leave children or the infirm unsupervised. Check temperature of hot
water before taking a shower or bath. To control water temperature to a particular faucet, temperature limiting valves can be installed by your service professional.
All water faucets must be closed before changing the temperature setting. The unit must not be operating (burner icon not on).
12.6.2 Adjustment Procedure
Press the Up/Down arrows to set the desired temperature range from 100 to 140°F in one degree increments.
For setting the temperature above 140°F, press and continue to hold the Set button while pressing the Up arrow. Continue pressing the Up button until the desired temperature range is reached.
Once the desired temperature is selected, the unit will heat water up to that temperature.
When the Set button is released, the Home screen will appear.
12.7 Real Time Temperature and Flow of the System
Press and hold the Set button. On the left hand side the screen will toggle between Flo, then show the flow rate in gallons per minute, after which the words “Flue” along with the flue temperature will appear, followed by the word Tout (water outlet temperature). These three screens will continue to cycle as long as the set key is held down.
The flow screen Flo indicates gallons per minute (gpm). This screen alternates between Flo and the actual gallons per minute. The first two digits are gallons and the second two digits are a portion of one gallon. For example 3:05 is 3.05 gallons per minute.
Release the Set button to return to the home screen.
12.8 Error Screen
If an error occurs, the display will indicate an error code; E1, E3, E7, etc. The flashing triangle will also appear in the upper
left corner of the display to indicate a potential problem with the unit.
Refer to the Troubleshooting section for additional information on the resolution of error codes.
36
13. Programming
13.1 Modes of Operation
The Modes of Operation screens provide set up screens and additional information on the water heater. There are five Mode of Operation screens which are used by the technician during installation or maintenance of the water heater.
13.1.1 Standard Modes
1. Press and release the Mode button until the desired screen shows on the display.
dC - Daisy Chain FC - Flow Control PH - Performance History dE - Diagnostic Error
2. Follow the instructions in the specific section to enter the desired settings.
13.1.2 Advanced Modes
13.2 Viewing and Setting Modes of Operation
13.2.1 Daisy Chain
Set DIP Switches
1. Disconnect the power from all the units in the system.
WARNING
SHOCK HAZARD Before making any adjustments or connections inside the water heater cabinet, make sure the power is disconnected. Unplug the water and/or turn the circuit breaker OFF.
2. Remove the front covers and locate the main circuit boards on the first and last units.
3. Locate DIP Switch 3 on the first and last units and position the switch in the ON position. On all the middle units, position the switch in the OFF position.
1. Press and hold the Mode button for five seconds until the rS screen appears. Now press and release the Mode button multiple times until the desired screen shows on the display.
rS - Burner Rate Ramp Setting Ft - Fuel Type CO - Adjust CO2 Level CE - Common Exhaust FP - Flue Pipe Type
2. Follow the instructions in the specific section to enter the desired settings.
ON
OFF
IN-61a
37
4. Using the supplied cables, connect one end of a cable
into either of two jack receptacles (arrows) located on the circuit board and the other end to the jack in the next unit.
IN-61
3. Now, press the Up/Down arrows to select the desired number for the particular water heater. Change the selection from OFF to one of the ten possible selections
(01, 02, 03, though 10). The up/down arrows scroll from OFF to 1 through 10 and then to OFF.
4. Once the desired number is selected, press and hold the
Enter button for three seconds to save this setting and return to the main display screen.
5. Repeat the above steps and set each unit to a different
number. For example, the next unit would be 02, the third unit would be 03, and so on.
13.2.2 Flow Control Selection
Press the Mode button multiple times until the FC screen appears on the display.
5. Pass the cable through the grommet located at the bottom of the cabinet.
6. Secure the cable using a zip tie.
123
Dip Switch 3
ON
Dip Switch 3
OFF
Dip Switch 3
ON
IH-61a
7. Replace the front covers.
Set Up Unit Number
1. Reconnect the power and wait for the home screen to appear.
2. Press and release the Mode button until the dC screen
appears. The designated number for the unit will be displayed. The default is OFF.
