Intelligent Charging MB/TS25 PC211 Operator's Manual

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MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

Printed On : 02/09/15

MUTE

EXTD

ENTR

DISP DATA

A SET PROC

V SETTEST BATT

CHRG T SET

START

STOP

EXTD

ENTR

DISP DATA

A SET PROC

V SETTEST BATT

CHRG ONE T SET

START

STOP

VOLTS TIME

AMPS

TEST

END ONE

VOLTSTIME

AMPS

TEST

END

ALARM

MEM

Bxx

OFFIO

MEM

Bxx

OFFIO

MEM

Bxx

OFFIO

MEM

Bxx

OFFIO

I N T E L L I G E N T C H A R G I N G

CHARGE TRIP

ANALYSER TRIP

MAINS POWER

BATTERY 'B'BATTERY 'A'

MB/TS25 PC211 UPGRADE

BATTERY CHARGER/ANALYSER OPERATORS MANUAL

MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

TABLE OF CONTENTS

1 MANUAL REVISION HISTORY 3

2 TS25 PC211 UPGRADE DESCRIPTION 4

2.1 GENERAL NOTES 4

2.2 DIFFERENCES 4

3 CONTROLS AND INDICATORS 5

3.1 DISPLAY 6

3.2 POWER SWITCH 7

3.3 AUDIBLE ALARM 7

3.4 CHARGE & CAPACITY TEST CIRCUIT BREAKERS 7

3.5 BATTERY CONNECTORS 7

3.6 KEYBOARD 8

4 USING THE TS25 UPGRADE 9

4.1 CONNECTING BATTERIES 9

4.2 CAPACITY TESTING BATTERIES 12

4.3 CHARGING BATTERIES 15

4.4 ENTERING BATTERY DATA 18

4.5 USING THE ONE MODE OF OPERATION 20

4.6 RESETTING THE TS25 UPGRADE 20

4.7 DISPLAY MNEMONICS 22

4.8 ERROR CODES 23

5 CALIBRATION 25

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MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

5.1 EQUIPMENT REQUIRED 25

5.2 PERFORMANCE CHECKING 25

5.3 RE-CALIBRATION 26

5.4 CALIBRATION PROBLEMS 28

5.5 CALIBRATION EQUIPMENT CONNECTIONS 29

6 ROUTINE MAINTENANCE 30

6.1 INTERNAL BATTERY REPLACEMENT 30

7 BATTERY LIBRARY 31

7.1 RETRIEVING A LIBRARY ITEM 31

7.2 ENTERING OR MODIFYING A LIBRARY ENTRY 31

8 DEFAULT BATTERY LIBRARY 32

9 SPECIFICATIONS 42

10 PRODUCT DISPOSAL INSTRUCTIONS 43

1 Manual Revision History

Rev Date Description

0 12-02-2008 First Written

1 10-03-2009 Removed Warranty Section. Added New Battery Details To Library.

2 24-11-2014 Changed drawings so that an actual TS25 model is shown.

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MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

2 TS25 PC211 UPGRADE DESCRIPTION

2.1 GENERAL NOTES

You have chosen to have your TS25 Model battery charger analyser upgraded to a TS25 (UPGRADE) Model.

The upgrade involves the removal of the antiquated processor board (PC200) and the separate display board (PC204) to the new PC211 combined display and processor board.

This upgrade extends the life cycle of your equipment by employing a fully supported processor unit with higher accuracy speed and functionality.

Some TS25 units will be also be able to benefit from the upgrades ability to increase the charging current from 10A to 12A (24A in one mode).

Operation of the unit is predominantly the same but there are differences because of the extended functionality. It is important that this manual is read carefully before undertaking control of the unit to establish the minor differences and how to employ them.

2.2 DIFFERENCES

 When accessing data entry functions the STOP key can be pressed to ABORT the data

entry mode.

 The library has been modified to list the standard set of batteries used by the UK MOD.

Check the data with manufacturers data sheets before using any data library entries.

 Accessing constant voltage and constant current charging modes are no longer done via

the library number. Use the PROC key to set the charge mode. This is also preserved with the library data.

 Automatic calibration checks to ensure that wrongly entered values are not used, which

could potentially damage the battery or unit.

 All process terminations are highlighted with an “E” number to indicate to the operator

why a capacity test or charge has stopped.

 Start and run-time checks are employed to ensure that wrongly entered data does not

make the unit perform outside of its capabilities, the run—time checks also test for battery disconnection while being processed, wrongly connected battery and checks for possible internal faults. Extra runtime checks are done to ensure that both cables are connected when used in ONE mode.

 The unit now employs 12 bit Analogue to Digital conversion devices which have

dramatically improved its stability and accuracy.

 Ability to view the firmware revision and internal resets can be accessed by the keypad.

 The ONE mode of operation where both channels can be connected in parallel to double

charge or discharge rates has been simplified.

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MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

3 CONTROLS AND INDICATORS

Printed On : 02/09/15

AUDIBLE ALARM

MUTE

EXTD

ENTR

DISP DATA

A SET PROC

V SETTEST BATT

CHRG T SET

START

STOP

EXTD

ENTR

DISP DATA

A SET PROC

V SETTEST BATT

CHRG ONE T SET

START

STOP

VOLTS TIME

AMPS

TEST

END ONE

VOLTSTIME

AMPS

TEST

END

ALARM

MEM

Bxx

OFF

MEM

Bxx

OFF

MEM

Bxx

OFF

MEM

Bxx

OFF

I N T E L L I G E N T C H A R G I N G

CHARGE

TRIP

ANALYSER

TRIP

MAINS

POWER

BATTERY 'B'BATTERY 'A'

A CHANNEL DISPLAY

B CHANNEL DISPLAY

POWER SWITCH

AC POWER FUSE & INLET

B CHANNEL DATA

ENTRY KEYPAD

A CHANNEL DATA

ENTRY KEYPAD

CHANNEL A POSITIVE

BATTERY LEAD CONNECTOR

CHANNEL A NEGATIVE

BATTERY LEAD CONNECTOR

CHANNEL B NEGATIVE

BATTERY LEAD CONNECTOR

CHANNEL B POSITIVE

BATTERY LEAD CONNECTOR

CHANNEL A SAFETY CIRCUIT BREAKERS

CHANNEL B SAFETY CIRCUIT BREAKERS

MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

3.1DISPLAY

 NUMERIC DISPLAY

o Voltage is displayed in volts to a resolution of 0.1V

o Current is displayed in Amperes to a resolution of

0.1A

o Capacity test time is displayed in minutes to a

resolution of 1 minute.

o Charge time is displayed in hours to a resolution of

0.1H (One tenth)

o Battery efficiency is displayed in percent to a

resolution of 1%.

 NUMERIC DISPLAY INDICATORS

o VOLTS illuminated means voltage is being displayed

or entered.

o AMPS illuminated means current is being displayed

or entered.

o TIME illuminated means time is being displayed or

entered.

o % Illuminated means that battery efficiency is

being displayed.

o TEST illuminated means that the unit is set to

capacity test mode otherwise it is set to charge mode.

o END illuminated means that the unit is stopped.

o ALARM illuminated means that the unit has just

stopped and the alarm has sounded.

o ONE illuminated means that ONE mode has been

selected and the paralleling leads must be used.

