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ProMill 8000
User Manual
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Intelitek ProMill 8000 User Manual

ProMill 8000 Milling Center
USER'S GUIDE
Catalog # 200066 Rev C
Copyright © Intelitek Inc.
ProMill 8000 Milling Center User's Guide
August 2016
website: http://www.intelitek.com
email: info@intelitek.com
Tel: (603) 625-8600
Fax: (603) 437-2137
All rights reserved. No part of this publication may be stored in a retrieval system, or reproduced in any way, including but not limited to photocopy, photography, magnetic or other recording, without the prior agreement and written permission of the publisher. Program listings may be entered, stored and executed in a computer system, but not reproduced for publication.
Every effort has been made to make this book as complete and accurate as possible. However, no warranty of suitability, purpose, or fitness is made or implied. Intelitek is not liable or responsible to any person or entity for loss or damage in connection with or stemming from the use of the software, hardware and/or the information contained in this publication.
Intelitek bears no responsibility for errors that may appear in this publication and retains the right to make changes to the software, hardware and manual without prior notice.
Safety
Provides essential safety instructions that must be followed to prevent operator injury or death.
Product Care
Provides recommendations for reducing the chance of machine damage.
Take Note
Provides important information about your product.
Warnings
The operation of rotating machinery should only be attempted by experienced, knowledgeable individuals.
Read the entire contents of this guide before running the ProMill 8000 Milling Center.
To avoid possible injury always observe the safety precautions described in this User's Guide.
The following icons indicate important information throughout this User’s Guide.
Table of Contents
i
Table of Contents
Using this Guide ............................................................................................................................................................ iv
1. Safety Guidelines .................................................................................................................................................. 1
1.1. Detailed Safety Guidelines............................................................................................................................................. 1
1.2. Safety Checklist ............................................................................................................................................................. 5
2. Introducing the ProMill 8000 ................................................................................................................................ 6
2.1. Overview of Standard Features ..................................................................................................................................... 6
2.2. ProMill 8000 Components ............................................................................................................................................. 8
2.3. Overview of CNCBase/Motion Control Software ........................................................................................................ 12
2.4. Standard Accessories ................................................................................................................................................... 12
2.5. Optional Accessories ................................................................................................................................................... 13
3. Installing the Hardware and Software ................................................................................................................ 14
3.1. Preparing for Installation ............................................................................................................................................. 14
3.2. Installing the Hardware ............................................................................................................................................... 18
3.3. Installing the Software................................................................................................................................................. 20
3.4. Contacting Technical Support ...................................................................................................................................... 33
3.5. Returning Defective Products ...................................................................................................................................... 33
4. Maintaining the ProMill 8000 ............................................................................................................................. 35
4.1. Cleaning the Milling Center ......................................................................................................................................... 35
4.2. Maintaining Individual Milling Machine Components ................................................................................................. 36
4.3. Maintenance Schedule Summary ................................................................................................................................ 38
4.4. Adjusting and Maintaining the Pneumatic Systems .................................................................................................... 39
4.5. Maintaining the PC in a Shop Environment ................................................................................................................. 41
5. Using the Control Software ................................................................................................................................. 42
5.1. Launching the Control Software .................................................................................................................................. 42
5.2. Selecting Online or Simulation Mode .......................................................................................................................... 44
5.3. Software Interface ....................................................................................................................................................... 45
5.4. Homing ........................................................................................................................................................................ 61
5.5. Opening an NC File ...................................................................................................................................................... 62
5.6. Verifying an NC Program ............................................................................................................................................. 64
5.7. Running an NC Program .............................................................................................................................................. 71
5.8. Accessing Help ............................................................................................................................................................. 72
6. Installing a Tool ................................................................................................................................................... 73
Table of Contents
ii
6.1. Removing the Tool Holder from the Spindle ............................................................................................................... 74
6.2. Inserting the Tool into the Tool Holder ....................................................................................................................... 74
6.3. Inserting the Tool Holder into the Spindle .................................................................................................................. 75
7. Tutorial: Milling a Sample Part ............................................................................................................................ 77