The current setting will be shown on the display.
The water control valve is set to ON for temperature priority and OFF for maximum flow.
Press the Up/Down arrows to select either ON or OFF.
Press and hold the Enter button for three seconds to save the settings and return to the home screen.
Note: If the Enter button is not pressed within 30 seconds of
inactivity, the display will return to the home screen.
38
13.2.3 Performance History
13.2.4 Diagnostic Code and Error Log Selection
The Performance History mode allows the technician to view ignition cycles, number of ON times, and cumulative water flow. The displayed results are for all the water heater modules combined within the unit.
Press the Mode button multiple times until the PH screen appears.
The Flow-On Hours FH, Firing Counts FC, and Cumulative Flow CF, will now begin to display for 1.5 seconds each. The display will continue to cycle for 30 seconds and then return to the home screen. Some examples are shown below.
Diagnostic Code FH (Flow-on hours)
shows one hour of flame. (To obtain the total hours, multiply the number by 10).
Diagnostic Code FC (Firing Count)
shows a flame count of 40,000. (To obt ain the total number, multiply the number by 1,000).
Diagnostic Code CF (Cumulative
Flow) shows 38,000 gallons of water. (To obtain the usage in gallons, multiply the number by 1,000).
This screen provides the technician with Diagnostic Codes and Errors recorded as the water heater operates. These codes are used in conjunction with the Performance History Codes.
Error Code Description of Error Code
E1
E3
E7
E9
EA
EC
Ed
Flasing
Warning Icon
Flasing
Cascading Icon
* If Eb is displayed, please call the factory for service instructions.
Blower Speed Fault
Blocked Flue Fault
Ignition Failure
Temperature Sensor Shorted
Temperature Sensor Open Circuit
Flue Temperature Exceeded Set Limit
Heat Exchanger Outlet Temperature Exceeded Set Limit
Error Code and Unit Locked Out
Loss of Communication Between Units
Press and release the Mode button multiple times until the dE screen appears.
The 01:E1 screen is the most recent code, while the 10:E3 is the last viewable screen. Refer the examples below for further clarification.
Example of latest diagnostic code Fan Speed Error Code E1.
Press and hold the Enter button for three seconds to return to the home screen.
Note: If the Enter button is not pressed within 30 seconds of
inactivity, the display will return to the home screen.
39
Example of the last viewable code Blocked Flue Fault Code E3.
Press and hold the Enter button for three seconds to return to the home screen.
Note: If the Enter button is not pressed within 30 seconds of
inactivity, the display will return to the home screen.
13.2.5 Blower Ramp Selection
13.2.6 Fuel Type Verification
When exhaust harmonics are observed, i.e. resonance at low fire, adjust the water heater using the blower ramp setting (default is rat3). Increase the rate number until the resonance is no longer
observed.
The Blower Ramp Selection has five different settings (rat1 - rat5):
Press and hold the Mode button for five seconds to access the rS screen on the display. The current setting will be displayed.
Press the Up/Down arrows to select the Blower Ramp Selection from five different settings (rat1 - rat5). Select a ramp rate at which the harmonics disappears during operation.
The Fuel Type mode screen shows the selected fuel type; natural gas (factory preset) or Propane. Operation with natural gas is factory preset. Refer to the Propane (LPG) Conversion section in this
manual for additional set up information.
Press and hold the Mode button for five seconds to access the rS screen on the display.
Press and release the Mode button until the Ft screen appears on the display. The current Fuel Type setting will appear (nAt or PrOP) to indicate the position of DIP switch 3 on the circuit boards. Fuel type cannot be changed from the screen.
Press and hold the Enter button for three seconds to save the settings and return to the home screen.
Note: If the Enter button is not pressed within 30 seconds of
inactivity, the display will return to the home screen.