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ALARM

CHANNEL A NUMERIC DISPLAY CHANNLE B NUMERIC DISPLAY

CHANNEL A NUMERIC DISPLAY MODE INDICATOR CHANNEL B NUMERIC DISPLAY MODE INDICATOR

ILLUMINATED IF CAPTEST SELECTED ILLUMINATED IF CHANNEL B CAPTEST MODE IS SELECTED

ILLUMINATED IF THE CHARGER ALARM HAS SOUNDED

ILLUMINATED IF CHANNEL A IS STOPPED ILLUMINATED IF CHANNEL B IS STOPPED

ILLUMINATED IF THE "ONE" MODE OF OPERATION IS SELECTED

MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

3.2 POWER SWITCH

Operation of this switch will either apply or remove the ac inlet power from the TS25 UPGRADE

WARNING

AVOID REMOVING THE POWER FROM THE UNIT WHILE THE UNIT IS

PERFORMING A CAPACITY TEST OR CHARGE.

3.3 AUDIBLE ALARM

When a charge or capacity test has completed or stopped in error the audible alarm will sound until the MUTE or STOP key is pressed.

3.4 CHARGE & CAPACITY TEST CIRCUIT BREAKERS

The circuit breakers are fitted to prevent high currents from being driven into the battery or into the unit should a fault condition occur. Always ensure that the circuit breaker is in the ON position before starting a charge or capacity test.

WARNING

NEVER SWITCH THE CIRCUIT BREAK TO ON WHEN THE UNIT IS PERFORMING

A CHARGE OR CAPACITY TEST AS SEVERE DAMAGE MAY OCCUR TO THE

BATTERY OR THE TS25 UPGRADE

ALWAYS PRESS STOP FIRST

If the circuit breaker operates during a charge immediately press STOP on BOTH charger channels and remove power from the unit and disconnect the battery.

Operation of the circuit breaker is an indication of a fault and the unit will need to be checked before use.

3.5 BATTERY CONNECTORS

The battery terminal are where the supplied leads are connected to the TS25 UPGRADE. It is recommended that replacement leads are always purchased from Intelligent Charging.

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MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

3.6 KEYBOARD

Each keypad on the unit controls only information for that channel, except when the unit is put into ONE mode both keypads control the ONE mode of operation. The only difference is that if a data entry function is invoked in the channel B keypad the data entry will always have to be performed on the right hand keypad. There are 16 keys on each keypad and each key performs a particular function depending if the channel is running or stopped.

3.6.1 STOPPED KEY MAPPING

Increases Display Brighness

Reduces Display Brightness

Selects CHARGE MODE

Selects CAPACITY TEST MODE

2 X To Save Battery Data Into The LIBRARY

Selects A Battery From The LIBRARY

2 X Reset Parameters In The Unit

Cycles Through Displayed Data

Briefly Displays Battery Data

Enters The Battery AMPS

Enters The Battery VOLTS

Enters The Battery TIME

Starts CHARGE/CAPACITY TEST

Clears The Display And Alarm

On CHANNEL A (ONE) Selects ONE Mode

On CHANNEL B (MUTE) Stops The Audible Alarm

Enters The Battery MODE

EXTD

ENTR

DISP DATA

A SET PROC

V SETCHRG BATT

TEST ONE T SET

START

STOP

3.6.2 RUNNING KEY MAPPING

Increases Display Brighness

Reduces Display Brightness

2 X To Initiate CALIBRATION

Briefly Displays Battery Number

Cycles Through Displayed Data

Briefly Displays Battery Data

Breifly Displays The Battery AMPS

Breifly Displays The Battery VOLTS

Briefly Displays The Battery TIME

Manually STOPS The CHARGE/CAPACITY TEST

Breifly Displays The Battery MODE

EXTD

ENTR

DISP DATA

A SET PROC

V SETCHRG BATT

TEST ONE T SET

START

STOP

Note keys that have no comments against them do nothing while RUNNING

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MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

4 USING THE TS25 UPGRADE

4.1 CONNECTING BATTERIES

For all methods of use of the battery charger the battery to be tested or charged must only be connected when the charger is either:

SWITCHED OFF

SWITCHED ON AND END LAMP ILLUMINATED

Connecting a battery while the charge is operational would damage the equipment, and possible draw an electrical arc that, may cause an explosion from the venting gases being emitted from the battery.

Care must also be executed in ensuring that the bared ends of the battery leads do not come in contact with the metalwork of the charger as this may also cause electrical arcing and or explosion risk.

WARNING

THE BATTERY SHOULD NEVER BE CONNECTED OR DISCONNECTED FROM THE

UNIT WHEN A CHARGE OR TEST IS IN PROGRESS AS ARCING CAN OCCUR

CAUSING AN EXPLOSION FROM GASSES VENTING FROM BATTERIES BEING

PROCESSED

THE BATTERY SHOULD ALWAYS BE ISOLATED FROM ANY EQUIPMENT

BEFORE BEING CONNECTED

Stray ground loops between the attached equipment and the TS25 UPGRADE could cause catastrophic damage to the unit and the attached equipment.

The battery or batteries must be connected to the TS25 UPGRADE as shown in the following diagram: -

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MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

SINGLE OR TWIN CHANNEL BATTERY CONNECTION

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AVIATION BATTERY

BATTERY #1

BATTERY #2

MUTE

EXTD

ENTR

DISP DATA

A SET PROC

V SETTEST BATT

CHRG T SET

START

STOP

EXTD

ENTR

DISP DATA

A SET PROC

V SETTEST BATT

CHRG ONE T SET

START

STOP

VOLTS TIME

AMPS

TEST

END ONE

VOLTSTIME

AMPS

TEST

END

ALARM

MEM

Bxx

OFF

MEM

Bxx

OFF

MEM

Bxx

OFF

MEM

Bxx

OFF

I N T E L L I G E N T C H A R G I N G

CHARGE

TRIP

ANALYSER

TRIP

MAINS

POWER

BATTERY 'B'BATTERY 'A'

MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

BATTERY CONNECTION WHEN USING “ONE” MODE OF OPERATION

Printed On : 02/09/15

AVIATION BATTERY

MUTE

EXTD

ENTR

DISP DATA

A SET PROC

V SETTEST BATT

CHRG T SET

START

STOP

EXTD

ENTR

DISP DATA

A SET PROC

V SETTEST BATT

CHRG ONE T SET

START

STOP

VOLTS TIME

AMPS

TEST

END ONE

VOLTSTIME

AMPS

TEST

END

ALARM

MEM

Bxx

OFFIO

MEM

Bxx

OFFIO

MEM

Bxx

OFFIO

MEM

Bxx

OFFIO

I N T E L L I G E N T C H A R G I N G

CHARGE TRIP

ANALYSER TRIP

MAINS POWER

BATTERY 'B'BATTERY 'A'

MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

4.2 CAPACITY TESTING BATTERIES

The main purpose of a capacity test is to establish that a battery under test can maintain current output as specified by its ampere hour rating above a certain terminal voltage.

As a rule of thumb a battery will maintain an output voltage 5/6ths above its terminal voltage for one hour if discharged at its ampere hour rating. A battery that can maintain this is considered 100% or more of its rated capacity.

For example a 24V 20 A/H battery would be capacity tested at 20A for one hour and have the voltage end point set to 20V. If after a one hour discharge at 20A the battery terminal voltage was greater than 20V the battery would be considered at least 100% efficient.

Intelligent Charging do not make any recommendations on what point a battery is considered not efficient enough to be used, although a rule of thumb is that a battery less than 80% should be discarded where it it's use is considered critical.

The TS25 UPGRADE has two capacity test modes: -

 Perform a capacity test only to the time period specified.

This mode will auto terminate the process if either the battery voltage reaches the voltage end point, or if the total capacity test time is achieved. At the end of the test the TS25 UPGRADE will report a percentage of 100% or less depending on why the capacity test was terminated.

 Perform a capacity test until the final voltage is reached.

