Intelligent Motion Systems Excellence in Motion User Manual

FORCE

POWER DRIVE

MICROSTEPPING

TM

Excellence in Motion

TM

FEATURES

• High Performance
Microstepping Driver

• Advanced 2nd Generation Current
Control for Exceptional Performance
and Smoothness

• Single Supply: +12 to +75 VDC

• Low Cost

• Compact Package

• High Output Current up to 5 Amps RMS,

7 Amps Peak (Per Phase)

• 20 Microstep Resolutions up to
51,200 Steps Per Rev Including:
Degrees, Metric, Arc Minutes

• Optically Isolated Logic Inputs will
Accept +5 to +24 VDC Signals,
Sourcing or Sinking

• Automatic Current Reduction

• Confi gurable:

- Motor Run/Hold Current

- Motor Direction vs. Direction Input

- Microstep Resolution

- Clock Type: Step and Direction,
Quadrature, Step Up and Step Down

- Programmable Digital Filtering for
Clock and Direction Inputs

• Setup Parameters May Be Switched
On-The-Fly

• Dual Mounting Confi gurations

• Interface via

Crimp Connectors

• Graphical User Interface (GUI) for
Quick and Easy Parameter Setup

Pluggable Locking Wire

DESCRIPTION

The Microstepping MForce PowerDrive
is a high performance, low cost micro­stepping driver that delivers unsurpassed
smoothness and performance achieved
through IMS’s advanced 2nd generation
current control. By applying innova­tive techniques to control current fl ow
through the motor, resonance is signifi ­cantly dampened over the entire speed
range and audible noise is reduced.

Microstepping MForce PowerDrives ac­cept a broad input voltage range from
+12 to +75 VDC, delivering enhanced
performance and speed. Oversized input
capacitors are used to minimize power
line surges, reducing problems that
can occur with long runs and multiple
drive systems. An extended operating
range of –40° to +85°C provides long
life, trouble free service in demanding
environments.

The high, per phase output current of up
to 5 Amps RMS, 7 Amps Peak, allows
the extremely compact MForce Power­Drive to control a broad array of motors
from size 23 to size 42.

The microstepping drive accepts up to 20
resolution settings from full to 256 mic­rosteps per full step, including: degrees,
metric and arc minutes. These settings
may be changed on-the-fl y or downloaded
and stored in nonvolatile memory with the
use of a simple GUI which is provided.
This eliminates the need for external

switches or resistors. Parameters are
changed via an SPI port.

The versatile Microstepping MForce
PowerDrive comes with dual mounting
confi gurations to fi t various system needs.
All interface connections are accomplished
using pluggable locking wire crimp connec­tors. Optional cables are available for ease
of connecting and confi guring the MForce,
and are recommended with fi rst order.

The Microstepping
is a compact, powerful and inexpensive
solution that will reduce system cost,
design and assembly time for a large
range of applications.

MForce PowerDrive

CONFIGURING

The IMS SPI Motor Interface software is
an easy to in stall and use GUI for con­ fi g ur ing Microstepping
computer's USB port. GUI access is via
the IMS SPI Motor Interface included on
the CD shipped with the product, or from
www.imshome.com.

The IMS SPI Motor Interface features:

• Easy installation.

•

Automatic detection of MForce version
and communication confi guration.

• Will not set out-of-range values.

• Tool-tips display valid range
setting for each option.

• Simple screen interfaces.

MForce from a

www.imshome.com

MForce PowerDrive

–

MICROSTEPPING

STANDARD SPEC I FI CA TIONS

INPUT VOLTAGE (+V)

OUTPUT CURRENT

ISOLATED INPUT

MOTION

THERMAL

Range +12 to +75 VDC
RMS (Max) 5 Amps
Peak (Per Phase) 7 Amps
Step Clock, Direction and Enable
Voltage Range +5 to +24 VDC Sourcing or Sinking
Digital Filter Range

50 nS to 12.9 µS (10 MHz to 38.8 kHz)
Clock Types Step/Direction, Quadrature, Step Up/Step Down
Step Frequency 2 MHz Default (5 MHz Max)

Number of Settings 20

Resolution

Steps Per Revolution

Heat Sink Temperature –40° to +85°C

SETUP PARAMETERS

Function Range Units Default

MHC
MRC

MSEL

DIR

HCDT

CLK TYPE

CLK IOF

USER ID

EN ACT

WARN TEMP

All parameters are set using the supplied IMS SPI Motor Interface GUI and may be changed on-the-fl y.
An optional Parameter Setup Cable is recommended with fi rst orders.