To change fuel type from factory set natural gas to propane, follow the Propane Conversion procedure in this manual.
Press and hold the Enter button for three seconds to return to the home screen.
Note: If the Enter button is not pressed within 30 seconds of
inactivity, the display will return to the home screen.
13.2.7 Adjusting CO2 Levels Selection
Refer to the Adjusting the CO2 Level section in this manual.
40
13.2.8 Common Exhaust Venting
13.2.9 Flue Pipe Selection (PVC or CPVC)
Changing this setting can only be done when the
Flame ON icon is not displayed.
This mode is applicable when multiple units are connected together. Turning the CE mode ON allows multiple units to be vented into a common vent. Refer to the Venting for Commercial Application section for information on common venting guidelines.
Press and hold the Mode button until the rS screen appears.
Press and release the Mode button multiple times until the CE screen appears. The current setting will be displayed.
The default setting for this mode in ON.
Press the Up/Down arrows to select either ON or OFF.
Changing this setting can only be done when the
Flame ON icon is not displayed.
WARNING
When the unit is set for CPVC or polypropylene pipe, flue temperatures can reach 190°F. PVC pipe will
lose integrity at temperatures above 149°F. Make sure FP setting and the type of material being used for the flue are compatible.
Press and hold the Mode button until the rS screen appears.
Press the Mode button multiple times until the FP screen appears. The current setting will be displayed.
The default setting for this mode is PVC.
Press the Enter button to save the changes and return to the main display.
Note: If the Enter button is not pressed within 30 seconds of
inactivity, the display will return to the home screen.
Press the Up/Down arrows to select the desired setting of either PUC or CPUC.
Note: The flue temperature for PVC material must not
exceed 149°F. The flue temperature for CPVC or Polypropylene material must not exceed 190°F.
Press the Enter button to save the changes and return to the main screen.
Note: If the Enter button is not pressed within 30 seconds of
inactivity, the display will return to the home screen.
41
14. Maintenance
14.1 Draining the Water Heater
CAUTION
Hot water can cause burns to the skin. The water temperature is factory set to 120°F (49°C). To avoid burns, make sure the water heater is OFF and the power supply is disconnected. The water heater will remain hot for some time. Wait until the unit has completely cooled before draining the water heater or performing any other maintenance.
1. Press the Power button to turn OFF the water heater. Disconnect the power.
2. Close the water supply inlet and outlet valves. The valve is closed typically when the handle is perpendicular to the pipe, as shown in the illustration.
14.2 Filling the Water Heater
1. Open the water outlet supply valve. Slowly open the water inlet supply valve.
2. Open the hot water faucet that is located farthest away from the water heater. Once a steady stream of water flows and all the air is purged from the system, close the hot water faucet.
3. Connect the unit to the power supply.
4. Open a hot water faucet. The water heater should operate normally.
14.3 Descaling the Unit
Depending on the quality of the water supply, the heat exchanger may require descaling to provide efficient heating of water. It is recommended that the unit be descaled every other year, or sooner.
IQ-046
3. Remove the front panel. Position a bucket or other container under the heat exchanger inlet.
4. Remove the clip holding the line into the heat exchanger. Allow the water to drain from the heat exchanger.
IQ-036
5. When all the water has drained from the water heater, replace the line and the clip.
42
15. Troubleshooting
15.1 Error Code Chart
ERROR CODE DESCRIPTION POSSIBLE CAUSE REMEDY
Blower Speed Fault • Blower noisy / impeller jammed.
• Disconnected signal wire.
• Wiring faulty.
Blocked Flue Fault • Exhaust blocked (bird, etc).
• Backed up condensate.
• Wiring loose (switch open).
Ignition Failure • Water over-heat switch tripped.
• Faulty DSI, faulty igniter wire,
Temperature Sensor Shorted
faulty ignition connection, faulty PCB, bad igniter.
• Low gas pressure.