This mode will perform a capacity test until the voltage end point is reached. At the end of test the TS25 UPGRADE will report a percentage, which is the true capacity of the battery, which may be more than 100%. This method is sometimes employed so that records of battery deterioration over time or use can be monitored.

4.2.1 MANUAL CAPACITY TEST

To perform a manual capacity test four parameters have to be programmed. These are: -

 Capacity test current (Amperes).  Capacity test time (Minutes)  Capacity test voltage end point (Volts)  Capacity test mode (Time or Volts)

To program these values the TS25 UPGRADE needs to powered and not performing either a capacity test or charge on the channel to be used.

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MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

Press ASET to change the capacity test amperes.

Press VSET to change the capacity test voltage end point.

Press TSET to change the capacity test duration.

Press PROC to change the capacity test mode.

See section 4.4 ENTERING BATTERY DATA for details on how to enter the required parameters.

4.2.2 LIBRARY CAPACITY TEST

To perform a capacity test from the library the library number has to be selected first. To select the library number the following procedure has to be performed.

Press the BATT key. The display will show the current library item selected and the rightmost digit will be flashing. Enter the library number by using the  and  keys and the EXTD key to move to the next digit. Only library numbers 01 to 99 can be selected.

The TS25 UPGRADE needs to be placed in capacity test mode by pressing TEST and ensuring that the visual indicator TEST is illuminated.

4.2.3 REVIEWING CAPACITY TEST PARAMETERS

Once these values have been programmed into the unit they can be reviewed by selecting the DISP key to cycle the display between VOLTS, AMPS,TIME and

% and then pressing the DATA key. This display will show the values

programmed in and the corresponding indicator will flash. Note when the % indicator is lit there is no data to display. To check the capacity test mode simple press the TEST key and the current capacity test mode will be displayed TIM or

VOL.

4.2.4 STARTING A CAPACITY TEST

Before a capacity test is performed for the first time it is important that the parameters are reviewed using the reviewing feature above as incorrect parameters could damage the battery under test.

Once satisfied that he data is correct the battery to undergo the capacity test must be connected to the unit. Care must be taken when connecting batteries which are not fitted with non reversible connectors, i.e. where the use of crocodile clamps are implemented, as damage to the battery and or unit may occur if a capacity test is started with reverse connection.

To begin the capacity test press START. The display will momentarily display

RUN, the END light will extinguish and it will then display battery voltage. During

the normal capacity test process the DISP key may be pressed to cycle the display between VOLTS, AMPS,TIME and %. The DATA key can also be pressed to review the parameters programmed in for the current test under progress. If the TEST key is pressed this will briefly display the current test mode.

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MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

4.2.5 STOPPING A CAPACITY TEST

At any time during the capacity test the process can be terminated by simply pressing the STOP key. When the STOP key is pressed the process will be terminated immediately and the display will show END and the END led will remain illuminated.

The display will remain in this state until either MUTE of STOP is pressed.

4.2.6 CAPACITY TEST AUTO TERMINATE

If the capacity test has been programmed to auto terminate on time then the process will automatically stop when either the battery voltage falls below the voltage end point or when the capacity test time has elapsed.

If the capacity test has been programmed to auto terminate only when the voltage falls below the voltage end point, then the process will stop when the battery voltage falls below the voltage end point.

In both cases the capacity test process will terminate immediately, the audible alarm will sound and the ALARM and END lights will illuminate and the display will show the reason for terminating the process.

To clear the alarm the MUTE or STOP key must be pressed. Upon these being pressed the display will show the actual efficiency percent value.

Process termination codes:

E 1 The process time is complete.

E 2 Battery voltage has reached the voltage end point.

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MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

4.3 CHARGING BATTERIES

To keep batteries in good condition it is important that correct charging procedures are observed.

The TS25 UPGRADE is an important tool in ensuring the its flexibility allows the user to choose charge processes that are best suited to the battery. The TS25 UPGRADE has two inbuilt charging processes that suite a wide range of batteries.

The use of constant voltage charging is best suited to lead acid types of batteries and the TS25 UPGRADE controls constant voltage charging to ensure that no excess of current can be driven into the batteries causing it damage.

Constant voltage charging is achieved by inserting a maximum specified current into a battery until its terminal voltage reached the voltage set point. Once this voltage set point has been reached the unit will reduce the current injected to maintain the voltage set point. The charging process will continue until the charge time has elapsed.

Constant current charging is employed mainly for Nickel Cadmium and Nickel Metal hydride types if batteries, where a constant current can be driven into a battery for a specified time and parameters can be set to prevent over charging.

Constant current charging is achieved by the unit driving a specified constant current into the battery for a specified amount of time. During this time it will monitor the battery voltage and auto terminate the process if this voltage is reached. This voltage set point can be either the rise point of the battery or can be used as an over-voltage parameter.

The TS25 UPGRADE has a new charge mode implemented, which is more suitable to alkaline batteries. In this mode known as Constant Current Plus mode the unit will drive the constant current into the battery until the voltage set point is reached. Once this point is reached the unit will continue charging at the same current for the time specified.

4.3.1 MANUAL CHARGING

The unit required four parameters to perform a constant voltage charge. These are: -

 Maximum charge current (Amperes).  Charge time or charge additional time (Hours).  Voltage set point (Volts).  Charge mode.

To program these values the unit needs to powered and not performing either a capacity test or charge on the channel to be used.

Press ASET to change the charge amperes.

Press VSET to change the charge test voltage set point.

Press TSET to change the charge duration or additional time.

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MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

Press PROC to change the charge mode.

See section 4.4 ENTERING BATTERY DATA for details on how to enter the required parameters.

4.3.2 LIBRARY CHARGING

To perform a charge from the library the library number has to be selected first. To select the library number the following procedure has to be performed.

The unit needs to be placed in charge mode by pressing CHRG and ensuring that the visual indicator TEST is extinguished.

4.3.3 REVIEWING CHARGE PARAMETERS

Once these values have been programmed into the unit they can be reviewed by selecting the DISP key to cycle the display between VOLTS, AMPS and TIME and then pressing the DATA key. This display will show the values programmed in and the corresponding indicator will flash. To check the charge mode simply press the CHRG key and the current charge mode will be displayed CV, CC or

CCA.

4.3.4 STARTING A CHARGE

Before a charge is performed for the first time it is important that the parameters are reviewed using the reviewing feature above as incorrect parameters could damage the battery under charge.

Once satisfied that he data is correct the battery to undergo charging must be connected to the unit. Care must be taken when connecting batteries which are not fitted with non reversible connectors, i.e. where the use of crocodile clamps are implemented, as damage to the battery and or TS25 UPGRADE may occur if a charge is started in reverse connection.

To begin the charge press START. The display will momentarily display RUN, the

END light will extinguish and it will then display battery voltage. During the

normal charge process the DISP key may be pressed to cycle the display between VOLTS, AMPS and TIME. The DATA key can also be pressed to review the parameters programmed in for the current test under progress. Pressing the

CHRG key will also briefly display the current charge mode.

4.3.5 STOPPING A CHARGE

At any time during the charge the process can be terminated by simply pressing the STOP key. When the STOP key is pressed the process will be terminated

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MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

immediately and the display will show END and the END led will remain illuminated.

The display will remain in this state until either MUTE of STOP is pressed.

4.3.6 CHARGE PROCESS AUTO TERMINATE

If constant voltage charging the process will automatically stop when the test time has been completed.

If constant current charging is programmed then the charge will terminate on the full charge time completed or if the battery terminal voltage reached the voltage set point.

If constant current with additional time mode is being performed then the unit will stop when the additional time has been used or if the voltage set point is not reached within 24 hours of the charge starting.

