Integra VALLEYLAB Cusa EXcel 8 User manual

Rp

DO

=Falleylab.

Service

CUSA

Manual

EXcel""-8

System

Preface

This

manual
medical
procedure
CUSA

Equipment

CUSA

professionals

to

EXcel

covered

EXcel™

handpieces.
The

CUSA

EXcel

{part 1 of

2)

schematics.

and

the

equipment

trained

be

performed.

ultrasonic

in

this

ultrasonic

"System

and a Schematics

surgical

manual

surgical

Service

it

describes

in

the

particular

It

is

intended

aspirator

aspirator

Manual

Supplement

are

for

technique

as

a

guide

only.

with

consists

(part 2 of

23

2),

use

only

for

servicing

kHz

and

of

two

which

by

qualified

and

surgical

36

kHz

parts—the

contains

the

text

the

Vatleytab

Effective

Trademark
CUSA
CEM™,

Ajax“
Comet“
Torgue

Manufactured

Part

Date

Number

October

945

2004

acknowledgements

EXcei™,

and

is a registered

TISSUE

Force

FX™

trademark

is a registered

Seal“

is a

registered

by

103

105

Select™,

are

trademarks

of

trademark

trademark

MacroTip™,

the

Colgate-Palmolive

of

Procter & Gamble.

MicroTip™,

of

Valleylab.

of

Organic

PrecisionTip™,

Company.

Products

Co.

Valleylab

a

division

Boulder,

©

2004

not

of

Colorado

Valleylab

be

reproduced

Tyco

Healthcare

80301-3299

All

rights

in

any

form

Group

LP

USA

reserved.

without

Contents

the

written

of

this

publication

permission

may

of

Valleylab.

Tyco

Healthcare

Gosport,

PO13

1-303-530-2300

C

€

Patent

Information

UK

OAS,
Made

Ltd.

UK

in

USA

Printed

in

USA

ii

0086

One

or
patents

4734964
4988334
5484398

more

cover

of

the

the

following

CUSA

4768496
5015227
5847046

EXcel

U.S.

patents and

corresponding

system:

4827911
5190517
6214817 6256859

4921476
5421829 5466020

CUSA

EXcel-8

4931047

6499858

System

foreign

Service

Manual

About
The

aspirator.

handpieces,

-

Organization

We
and
for
specifications,

check

A
and

This

service

It

*

Descriptions
operation

*

Step-by-step
calibrate,

©

Step-by-step

e

Parts

lists,

have

organized

its

functions.

unpacking

out,

schematics

schematics.

Manual

manual

presents

and

accessories:

of

instructions

and

troubleshoot

instructions

board

After

the

system,

and

theory

maintain,

supplement

describes

the

the

system,

layouts,

this

troubleshoot,

CUSA

on

on

and

guide

safety

then

of

operation.

includes

the

and

CUSA

EXcel

as a system

its

functions,

how

to

the

system

how

to

schematics.

to

introduce

the

system,

describes

replace

printed

EXcel

ultrasonic

specifications,

unpack,

replace

its

The

install,

specific

the

safety

the

components,

next

sections

parts,

and

circuit

surgical

that

includes a console,

and

theory

maintain,

components

issues,

guide

calibrate

board

the

gives

instructions

technical

tell

you

the

(PCB)

layouts

of

system,

how

to

system.

CUSA

EXcel-8

System

Service

Manual

iii

rr

m

D

important

Indicates

maintenance

an

operating

suggestion.

tip

or

Conventions

indicates a potentially
death

or

serious

indicates a hazardous
moderate

Notice

Indicates a hazard

A

Used

injury.

injury.

in

this

hazardous

situation

which

may

Guide

situation

which,

result

in

which,

if

not

avoided,

product

if

not

may

damage.

avoided,

result

could

in

minor

result

or

in

iv

CUSA

EXcel-8

System

Service

Manual

Table

of

Contents

Preface

List

of

List

of

Section

Safety
Warnings,

ii

About

This

Manual
Organization
Conventions

Figures

Tables

Information

General

Introduction

Unpacking

Console
Technical Specifications

Checkout
Maintaining
Troubleshooting
Replacement
Calibration

Repair

Used

xiii

xvi

1.

Service

Cautions,

1-2

and

Components

Procedures

the

Procedures

Policy

iii

iii

in

this

Guide

Personnel

1-1

and

Notices

1-2

Installing

CUSA

1-5

1-5

the

1-2

1-3

EXcel

1-4

Safety

1-1

CUSA

1-2

System

1-4

iv

EXcel

1-3

System

1-2

Section

For
Overview
Fragmentation

Irrigation

Aspiration

Handpieces

Wide

Section

The

Unpacking

Preparing

2.