• Faulty sensor wiring
• Faulty sensor
• HE - heat exchanger water outet temperature sensor.
• FL - Flue temperature sensor.
• IN - inlet water temperture sensor.
• Faulty controller
• Inspect blower / impeller. Clean and remove any obstructions.
• Check PWN signal. Check for loose wires / pins, and repair.
• Check PWN signal. Check for loose wires / pins, and repair.
If the problem persists, turn control panel OFF, shut gas valve, unplug unit, and contact an authorized service technician.
• Check exhaust termination. Check exhaust connection at water heater. Install screens.
• Check slope of drain. Check for double loops, air locks, or debris in loop.
• Check wiring.
• Check pump, check cross over solenoid. Electrical noise (dsi).
• Replace part.
• Adjust gas pressure at regulator, check / upsize gas line, check for gas line blockage.
• If the problem persists, turn control panel OFF, shut gas valve, unplug unit, and contact an authorized service technician.
• Check for nicked or broken sensor wiring or connectors. Also check for corroded or wet connectors.
• Measure resistance of sensor at connector (18 Kohm at 50°F, 10 Kohm at 77°F, 3 Kohm at 140°F)
• Replace controller
Temperature Sensor Open Circuit
43
• Unplugged connectors
• Faulty sensor wiring
• Faulty sensor
• HE - heat exchanger water outet temperature sensor.
• FL - Flue temperature sensor.
• IN - inlet water temperture sensor.
• Faulty Controller
• Check connectors and ensure they are securely connected
• Check for nicked or broken sensor wiring or connectors. Also check for corroded or wet connectors
• Measure resistance of sensor at connector (18 Kohm at 50°F, 10 Kohm at 77°F, 3 Kohm at 140°F)
• Replace controller
ERROR CODE DESCRIPTION POSSIBLE CAUSE REMEDY
Flue Temperature Exceeded Set Limit
• Incorrect vent set up
• High inlet temperature
• If vent pipe material is CPVC or Ployproplene, ensure that CPVC is selected in the FP (Flue Pipe) mode.
• Ensure inlet temperature is lower than 150°F if vent pipe material is PVC or lower than 190°F if vent pipe material is CPVC or Ployproplene.
• Faulty sensor wiring
• Check for nicked or broken sensor wiring & connectors. Also check for corroded or wet connectors
• Faulty sensor
• Measure resistance of sensor at connector (18 Kohm at 50°F, 10 Kohm at 77°F, 3 Kohm at 140°F)
• Faulty Controller
Heat Exchanger outlet
• Flow rate changes excessive temperature exceeded set limit
• Faulty sensor wiring
• Replace controller
• Ensure the water flow rate does not change faster than 2 GPM every 5 seconds
• Check for nicked or broken sensor wiring or connectors. Also check for corroded or wet connectors
• Faulty sensor
• Measure resistance of sensor at connector (18 Kohm at 50°F, 10 Kohm at 77°F, 3 Kohm at 140°F)
• Faulty Controller
Flashing Icon • Indicates an error code and unit
locked out
• Replace controller
• Refer to the indicated error code (E1, E2, etc) for resolution
Flashing Cascade Icon • Loss of communication between
units
• Check for broken or nicked communication cable or loose connector
• Ensure that the communication cable is not bundled or tied to any high voltage lines
• Ensure dip switch (SW3) is ON in first and last units and OFF in all other units
• Ensure each unit numbering is unique under the dC mode
44
15.2 Wiring Diagram Chart
Connectors
Cascading
Dip
Switch
SW3
ON OFF
BLK
WHT
Wire
Jumper
RED
RED BRN BRN
ON
NG
Dip Switch SW1
orange
orange
LP
(POWER)
Green LED
Red LED
(Burner ON)
Flue Temp (tflue)
Heat Exchanger
Not Used
Outlet Temp (tout)
Not Used
Inlet Temp
Electrode
45
15.3 Operational Diagram
?