In all cases the charge process will terminate immediately, the audible alarm will sound and the ALARM and END lights will illuminate and the display will show the reason for terminating the process.

To clear the alarm the MUTE or STOP key must be pressed.

Process termination codes:

E 1 The process time or additional time is complete.

E 3 Voltage set point reached (Constant Current Mode Only).

E 4 The voltage set point has not been reached within 24Hours.

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MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

4.4 ENTERING BATTERY DATA

In all cases of entering battery data the channel that data is to be entered on must be in the stopped state. This is indicated by the END lamps being illuminated.

4.4.1 SETTING CAPACITY TEST MODE

Press PROC the display will flash the current mode on the display. Using the  and  arrow keys the flashing display can be changed from TIM to VOL and visa versa. Once selection has been made the ENTR key will be pressed to program this parameter into the unit. If no change is required then simply pressing STOP will clear the display.

TIM Programs the capacity testing mode to auto terminate when the battery

voltage falls below the voltage end point or when the time up has been reached.

VOL Programs the capacity testing mode to only auto terminate when the

voltage end point has been reached.

4.4.2 SETTING THE CHARGE MODE

Press PROC the display will flash the current mode on the display. Using the  and  arrow keys the flashing display can be changed from CV, CC and CCA and visa versa. Once selection has been made the ENTR key will be pressed to program this parameter into the unit. If no change is required then simply pressing STOP will clear the display.

CV Programs the charge mode to perform a constant voltage charge where the

charge current is not exceeded until the voltage set point is reached at which point it reduces current to maintain the voltage set point until the charge time is completed.

CC Programs the charge mode to perform constant current charging for the

time specified terminating abnormally if the voltage set point is reached.

CCA Programs the charge mode to perform constant current charging until the

voltage set point is reached and then continue charging at the same current until the additional time has elapsed.

4.4.3 ENTERING CURRENT DATA

Press the ASET key. The current setting will be displayed. The rightmost digit will be flashing and can be modified by pressing the  and  arrow keys. Pressing the EXTD key will cause the middle digit to flash and this can then be modified by using the  and  arrow keys. Pressing the EXTD key again will cause the leftmost digit to flash and this can then be modified using the  and  arrow keys. If the EXTD key is pressed again the rightmost digit will then flash. This cycle is repeated each time the EXTD key is pressed. The values cannot be

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MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

modified to greater than 12.0A for charge mode and 25.0A for capacity test mode.

Note: In ONE mode the maximum values that can be entered are 24.0A for charge mode and 50.0A for capacity test mode.

4.4.4 ENTERING VOLTAGE DATA

Press the VSET key. The current setting will be displayed. The rightmost digit will be flashing and can be modified by pressing the  and  arrow keys. Pressing the EXTD key will cause the middle digit to flash and this can then be modified by using the  and  arrow keys. Pressing the EXTD key again will cause the leftmost digit to flash and this can then be modified using the  and  arrow keys. If the EXTD key is pressed again the rightmost digit will then flash. This cycle is repeated each time the EXTD key is pressed. The voltage value to be entered cannot exceed 45.0V and the display will not allow digits to be incremented above this amount.

4.4.5 ENTERING CAPACITY TEST TIME

Press the TSET key. The current setting will be displayed. The rightmost digit will be flashing and can be modified by pressing the  and  arrow keys. Pressing the EXTD key will cause the middle digit to flash and this can then be modified by using the  and  arrow keys. Pressing the EXTD key again will cause the leftmost digit to flash and this can then be modified using the  and  arrow keys. If the EXTD key is pressed again the rightmost digit will then flash. This cycle is repeated each time the EXTD key is pressed. The value entered is in minutes and the maximum time that can be entered is 999 minutes.

4.4.6 ENTERING CHARGE TIME

Press the VSET key. The current setting will be displayed. The rightmost digit will be flashing and can be modified by pressing the  and  arrow keys. Pressing the EXTD key will cause the middle digit to flash and this can then be modified by using the  and  arrow keys. Pressing the EXTD key again will cause the leftmost digit to flash and this can then be modified using the  and  arrow keys. If the EXTD key is pressed again the rightmost digit will then flash. This cycle is repeated each time the EXTD key is pressed. The value entered is in hours and the maximum time than can be entered in 99.9H.

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MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

4.5 USING THE ONE MODE OF OPERATION

The TS25MKII has a special feature in that if higher currents for charging or capacity testing are required the unit can be "paralleled". Using special paired cables, which connect, channel A and channel B together both channels can be used in unison.

WARNING

PAY CAREFUL ATTENTION TO BATTERY CONNECTION

WHEN USING “ONE” MODE

Control of the unit is all achieved through the use of the channel A keypad and the channel B keypad only mimics some of the channel A functions. The channel B display will change to an alternative display to channel A when the DISP key is pressed.

All operation of the equipment is the same as when using an individual channel, with the exception that higher currents can be entered for capacity testing and charging.

If a library item has been written in one mode, it will only be recalled in ONE mode if the current exceeds the single channel limitations of the unit.

Certain actions cannot be performed in ONE mode and these are reported on the display in the form of an error message and buzzer sound.

4.6 RESETTING THE TS25 UPGRADE

The TS25 UPGRADE keeps users modified data in battery backed RAM. It may be necessary at some time to reset this data to the defaults. Three sets of data can be reset.

4.6.1 GENERAL PARAMETER DATA

The general parameter data covers the current battery data that is set and indicators to general unit operation. It is not usually necessary to reset this data as is checked internally for correctness, but when the unit has been serviced and the battery backup removed the general parameter data can be come corrupt and may need resetting through the use of this function.

4.6.2 DEFAULT LIBRARY DATA

The operator may want at some time to reset the internal data library back to the default battery library, this function copies the internal library into the user definable battery library. Warning: The use of this function will remove all user defined library items.

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MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

4.6.3 CALIBRATION PARAMETERS

After unit servicing where the battery-backed memory has been reset the calibration parameters may become corrupt and need resetting to enable the unit to operate correctly so that a correct calibration can be performed. The default calibration values are correct at time of manufacture, but in time as components deteriorate re-calibration will be necessary to keep output to specified tolerances.

4.6.4 SELECTING RESET MODE

To perform this function both channels must be STOPPED. Press EXTD twice rapidly. The display will flash three numeric digits. These correspond to the firmware release of the unit. By pressing the  and  arrow keys the display can be changed to show PRS, LRS or CRS. Once selection is made on the display the ENTR key must be pressed to invoke the operation. If the operation needs to be cancelled i.e. if confirmation of firmware revision number is all that was needed then hitting the STOP key will abort the reset mode.

PRS Parameter Reset.

LRS Library Reset

CRS Calibration Reset

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Operators Manual

4.7 DISPLAY MNEMONICS

The following is a list of all the display mnemonics, which appear on the unit together with a short description for their appearance.

Mnemonic Description

LIB

Battery data has been written back to the library.

RUN

A Charge or Capacity test has just been started.

END

A Charge or Capacity test has been stopped by the STOP key.

CAL

Calibration mode has been selected.

PRS

Parameter reset selection or action.

LRS

Library reset selection or action.

CRS

Calibration reset selection or action.

TIM

Capacity test terminated on time selection or setting

VOL

Capacity test terminates on voltage set point only selection or setting.

Constant voltage charge selection or setting.

Constant current charge selection or setting.

CCA

Constant current charge with additional time on voltage set point selection or setting.

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Operators Manual

4.8 ERROR CODES

Mnemonic Description

E 1

Charge or Capacity test time up completed. Indicates that either a charge or capacity test has completed its allotted time.

E 2

Capacity test voltage end point reached. Indicated that the battery voltage has reached the voltage end point and the capacity test has stopped.