Introduction

Your

Information

2-2

Tip

Motion

Cooling

Variety

Responsibility

Tools

Unpacking Procedure

Replacing

2-2

2-3

(Suction)

2-5

of

Tips

3.

Unpacking

the

CUSA

You

Will

the

CUSA

the

2-1

2-2

2-2

2-4

2-5

of

the

Manufacturer

EXcel

Need

EXcel

Power

Connector

and

Installing

System

3-2

3-2

Console

for

3-2

Use

3-9

3-1

the

3-8

CUSA

EXcel

System

CUSA

EXcel-8

System

Service

Manual

K

Replacing
Replacing a Control
installing

Section

For

Your

Console

LV,
Control

Arm
Housing
Console

Shelf

Casters

Control

Alerts
Lap
Displays
Status
Setpoint

Fuses

the

4.

Console

Information

Overview
Pole

Panel

and

Arm

for

Body

for

Suction

Panel

4-5

Mode,

Indicators

Adjustment

(lf

Necessary)

Panel

Reference

Components

4-1

and

Structural

4-3

4-3

Housing

Irrigation

4-3

4-4

Prime,

4-5

Pump

4-3

Canister

Test,

4-7

Buttons

Overlay

Card

Features

4-3

Head

and

Status

3-10

(Optional)

Set

and

4-3

Buttons

4-7

3-15

4-2

Suction

3-11

Pinch

4-5

Valve

4-3

Console

Console

Body

Handpiece

Suction
System

Irrigation

Contamination

Retaining

Body

Control

Rotation
Housing
LV.

Pole

1.V.

Pole

Arm

Arm

Cooling

Console

Body

Speaker

Volume

Footswitch

AC

Main
Fuses
Footswitch

Front

Connector

Pinch
Power

Pump

Bail for

Side

Panel

Lock

for

Release

and

Arm

Release

Water

Rear

Control

Connector

Switch

4-13

Panel

Receptacle

Valve

Switch

Head

Guard

Panel

4-9

Suction

4-11

Handle

Irrigation

4-11

Housing

Tab

4-13

Pump

Button

4-11

Reservoir

Panel

4-13

Receptacle

4-13

4-13

4-8

4-9

4-9

4-9

Canister

4-10

4-11

Head

4-11

4-11

4-11

4-12

4-8

and

4-13

4-9

Suction

Pinch

Valve = 4-11

vi

CUSA

EXcel-8

System

Service

Manual

AC

PowerCord

Equipotential

Label

Cord

Storage

4-15

Wraps

Compartment

4-15

Grounding

4-15

Lug

4-15

4-15

Symbols
Other

Section

Console

Console

Electrical

on

the

Features

Filling

the

Cooling
Raising/Lowering
Rotating
Adjusting

Adjusting

CUSA

Footswitch

Ultrasonic
Fluidic

Input

Power

Low

Duty

the

the

the

5.

Technical

Dimensions

EXcel

Subsystems

System

Requirements

Power

Cords

Frequency

Cycle

Control

Panel

4-18

Water

the

Control

Tone

Volume

I.V.

Pole

Console

5-2

5-2

5-3

Source

5-3

Leakage

5-4

4-16

Reservoir

Arm

Panel

4-18

4-19

4-19

4-20

Specifications

5-2

5-2

5-2

5-3

5-3

5-4

4-18

CUSA

EXcel-8

System

Service

Manual

Environment

Standards

Handpieces

Tip

and
Class | Equipment
Type

BF

Applied

IPX - 8

(IEC

Electromagnetic

System

Pinch

Fuse
Footswitch
Voluntary

Statutory

EMC

Nominal

Dimensions

Specifications

Power

Point

Replacement

Compatibility

5-4

IEC

Classifications

(IEC

Part

Equipment

529,

UL

2601)

Interference

Off / Standby

in

the

Suction

Symbols

Standards

and

Regulatory

5-12

Frequencies

5-12

5-12

5-5

601-1)

(IEC

Footswitch

5-6

5-6

Pinch

Valve

5-6

5-6

5-7

Requirements

5-7

5-12

5-5

601-1)

5-5

5-5

5-6

5-7

vil

K

23

36

kHz
kHz

5-13
5-14

Section

How

How

Section

For
Display

Machine

6.

Principles

the

Handpiece
Electromechanical
Fragmentation
Cooling

the

TISSUE
Inherent
increasing

TISSUE

Benefits

A

Common

Your

Board

General Description

Fundamentals
Detailed

Introduction

Irrigation
Suction

Cooling
Suction

Amplitude

Valve

Power

Valtage

interface

6-3

Tissue

Tissue

Select

of

TISSUE

Misunderstanding

7.

Circuit

Information

Circuit

Control

Pump

Pump

Pump

Valve

Control

Controls.