Motor Hold Current 0 to 100 percent 5

Motor Run Current 1 to 100 percent 25

1, 2, 4, 5, 8, 10, 16, 25, 32, 50,

Microstep Resolution

64, 100, 108, 125, 127, 128, 180,

200, 250, 256
Motor Direction Override 0/1 — CW
Hold Current Delay Time 0 or 2–65535 mSec 500

Clock Type Step/Dir, Quadrature, Up/Down — Step/Dir

Clock and Direction Filter

50 nS to 12.9 µS

(10 MHz to 38.8 kHz)

User ID Customizable 1–3 characters IMS

Enable Active High/Low — High

Over Temperature Warning 0 to 125

200,

400, 800, 1000, 1600, 2000, 3200, 5000,

6400, 10000, 12800,

20000

, 25000, 25600,
40000, 50000, 51200, 36000 (0.01 deg/µstep),
21600 (1 arc minute/µstep), 25400 (0.001mm/µstep)

µsteps per full

step

256

nS ( MHz) 200 nS (2.5 MHz)

°C °C 80°C

MOTOR RECOMMENDATIONS

IMS PART NUMBERS

SINGLE LENGTH

DOUBLE LENGTH

TRIPLE LENGTH

Size 23 (2.4 Amps) Size 23 (3.0 Amps) Size 23 (6.0 Amps) Size 34 (6.4 Amps)

M-2218-2.4 M-2218-3.0 M-2218-6.0 M-3424-6.3

M-2222-2.4 M-2222-3.0 M-2222-6.0 M-3431-6.3

M-2231-2.4 M-2231-3.0 M-2231-6.0 M-3447-6.3

MOTOR PERFORMANCE — Speed-Torque

NEMA 23 — 2.4 Amps RMS

225

200

C

175

150

B

125

100

75

A

Torque in Oz - In

50

25

0

0

1000

2000

3000

(300)

(600)

(900)

4000

(1200)

Speed in Full Steps per Second (RPM)

NEMA 23 — 6.0 Amps RMS

225

200

C

175

150

B

125

100

A

75

Torque in Oz - In

50

25

0

0

1000

2000

3000

(300)

(600)

Speed in Full Steps per Second (RPM)

2 MForce PowerDrive – Microstepping REV052307

(900)

4000

(1200)

5000

(1500)

5000

(1500)

24 VDC
45 VDC
75 VDC

(1800)

24 VDC
45 VDC
75 VDC

(1800)

6000

6000

(2100)

7000

(2100)

7000

159

141

124

106

88

71

53

35

18

159

141

124

106

88

71

53

35

18

NEMA 23 — 3.0 Amps RMS

225

200

Torque in N - cm

C

175

150

B

125

100

A

75

Torque in Oz - In

50

25

0

0

1000
(300)

Speed in Full Steps per Second (RPM)

NEMA 34 — 6.3 Amps RMS

1000

C

Torque in N - cm

900

800

700

B

600

500

400

300

A

orque in Oz - In
T

200

100

0

0 1000

(300)

Speed in Full Steps per Second (RPM)

2000
(600)

2000
(600)

3000
(900)

3000
(900)

4000

(1200)

4000

(1200)

5000

(1500)

5000

(1500)

24 VDC
45 VDC
75 VDC

(1800)

(1800)

6000

6000

24 VDC
45 VDC
75 VDC

7000

(2100)

7000

(2100)