7.1. Reviewing Safety Procedures ...................................................................................................................................... 78
7.2. Preparing Tools and Materials ..................................................................................................................................... 78
7.3. Opening the Sample NC File ........................................................................................................................................ 78
7.4. Determining the Stock Size .......................................................................................................................................... 79
7.5. Configuring the Verify Settings .................................................................................................................................... 80
7.6. Defining the Tool ......................................................................................................................................................... 84
7.7. Verifying the Program ................................................................................................................................................. 86
7.8. Turning On and Homing the Machine ......................................................................................................................... 87
7.9. Mounting the Workpiece ............................................................................................................................................ 88
7.10. Setting the Axes Zero Positions ................................................................................................................................... 88
7.11. Performing a Dry Run .................................................................................................................................................. 93
7.12. Running the Program................................................................................................................................................... 94
8. Basic CNC Programming ...................................................................................................................................... 96
8.1. Elements of an NC Part Program ................................................................................................................................. 96
8.2. General Programming Suggestions ............................................................................................................................. 97
8.3. Reviewing an NC Program ........................................................................................................................................... 98
8.4. NC Codes ..................................................................................................................................................................... 98
9. NC Programming Routines ................................................................................................................................ 129
9.1. Linear Interpolation Programming ............................................................................................................................ 129
9.2. Circular Interpolation Programming in the XY Plane ................................................................................................. 130
9.3. Circular Interpolation Programming in Other Planes ................................................................................................ 132
9.4. Rapid Traverse Programming .................................................................................................................................... 133
9.5. Helical Interpolation Programming ........................................................................................................................... 134
9.6. Canned Cycle Programming ...................................................................................................................................... 135
9.7. Subprogram Programming ....................................................................................................................................... 143
10. Multiple Tool Programming .............................................................................................................................. 145
10.1. Specifying the Tools ................................................................................................................................................... 146
10.2. Configuring the ATC ................................................................................................................................................... 146
10.3. Writing an NC Program for Multiple Tools ................................................................................................................ 147
10.4. Establishing the Reference Tool ................................................................................................................................ 148
10.5. Setting Tool Offsets ................................................................................................................................................... 149
10.6. Testing the Multi-tool Program ................................................................................................................................. 152
Table of Contents
iii
10.7. Tutorial: Running a Multi-tool Program .................................................................................................................... 153
11. An Introduction to CNC Milling ......................................................................................................................... 158
11.1. Understanding Coordinate Systems .......................................................................................................................... 158
11.2. Setting Spindle Speeds .............................................................................................................................................. 161
11.3. Setting Feed Rate and Depth of Cut .......................................................................................................................... 162
11.4. Selecting Lubricants and Coolants ............................................................................................................................. 163
11.5. Tool Types ................................................................................................................................................................. 163
11.6. Sharpening the Tools ................................................................................................................................................. 165
12. Automation lntegration .................................................................................................................................... 166
12.1. Integration Instructions ............................................................................................................................................. 166
12.2. CNC Programming for Robotic Communication ........................................................................................................ 169
12.3. Sample Robot - CNC Communication Sequence ........................................................................................................ 171
12.4. Sample Robotic - CNC lntegration Programs ............................................................................................................. 179
Using this Guide
iv
Using this Guide
Welcome to the ProMill 8000 User’s Guide.
This guide is designed to help you install and begin using the ProMill 8000 hardware and software. The later chapters provide an NC programming reference.
We recommend that you use the guide as follows.
1. Read chapter 1 Safety Guidelines. Review this chapter often.
2. Read chapter 2 Introducing the ProMill 8000.
3. Install the hardware and software as described in chapter 3 Installing the Hardware and
Software.