E 3

Constant Current charge voltage set point met. Indicates that the battery voltage has reached the voltage set point.

E 4

Constant current additional time mode voltage set point not reached with 24 hours. In this mode the unit will not allow a constant charge to be permitted for more that 24Hrs, it is possible that the battery undergoing charge has the wrong data set or has developed an internal fault.

E 5

Error in voltage calibration data input. When the voltage data is input to the unit it check to ensure that the calibration scale factor falls within specified boundaries to prevent inadvertently entered wrong values being used. If this error is received repeatedly when calibrating it also indicates that the unit has a malfunction and requires service.

E 6

Error in current calibration data input. When the current data is input to the unit it check to ensure that the calibration scale factor falls within specified boundaries to prevent inadvertently entered wrong values being used. If this error is received repeatedly when calibrating it also indicates that the unit has a malfunction and requires service.

E 7

Voltage imbalance in ONE mode. When running in ONE mode the unit checks the difference in voltage between channel A and channel B. If this condition is met it means that one channel has not been connected or that calibration needs to be checked.

E 8

Library item recalled needs ONE mode and a charge or test is being performed. When a library item has been selected which required ONE mode this condition will be displayed if either channel A or channel B is currently

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MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

undergoing a charge or capacity test.

E 9

No battery voltage detected. Either battery open circuit voltage is below 0.4V, reversed or has been disconnected during operation.

E10

This error occurs if the unit detects current settings greater than the capacity of the unit.

E11

Current overload in capacity test mode detected. Occurs when a battery voltage and current combination exceeds 750W per channel.

E12

Internal demand low error. This indicates a fault where the actual current is more than 10A of expected current.

E13

This code is displayed when the unit is first powered and is an indication that the internal battery needs replacing. Note that when this occurs the unit will have loaded it’s default calibration data and re-calibration after battery replacement will be required.

E14

Charging or Capacity Testing has stopped because the unit cannot detect any amps flowing.

E15

While constant voltage charging if the charger detects a battery voltage 5V greater that the target voltage the unit will stop and report this warning.

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Operators Manual

5 CALIBRATION

It is recommended that during the yearly routine maintenance the calibration check is performed to ensure that the battery charger and capacity tester is still performing to its specifications. The following procedure should be observed in order to perform this check.

5.1 EQUIPMENT REQUIRED

In addition to the TS25 UPGRADE that is going to undergo a calibration check, the following is a list of equipment that will be required to perform the calibration routines.

 A ammeter shunt such as the Intelligent Charging SHUNT60A or any ammeter

shunt combination capable of at least 60A measurement to one decimal place.

 A milli-voltmeter to be used in conjunction with the SHUNT60A set to read milli-

volts between 0 and 60mV with a resolution of no less that 0.1mV.

 A voltmeter capable of measuring the voltage from a 24V battery and with a

resolution of no less that 0.1V.

 A test battery of good condition which is capable of being charged for a short

duration at 10A and can be used in capacity test mode at 25A. A 25A or Lead Acid battery of 25A/H is recommended.

5.2 PERFORMANCE CHECKING

There are two stages in the recalibration. The initial stage is to check that the TS25 UPGRADE is still working within the correct performance characteristics. If the unit is still working within tolerance then re-calibration does not need to be performed. Performance checking will then not need to be done for another year.

To execute a performance check the following procedure must be observed.

5.2.1 Charge Calibration Check:

Connect the measuring equipment in accordance with the calibration equipment connection diagram to Channel A.

 Set the battery charger to CHRG mode.

 Set the charge mode to CC using the PROC key.

 Set charge amps to 10A using the ASET key.

 Set the voltage threshold to 30V using the VSET key.

 Set the charge duration to 0.1H using the TSET key.

 Press START to begin the charge process.

 Allow the charge current to stabilise.

 Take note of the readings of both the measurement equipment and the

readings on the charger display.

 If the readings are more than 1 digit different then the recalibration procedure

must be followed to correct the difference.

 Once this process is completed press STOP to end the charge.

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Operators Manual

 Charge circuit calibration is complete.

 This process must then be completed for channel B.

5.2.2 Capacity Test Calibration Check.

Connect the measuring equipment in accordance with the calibration equipment connection diagram to Channel A.

 Set the battery charger to test mode.

 Set capacity test amps to 25A using the ASET key.

 Set the termination voltage to 20V using the VSET key.

 Set the capacity test duration to 010 using the TSET key.

 Press START to begin the capacity test process.

 Allow the capacity test current to stabilise.

 Take note of the readings of both the measurement equipment and the

readings on the charger display.

 If the readings are more than 1 digit different then the recalibration procedure

must be followed to correct the difference.

 Once this process is completed press STOP to end the capacity test.

 Capacity test circuit calibration is complete.

 This process must then be completed for channel B.

5.3 RE-CALIBRATION

The TS25 UPGRADE keeps a calibration constant value stored internally which it uses for calculating true voltage and current from it’s internal measurement circuitry. Because of component tolerances and tolerance drift with time (decay) the values created at manufacturing time can cause measurement errors due to this decay. Modern components are much more stable than their older counterparts so recalibration is less necessary, but the checking is essential to ensure that the correct voltages and currents are used to charge and capacity test your batteries.

If the procedures identified above requires the unit to be recalibrated then the following re-calibration method needs to be followed.

5.3.1 Charge Re-Calibration:

Connect the measuring equipment in accordance with the calibration equipment connection diagram to Channel A.

 Set the battery charger to CHRG mode.

 Set the charge mode to CC using the PROC key.

 Set charge amps to 10A using the ASET key.

 Set the voltage threshold to 30V using the VSET key.

 Set the charge duration to 0.1H using the TSET key.

 Press START to begin the charge process.

 Allow the charge current to stabilise.

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 Press the ENTR key rapidly twice

 The display will briefly display CAL.

 To re-calibrate current press ASET.

 Enter the number of amps displayed on the measuring equipment, then press

ENTR.

 The charger will adjust the charge amps so that the measuring equipment will

then display the same as the charger.

 To recalibrate voltage press VSET

 Enter the number of volts as displayed on the measuring equipment and press

ENTR.

 The charger display will then adjust the display to show the same reading as

the measuring equipment.

 Once the process is completed press STOP to end the charge.

 Charge circuit calibration is complete.

 If necessary the same process is performed for channel B.

5.3.2 Capacity Test Re-Calibration.

Connect the measuring equipment in accordance with the calibration equipment connection diagram to Channel A.

 Set the battery charger to test mode.

 Set capacity test amps to 25A using the ASET key.

 Set the termination voltage to 20V using the VSET key.

 Set the capacity test duration to 010 using the TSET key.

 Press START to begin the capacity test process.

 Allow the capacity test current to stabilise.

 Press the ENTR key rapidly twice

 The display will briefly display CAL.

 To re-calibrate current press ASET.

 Enter the number of amps displayed on the measuring equipment, then press

ENTR.

 The charger will adjust the charge amps so that the measuring equipment will

then display the same as the charger.

 To recalibrate voltage press VSET

 Enter the number of volts as displayed on the measuring equipment and press

ENTR.

 The charger display will then adjust the display to show the same reading as

the measuring equipment.

 Once this process is completed press STOP to end the capacity test.

 Capacity test circuit calibration is complete.

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Operators Manual

 If necessary the same process is performed for channel B.

5.4 CALIBRATION PROBLEMS

The TS25 UPGRADE has in-built protection to prevent erroneous calibration data from being entered.

When performing a re-calibration the unit will validate the data to ensure that it is within reasonable boundaries. If when entering measurements into the unit it beeps and displays E 6 then the volts or amps you are trying to enter are invalid.