?
?
?
IQ-35
46
16. Serviceable Parts
16.1 Electrical Components
1
2
3
ITEM NO.
1 2 3
PART NUMBER
IGT-SPR0004 IGT-SPR0002 IGT-SPR0005
DESCRIPTION
DISPLAY
CONTROLER
IGNITER MODULE
47
16.2 Water Lines and Fittings
4
6
5
3
2
7
1
ITEM NO.
1
2
3
4
5
6
7
48
PART NUMBER
IGT-SPR0010
IGT-SPR0012
IGT-SPR0013
IGT-SPR0019
IGT-SPR0020
IGT-SPR0035
IGT-SPR0021
DESCRIPTION
iQ250/iQ250D HEAT EXCHANGER INLET FITTING
iQ250/iQ250D HEAT EXCHANGER OUTLET FITTING
HEAT EXCHANGER OUTLET LINE (SS)
iQ250D INLET KIT
HEAT EXCHANGER INLET LINE (SS)
iQ250D OUTLET KIT
iQ250D FLOW SENSOR KIT
16.3 Blower, Gas Valve, and Exhaust
2
4
3
1
ITEM NO.
1
2
3
4
49
PART NUMBER
IGT-SPR0017
IGT-SPR0016
IGT-SPR0008
IGT-SPR0011
DESCRIPTION
iQ250/iQ250D FLUE PIPE ASSEMBLY (PP)
iQ250 GAS INLET ASSEMBLY
iQ250/iQ250D BLOWER ASSEMBLY
iQ250/iQ250D GAS VALVE ASSEMBLY
16.4 Ignition Components
2
1
ITEM NO.
1
2
50
PART NUMBER
IGT-SPR0006
IGT-SPR0005
DESCRIPTION
ELECTRODE KIT
IGNITER MODULE
17. Requirements for State of Massachusetts
Notice Before Installation
This appliance must be installed by a licensed plumber or gas fitter in accordance with the Massachusetts Plumbing and Fuel Gas Code 248 CMR Sections 2.00 and 5.00.
IMPORTANT: In the State of Massachusetts (248 CMR 4.00 &
5.00)
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery backup is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building, or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.
a. In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision
cannot be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector, as required in accordance with the above provisions, shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
51 Massachusetts Requirements
18. Warranty
General
This water heater is warranted by Intellihot Green Technologies Inc. (Intellihot), and covers defects in materials and workmanship, subject to the applicable time periods and terms below. This warranty begins on the date of installation or on the date of possession in the case of new construction. This warranty is extended to the original purchaser and any subsequent owner at the original install location, and applies only when properly installed by a licensed contractor and operated in accordance with the instruction manuals. This warranty is limited to repairs or replacement of parts, at Intellihot’s option, that are proven to be defective under normal use and connected only to potable water systems.
Effective Start Date
Intellihot requires proof of purchase (dated sales receipt) and warranty registration in order to obtain warranty service. Register the warranty within 30 days of purchasing the product by mailing a completed warranty card in this manual.
Commercial Warranty
Heat Exchanger - 6 years
Other Parts - 1 year
Residential DHW Warranty
Heat Exchanger - 15 years
Other Parts - 5 years
Residential Domestic Hot Water (DHW) means potable water heating in a single family residence, not connected with any space heating. Commercial means all other applications including any space heating applications.
Heat Exchanger Coil
The warranty period for a heat exchanger coil, when installed in a residential DHW application (including recirculation), is fifteen (15) years from the effective start date. The warranty period for a heat exchanger coil, when installed in a commercial application (including recirculation) or any space heating application, is six (6) years from the effective start date.
All other Parts and Components
The warranty period for any original parts (excluding the heat exchanger coil) against failure, when installed in a residential DHW application (including recirculation) application is five (5) years from the effective start date. The warranty period for any original parts (excluding the heat exchanger coil) against failure, when installed in a commercial application (including recirculation) or any space heating application is one (1) year from the effective start date. A replacement part will be warranted for the unexpired term of the original warranty. Defective parts submitted may not be returned. No returns will be accepted without prior authorization from Intellihot.