4. Read chapter 4 Maintaining the ProMill 8000.
5. Read chapter 5 Using the Control Software.
6. Read chapter 6 Installing a Tool
7. Follow the instructions in the tutorial presented in chapter 7 Tutorial: Milling a Sample Part.
8. Use the remaining chapters as a reference guide for NC programming.
a. Chapter 8 Basic CNC Programming presents guidelines for writing basic NC programs, and lists
and describes the use of all codes available for use with the ProMill 8000.
b. Chapter 9 NC Programming Routines provides instructions with examples for advanced NC
programming routines.
c. Chapter 10 Multiple Tool Programming provides instructions for configuring the control
software and writing NC code for programs that require the use of more than one cutting tool. The chapter also presents step-by-step instructions for milling a sample part using multiple tools.
d. Chapter 11 An Introduction to CNC Milling provides a basic introduction to the theory of CNC
milling.
e. Chapter 12 Automation lntegration provides instructions for integrating the ProMill 8000 in a
robotic environment.
1 Safety Guidelines
1.1 Detailed Safety Guidelines
1
Section Contents: Safety Guidelines
Section
Name
Page
1.1
Detailed Safety Guidelines
1 1.2
Safety Checklist
5
Info Table: Safety Guidelines
Category
Guideline
Comment
Operator knowledge and authorization
Review the User’s Guide.
Read this guide carefully before you use the milling center and keep it readily accessible for quick reference. Know the intended applications and limitations of the milling center as well as its hazards.
Keep untrained visitors away from the equipment.
Children and visitors unfamiliar with the hazards of rotating machinery should always be kept away from the work area.
Behavior
Do not overreach.
Keep your footing and balance at all times so you won’t fall
against or clutch at the moving machine.
Do not operate the machine under the influence of alcohol or drugs.
Alcohol or drugs may impair your judgment and reaction time, which could contribute to an on-the-job accident.
Avoid distractions while running the machine.
Use simple common sense and pay attention while operating any piece of machinery.
1. Safety Guidelines
The safety rules presented here should be reviewed and practiced by all operators of the ProMill 8000 milling center.
This section presents the following information:
1.1. DETAILED SAFETY GUIDELINES
The table below provides detailed safety instructions.
1 Safety Guidelines
1.1 Detailed Safety Guidelines
2
Work Area
Keep the work area clean.
Cluttered work areas and bench tops invite accidents.
Avoid a dangerous environment.
Don’t use the milling center in damp or wet locations. Never operate electrical equipment in the presence of volatile and flammable petroleum-based solvents and lubricants.
Keep coolant away from electrical components.
Do not allow coolant to splash into or near the computer.
Clothing and Hair
Avoid loose hair and clothing.
Don't wear loose clothing or jewelry that can get caught in moving parts. Wear a hat or hair net, or tie your hair back to keep it away from moving parts.
Safety Equipment
Wear safety glasses.
During operation any power tool can throw foreign objects and harmful chemicals into your eyes. Always put on safety glasses or eye shields before starting up the milling center. Safety glasses or shields should provide full protection at the sides, as well as the front of the eyes.
Ground all tools.
The milling center has an AC power cord terminated by a three­prong plug. The power cord should be plugged into a three­hole, grounded receptacle. If a grounding adapter is used to accommodate a two-prong receptacle, the adapter wire must be attached to a known ground. Never remove the third prong from the plug on the AC power cord.
Keep the safety door closed while machine is in motion.
The safety door should remain in place whenever the spindle motor is on or the cross slide is moving.
Remove adjusting keys and wrenches.
Make it a habit to check that keys and adjusting wrenches are removed from the milling center before using the machine.
Emergency Stop
Stopping the machine.
Before you run the ProMill 8000 for the first time, you should know how to stop the machine should an emergency situation arise.
To initiate an emergency stop on the milling center, either:
Press the Emergency Stop button, or Turn the machine off at the power switch.
In non-emergency situations, the machine can be stopped in the following ways:
Simultaneously press the Control and Space Bar keys
on the computer keyboard
Activate one of the limit switches Activate the safety door interlock switch.
When to use the Emergency Stop.
You should use the Emergency Stop button to disconnect power to the milling center when faced with a problem such as a tool breaking or a collision occurring, and while performing routing operations, such as when changing tools or mounting or removing a workpiece.