If the same error is displayed on repeat attempts it is an indication of a breakdown in the internal circuitry and the unit will need to be quarantined and returned to Intelligent Charging for service.

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Operators Manual

5.5 CALIBRATION EQUIPMENT CONNECTIONS

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INTELLIGENT CHARGING

SHUNT60A

AVIATION BATTERY 24V 25A/H

200m

200

1000

V d.c.

700

200

200m

V a.c.

200u

20m

200m

A a.c.

200m

20m

200u

20u

OFF

20m

DIGITAL MULTIMETER DMM01

AMPS

DMM SET TO READ 0-20mV

VOLTS

DMM SET TO READ 0-200V

200m

200

1000

V d.c.

700

200

200m

V a.c.

200u

20m

200m

A a.c.

200m

20m

200u

20u

OFF

20m

DIGITAL MULTIMETER DMM01

MUTE

EXTD

ENTR

DISP DATA

A SET PROC

V SETTEST BATT

CHRG T SET

START

STOP

EXTD

ENTR

DISP DATA

A SET PROC

V SETTEST BATT

CHRG ONE T SET

START

STOP

VOLTS TIME

AMPS

TEST

END ONE

VOLTSTIME

AMPS

TEST

END

ALARM

MEM

Bxx

OFF

MEM

Bxx

OFF

MEM

Bxx

OFF

MEM

Bxx

OFF

I N T E L L I G E N T C H A R G I N G

CHARGE

TRIP

ANALYSER

TRIP

MAINS

POWER

BATTERY 'B'BATTERY 'A'

MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

6 ROUTINE MAINTENANCE

Your TS25 UPGRADE is designed to give you many years of trouble free use and Intelligent Charging recommends that at least once per year the following routine maintenance checks should be followed.

 Perform a calibration check as covered in the CALIBRATION section.

 Ensure that the cooling fans can run freely and are not clogged with dust and dirt.

 Ensure that all the inlet vents are free from obstructions and if necessary clear any

obstructions.

 Inspect the battery leads to ensure that the connections are still sound and there is no

evidence of fraying of cable strands at the connectors and no build up of corrosion due to battery acid or alkaline. If the connectors are broken or damaged they should be replaced. Replacement charger connectors can be purchased from Intelligent Charging.

 Inspect the power cord for damage and replace if necessary.

 If required by local regulations perform a PAT test on the equipment in accordance with

the regulations in force.

6.1 INTERNAL BATTERY REPLACEMENT

The internal parameters of the TS25 UPGRADE are maintained by a single coin cell mounted on the display PCB at the front of the unit. This should be changed every 5-6 years. If it should fail during use the error code E13 will be displayed when power is applied to the unit.

The cell is a standard Lithium button cell number CR2024. When replacing the battery please observe the correct methods of disposal of the old battery in accordance with your local regulations.

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Operators Manual

7 BATTERY LIBRARY

The TS25 UPGRADE has 99 sets of built in data, which can be recalled quickly to perform both charging and capacity testing. Recalling library data is covered in the sections on capacity testing and charging.

7.1 RETRIEVING A LIBRARY ITEM

The leftmost digit is used to select which library database the item is to be retrieved from.

'0' Indicates that the item is to be retrieved from the user data base where

items can be modified.

'1' Indicates that the item is to be retrieved from the units internal fixed

battery library. Items from this database cannot be written back.

As supplied or when a library reset is performed the modifiable database is the same as the un-modifiable database.

7.2 ENTERING OR MODIFYING A LIBRARY ENTRY

In order for a library item to be modified it must be recalled first, modified, and then written back.

Recall the library item you wish to modify using the procedure above.

Follow the procedures for manual charging or capacity testing to set the ASET, VSET and TSET and PROC parameters.

Once these have been reviewed the battery library data can be written back by pressing the ENTR key rapidly twice. This means the ENTR key must be pressed twice within 0.6 Second. The display will briefly show LIB to confirm that the item has been applied to the units’ internal memory.

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8 DEFAULT BATTERY LIBRARY

The TS25 UPGRADE comes with a built in list of battery parameters of commonly used batteries. Intelligent Charging provides this list as guidelines only and do not take any responsibility for the fitness of purpose of these parameters. In all cases the operator must ensure that any parameters selected are suitable for the battery being charged or capacity tested. Always refer to the manufacturers data sheets for proper care and use of batteries.