Shipping Costs
If a replacement part is supplied under the terms of this warranty, Intellihot will provide ground service delivery for the part free of charge. Any expedited shipping expense will be paid by the customer.
Definition of Potable Water
Potable water is defined as drinkable water supplied from utility or well water in compliance with EPA secondary maximum contaminant levels (40 CFR part 143.3), as shown in the table. Intellihot will warrant the heat exchanger coil for hardness up to 15 Grains per gallon (257ppm as Calcium carbonate).
Contaminant Level
Aluminum 0.05 to 0.2 mg/l
Chloride 250 mg/l
Color 15 color units
Copper 1.0 mg/l
Corrosivity Non-corrosive
Fluoride 2.0 mg/l
Foaming Agents 0.5 mg/l
Iron 0.3 mg/l
Manganese 0.05 mg/l
Odor 3 threshold odor number
pH 6.5-8.5 mg/l
Silver 0.1 mg/l
Sulfate 250 mg/l
Total dissolved solids (TDS) 500 mg/l
Zinc 5 mg/l
52
Not Covered by this Warranty
This warranty does not cover failures or problems due to:
• Failure to install in accordance applicable building codes, ordinances, normal plumbing and electrical trade practices.
• Improper installation, improper use, improper maintenance, improperly made replacements or repairs, accidents, or abuse.
• Sediment deposits, fire, flood, lightning, freezing, and acts of God, or any causes other than defects in materials and workmanship.
This warranty will be void and have no effect if:
• The water heater is modified or altered in any way.
• Appliance(s) or equipment attached to the water heater that have not been approved by Intellihot Green Technologies.
• The serial number is altered, defaced, or discarded.
Warranty Limitations
This warranty applies only when the water heater is used in the United States or Canada. Except for the limited warranties provided above, Intellihot Green Technologies disclaims any and all other warranties, including but not limited to warranties or merchantability and fitness for a particular purpose; provided however, that implied warranties or merchantability and fitness for a particular purpose are not disclaimed during the one year period from the effective date. Intellihot shall not be liable for indirect, special, incidental, consequential, or other similar damages, including lost profits, arising from or relating to the water heater. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
How to Make a Claim
Please call (877) 835-1705, 7:30-4:00 CST. Proof of purchase in the form of a dated sales receipt and warranty registration is required in order to obtain warranty service, and should be included with your claim. The product owner should submit the warranty claim directly to Intellihot at the following address:
Intellihot Green Technologies, Inc. Attn: Warranty Claims 2900 W. Main Street Galesburg, IL 61401
All parts claimed to be defective may be requested to be returned to Intellihot for examination prior to full claim settlement. Please include the following information on your warranty claim:
• Model number and serial number of the water heater.
• Date of original purchase.
• Owner’s name and address.
• A description of the problem with the part and water heater.
53
NOTES
54
19. Product Warranty Card
To activate your warranty, please fill out the information in the form below and mail to the following address:
Warranty Registration Intellihot Green Technologies, Inc. 2900 W. Main Street Galesburg, IL 61401
Model: __________________
Serial Numbers (up to 4):
________________________
________________________
________________________
________________________
Owner Information:
Name: _____________________________________________
Address: ___________________________________________
City, State, Postal Code _______________________________
Phone Number ______________________________________
Dealer Information:
Make a copy or cut here to remove page.