1 Safety Guidelines
1.1 Detailed Safety Guidelines
3
Using the machine­mounted emergency stop button.
There is an Emergency Stop button located on the front panel of the milling center; it has an oversized red cap.
To engage: Press the button in.
To release: Turn the button clockwise, it will pop out on its own.
Using the software stop button.
The execution of the part program can be interrupted by pressing the Control and Spacebar buttons on the computer keyboard. Unlike using the Emergency Stop button, this method of stopping the milling center does not cause the software to lose track of the tool position.
Operation Rules
General
Proper setup of the milling center is essential for safe milling. These procedures must be followed each time a new tool is mounted. General setup requirements for the milling center include checking components for cleanliness and lubrication, mounting the cutting tool, mounting the workpiece, and setting the spindle rotation speed.
Avoid accidental starting.
Make sure the power switch is off before plugging in the milling center power cord.
Check milling machine components.
Always examine the machine to be sure that the work area is free of shavings and particles from previous operations. Remove such debris from the milling machine to avoid possible binding of components which may result in possible damage to the milling machine, the workpiece, or the operator.
Always make sure the machine is properly lubricated.
Do not force a tool.
Select the feed rate and depth of cut that are best suited to the design, construction, and purpose of the cutting tool. It is always better to take too light a cut than too heavy a cut.
Use the right tool.
Select the type of cutting tool best suited to the milling operation. Don't force a tool or attachment to do a job it wasn't designed for.
Maintain cutting tools in good condition.
Keep cutting tools sharp and clean. Lubricate and clean milling center components on a regular basis.
Mount the cutting tool correctly.
Each cutting tool used in the milling operation must be sharp and properly installed in the spindle. The cutting edge of the tool must be on the centerline or just below the centerline (0.004 inch or 0.1 mm maximum) of the axis of rotation of the milling machine
Secure the workpiece.
Be certain that the workpiece is firmly clamped to the table or secured in a vice.
Tighten all holding, locking and driving devices.
Tighten the work holders and tool holders. Do not over tighten these devices. Over tightening may damage threads or warp parts, thereby reducing accuracy and effectiveness.
Turn the spindle by hand before starting.
Manually turning the spindle allows you to safely determine that the tool will not hit the milling center bed, cross slide, or stock on start up.
1 Safety Guidelines
1.1 Detailed Safety Guidelines
4
Set the spindle rotation speed.
The ProMill Milling Center is equipped with an electronically controlled spindle motor which produces a comprehensive range of spindle rotation speeds. Speed can be set with the Control Software or by using an S code in the NC program. Always use a safe spindle speed.
Accessories
Use recommended accessories only.
To avoid stressing the milling center and creating a hazardous milling environment, use only those accessories designed for use with the ProMill 8000, available through Intelitek Corporation.
1 Safety Guidelines
1.2 Safety Checklist
5
Post copies of this checklist in the work area. Verify that all items are checked-off prior to each operation of the ProMill milling center.
1.2. SAFETY CHECKLIST
Before you enter the work area:
Put on safety glasses. Tie back loose hair and clothing. Remove jewelry including rings, bracelets and wristwatches.
Before milling a part:
Make sure you have the correct tool for the job. Secure the tool properly. Make sure all tool positions have been properly initialized. Verify the NC program on the computer. Remove all loose parts and pieces from the machine. Remove adjusting keys and wrenches from the machine. Close the safety door. Only operate the machine after being properly trained in its use. Perform a dry run:
Make certain there is no workpiece in place. Run the NC program to make sure all the moves make sense before running the program
with a workpiece in place.
After completing the dry run, properly secure the workpiece to the machine. Keep fluids away from all electrical connections, electronic or electrical devices, the computer, and
nearby electrical outlets.
While milling a part:
Do not touch moving or rotating parts. Press the Emergency Stop button before opening the safety door. Only open the safety door after the spindle has stopped rotating. Press the Emergency Stop button whenever changing tools or mounting or removing a workpiece. Release the Emergency Stop button only after closing the safety door. Keep all unauthorized persons away from the work area.
2 Introducing the ProMill 8000
2.1 Overview of Standard Features
6
Section Contents: Introducing the ProMill 8000
Section
Name
Page
2.1
Overview of Standard Features.
6
2.2
ProMill 8000 Components
8
2.3
Overview of CNCBase/Motion Control Software.
12
2.4
Standard Accessories
12
2.5
Optional Accessories
13
Info Table: Standard Features
Network and software features
Ethernet-based control
PC-based CNC software
EIA RS-274D standard G&M code programming
A built-in full-screen NC program editor with graphic tool path verification
Multiple tool programming
Help functions on screen
Standard hardware features
4th axis ready
Brushless spindle motor
Pneumatic drawbar
2. Introducing the ProMill 8000
The ProMill 8000 is a versatile PC-based CNC milling center that enables you to deliver robust instruction in computer numerical control and advanced manufacturing.
The ProMill 8000 comes equipped with 3-axis stepper motors, ball screws, a variable speed A/C powered brushless spindle motor, limit/home switches, and an ISO 20 taper spindle with a 10 mm maximum tool diameter and 150 mm throat.
This CNC system requires no assembly and is ready to run on an Ethernet port on a standard PC, and fits comfortably into any classroom without sacrificing features.
Like larger industrial machines, the ProMill 8000 uses EIA, ISO, and Fanuc-compatible G&M code programs to cut parts in a variety of materials.
This section presents the following information:
2.1. OVERVIEW OF STANDARD FEATURES
Some of the ProMill Milling Center’s most notable hardware and software features are listed in the table below:
2 Introducing the ProMill 8000
2.1 Overview of Standard Features
7
Standard milling specifications
y-axis travel of 6 inches (152 mm)
X-axis travel of 10.24 inches (260mm)
Z-axis travel of 7.09 inches (180mm)
Feed rates up to 20 IPM (500mm/min) (rapid traverse up to 79 IPM (2000mm/min))
Computer-controlled spindle speeds from 100 to 5,000 RPM
Safety features
Full enclosure with automatic safety door lock
Automatic diagnostics and power cut off protection
Safety door and limit switches
Emergency stops from the milling center and computer keyboard
Machine ready optional accessories
Coolant ready
Jog pendant ready
Robotic integration ready with 6 inputs, 6 outputs
2 Introducing the ProMill 8000
2.2 ProMill 8000 Components
8
Section Contents: Components
2.2.1 External View, pg. 9
2.2.2 Right Side Panel, pg. 10
2.2.3 Enclosure , pg. 11
2.2.4 Rear Pneumatics Panel, pg. 12
2.2. PROMILL 8000 COMPONENTS
This section shows the location of major components of the ProMill 8000, arranged by the view from which they are visible:
2 Introducing the ProMill 8000
2.2 ProMill 8000 Components
9
1. Safety shield (door)
2. Jog pendant (optional)
3. Emergency stop switch
2.2.1. External View
The external view is shown below.
Notes:
The Safety door encloses the milling area to help protect the operator from flying chips. A
magnetic shield interlock switch prevents the machine from operating with the shield open.
The Emergency Stop button is used to halt machine operation. When pushed, machine
operation stops immediately. To resume operation, the button must be rotated clockwise and will then pop out on its own. It is important that this button be pushed in (i.e. engaged) before performing any manual operation, such as changing the stock or tooling.
2 Introducing the ProMill 8000
2.2 ProMill 8000 Components
10
1. I/O ports
2. PC power supply
3. Coolant power
supply
4. Jog pendant port
5. Ethernet port
6. FANUC panel port
7. On/off switch
2.2.2. Right Side Panel
The graphic below shows the machine as viewed from the right side.
2 Introducing the ProMill 8000
2.2 ProMill 8000 Components
11
1. Work light
2. Tool release button
3. Spindle Head
4. Automatic tool changer
(optional)
5. Lubricant reservoir
6. Cross-slide
2.2.3. Enclosure
The graphic below shows the contents exposed by opening the safety shield.