00 USER

MODE



VOLTS AMPS TIME

Captest on time



0.0 0.0 60 m

Captest on voltage

Constant Voltage Charge



0.0 0.0 0.0 hConstant Current Charge

C C Charge with Additional Time

01 CONCORDE BB 638/U

MODE



VOLTS AMPS TIME

Captest on time



21.0 31.0 60 m

Captest on voltage

Constant Voltage Charge



29.0 20.0 6.0 hConstant Current Charge

C C Charge with Additional Time

02 HAWKER 9750T0663

MODE



VOLTS AMPS TIME

Captest on time



20.0 25.0 60 m

Captest on voltage

Constant Voltage Charge



29.0 20.0 6.0 hConstant Current Charge

C C Charge with Additional Time

03 OLDHAM

MODE



VOLTS AMPS TIME

Captest on time



10.0 50.0 60 m

Captest on voltage

Constant Voltage Charge



14.5 20.0 8.0 hConstant Current Charge

C C Charge with Additional Time

04 SONNENSCHEIN A512/6.5S

MODE



VOLTS AMPS TIME

Captest on time



10.0 6.5 60 m

Captest on voltage

Constant Voltage Charge



14.4 3.25 4.0 hConstant Current Charge

C C Charge with Additional Time

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05 SONNENSCHEIN A512/24

MODE



VOLTS AMPS TIME

Captest on time



20.0 24.0 60 m

Captest on voltage

Constant Voltage Charge



28.8 15.0 6.0 hConstant Current Charge

C C Charge with Additional Time

06 SONNENSCHEIN A506/10S

MODE



VOLTS AMPS TIME

Captest on time



10.0 5.0 60 m

Captest on voltage

Constant Voltage Charge



7.25 5.0 4.0 hConstant Current Charge

C C Charge with Additional Time

07 SONNENSCHEIN A200

MODE



VOLTS AMPS TIME

Captest on time



10.0 40.0 60 m

Captest on voltage

Constant Voltage Charge



14.4 20.0 8.0 hConstant Current Charge

C C Charge with Additional Time

08 HAWKER ENERGY 9750D07545

MODE



VOLTS AMPS TIME

Captest on time



20.0 18.0 60 m

Captest on voltage

Constant Voltage Charge



29.0 9.0 4.0 hConstant Current Charge

C C Charge with Additional Time

09 YUASA NP-24-12B

MODE



VOLTS AMPS TIME

Captest on time



10.0 24.0 60 m

Captest on voltage

Constant Voltage Charge



14.4 20.0 6.0 hConstant Current Charge

C C Charge with Additional Time

10 CIBL 6XNM11WL

MODE



VOLTS AMPS TIME

Captest on time



10.0 32.0 60 m

Captest on voltage

Constant Voltage Charge



14.5 20.0 8.0 hConstant Current Charge

C C Charge with Additional Time

11 AC DELKO 30-55

MODE



VOLTS AMPS TIME

Captest on time



10.0 55.0 60 m

Captest on voltage

Constant Voltage Charge



14.5 20.0 8.0 hConstant Current Charge

C C Charge with Additional Time

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Operators Manual

12 TUNGSTONE 12C48

MODE



VOLTS AMPS TIME

Captest on time



10.0 48.0 60 m

Captest on voltage

Constant Voltage Charge



14.5 20.0 8.0 hConstant Current Charge

C C Charge with Additional Time

13 LUCAS 15

MODE



VOLTS AMPS TIME

Captest on time



10.0 50.0 60 m

Captest on voltage

Constant Voltage Charge



14.5 20.0 8.0 hConstant Current Charge

C C Charge with Additional Time

14 SONNENSCHIEN A508/3.5S

MODE



VOLTS AMPS TIME

Captest on time



6.7 3.5 60 m

Captest on voltage

Constant Voltage Charge



9.6 2.0 4.0 hConstant Current Charge

C C Charge with Additional Time

15 GATES ENERGY 0809-0010

MODE



VOLTS AMPS TIME

Captest on time



3.3 5.0 60 m

Captest on voltage

Constant Voltage Charge



4.85 2.0 4.0 hConstant Current Charge

C C Charge with Additional Time

16 YUASA NP2.6-6

MODE



VOLTS AMPS TIME

Captest on time



5.0 2.6 60 m

Captest on voltage

Constant Voltage Charge



7.25 1.0 4.0 hConstant Current Charge

C C Charge with Additional Time

17 AC DELCO 20-55

MODE



VOLTS AMPS TIME

Captest on time



10.0 27.5 120 m

Captest on voltage

Constant Voltage Charge



14.5 20.0 8.0 hConstant Current Charge

C C Charge with Additional Time

18 HAWKER 9750-0741

MODE



VOLTS AMPS TIME

Captest on time



20.0 18.0 60 m

Captest on voltage

Constant Voltage Charge



29.0 20.0 4.0 hConstant Current Charge

C C Charge with Additional Time

19 HAWKER ENERGY 9750F0540

MODE



VOLTS AMPS TIME

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Operators Manual

Captest on time



20.0 40.0 60 m

Captest on voltage

Constant Voltage Charge



29.0 20.0 8.0 hConstant Current Charge

C C Charge with Additional Time

20 YUASA NP4-6

MODE



VOLTS AMPS TIME

Captest on time



5.0 4.0 60 m

Captest on voltage

Constant Voltage Charge



7.25 2.0 4.0 hConstant Current Charge

C C Charge with Additional Time

21 HAWKER 9750-0647

MODE



VOLTS AMPS TIME

Captest on time



20.0 25.0 60 m

Captest on voltage

Constant Voltage Charge



29.0 20.0 6.0 hConstant Current Charge

C C Charge with Additional Time

22 HAWKER 9750-0751

MODE



VOLTS AMPS TIME

Captest on time



20.0 25.0 60 m

Captest on voltage

Constant Voltage Charge



29.0 18.0 6.0 hConstant Current Charge

C C Charge with Additional Time

23 OLDHAM CROMPTON 4V10

MODE



VOLTS AMPS TIME

Captest on time



3.3 10.0 60 m

Captest on voltage

Constant Voltage Charge



4.85 5.0 4.0 hConstant Current Charge

C C Charge with Additional Time

24 HAWKER ENERGY 97500640

MODE



VOLTS AMPS TIME

Captest on time



20.0 25.0 60 m

Captest on voltage

Constant Voltage Charge



29.0 20.0 6.0 hConstant Current Charge

C C Charge with Additional Time

25 OLDHAM C

MODE



VOLTS AMPS TIME

Captest on time



10.8 40.0 60 m

Captest on voltage

Constant Voltage Charge



14.5 20.0 8.0 hConstant Current Charge

C C Charge with Additional Time

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Operators Manual

26 CHLORIDE 6 MNA 17

MODE



VOLTS AMPS TIME

Captest on time



10.8 2.5 60 m

Captest on voltage

Constant Voltage Charge



14.5 1.0 4.0 hConstant Current Charge

C C Charge with Additional Time

27 YUASA NP38-12

MODE



VOLTS AMPS TIME

Captest on time



10.0 38.0 60 m

Captest on voltage

Constant Voltage Charge



14.4 20.0 8.0 hConstant Current Charge

C C Charge with Additional Time

28 HAWKER ENERGY 9750T0675

MODE



VOLTS AMPS TIME

Captest on time



20.0 25.0 60 m

Captest on voltage

Constant Voltage Charge



29.0 20.0 6.0 hConstant Current Charge

C C Charge with Additional Time

29 MARATHON CA54-3

MODE



VOLTS AMPS TIME

Captest on time



19.0 5.5 60 m

Captest on voltage

Constant Voltage Charge

29.0 0.5 2.0 hConstant Current Charge

C C Charge with Additional Time



30 GRIMES 61-0478-1

MODE



VOLTS AMPS TIME

Captest on time



0.0 0.0 0 m

Captest on voltage

Constant Voltage Charge

11.0 0.3 16.0 hConstant Current Charge



C C Charge with Additional Time

31 LITTON 51008

MODE



VOLTS AMPS TIME

Captest on time



19.0 14.0 60 m

Captest on voltage

Constant Voltage Charge

29.45 3.0 5.0 hConstant Current Charge

C C Charge with Additional Time



32 GRIMES 61-2275-1

MODE



VOLTS AMPS TIME

Captest on time



14.0 0.75 60 m

Captest on voltage

Constant Voltage Charge

20.0 0.75 2.0 hConstant Current Charge

C C Charge with Additional Time



33 SAFT 715737-2

MODE



VOLTS AMPS TIME

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Operators Manual

Captest on time



24.0 1.9 60 m

Captest on voltage

Constant Voltage Charge

36.0 0.38 4.0 hConstant Current Charge

C C Charge with Additional Time



34 VARTA F19/40H1

MODE



VOLTS AMPS TIME

Captest on time



19.0 36.0 60 m

Captest on voltage

Constant Voltage Charge

28.5 3.6 5.0 hConstant Current Charge

C C Charge with Additional Time



35 VARTA F20/25H1

MODE



VOLTS AMPS TIME

Captest on time



20.0 23.0 60 m

Captest on voltage

Constant Voltage Charge

30.0 2.3 5.0 hConstant Current Charge

C C Charge with Additional Time



36 VARTA F20/40H1WT

MODE



VOLTS AMPS TIME

Captest on time



20.0 36.0 60 m

Captest on voltage

Constant Voltage Charge

30.0 8.0 2.0 hConstant Current Charge

C C Charge with Additional Time



37 VARTA F20/40H1CWT

MODE



VOLTS AMPS TIME

Captest on time



20.0 36.0 60 m

Captest on voltage

