Integrated Visual Data Technology Inc. ScanWeight Series, ScanWeight, ScanWeight-RF, ED3-AT SkidWeigh Plus Series, ED4-AT SkidWeigh Plus Series Installation & Calibration Manual

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Installation & Calibration Manual

ScanWeight (System with Bluetooth module)

ScanWeight-RF (System with Bluetooth and RF module)

Lift Truck Onboard Check Weighing Initiated by Barcode Scanner

ScanWeight V1.30

Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7 www.skidweigh.com

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General Installation Guide

This ScanWeight V1.30 Series guide describes how to install, calibrate, test and use your material handling vehicle

onboard check weighing system. Following the instructions in the ADMINISTRATIVE MENU guide will enable you to get

the weighing scale calibrated and the system up and running. In the event that you require additional assistance, please

contact customer support via e-mail at [e-mail] , visit www.skidweigh.com or contact us at the address

or contact number below:

Integrated Visual Data Technology Inc.

3439 Whilabout Terrace, Oakville, ON, Canada, L6L 0A7

Phone: [phone]

Safety

Always disconnect the vehicle battery while installing SkidWeigh system or any other electronic product.

Make sure that unit, pressure transducer and any other associated cables are securely mounted and do not impede any

of the vehicle’s controls. Use care when routing the components cables. Route the cables where they will be protected.

Use commonly accepted install practices for after market industrial vehicle electronic devices.

The installation of the SkidWeigh systems should only be performed by an acknowledged lift truck dealer technician or

end user electro and hydraulic technical installer.

Here are two acceptable methods of making a wire connections:

* Soldering your connections (recommended)

* Crimp connectors ( with the use of the proper crimping tool)

Regardless of the method you choose, ensure that the connection is mechanically sound and properly insulated. Use

high quality electrical tape and shrink tubing where necessary. This product is connected directly to the vehicle’s ignition

switch, 12 to 55 VDC. There is no on-off switch on the unit.

Electro-Magnetic Compatibility

CE conformity to EC directive 89/336 (EMC) by application of harmonized standards: Interference stability EN 61000-6-2

and EN 61326-1 interference emit EN 61000-6-3, EN 61326-1 for the pressure transducer.

ScanWeight Series

Our policy is one of continuous improvement and the information in this document is subject to change without notice.

The software version is displayed on the LCD display once the power is turned on to the system.

Overview of components (Bluetooth scanner is Optional)

The standard ScanWeight system consist of two main components:

* ScanWeight indicator with Bluetooth module, wiring harness, mounting bracket and anti-vibration mount

* Hydraulic pressure transducer with 3 wires cable

* Installation & calibration manual and operator usage instruction

Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7 www.skidweigh.com

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Operation

The ScanWeight operation is based on the hydraulic pressure transducer mounted in the vehicle lifting circuit

Pressure transducer installation

The pressure transducer must be installed in the lifting hydraulic line between the

lift control valve and lift cylinder(s).

Mount a T-piece in lifting hydraulic line.

Pressure transducer installation precautions

Before installation of the pressure transducer the hydraulic lift circuit must be

pressure free.

Pressure transducer has 1/4”-18 NPT male thread. Use thread seal to ensure tight fit.

Selecting the mounting location for digital indicator

Note: Use the mounting bracket with the anti vibration mount and fasten digital

indicator on the vehicle dashboard. There are many examples of mounting

locations that will depend on the vehicle model. However, additional mounting

items such as a flat brackets may be needed to help secure digital indicator.

Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7 www.skidweigh.com

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Electrical connections

All SkidWeigh Plus systems operate from 12 to 55 VDC.

- Orange Wire (+) Ignition switch

- Brown Wire (-) Battery negative

- Red Wire, connect to RED wire of the pressure transducer cable

- Black Wire, connect to BLACK wire of the pressure transducer cable

- White Wire, connect to WHITE wire of the pressure transducer cable

Power short circuit protection

All ScanWeight systems are internally short circuit protected with resettable fuse. There is no need to install external inline

fuse in orange wire connected to the ignition switch.

Note: All data is recorded in excel file.

Verification of the electrical connections done properly

- Turn on vehicle power switch

- Lower forks to the ground

- Digital LCD display will be activated, showing software version and serial number

- Digital LCD display will show current date and time

If the above test is valid than the system electrical connections are done right.

Note: To test load weight function press by pass (Green) switch and lift the load.

LCD Display

Aug 28, 2010

12:20:23

Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7 www.skidweigh.com

Bulgin USB Assembly

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Administrative Menu

Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7 www.skidweigh.com

LCD Display

Bypass Barcode Scanner

Function

Bluetooth Icon

Keypad

“Enter key” ↵

Toggle Arrows Keys in set up menu

FUNCTION MODE KEY

F 9 ADMINISTRATIVE MENU (Password protected)

F 0 OPERATOR MENU (Bluetooth scanner pairing)

Impact Monitoring

Mounting Bracket With Anti Vibration Mounts

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The administration menu allows the installation technician to calibrate system weighing function (Set

Calibration 1), set the overload if applicable and for the end user to manage data, set vehicle ID#, input

proper time and date, modify utilization factor, impacts set up menu and saving data to memory stick.