2 Introducing the ProMill 8000
2.4 Standard Accessories
12
2.2.4. Rear Pneumatics Panel
The pneumatic controls for the 12 station tool changer (optional) and drawbar air-blast are located in the rear pneumatics panel. For more information, see 4.4 Adjusting and Maintaining the Pneumatic Systems, pg. 39.
2.3. OVERVIEW OF CNCBASE/MOTION CONTROL SOFTWARE
The heart of the ProMill 8000 milling center is the control software (CNCMotion or CNCBase) that runs on your computer. Using industry standard EIA RS- 274D NC codes, the control software provides for two-axis CNC programming and milling.
The control software is extremely easy to use with all necessary functions readily available to run a part program.
CNCBase and CNCMotion differ only in that CNCMotion provides 3D simulation of the milling procedure.
2.4. STANDARD ACCESSORIES
The accessory kit supplied with the milling center contains all the tools and hardware necessary for installing and maintaining the milling center. Additional tool holding devices and tools are available as options.
2 Introducing the ProMill 8000
2.5 Optional Accessories
13
Info Table: Standard Accessories
One shot lubrication system
Internal work light
Milling center accessory package:
Item
Qty
Description
1 1 ISO 20 Tool holder
2 1 ER 16 Collet - 4mm diameter
3 1 3mm End mill 3mm shank
4 1 1/8" End mill 1/8" shank
5 1 Tool holder wrench - 30mm
6 1 5mm x 20mm Fuse
7 1 Allen wrenches, set of 6
8 1 CNCBase control software
9 1 Open-ended wrenches, set of 3
10 1 Tool holder nut wrench
11 2 Step block
12 2 Step clamp
13 2 Hex-head nut
14 2 Threaded shank
15 2 T-nut
16 2 Electrical panel keys
17 1 Ethernet cable
This table below lists the standard accessories supplied with the ProMill 8000.
2.5. OPTIONAL ACCESSORIES
Intelitek offers a variety of milling center accessories, CAM software, curriculum, and documentation.
For more information about these products call your Intelitek dealer, call Intelitek directly at (800)221­2763 or (603) 413-2600, or browse our web site www.intelitek.com.
3 Installing the Hardware and Software
3.1 Preparing for Installation
14
Procedure Outline: Installation
No.
Step
Section
Page
1
Prepare your hardware for installation.
3.1
14
2
Install the hardware.
3.2
18
3
Install and configure the software.
3.3
20
Section Contents: Installing the Hardware and Software
Section
Name
Page
3.4
Contacting Technical Support
33
3.5
Returning Defective Products
33
Procedure Outline: Preparing for Installation
No.
Step
Page
1
Verify that the computer to be used with the milling center meets minimum requirements.
14 2 Prepare a work space for the milling center.
15
3
Remove the crating.
15 4 Unpack and set up the milling center.
16
5
Check your shipment to ensure that all items ordered are present and undamaged.
16
6
Register your milling center to activate the warranty.
17
3. Installing the Hardware and Software
This section presents instructions for installing the hardware and software components.
This section also presents the following information.
3.1. PREPARING FOR INSTALLATION
This section presents instructions for preparing the work space and machine for installation.
3.1.1. Verifying Computer Requirements
Use the checklist below to ensure that the computer that will be attached to the milling center meets minimum requirements.
3 Installing the Hardware and Software
3.1 Preparing for Installation
15
Checklist: Verifying Computer Requirements
Windows 7/Windows 8/Windows 10 - 32 or 64bit 512 MB RAM (1 GB Recommended) CD-ROM 100 MB of available hard drive space (300 MB Recommended) VGA graphics or better graphics display (minimum 256 colors) Available Ethernet port A mouse or other pointing device ATX Power Supply (Recommended)
Note: Your operating system might have additional hardware requirements. Checklist: Preparing the Work Space
For customers in the U.S.A.: A 120VAC, 15 Amp outlet For international customers: A 220VAC, 8 Amp outlet A personal computer running Windows 95 or Windows NT version 3.51 (or higher). See section 3.3.1
Verifying Computer Requirements, pg. 20, for a complete list of the necessary computer equipment.