Control

Regulators

Connectors

Works

Operation

6-3

Select

Feature

Selectivity

Selectivity

Reduces

Select

Theory

741

7-2

of

Operation

Description

Board

7-4

7-4

7-5

7-6

7-6

7-7

Input

and

of

Operation

6-2

Works

Reserve

6-8

7-2

7-4

7-6

Output

7-8

7-8

6-2

6-5

6-5

Power

of

the

72

7-3

Signals

5-4

tothe

Tip

Amplitude

7-7

6-6

Setting

6-9

viii

Ultrasonics

Ultrasonics

Board-Ultrasonic

Fundamentals

The

Main

Bandpass
AGC/Error
Phase

Compensator

Driver

Stage

Feedback
Bias

Circuitry

Frequency

Board-Other

of

Operation

Frequency

Filter

(BPF)

Amplifier

7-11

Signal

7-12

Selection

Generator

Loop

7-9

Circuit

7-11

7-12

Circuitry

Circuits

7-8

7-9

7-19

7-13

7-12

7-8

CUSA

EXcel-8

System

Service

Manual

:

Audible
Valve

Power

Dual

Section

Inspections

Footswitch

Power
Power
Handpiece

Section

For

Your

Recommended
Clean
Clean
Maintain

Clean

Lubricate

Replace

Recalibrate

Alert

Drivers

and

24 V Power

8.

Cord

On

Verification

Test

9.

Information

the

CUSA

the

Sterilizer

the

Handpiece

the

the

and

Operation

7-13

Other

Signal

Connections

Supply

Checkout

8-1

(Optional)

Maintaining

Maintenance

EXcel

Handpiece

the

Handpiece

the

Board

Procedures

8-1

8-2

8-2

9-1

Console

Case

Handpiece

Handpiece

9-3

9-3

Connector

8-2

the

Schedule

9-4

Connector

Indicator

7-13

CUSA

9-3

O-Rings

O-Rings

9-5

7-13

7-13

EXcel

9-2

System

9-5

9-5

Maintain

Store

Section

For
Troubleshooting

User

Engineer

the

Tip

Torquing

Clean

the Tip

Torquing

Check

the

Torque

the

CUSA

EXcel

CUSA

Console
Handpiece
Footswitch
CEM

Nosecone

10.

Troubleshooting

Your

Information

Safety

Troubleshooting

Responding
General

Troubleshooting

Guidelines

Flowcharts
No

Power

Handpiece

to

Troubleshooting

Alarm

on

System

9-7

9-7

9-7

9-7

Alerts

10-15

10-15

10-16

Set

Set

the Tip

and

10-1

10-2

10-2

10-3

10-15

10-17

9-6

9-6

Torquing

Accessories

10-6

Wrench

9-6

9-7

|

CUSA

EXcel-8

System

Service

Manual

*

K

-

Footswitch

Cooling

Low

Suction

Low

irrigation

Vibration

Section

For

Console

Dual

Ultrasonics

11.