Sold By: ___________________________________________
Address: ___________________________________________
City, State, Postal Code _______________________________
Phone Number ______________________________________
55 Warranty Card
(Chauffe-eau automatique instantané à ventilation directe)
r
te
eset
er Hea
y Pr
Wat
al Gas
actor
F
tur
Na
(Réglage en usine pour gaz naturel)
Y PRESET FOR USE WITH
(POUR INSTALLATION À L'INTÉRIEUR SEULEMENT)
OR
CT
FA
PRÉRÉGLAGES D'USINE POUR UTILISATION AVEC
TURE
NATURAL GAS
GAZ NA
ect-Vent Automatic Instantaneous
Dir
olt, 60 Hz, 5
FOR INDOOR INST 120 V
Type of Gas
Input Rating
Maximum Inlet Gas Pressure:
(Pression de gaz d'arrivée maximum)
Minimum Inlet Gas Pressure:
(Pression de gaz d'arrivée minimum)
Minimum Inlet Gas Pressure (for adjustments): . .
(Pression de gaz d'arrivée minimum (pour ajustements))
Maximum
(Pression d'eau maximum)
Minimum
(Pression d'eau minimum)
Recovery Rating: . . . . . . . . . . . . . . . . . .
(Caractéristique de recouvrement)
Thermal Effi
(Efficacité thermique / Facteur énergétique)
NOx Emissions:
(Émissions de NOx)
(Pursuant to South Coast Air Quality Management District Rule 1
(conformément au règlement 1146.2 du "South Coast Air Quality Management District)
Top of heater
(Dessus du chauffe-eau)
Back of heater
(Arrière du chauffe-eau)
Front of heater
(Avantdu chauffe-eau)
(Côté)
Side Bottom of cabinet
(Côté canalisation)
TION ONLY
L
ALLA
s
Amp
: . . . . . . . . . . . . . . . .
: Btu/hr Maximu
(Type de gaz)
. . . . . . . . . . . .
(Entrer le Classement)
. . . . . . . . . . . .
Btu/hr Minimum . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
ter Pressure:
Wa
ter Pressure:
Wa
Energy Factor:
ciency / :
. . . . . . . . . . . . . . . . . .
From
Minimum Clearances
(Dégagements minimums)
Non-Combustibles
(Des non-combustibles)
2 in (50.8 mm)
5/8 in (15.8 mm)
6 in (15.2 cm)
1/2 in (12.7 mm) 12 in (30.4 cm)
. . . . . . . .
m
146.2)
From Combustible
Construction
(D'une construction
combustible)
6 in (15.2 cm)
5/8 in (15.8 mm)
6 in (15.2 cm)
2 in (50.8 mm)
12 in (30.4 cm)
199,000
C. (3.20 kPa)
20,000
. . .
13.0 W.
C. (2.00 kPa)
W.
8.0
C. (2.00 kPa)
W.
8.0
150 psi (1034 kPa) 15 psi (103 kPa)
265 GPH (1003 LPH)
Up to 98% / 0.94
(Jusqu'à 98 % / 0.94)
Less than 20 ppm
(Moins de 20 ppm)
Serial Number:
(Numéro de série)
Intellihot Green Technologies Inc 2900 W. Main St.
(877) 835- 1705
Galesburg, IL 61401
info@intellihot.com
.intellihot.com
Phone:
www
Email:
b:
We
Dealer / Installer Contact Information:
Box
Gas
Check Converted to Propane
Cocher la case si converti au gaz propane
sion* to
er
nv
Field Co
opane Gas
Pr
(Conversion* sur place au gaz propane)
199,000
0
C. (2.62 kPa)
20,00
W.
10.5
C. (0.76 kPa)
C. (2.74 kPa)
3.0 W. W.
11.0
150 psi (1034 kPa) 15 psi (103 kPa)
265 GPH (1003 LPH)
Up to 98% / 0.94
(Jusqu'à 98 % / 0.94)
Less than 20 ppm
(Moins de 20 ppm)
*Refer to Installation and Operation manual for conversion procedure. (Se référer au manuel d'installation et de fonctionnement pour la procédure de conversion.)
(Collant ETL)
ETL STICKER
.
if
IGT-LBL-0005-01
Revised 12-2014
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