Product Care
We recommend the use of a voltage surge protector and line filter to protect your computer system.
Procedure: Removing the Crating
1. Inspect the crating for any visible signs of damage. If there is damage to the crating, contact the shipping
company and Intelitek Customer Support.
2. Cut any banding on the outside of the crate.
3. Remove the top of the crate.
4. Remove the sides of the crate.
Intelitek is not responsible for any damage caused during shipping when components are not returned in the original packing materials.
Store the packing materials at least until the installation is complete and proper operation has been verified.
3.1.2. Preparing the Work Space
Use the checklist below to ensure that the work space is ready for the installation of the machine.
3.1.3. Removing the Crating
Follow the procedure below when removing the crating after delivery of the product.
3 Installing the Hardware and Software
3.1 Preparing for Installation
16
Procedure: Unpacking and Setting up the Milling Center
1. Position the pallet near the location at which you'll set the milling center.
2. Remove the staples that attach the bottom of the cardboard container to the pallet.
3. Cut the banding around the container.
4. Lift the cardboard cover off the top of the container.
5. Remove the sides of the container.
6. Inspect the milling center chassis for signs of visual damage such as a broken shield, a dent in the chassis,
or damaged cables.
7. Call Intelitek Customer Support if any damage is noted.
8. Remove the four bolts that hold the milling center base to the pallet, using a 19mm wrench.
9. Store the bolts and other packaging materials, in case the product has to be returned or transported.
10. Lift the milling center off of the pallet and place it at its designated location.
11. Position the milling center correctly for milling.
12. Remove the protective paper from the safety door.
13. Open the front door and remove the components from the enclosure.0.
Procedure: Checking your Shipment
1. Locate the packing slip. This slip lists all of the items you should have received with your milling center.
2. Check that all items on the packing slip are present. See the checklist below.
3. Contact Intelitek Customer Support immediately if any item is missing. 0.
Checklist: Checking your Shipment
No.
Item
1
ProMill 8000 Milling Center
2
Installation disk for CNCBase/Motion software
3
Documentation pack
Take Note
3.1.4. Unpacking and Setting up the Milling Center
Follow this procedure for unpacking and setting up the milling center.
3.1.5. Checking your Shipment
Follow this procedure for checking your shipment once unpacked.
Use this checklist to ensure that all items listed on the packing slip are present in the delivery.
3 Installing the Hardware and Software
3.1 Preparing for Installation
17
4
Accessory kit
The accessory kit should include the following:
Item
Qty
Description
1 1 ISO 20 Tool holder
2 1 ER 16 Collet - 4mm diameter
3 1 3mm End mill 3mm shank
4 1 1/8" End mill 1/8" shank
5 1 Tool holder wrench - 30mm
6 1 5mm x 20mm Fuse
7 1 Allen wrenches, set of 6
8 1 CNCBase control software
9 1 Open-ended wrenches, set of 3
10 1 Tool holder nut wrench
11 2 Step block
12 2 Step clamp
13 2 Hex-head nut
14 2 Threaded shank
15 2 T-nut
16 2 Electrical panel keys
17 1 Ethernet cable 5
Additional accessories ordered
Procedure: Registering Your Milling Center
1. Locate the box that contains the documentation and installation disk.
2. Locate the registration card within that box.
3. Complete the card, printing all information clearly.
4. Return the card to Intelitek Customer Support at the address below,
3.1.6. Registering Your Milling Center
Follow this procedure to register your milling center.
3 Installing the Hardware and Software
3.2 Installing the Hardware
18
Intelitek Customer Support
18 Tsienneto Road
Derry, NH 03039
USA
or fax to 603-625-21370.
Procedure Outline: Hardware Installation
No.
Step
Section
Page
1
Connect the milling center to a computer.
3.2.1
18 2 Connect the milling center to a power source.
3.2.2
19 3 Install additional accessories purchased.
3.2.3
19
Safety
Do not connect power to the milling center or the computer until instructed to do so in the following procedures.
Procedure: Connecting the Milling Center to a Computer
1. If not done previously, verify that the computer you are planning to use meets minimum requirements.
See 3.1.1 Verifying Computer Requirements, pg. 14.
3.2. INSTALLING THE HARDWARE
This section presents instructions for installing the ProMill 8000 hardware.
3.2.1. Connecting the Milling Center to a Computer
Follow the procedure below to connect the milling center to a computer.
You will connect the milling center directly to a computer. Connection to the network (if required) is provisioned by the computer.
3 Installing the Hardware and Software
3.2 Installing the Hardware
19
2. Use a cable with 8P8C (RJ-45) connectors at both ends to connect the milling center to the computer, as
shown below. 0.
Safety
The milling center has an AC power cord terminated by a three-prong plug. The power cord should be plugged into a three-hole, grounded receptacle. If a grounding adapter is used to accommodate a two-prong receptacle, the adapter wire must be attached to a known ground. Never remove the third prong from the plug on the AC power cord.
Procedure: Connecting the Power
1. Ensure that the milling center’s power switch, located at its side, is set to the OFF position.
2. Connect the power cord from the milling center to the power source. 0.
Safety
To avoid stressing the milling center and creating a hazardous milling environment, use only those accessories designed for use with the ProMill milling center, available through Intelitek Corporation.
3.2.2. Connecting the Power
Follow the procedure below to connect the milling center to a power supply.
3.2.3. ProMill 8000 Installing Accessories
Each accessory kit is supplied with an installation guide.
3 Installing the Hardware and Software
3.3 Installing the Software
20
Product Care
Complete the hardware and software installation procedures (see 3.3 Installing the Software below), and test the functioning of the basic machine, before installing accessories.
Procedure Outline: Software Installation
No.
Step
Section
Page
1
Ensure that your computer meets the minimum requirements.
3.3.1
20 2 Run the installation to install the software.
3.3.2
21
3
Configure the software for your machine and accessories.
3.3.4
25 4 Configure the IP address of the milling center
3.3.5
29
Section Contents: Installing the Software
Section
Name
Page
3.3.6
Uninstalling the Software
31
3.3. INSTALLING THE SOFTWARE
This section presents instructions for installing the control software (CNCMotion or CNCBase) on the computer.
This section also presents the following information:
3.3.1. Verifying Computer Requirements
If not done previously, verify that the computer you are planning to use meets the minimum requirements. See 3.1.1 Verifying Computer Requirements, pg. 14.
If installing the software on a computer to be used only for writing and verifying NC programs, but not for interacting with the hardware itself, the requirement for LAN cards is not relevant.
3 Installing the Hardware and Software
3.3 Installing the Software
21
Procedure: Running the Installation
1. Insert the installation disk into the CD/DVD drive. The installation program should open automatically.
If the installation does not open automatically, navigate to the Install folder and launch the program
iCNC.exe.
2. If the User Account Control message displays, click Yes.
The installation begins and the Welcome screen is displayed.
3. Click Next.
The License Agreement is displayed.
3.3.2. Running the Installation
Follow the procedure below to run the installation.
3 Installing the Hardware and Software
3.3 Installing the Software
22
4. Click Yes to accept and continue.
The Software Selection screen is displayed.
5. Select the software to install. It is important that the software you select here matches the license you
have purchased.
6. Click Next.
The Machine Selection screen is displayed.
3 Installing the Hardware and Software
3.3 Installing the Software
23
7. Select the machine you will be using. It is important that the machine selected matches the license you
have purchased.
8. Click Next.
The Configuration Options screen is displayed.
9. Select whether the configuration and sample programs are to be exclusive to each user (first option) or
common to all users (second option). The first option is recommended when running software in simulation mode. The second option is highly recommended when running software with a physical CNC machine.
10. Click Next.
The Choose Destination Location screen is displayed.
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