Constant Voltage Charge

30.0 8.0 2.0 hConstant Current Charge

C C Charge with Additional Time



38 VARTA F20/40H1C

MODE



VOLTS AMPS TIME

Captest on time



20.0 36.0 60 m

Captest on voltage

Constant Voltage Charge

30.0 8.0 2.0 hConstant Current Charge

C C Charge with Additional Time



39 SAFT 400A1

MODE



VOLTS AMPS TIME

Captest on time



20.0 40.0 60 m

Captest on voltage

Constant Voltage Charge

30.0 4.0 5.0 hConstant Current Charge

C C Charge with Additional Time



Printed On : 02/09/15

MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

40 BAT170

MODE



VOLTS AMPS TIME

Captest on time



20.0 23.0 60 m

Captest on voltage

Constant Voltage Charge

30.0 2.3 5.0 hConstant Current Charge

C C Charge with Additional Time



41 SAFT 10VR2C

MODE



VOLTS AMPS TIME

Captest on time



10.0 1.6 60 m

Captest on voltage

Constant Voltage Charge

17.5 0.2 16.0 hConstant Current Charge



C C Charge with Additional Time

42 SAFT/VARTA 10/RSH 1.3

MODE



VOLTS AMPS TIME

Captest on time



10.0 1.2 60 m

Captest on voltage

Constant Voltage Charge

15.0 0.24 4.00 hConstant Current Charge

C C Charge with Additional Time



43 AEA/SAFT 10/KRH 35/92

MODE



VOLTS AMPS TIME

Captest on time



10.0 7.0 60 m

Captest on voltage

Constant Voltage Charge

15.0 1.4 4.0 hConstant Current Charge

C C Charge with Additional Time



44 AEA/SAFT KRH 44/91/HBG

MODE



VOLTS AMPS TIME

Captest on time



10.0 10.0 60 m

Captest on voltage

Constant Voltage Charge

15.0 2.0 4.0 hConstant Current Charge

C C Charge with Additional Time



45 SAFT 10VR7F

MODE



VOLTS AMPS TIME

Captest on time



10.0 7.0 60 m

Captest on voltage

Constant Voltage Charge

18.0 0.7 16.0 hConstant Current Charge



C C Charge with Additional Time

46 AEA/SAFT KRH 35/92/HHG

MODE



VOLTS AMPS TIME

Captest on time



1.0 7.0 60 m

Captest on voltage

Constant Voltage Charge

1.5 1.4 4.0 hConstant Current Charge

C C Charge with Additional Time



47 SAFT BAT161 (25106)

MODE



VOLTS AMPS TIME

Printed On : 02/09/15

MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

Captest on time



20.0 23.0 60 m

Captest on voltage

Constant Voltage Charge

30.0 2.3 5.0 hConstant Current Charge

C C Charge with Additional Time



48 SAFT 40100

MODE



VOLTS AMPS TIME

Captest on time



20.0 40.0 60 m

Captest on voltage

Constant Voltage Charge

30.0 4.0 5.0 hConstant Current Charge

C C Charge with Additional Time



49 SAFT 23396 / VP230KH

MODE



VOLTS AMPS TIME

Captest on time



20.0 22.0 60 m

Captest on voltage

Constant Voltage Charge

30.0 2.2 5.0 hConstant Current Charge

C C Charge with Additional Time



50 SAFT 20-VO KHP

MODE



VOLTS AMPS TIME

Captest on time



20.0 23.0 60 m

Captest on voltage

Constant Voltage Charge

30.0 2.3 5.0 hConstant Current Charge

C C Charge with Additional Time



51 VARTA 5KBM 344/100

MODE



VOLTS AMPS TIME

Captest on time



5.0 0.55 60 m

Captest on voltage

Constant Voltage Charge

7.5 0.12 5.0 hConstant Current Charge

C C Charge with Additional Time



52 ALCAD 5XM 325

MODE



VOLTS AMPS TIME

Captest on time



5.0 32.0 60 m

Captest on voltage

Constant Voltage Charge

7.5 6.4 4.0 hConstant Current Charge

C C Charge with Additional Time



53 SAFT A40279-1

MODE



VOLTS AMPS TIME

Captest on time



20.0 37.0 60 m

Captest on voltage

Constant Voltage Charge

30.0 3.7 5.0 hConstant Current Charge

C C Charge with Additional Time



Printed On : 02/09/15

MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

54 VARTA F20/40H1

MODE



VOLTS AMPS TIME

Captest on time



20.0 36.0 60 m

Captest on voltage

Constant Voltage Charge

30.0 8.0 2.0 hConstant Current Charge

C C Charge with Additional Time



55 SAFT KRK 35/62/HBG

MODE



VOLTS AMPS TIME

Captest on time



1.0 4.0 60 m

Captest on voltage

Constant Voltage Charge

1.5 0.8 4.0 hConstant Current Charge

C C Charge with Additional Time



56 SAFT 40200

MODE



VOLTS AMPS TIME

Captest on time



20.0 40.0 60 m

Captest on voltage

Constant Voltage Charge

30.0 4.0 5.0 hConstant Current Charge

C C Charge with Additional Time



57 AEA 1420-0009

MODE



VOLTS AMPS TIME

Captest on time



1.0 1.2 60 m

Captest on voltage

Constant Voltage Charge

1.5 0.24 4.0 hConstant Current Charge

C C Charge with Additional Time



58 SAFT 20-VO-35

MODE



VOLTS AMPS TIME

Captest on time



20.0 35.0 60 m

Captest on voltage

Constant Voltage Charge

35.0 3.5 15.0 hConstant Current Charge



C C Charge with Additional Time

59 VARTA F20/25H1C

MODE



VOLTS AMPS TIME

Captest on time



20.0 23.0 60 m

Captest on voltage

Constant Voltage Charge

30.0 2.3 5.0 hConstant Current Charge

C C Charge with Additional Time



60 HAWKER ENERSYS 9750D0740

MODE



VOLTS AMPS TIME

Captest on time



20.0 18.0 60 m

Captest on voltage

Constant Voltage Charge



28.0 10.0 6.5 hConstant Current Charge

C C Charge with Additional Time

61 HAWKER ENERSYS 9750-0744

MODE



VOLTS AMPS TIME

Printed On : 02/09/15

MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

Captest on time



20.0 18.0 60 m

Captest on voltage

Constant Voltage Charge



28.0 10.0 6.5 hConstant Current Charge

C C Charge with Additional Time

62 HAWKER ENERSYS 9750-0730

MODE



VOLTS AMPS TIME

Captest on time



20.0 18.0 60 m

Captest on voltage

Constant Voltage Charge



28.0 10.0 6.5 hConstant Current Charge

C C Charge with Additional Time

Note: For Hawker Enersys 9750-0740, 9750-0744 and 9750D730 batteries in accordance with the manufacturers datasheets a capacity test of 80% or greater is an indication of the battery satisfying a 48 minute discharge and is considered fit for return to service.

Copy this page to record details of your own batteries.

MODE



VOLTS AMPS TIME

Captest on time

Captest on voltage

Constant Voltage Charge

hConstant Current Charge

C C Charge with Additional Time

MODE



VOLTS AMPS TIME

Captest on time

Captest on voltage

Constant Voltage Charge

hConstant Current Charge

C C Charge with Additional Time

MODE



VOLTS AMPS TIME

Captest on time

Captest on voltage

Constant Voltage Charge

hConstant Current Charge

C C Charge with Additional Time

MODE



VOLTS AMPS TIME

Captest on time

Captest on voltage

Constant Voltage Charge

hConstant Current Charge

C C Charge with Additional Time

Printed On : 02/09/15

MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

9 SPECIFICATIONS

MAINS POWER INPUT

Voltage 240V Can be supplied to operate at 115V by special request.

Frequency 50Hz

Current Minimum 0.0A

Maximum 6.0A

Temperature Min 0°C

Max 40°C

POWER INPUT

700W Per Channel

28V at 25A Maximum Per Channel

Rated at 25°C

POWER OUTPUT

MB25 & TS25 Models

280W Per Channel

10A at 28V Maximum Per Channel

Rated at 25°C

Printed On : 02/09/15

MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

10 PRODUCT DISPOSAL INSTRUCTIONS

The symbol shown here and on the product means that the product is classed as Electrical or Electronic Equipment and should not be disposed with other household or commercial waste at the end of its working life.

The Waste of Electrical and Electronic Equipment (WEEE) Directive (2002/96/EC) has been put in place to recycle products using best available recovery and recycling techniques to minimise the impact on the environment, treat any hazardous substances and avoid the increasing landfill.

Product disposal instructions for business users.

Business users should contact their suppliers and check the terms and conditions of the purchase contract and ensure that this product is not mixed with other commercial waste for disposal.

Printed On : 02/09/15

MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

This page is intentionally left blank

Printed On : 02/09/15

Intelligent Charging MB/TS25 PC211 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual