Drive Cage Upgrade Kit Installation Guide:
Intel® Server Chassis SC5400
Order Number: D38448-002
This document provides instructions for installing the following accessory kits:
AXX4DRV3G
AXX6DRV3G
AXX4DRV3GEXP
AXX6DRV3GEXP
Disclaimer
Information in this document is provided in connection with Intel
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authorized for use in any medical, life saving, or life sustaining applications or for any other application in which the failure of
the Intel
product could create a situation where personal injury or death may occur. Intel may make changes to specifications
and product descriptions at any time, without notice.
Intel is a registered trademark of Intel Corporation or its subsidiaries in the United States and other countries.
*
Other names and brands may be claimed as the property of others.
Read all caution and safety statements in this document before performing any of the instructions.
See Intel Server Boards and Server Chassis Safety Information at
Lesen Sie zunächst sämtliche Warn- und Sicherheitshinweise in diesem Dokument, bevor Sie eine
der Anweisungen ausführen. Beachten Sie hierzu auch die Sicherheitshinweise zu IntelServerplatinen und -Servergehäusen unter
Lisez attention toutes les consignes de sécurité et les mises en garde indiquées dans ce document
avant de suivre toute instruction.Consultez Intel Server Boards and Server Chassis Safety Information rendez-vous sur le site
Lea todas las declaraciones de seguridad y precaución de este documento antes de realizar
cualquiera de las instrucciones. Vea Intel Server Boards and Server Chassis Safety Information en
These warnings and cautions apply whenever you remove the access cover to access components
inside the server. Only a technically qualified person should integrate and configure the server.
WARNINGS
The power button on the front panel DOES NOT turn off the AC power.
To remove power from server, you must unplug the AC power cord
from the wall outlet or the chassis.
Hazardous electrical conditions may be present on power, telephone,
and communication cables. Turn off the server and disconnect the power
cords, telecommunications systems, networks, and modems attached to
the server before opening it. Otherwise, personal injury or equipment
damage can result.
Hazardous voltage, current, and energy levels are present inside the
power supply. There are no user-serviceable parts inside it; servicing
should be done by technically qualified personnel.
CAUTIONS
ESD can damage disk drives, boards, and other parts. Perform all procedures
in this document only at an ESD workstation. If one is not available, provide
ESD protection by wearing an anti-static wrist strap attached to chassis
ground any unpainted metal surface on your server when handling parts.
Always handle boards carefully. They can be extremely sensitive to ESD.
Hold boards only by their edges. Do not touch the connector contacts. After
removing a board from its protective wrapper or from the server, place the
board component side up on a grounded, static free surface. Use a conductive
foam pad if available but not the board wrapper. Do not slide board over any
surface.
For proper cooling and airflow, always install the access cover before turning
on the server. Operating it without the cover in place can damage system
parts.
iv Warnings and Cautions
Contents
Before You Begin ................................................................................................ 1
About the Drive Cage Upgrade Kits ........................................................................................ 1
Before removing the access cover for any reason, observe these safety guidelines.
1. Turn off any peripheral devices connected to the server.
2. Turn off the server by pressing the power button on the front of the chassis.
3. Unplug the AC power cord from the chassis or wall outlet.
4. Label and disconnect all peripheral cables connected to I/O connectors or ports on the back of
the chassis.
5. Label and disconnect all telecommunication lines connected to I/O connectors or ports on the
back of the chassis.
6. Provide electrostatic discharge (ESD) protection by wearing an anti-static wrist strap attached
to a chassis ground—any unpainted metal surface—when handling components.
About the Drive Cage Upgrade Kits
Four- and six-drive cage upgrade kits allow you to install various hard drive solutions for the
following Intel
Intel
Intel
Intel
NOTE
®
Server Chassis:
®
Server Chassis SC5400
®
Server Chassis SC5400 LX
®
Server Chassis SC5400 Base Redundant Power (BRP)
Refer to your server board documentation to determine SAS/SATA support
for your server system.
If you want to use your SAS/SATA drives for a RAID configuration, you may
need to install a SAS/SATA RAID add-in card. Refer to your server board
documentation and/or your SAS/SATA RAID card documentation for
additional installation instructions and requirements.
Before You Begin 1
Kit Contents Lists
Each upgrade kit contains different items. See the following for a list of contents for each upgrade
kit.
SAS hot swap drive carriers (pre-installed in drive cage) 4
SAS/SATA connection ID label 1
SAS/SATA cable assembly 1
IPMB cable 1
SES cable 1
SGPIO cable 1
This manual 1
Four-drive SAS Drive Cage (Expander) Upgrade Kit (AXX4DRV3GEXP)
Item Quantity
Drive cage assembly 1
SAS hot swap drive carriers (pre-installed in drive cage) 4
SAS connection ID label 1
SAS cable assembly 1
IPMB cable 1
This manual 1
Six-drive SAS Drive Cage Upgrade Kit (AXX6DVR3G) 1
Item Quantity
Drive cage assembly 1
SAS hot swap drive carriers (pre-installed in drive cage) 6
SAS/SATA connection ID label 1
SAS/SATA cable assembly 1
IPMB cable 1
SES cable 1
SGPIO cable 1
This manual 1
2 Before You Begin
Six-drive SATA Drive Cage (Expander) Upgrade Kit (AXX6DVR3GEXP) 1
Item Quantity
Drive cage assembly 1
SAS/SATA hot swap drive carriers (pre-installed in drive cage) 6
SAS connection ID label 1
SAS cable assembly 1
IPMB cable 1
This manual 1
Before You Begin 3
Tools and Supplies Needed
PhillipsFlat-head screwdriver Anti-static wrist strap (recommended) Needle-nosed pliers Serial ATA RAID card (dependent on installation) SAS RAID card (dependent on installation)
*
(cross head) screwdriver (#2 bit)
How to use this Guide
If you are installing drive cage upgrade kits into an Intel® Server Chassis SC5400, SC5400 Base
Redundant Power (BRP) or SC5400 LX follow the instructions under the section titled “Intel®
Server Chassis SC5400 Installation.”
For either chassis, if you are installing hot swap drives, follow the instructions under the section
titled “Install Hot Swap Hard Drives”.
For the Intel Server Chassis SC5400, if you are installing fixed drives, follow the instructions under
the section titled “Install Fixed Hard Drives.”
4 Before You Begin
Intel® Server Chassis SC5400 Installation
NOTE
This section only applies to drive cage upgrade kit installations in the Intel® Server
Chassis SC5400, SC5400 BRP, or SC5400 LX.
Remove the Access Cover
When your chassis is upright (in a tower/pedestal position), and you are facing the front of it, the access
cover is on the left side.
If your chassis is in a rack-mount configuration, the left side is already on the top.
To remove the access cover:
1. Observe all safety and ESD precautions listed at the beginning of this document.
2. Power the system off and disconnect the power cable(s).
3. Remove the access cover screw, if necessary (letter “A”).
4. If the bezel is locked, unlock it.
5. Press the latch (letter “B”)
6. Slide the cover towards the rear of the chassis.
7. Lift the cover outward to remove it.
Figure 1. Removing Access Cover
Intel® Server Chassis SC5400 Installation
Remove the Bezel Assembly
The bezel assembly consists of two parts, an inner bezel door and an outer bezel door. Both parts
comprise the bezel assembly in the pedestal configuration. In the rack configuration, only the inner
bezel door is used.
NOTE
For a rack configuration or chassis on its side, position the chassis hanging over
the edge of a table or workbench before removing the bezel.
To remove the bezel assembly:
1. Release the two plastic tabs (letter “A”) on the left side of the bezel assembly to disengage the
tabs.
2. Rotate the bezel assembly (letter “B”) no more than 40 degrees outward.
3. At a 40-degree angle, push the bezel assembly away from the chassis (letter “C”). If the bezel
assembly does not immediately disconnect from the chassis, then tap the left-hand side of the
bezel assembly to disengage the bezel hooks on the right-hand side of the chassis.
CAUTION
Do not rotate the bezel assembly more than 40 degrees or you will damage the
bezel hooks on the right-hand side of the bezel assembly.
6 Intel® Server Chassis SC5400 Installation
Figure 2. Removing Bezel Assembly
Remove Hot Swap Fans
If your system is configured with hot swap fans, remove those hot swap fans that are positioned directly
behind the drive cage(s) by completing the following steps:
1. Press the latch on the fan (letter “A”).
2. Pull on handle to remove from chassis.
Figure 3. Removing Hot Swap Fans from Chassis
Intel® Server Chassis SC5400 Installation
Four-drive Upgrade Drive Cage Installation
Perform the steps below to install the following:
Four-drive Fixed Drive Cage
Four-drive SAS Hot Swap Drive Cage (AXX4DRV3G or AXX4DRV3GEXP)
NOTE
If you are performing a six-drive upgrade drive cage installation, refer to “Sixdrive Upgrade Drive Cage Installation” for install instructions.
1. Loosen screw and remove the placeholder grill from the 4-drive bay slot of the chassis.
8 Intel® Server Chassis SC5400 Installation
Figure 4. Removing Grill
2. Slide the four-drive Fixed or SAS drive cage into the 4-drive bay slot. You should hear a click
when the blue plastic retention mechanism locks into place.
Figure 5. Installing Drive Cage into Chassis
Intel® Server Chassis SC5400 Installation
Make Backplane Cable Connections:
For a four-drive expander backplane connect the following cables:
WARNING
SATA Controllers cannot be used with expander backplanes.
1. Connect a power cable (letter “A”).
2. Connect data cable (letter “B”).
3. Connect IPMB (letter “C`”).
Figure 6. Making Four-drive Expander Fixed Drive Cage Cable Connections
10 Intel® Server Chassis SC5400 Installation
For a four-drive non-expander backplane connect the following
cables:
1. Connect a power cable (letter “A”).
2. Connect data cable (letter “B”).
3. Connect SES (letter “C”).
4. Connect IPMB (letter “D”).
5. Connect SGPIO cable (letter “E”).
Figure 7. Making Four-drive Non-expander Fixed Drive Cage Cable Connections
Intel® Server Chassis SC5400 Installation
For a four-drive SAS hot swap drive cage installation:
1. Connect the SAS data cables from the server board to the SAS connectors on the SAS backplane
(letter “A”).
2. Connect two power cables to the power connectors on the SAS backplane (letter “B”).
3. Connect the HSBP_A header or HSBP_B header on the server board to the IPMB connector on
the SAS backplane (letter “C”).
4. Install the SES cable (AXX4DRV3GEXP only)
5. Connect the SES cable to the back plane.
6. Install the SGPIO cable (AXX4DRV3GEXP only)
7. Connect the SGPIO to the back plane.
12 Intel® Server Chassis SC5400 Installation
Six-drive Upgrade Drive Cage Installation
Use these steps to install the following:
Six-drive SAS Hot Swap Drive Cage (AXX6DRV3G or AXX6DRV3GEXP)
NOTE
If you are performing a four-drive upgrade drive cage installation, refer to the section titled “Four-drive
Upgrade Drive Cage Installation” for install instructions.
1. If hard drives are installed in the existing 6-drive fixed drive cage, disconnect the power and data
cables to each drive.
2. Push the blue plastic release mechanism (letter “A”) upward to release the existing drive cage.
3. Remove the existing drive cage from 6-drive bay slot in chassis (letter “B”).
Figure 8. Removing Six-drive Fixed Drive Cage from Chassis
Intel® Server Chassis SC5400 Installation
4. Slide the 6-drive SAS or SAS/SATA hot swap drive cage into the 6-drive bay slot. You should
hear a click when the blue plastic retention mechanism locks into place.
Figure 9. Installing Six-drive Hot Swap Drive Cage into Chassis
14 Intel® Server Chassis SC5400 Installation
Make Backplane Cable Connections:
WARNING
It is critical that you connect the SAS/SATA data cables correctly from the
SAS/SATA backplane to your server board or RAID Controller card.
Failure to do so may result in data loss.
For a six-drive SAS/SATA Backplane Non-expander installation:
1. Connect two power cables (letter “A”) to the power cable connectors on the SAS/SATA backplane.
2. Connect a SAS/SATA data cable (letter “B”) to each appropriate drive connector on the backplane.
When viewed from the front, the hard drives in the drive cage are labeled as the figure below
indicates.
NOTE
The SAS/SATA cables are labeled to correspond with each drive. Make sure to
connect the cables correctly to avoid confusion later.
The SAS/SATA connectors are laid out as follows on the backplane:
A. Power cable
B. Data cable
C. IPMB
D. SES
E. SGPIO
Figure 10. Layout of Cable Connectors on the Backplane
Intel® Server Chassis SC5400 Installation
For a six-drive SAS Expander Backplane installation:
1. Connect two power cables (letter “A”) to the power cable connectors on the expander
backplane.
2. Connect the SAS data cables (letter “B”) to each appropriate SAS connector on the SAS
Expander backplane. When viewed from the front, the hard drives in the drive cage are labeled
as the figure below indicates.
3. Connect IPMB (letter “C”)
Figure 11. Making Six-drive SAS Hot Swap Drive Cage Backplane Cable Connections
16 Intel® Server Chassis SC5400 Installation
WARNING
SATA Controllers cannot be used with expander backplanes.
Figure 12. Making Six-drive Non-expander SAS Hot Swap Drive Cage Backplane Cable
Connections
1. Connect the power cables (letter “A”)
2. Connect the data cables (letter “B”)
3. Connect the IPMB (letter “C”)
4. Connect the SES (letter “D”)
5. Connect the SGPIO cable (letter “E”)
Intel® Server Chassis SC5400 Installation
Make Server Board/RAID Controller Card Connections
Refer to the documentation that came with your server board and/or RAID Controller card for
instructions on connecting backplane cables to your server board or RAID Controller card.
WARNING
It is critical that you connect the SAS/SATA data cables correctly from the
SAS/SATA backplane to your server board or RAID Controller card.
Failure to do so may result in data loss.
NOTE
Connect the SES connector on the backplane to the RAID card (if one is
installed).
Reinstall Hot Swap Fans
If previously removed, the hot swap fans, reinstall the hot swap fans into their respective positions in
the chassis.
18 Intel® Server Chassis SC5400 Installation
Figure 13. Reinstalling Hot Swap Fans
Install Hot Swap Hard Drives
Install SAS or SATA hard disks drives into the four-drive cage or six-drive cage.
Install Fixed Hard Drives
Install SAS or SATA hard disks drives into the four-drive cage or six-drive cage.
Replace Bezel Assembly
Figure 14. Reinstalling Bezel Assembly
Intel® Server Chassis SC5400 Installation
1. For a pedestal-configured system, open the outer bezel door of the bezel assembly (letter “A”).
NOTE
Both the outer bezel door and inner bezel door are used when the chassis is
configured for the pedestal position. For rack-configured systems, only the inner
bezel door is used.
2. For both pedestal- and rack-configured systems, remove all filler panels from the inner bezel door
that correspond to installed drive cage(s).
3. For pedestal-configured systems, close the outer bezel door (letter “B”).
4. Fit the right edge of the bezel assembly against the right side of chassis and engage plastic bezel
hooks (letter “C”) into raised metal slots at chassis edge.
CAUTION
Do not attach bezel assembly to chassis at more than a 40-degree angle or you
will damage the bezel hooks on the right side of the bezel assembly.
5. Rotate bezel assembly toward chassis and latch the two plastic tabs (letter “D”) on left side of bezel
assembly to chassis.
20 Intel® Server Chassis SC5400 Installation
Replace Access Cover
To replace the access cover:
1. Slide access cover on chassis.
2. Replace access cover screw (optional).
CAUTION
Figure 15. Replacing Access Cover
This chassis must be operated with the access cover installed to ensure proper
cooling.
Intel® Server Chassis SC5400 Installation
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