159

141

124

106

88

71

53

35

18

706

635

465

494

423

353

282

211

140

71

Torque in N - cm

T
orque in N - cm

Single Stack

A

Double Stack

B

Triple Stack

C

PIN ASSIGNMENTS

P1: I/O & COMM CONNECTOR

Pluggable Locking Wire Crimp Function

Pluggable Locking Wire Crimp

Pluggable Locking Wire Crimp

Pin 1 No Connect
Pin 2 No Connect
Pin 3 Optocoupler Reference
Pin 4 Step Clock Input
Pin 5 Enable Input
Pin 6 CW/CCW Direction Input
Pin 7 +5 VDC Output
Pin 8 SPI Clock

Pin 9 Communications Ground
Pin 10 SPI Master Out – Slave In
Pin 11 SPI Chip Select
Pin 12 SPI Master In – Slave Out

P3: POWER CONNECTOR

Function

Pin 1 +V (+12 to +75 VDC)

Pin 2 Power/Aux Ground

P4: MOTOR CONNECTOR

Function

1 Phase A

Pin

Pin 2 Phase /A

Pin 3 Phase B

Pin 4 Phase /B

MECHANICAL SPECIFICATIONS

Dimensions in Inches (mm)

P1

2.950

(74.93)

3.473

(88.21)

3.00 ±0.01

(76.2 ±0.25)

3.473

(88.21)

P3

P4

FRONT VIEW

2.116

(53.75)

BOTTOM VIEW

(98.98)

(10.59 TYP .)

2X 0.580

(2X 14.73)

0.225
(5.72)

3.897

2.931 TYP .

(74.45 TYP .)

0.417 TYP .

0.308 TYP .
(7.82 TYP .)

Ø 0.187 ±0.01
(Ø 4.75 ±0.25)
2X #8 Screws
for End Mount

0.160 ±0.01
(4.06 ±0.25)

Ø 0.160 ±0.01 Thru
(Ø 4.06 ±0.25 Thru)
4X #6 Screws
for Flat Mount

OPTIONS

Motors and Encoders

IMS offers a wide range of motors, encoders and accessories

recommended for interface with the Microstepping MForce
PowerDrive. For complete specifi cations on these products,
please visit the IMS web site at www.imshome.com.

Power Supplies

IMS recommends the following power supplies for operat-

ing the MForce PowerDrive: IP804, IP806, ISP300-7. For
complete specifi cations, go to www.imshome.com

ACCESSORIES

Parameter Setup Cable and Adapter

The optional 12.0' (3.6m) parameter setup cable and adapter,
MD-CC300-000 and MD-ADP-1723C, facilitate communica­tions interface from the Microstepping MForce PowerDrive's
12-pin P1 connector to a PC's USB port with pluggable mating
connectors. Recommended with fi rst order.

Prototype Development Cables

To speed prototyping, 10.0' (3.0m) development cables are
available with pluggable locking wire crimp mates to:

I/O & Comm: 12-Pin Connector ........... PD12-1434-FL3

Power: 2-pin Connector ...................... PD02-3400-FL3

Motor Interface: 4-pin Connector

............ PD04-MF34-FL3

ORDER INFORMATION

FORCE

POWER DRIVE

MICROSTEPPING

TM

MFM1CSZ34

P1: I/O & Communications
12-Pin Locking Wire Crimp

P3: Power
2-Pin Locking Wire Crimp

P4: Motor Interface
4-Pin Locking Wire Crimp

Example: Part Number
MFM1CSZ34N7

Microstepping MForce
PowerDrive with 12-pin
I/O & SPI communications
interface, 2-pin power interface
and 4-pin motor interface.

N7

is a

Accessories details at: www.imshome.com/cables_cordsets.html

MForce PowerDrive – Microstepping REV052307 3

intelligent motion systems, INC.

www.imshome.com

370 N. Main St., P.O. Box 457
Marlborough, CT 06447 U.S.A.
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E-mail: [e-mail]

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Excellence in Motion

IMS EUROPEAN SALES MGT.
4 Quai Des Etroits
69005 Lyon, France
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25 Barnes Wallis Road
Segensworth East
Fareham, Hampshire PO15 5TT
Phone: [phone]
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© Intelligent Motion Systems, Inc. All Rights Reserved. REV052307

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