Intelligent Motion Systems MDrive34AC User Manual

Quick Reference

Motor Settings Screen I/O Settings Screen

Dimensions in inches (mm)

Motor Length

LMAX1

(Single Shaft or

Internal Encoder)

LMAX2

(Control Knob)

Single 6.1 (155.0)

7.1 (180.4)

Double 6.9 (174.3)

7.9 (199.7)

Triple 8.4 (214.3)

9.4 (239.79)

L

MAX1

L

MAX2

1.46
(37.0)

0.87
(22.0)

Ø 0.55

(Ø 14.0)

0.40

(10.1)

0.08
(2.0)

2.70

(68.4)

3.38 SQ.

(85.8 SQ.)

5.76

(146.2)

6.47

(164.2)

2.74 SQ.

(69.58 SQ.)

Ø 2.87

(Ø 73.0)

3.46

(87.8)

0.63
(16.0)

MDrive34AC Plus
Microstepping

Specifications

Electrical Specifications

Input Voltage Range (120 VAC MDrive) 95 to 132 VAC @ 50/60 Hz
Input Current (120 VAC MDrive) 4.2 Amps
Input Voltage Range (240 VAC MDrive) 95 to 264 VAC @ 50/60 Hz
Input Current (240 VAC MDrive) 2.1 Amps

Environmental Specifications

Operating Temperature

(non-condensing)
Sealing (-65 Only) IP-65 Compliant

Isolated Input Specifications

Step Clock, Direction and Enable

Voltage Range (Sinking or Sourcing) +5 to +24 VDC
Current (+5V Max) 8.7 mA
Current (+24V Max) 14.6 mA

Motion Specifications

Digital Filter Range 50 nS to 12.9 µS (10 MHz to 38.8 kHz)
Clock Types Step/Direction, Up/Down, Quadrature
Step Frequency (Max) 5 MHz
Step Frequency Minimum Pulse Width 100 nS
Number of Microstep Resolution Settings 20

200 400 800 1000 1600 2000 3200 5000 6400 10000

12800 20000 25000 25600 40000 50000 51200 36000

1=0.01 deg/µstep 2=1 arc minute/µstep 3=0.001 mm/µstep

Protection Specifications

Thermal
Internal Fuse (Line-Neutral Systems Only, Line-Line Systems Require External Fusing)

Heat Sink -40°C to +75°C

Motor -40°C to +90°C

Available Microsteps Per Revolution

1

21600225400

3

Notes and Warnings

Installation, configuration and maintenance must be carried out by qualified
technicians only. You must have detailed information to be able to carry out this
work. This information can be found in the user manuals.

• Unexpected dangers may be encountered when working with this product!

• Incorrect use may destroy this product and connected components!

The user manuals are not included. You can obtain them from the Internet at:

http://www.imshome.com/mdrive34acplus_mdm.html.

Required for Setup*

PC running Microsoft(r) Windows XP Service Pack 2 or greater.•

IMS SPI Motor Interface (available online)•

MD-CS200/201-000 or equivalent Lumberg mating connector/cordset for •
AC power.

0 to 5 MHz Clock signal for step clock, may be a controller high speed •
output or signal generator.

SPST switch or controller I/O point to control axis direction.•

I/O and SPI communications interface (Recommended: IMS MD-•
CC301-001)

* If you purchased your MDrivePlus with a QuickStart Kit, you have received all
of the connecting cables needed for initial functional setup and system testing.

Getting Started

All documentation, software and resources are available online at:

http://www.imshome.com/mdrive34acplus_mdm.html

Connecting Power and I/O

Your MDrivePlus may be configured with power and I/O combined on a single
connector, or with separate connectors. Please refer to the opposite side of this
document for connecting details and available IMS connectivity options includ­ing Prototype Development Cables and Mating Connector Kits.

Connecting Communications

1.

Connect IMS USB to SPI communications converter to MDrivePlus and

PC.

Install the communication converter drivers onto PC (available online).2.

Install and open SPI Motor lnterface.3.

Apply power to MDrivePlus.4.

Parameters may be adjusted via two screens, the Motor Settings screen 5.

or the I/O settings screen (shown below), accessible via the View menu.

Temp. Warning Output Specifications

Type Open Drain
Drain-Source Voltage +5 to +24 VDC
Drain Current 50 mA

Setup Parameters

Setup Parameters

Name Function Range Units Default

MHC Motor Hold Current 0 to 100 Percent 5
MRC Motor Run Current 1 to 100 Percent 25

MSEL Microstep Resolution

DIR

HCDT

CLK TYPE Clock Type

CLK IOF Clock Input Filter

EN ACT

USER ID User ID

WARN TEMP Warning Temperature 0 to +125 °C 80

Motor Direction

Override

Hold Current Delay

Time

Enable Active High/

Low

See Motion

Specifications

0/1 — CW

0 or 2 - 65535 mSec 500

See Motion

Specifications

50 nS to 12.9 µS

(10 MHz to 38.8

kHz)

High/Low — High

3 Characters

Viewable ASCII

µsteps/

Full Step

—

nS (MHz)

Viewable

ASCII

Direction

(2.5 MHz)

256

Step/

200 nS

IMS

Mechanical Specifications

All documentation, software, program examples and resources are available

online at: http://www.imshome.com/mdrive34acplus_mdm.html

MDrive34AC Plus Microstepping Quick Reference R070208

P1

MDrive34AC Plus

P1

P3

P1

P3

To Controller

To computer
USB port

6.0’ (1.8m)

in-line converter

6.0’ (1.8m)

13.0’ (4.0m)

To MDrivePlus
19-pin M23 (male)

Connector

19-pin M23 (female)

To Controller

13.0’ (4.0m)

To MDrivePlus
19-pin M23 (male)

Connector

19-pin M23 (female)

Opto

Step
Dir

AC Pwr

Opto

Step
Dir

AC Pwr

I/O Power

GND

Step Out

Dir. Out

GND

Step Out

Dir. Out

Logic Supply

120 or 240 VAC

+

Controller

MDrivePlus

Logic Supply

+

Controller

MDrivePlus

Sinking ConfigurationSourcing Configuration

120 or 240 VAC

P3

Pin 1
Pin 2

Pin 3

To MDriveAC Plus
AC Power Connector (male)

12.8’ (4.0m)

To AC Power

3-pin Euro AC (female)

Microstepping
Connectivity
Options

Connector Style Function

19-pin M23 circular.............. I/O, Communications and

Encoder

3-pin Euro AC...................... Power

I/O, Communications & Optional Internal Encoder

19-pin M23 circular connector (male)

DIR
Step Clock
MISO

Inside: Pins 13--19

14

13

1918 15

17

16

Wire Colors Function

Violet Opto Ref.
Red Enable
Blue N/C
Black Comm GND
Green/Yellow Shell
Yellow/Brown Direction
Gray/Brown Step Clock
Brown N/C

Optional Internal Encoder
Wire Colors Function

Gray IDX+
Red/Blue CH B+
Green CH B­Gray/Pink CH A+
Brown/Green IDX ­White CH A-

Outside: Pins 1--12

IDX+*

Enable
Opto Ref
Shell
COM GND
+5VDC

3

4

2

1

12

11

10

8

9

CS

*No Connect unless populated for the optional internal magnetic
differential encoder

CH B+*
CH B-*

5

6

CH A+*

7

MOSI

Communications Converter p/n: MD-CC301-001

Electrically isolated in-line USB to SPI converter pre-wired with mating connector
to conveniently program and set configuration parameters. A secondary cable
from the mating connector provides interface to power and I/O.

IDX-*
CH A-*

SPI Clock

AC Power

3-pin Euro AC connector (male)

Prototype Development Cordset

p/n (straight connector): MD-CS200-000
p/n (right-angle connector): MD-CS201-000

Pre-wired mating connector interfaces to an MDrive’s 3-pin circular EuroAC con­nector, with flying leads other end, for quick test/development.

Note that this cable or equivalent Lumberg mating connector/cable must be
used to meet UL conditions of acceptabilty.

Wire Colors Function

Green/Yellow Earth
Brown AC Line
Blue AC Neutral

Mating Connector Recommendations

The following field-solderable mating connector is recommended for use with the

MDriveAC Plus. Use of this connector meets UL Acceptability requirements.

Lumberg: RKC 30/11

UL Conditions of Acceptability

For full desription of the UL Conditions of Acceptability please visit http://www.
imshome.com/CE_conformity.html

Minimum Required Connections

The diagrams below represent the minimum connections required to operate the
MDrivePlus Microstepping.

Prototype Development Cordset p/n: MD-CS100/101-000

Speed test and development with pre-wired mating connector.

Copyright © Intelligent Motion Systems, Inc. www.imshome.com

Wire Colors Function

Violet Opto Ref.
Red Enable
Blue N/C
White/Green MOSI
White/Yellow CS
White/Gray +5 VDC
Black Comm GND
Green/Yellow Shell
Yellow/Brown Direction
Yellow SPI Clock
Pink MISO
Gray/Brown Step Clock
Brown N/C

Optional Internal Encoder
Wire Colors Function

Gray IDX+
Red/Blue CH B+
Green CH B­Gray/Pink CH A+
Brown/Green IDX ­White CH A-

UL Conditions of Acceptability

When used in end-product equipment, the following are

among the considerations to be made:

The temperature tests were conducted with the devices face mounted to
an aluminum heat sink. For devices with the frame designation 34, the
dimensions for the heat sink were 10” x 10” x ¼”. For devices with the frame
designation 42, the dimensions for the heat sink were 12” x 12” x ½”. The
shafts of both frame designations were also provided with aluminum wheels,
approximately 4” in diameter and ¼” thick.

These devices are intended for installation in a Pollution Degree 2 (controlled)

environment. Suitability of the spacings shall be considered in end use ap­plication.

The enclosure of this device is intended as the final end use enclosure.

These devices do not provide motor overload protection.

These devices have not been subjected to the short circuit test. This test shall

be considered in the end-product investigation.

The following MDriveAC Plus Products are excluded from UL Recognition:

1.

MDriveAC Plus 34 and 42 models with a rear motor shaft exten­sion, i.e. Control Knob versions

MDriveAC Plus 34 and 42 models with IP-65 sealing. 2.