Note: Data collected will depend on the hardware / software configuration. (ED3/ED4, UT10 to UT60 series)

To enter into the Administration Menu, press F key and than press 9 key. Input password 521.

Use left and right arrow keys to scroll for functions that might apply for your system

configuration.

Follow the LCD instructions, use “Enter key” ↵ to confirm set up input and use F key to exit.

LCD Display

MENU

Password = ___

Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7 www.skidweigh.com

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Date / Time Set Up

Use left ◀ and right ▶ arrow key (bottom left side of the keypad) to change from AUTO to MANUAL date/

time set up.

Note: AUTO set up refers to system utilizing a wireless RF platform with automatic date /time update from

IVDT Base station communication and programming hub.

For the applications without Base Station, use SET CLOCK MANUAL instructions.

To set clock / date. Follow the LCD instructions and press “Enter key” ↵ to confirm.

LCD Display

<> KEY to SCROLL

F KEY TO EXIT

LCD Display

SET CLOCK

ENTER TO SELECT

LCD Display

SET CLOCK

AUTO _

LCD Display

SET CLOCK

MANUAL _

Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7 www.skidweigh.com

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Press “Enter key” ↵ to confirm the setting. The cursor will automatically move to the next item to be changed
( Month, Day, Year, Hours, Minutes, Seconds). On the last correction, seconds item press “Enter key” ↵ to confirm

new date / time set up.

Set vehicle ID#

- Maximum input number for vehicle ID# is 3 digits.

LCD Display

Aug 28, 2010

12:20:23

LCD Display

<> KEY to SCROLL

F KEY TO EXIT

LCD Display

SET VEHICLE ID

ENTER TO SELECT

LCD Display

ENTER VEHICLE ID

1_

LCD Display

VEHICLE ID

CONFIGURATED

Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7 www.skidweigh.com

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Saving recorded data to USB memory stick

The UTX SkidWeigh Plus system will allow you to download all recorded data onto a USB drive.

Follow instructions shown on the LCD display!

This function is located in Administrative Menu. !

When the system has finished uploading the data to the USB memory stick the LCD display will prompt
you to erase the SDRAM , all files contained on the UTX SkidWeigh Plus.
Make selection Y or N and press “Enter key” ↵ to confirm selection and the system will automatically
bring you back to the main screen in the administrative menu.

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LCD Display

<> KEY TO SCROLL

F KEY TO EXIT

LCD Display

SAVE TO USB

ENTER TO SELECT

LCD Display

SAVING TO USB

—————-

LCD Display

ERASE SDRAM ? N

LCD Display

<> KEY TO SCROLL

F KEY TO EXIT

Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7 www.skidweigh.com

Print / Send

“Enter key” ↵

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Weighing scale function calibration

Make sure that forks are on the ground and LCD display is showing time and date.

To enter into the Administration Menu, press F key and than press 9 key. Input password 521.

Use left and right arrow keys to scroll for CALIBRATION 1 functions to calibrate weighing scale function.

Lift empty forks just above the ground. Do not manipulate the tilt, side shifter or move vehicle. After few
seconds system zero weight value will be calibrated and stored. LCD will show.

Lower the empty forks to the ground. The LCD display will prompt you to input known calibration load
weight. (In our example the known load weight is 2000)

LCD Display

Aug 28, 2010

12:20:23

LCD Display

MENU

Password = ___

LCD Display

CALIBRATION 1

LIFT EMPTY FORKS

LCD Display

CALIBRATION 1

LOWER FORKS

LCD Display

CALIBRATION 1

WEIGHT _

LCD Display

CALIBRATION 1

WEIGHT = 2000

Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7 www.skidweigh.com

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Pick up a known load weight and lower the loaded forks to the ground. Input into the system the known
load weight (Our example is 2000) and press “Enter key” ↵ . The LCD display will show

Activate lift control valve and lift loaded forks just above the ground. Do not manipulate the tilt, side
shifter or move vehicle. After few seconds calibrated load weight value of 2000 will stored.
Within few seconds the LCD will show.

As soon the loaded forks are lowered to the ground the LCD display will show date / time .

System check weighing function calibration is completed.
System is ready to be used.

Overload Warning Function (Optional Function)

As soon forks are lowered the LCD display will show

The LCD display will prompt you to input the overload load weight value. Input the applicable overload
value and press “Enter key” ↵ . Press F key to exit the ADMINISTRATIVE MENU. !

LCD Display

CALIBRATION 1

LIFT LOAD

LCD Display

CALIBRATION 1

LOWER FORKS

LCD Display

CALIBRATION 1

CONFIGURATED

LCD Display

CALIBRATION 1

LOWER FORKS

LCD Display

CALIBRATION 1

OVERLOAD = _

Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7 www.skidweigh.com

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Lift Truck Operator Weighing Guide

Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7 www.skidweigh.com

Loaded forks must be lowered to the ground
LCD display must show date / time
Use barcode scanner to initiate the weighing cycle
Lift the load approximately 2” off the ground
Do not use tilt, side shift or move vehicle during the weighing cycle
Within few seconds LCD display will show the load weigh and barcode ID#
Load weight and barcode ID# will be recorded to USB port
Automatic weighing cycle is completed

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NOTE: To obtain load weight only press external (Green) switch to by pass

the barcode scan function

The ScanWeight-RF system will send data to the USB port and base station