Intelligent Motion Systems IM10071, IM1007IE Hardware Reference Manual

1

Table of Contents

Introduction ....................................................................................................1

Pin Description...............................................................................................2

Pin Description...............................................................................................3

Absolute Maximum Rating .............................................................................4

Electrical Specifications .................................................................................5

Mechanical Specifications..............................................................................6

Thermal Specifications...................................................................................7

Over Temperature Protection..................................................................7

Output Current ............................................................................................... 8

Determining Output Current....................................................................8

Setting Output Current ............................................................................ 9

Encoder Interface...........................................................................................9

Motor............................................................................................................ 10

Motor Selection ..................................................................................... 10

Connecting the Motor........................................................................... 11

Connecting Power........................................................................................12

Optically Isolated Inputs (Limit A, Limit B, Home, Party).............................. 13

General Purpose Inputs ...............................................................................14

Dedicated Inputs ..........................................................................................15

Moving Output..............................................................................................15

Fault Protection ............................................................................................ 16

Party Line Operation ....................................................................................17

Party Line Connection (using RS-232 Option) ......................................17

+5 VDC Output ............................................................................................18

Options/Accessories ....................................................................................18

Application Notes .........................................................................................19

Appendix A: Recommended Cable Configurations ...................................... 20

Warranty ...................................................................................................... 27

IM1007ie Operating Manual Rev 052404

20

APPENDIX A

Recommended Cable Configurations:

DC Supply to IMS Driver

Cable length, wire gauge and power conditioning devices play a major role
in the performance of your IMS Driver and Motor .
NOTE: The length of the DC power supply cable to the IMS Driver should
not exceed 50 feet.
Example A demonstrates the recommended cable configuration for DC
power supply cabling under 50 feet long. If cabling of 50 feet or longer is
required, the additional length may be gained by adding an AC power
supply cable (see Examples B & C).
Correct A WG wire size is determined by the current requirement plus cable
length. Please see the IMS Driver Supply Cable A WG Table in this
Appendix.

Shield to Earth Ground

on Supply End Only

DC Voltage from

Power Supply

500 µf

Per Amp

+

-

Braided

Shield

Ferrite
Beads

π

Type RFI Filter

≥ Required Current

+

-

To IMS Driver

Cable Length

less then 50 Feet

Shielded/Twisted Pair

(Wire Size from

IMS Driver Supply Cable AWG Table

)

Example A – Cabling Under 50 Feet, DC Power

21

Shield to Earth Ground

on Supply End Only

Braided

Shield

π Type RFI Filter

≥ Required Current

Cable Length

50 Feet or greater

Transformer :
0 to 28 VAC RMS
for 48 VDC Systems
20 to 48 VAC RMS
for 75 VDC Systems

Full Wave Bridge

+

-

To Cable A

NOTE:
Connect the cable illustrated
in Example A to the output o

f

the Full Wave Bridge

Shielded/Twisted Pair

(Wire Size from

IMS Driver Supply Cable AWG Table)

Example B – Cabling 50 Feet or Greater,
AC Power to Full Wave Bridge

22

Shield to Earth Ground

on Supply End Only

Braided

Shield

π

Type RFI Filter

≥ Required Current

Cable Length

50 Feet or greater

120 or 240 VAC

Dependent on
Power Supply

Power Supply

+

-

To Cable A

DC Volts Out

NOTE:
Connect the cable illustrated
in Example A to the output of
the Power Supply

Shielded/Twisted Pair

(Wire Size from

IMS Driver Supply Cable AWG Table)

Example C – Cabling 50 Feet or Greater,
AC Power to Power Supply

23

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Driver Supply Cable W ir e Size

NOTE: These recommendations will provide optimal
protection against EMI and RFI. The actual cable type,
wire gauge, shield type and filtering devices used are dependent
on the customer’s application and system.

NOTE: Always use Shielded/T wisted Pairs for the IMS Driver

DC Supply Cable, the AC Supply Cable and the IMS Driver to
Motor Cable.

24

Cable length, wire gauge and power conditioning devices play a major role

in the performance of your IMS Driver and Motor .

NOTE: The length of the DC power supply cable between the IMS Driver

and the Motor should not exceed 50 feet.

Example A demonstrates the recommended cable configuration for the IMS
Driver to Motor cabling under 50 Feet long. If cabling of 50 feet or longer is
required, the additional length can be gained with the cable configuration in
Example B.

Correct A WG wire size is determined by the current requirement plus cable
length. Please see the IMS Driver to Motor Cable A WG Table in this Appendix.

Shield to Earth Ground

on Supply End Only

Two Shielded/Twisted Pairs

(Wire Size from

IMS Driver to Motor Cable AWG Table)

Braided

Shield

Ferrite
Beads

Cable Length

less than 50 Feet

Phase A
Phase A
Phase B
Phase B

Phase A
Phase A

Phase B

Phase B

Example A - Cabling Under 50 Feet,
IMS Driver to Motor

Recommended Cable Configurations:

IMS Driver to Motor

25

Shield to Earth Ground

on Supply End Only

Braided

Shield

Ferrite
Beads

Cable Length

50 Feet or greater

Phase A
Phase A

Phase B

Phase B

Phase A
Phase A

*L ≈ 0.5 MH

* 0.5 MH is a typical starting point for the
Common Mode Line Filters. By increasing
or decreasing the value of L you can set the
drain current to a minimum to meet your requirements.

Phase B
Phase B

Common Mode
Line Filters (2x)

Two Shielded/Twisted Pairs

(Wire Size from

IMS Driver to Motor Cable AWG Table)

Example B - Cabling 50 Feet or Greater,
IMS Driver to Motor

26

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Driver to Motor Supply Cable W ir e Size

NOTE: These recommendations will provide optimal
protection against EMI and RFI. The actual cable type,
wire gauge, shield type and filtering devices used are dependent on
the customer’s application and system.

NOTE: Always use Shielded/Twisted Pairs for the IMS Driver

DC Supply Cable, the AC Supply Cable and the IMS Driver to
Motor Cable.

WARRANTY

TWENTY-FOUR (24) MONTH LIMITED WARRANTY

Intelligent Motion Systems, Inc. (“IMS”), warrants only to the purchaser of the Product
from IMS (the “Customer”) that the product purchased from IMS (the “Product”) will be free
from defects in materials and workmanship under the normal use and service for which the
Product was designed for a period of 24 months from the date of purchase of the Product by
the Customer. Customer’s exclusive remedy under this Limited Warranty shall be the repair
or replacement, at Company’s sole option, of the Product, or any part of the Product,
determined by IMS to be defective. In order to exercise its warranty rights, Customer must
notify Company in accordance with the instructions described under the heading “Obtaining
Warranty Service.”

This Limited Warranty does not extend to any Product damaged by reason of alteration,
accident, abuse, neglect or misuse or improper or inadequate handling; improper or
inadequate wiring utilized or installed in connection with the Product; installation, operation
or use of the Product not made in strict accordance with the specifications and written
instructions provided by IMS; use of the Product for any purpose other than those for which
it was designed; ordinary wear and tear; disasters or Acts of God; unauthorized attachments,
alterations or modifications to the Product; the misuse or failure of any item or equipment
connected to the Product not supplied by IMS; improper maintenance or repair of the Product;
or any other reason or event not caused by IMS.

IMS HEREBY DISCLAIMS ALL OTHER WARRANTIES, WHETHER WRITTEN OR
ORAL, EXPRESS OR IMPLIED BY LAW OR OTHERWISE, INCLUDING WITHOUT
LIMITATION, ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY
PARTICULAR PURPOSE. CUSTOMER’S SOLE REMEDY FOR ANY DEFECTIVE
PRODUCT WILL BE AS STATED ABOVE, AND IN NO EVENT WILL THE IMS BE LIABLE
FOR INCIDENTAL, CONSEQUENTIAL, SPECIAL OR INDIRECT DAMAGES IN
CONNECTION WITH THE PRODUCT.

This Limited Warranty shall be void if the Customer fails to comply with all of the terms set
forth in this Limited Warranty. This Limited Warranty is the sole warranty offered by IMS with
respect to the Product. IMS does not assume any other liability in connection with the sale of
the Product. No representative of IMS is authorized to extend this Limited Warranty or to
change it in any manner whatsoever. No warranty applies to any party other than the original
Customer.

IMS and its directors, officers, employees, subsidiaries and affiliates shall not be liable for
any damages arising from any loss of equipment, loss or distortion of data, loss of time, loss
or destruction of software or other property, loss of production or profits, overhead costs,
claims of third parties, labor or materials, penalties or liquidated damages or punitive damages,
whatsoever, whether based upon breach of warranty, breach of contract, negligence, strict
liability or any other legal theory, or other losses or expenses incurred by the Customer or
any third party.

OBTAINING WARRANTY SERVICE

Warranty service may obtained by a distributor, if the Product was purchased from IMS by
a distributor, or by the Customer directly from IMS, if the Product was purchased directly
from IMS. Prior to returning the Product for service, a Returned Material Authorization (RMA)
number must be obtained. Complete the form at http://www.imshome.com/rma.html after
which an RMA Authorization Form with RMA number will then be faxed to you. Any questions,
contact IMS Customer Service [phone].

Include a copy of the RMA Authorization Form, contact name and address, and any
additional notes regarding the Product failure with shipment. Return Product in its original
packaging, or packaged so it is protected against electrostatic discharge or physical damage
in transit. The RMA number MUST appear on the box or packing slip. Send Product to:
Intelligent Motion Systems, Inc., 370 N. Main Street, Marlborough, CT 06447.

Customer shall prepay shipping changes for Products returned to IMS for warranty service
and IMS shall pay for return of Products to Customer by ground transportation. However,
Customer shall pay all shipping charges, duties and taxes for Products returned to IMS from
outside the United States.