Your

Information

Cavers

Open

the

Open

the

Open

the

Re-install
Re-install
Re-install

24

Volt

Remove

Install

the

Remove
install

the

Remove
Remove

Install

the

install

the

Alarm

Water

Alarm

10-20

10-22

Alarm

Replacement

11-3

Left

Cover

Right

Cover

Rear

Cover

the

Left

Cover

the

Right

the

Rear

Power

Supply

the

Dual

24

Dual

24

Volt

and

Machine

the

Ultrasonics

Ultrasonics

the

Control

the

Machine

Machine
Control

Panel

10-18

10-19

10-23

11-2

11-4

11-4

11-4

Cover

Cover

Volt

Power

Power

Control

PCB

PCB

Panel

Control

Control

Assembly

Procedures

11-5

11-5

11-5

11-6

Supply

Supply

Printed

Assembly

PCB

11-8

11-11

PCB

Circuit

11-14

11-14

11-6

11-13

11-15

11-6

Boards

11-8

x

Control

Suction

Suction

Head
Remove
Remove
Remove
Remove
install
Install
install
Install

Remove
Install

Remove

Install

Ready

Remove

Components
the
the

the

the

the

Display

the

Control

the

Machine

the

Control

Control

Pump

the

the

Suction

and

the

the

Suction

for

Suction

the

Valve

Control
Machine
Control

Display

Suction

Suction

Suction

Panel

Control
Panel
PCB

PCB
Panel

Control

Panel

11-21

Control

Control

Controller

Pump

Pump — 11-34

Pump

Pump

11-15

Assembly

PCB

Overlay

11-18

11-19

Overlay

PCB o 11-20

Assembly

Valve

Valve

Card

Controller

11-29

11-29

Card

Controller

11-17

11-18

11-18

11-20

11-20

11-21

11-27

Replacement

Card

CUSA

11-36

EXcel-8

System

11-35

Service

Manual

Install

the

Suction

Pump

Controller

Card

11-37

Suction

Irrigation

Handpiece

Cooling

Pinch
Remove
Remove
Install

the

Instali

the

Pump

Remove

Remove

Install

the
Remove
Install

the

Replace

Flow
Remove

Install

the

Water

Tools

and

Remove

Install

Tubing

Valve

the

Irrigation

the

Suction

Suction

Irrigation

Head

and

the

Irrigation

the

Irrigation

Irrigation

the

Irrigation

Irrigation

the

Irrigation

Sensor

the

Handpiece

Handpiece

Pump

Tubing

Materials

the

Cooling

and

11-38

Pump

Bezel

Pinch

Valve

Pinch Valve

Pump

Bezel

Gear

Motor

Pump

Bezel

Pump

Head

Pump

Head

Pump

Gear

Pump

Gear

Pump

Bezel

11-46

Flow

Sensor

Flow

Sensor

11-49

11-49

Water

Pump

Re-Assemble

11-38

11-40

11-40

11-41

11-42

Motor

Motor

Head

the

Cooling

11-38

11-41

11-42

11-45

11-45

11-46

11-48

11-49

11-43

Water

Pump

Head

11-50

Cooling

Fuses

Section

For
Tools/Equipment

DC

Suction
Motor

Section

Return

Water

Reservoir

O-Rings

Your

Bias

Set

Procedure

Obtaining a Return

Returning

Returning

Returning

Ordering

on

the

11-52

12.

Calibration

Information

Power

Supply

Pump

for

the

Cooling

Up

123

13.

Repair

Equipment

the
the

Circuit

Replacement

Needed

O-Rings

Cooling

12-3

12-4

12-1

for

12-2

Water

Water

Pump

Policy

for

Service

Authorization

Console

Handpiece

Boards

Parts

11-51

Reservoir

Calibrations

12-3

13-2

Number

13-2

13-9
13-9

13-9

Connectors

12-2

13-2

11-51

i

CUSA

EXcel-8

System

Service

Manual

Valleylab

Service

Centers

13-10

*

Section

Ordering
Replacement

Electronic

Appendix

Schematics

14.

Replacement

Parts
Handpiece
Irrigation

Miscellaneous
Power
Suction

Parts

Ultrasonics

A.

Service

Cooling

14-2

14-4

14-4

PCB

Warranty

Supplement.

Parts
14-2

14-3

14-4

Parts

Parts

14-2

14-5

Lists

14-1

Assembly

Drawings

and

Schematics

xii

CUSA

EXcel-8

System

Service

Manue

List

of

Figures

Figure

2-1.

Figure

2-2.

Figure

3-1.

Figure

3-2.

Figure

3-3.

Figure

3-4. _ Installing

Figure

3-5.

Figure

4-1.

Figure

4-2.

Figure

4-3.

Figure

4-4.

Figure

4-5.

Figure

4-6.

Figure

4-7.

The

pre-aspiration

The

three

handpieces
Replacing
Disconnecting

Removing

Installing

Console
Control
Control
Console
Console
Console—rear
Console—rear

fuses

control

the

control

the

control

the

reference

structural

panel

features

panel

features
body—front
body—view

view
view

holes

and

in

the

3-10

panel

panel

panel

overlay

cards

features

4-4

(continued)

view

4-8

of

the right

4-12

(continued)

threads

CUSA

EXcel

assembly

overlay

3-14

3-15

4-2

4-6

side

4-14

on

tips

system

cables

3-12

4-10

2-3

2-5

3-11

Figure

Figure

Figure
Figure

6-3.

Figure

Figure

Figure

Figure

Figure

Figure

Figure

Figure

Figure

Figure

Figure

4-8.

6-1.

6-2.

7-1.

9-1.

9-2.
11-1.

11-2.

11-3.

11-4.

11-5.

11-6.

11-7.

11-8.

Control

The

Reserve
Reserve

The

Cleaning

Replacing
Right

The

Cables
The

Plugging
connector

Disconnecting

Removing
11-14

The

panel

symbols

handpiece

display

and

wiring

on

ultrasonics

layers

components

power

vs.

power

vs.

organization

the

handpiece

the

handpiece connector

left

sides

harness

the

ultrasonics

the

adapter

at

J6

control

the

Machine

of

control

TISSUE
amplitude

of

the

on

the

PCB

fan

for

on the

ultrasonics

panel

Control

head

4-16

6-2

Select settings

setting

on

the

control

with a soft

console

dual 24

PCB

assembly

the

components

cloth

o-rings

11-3

volt

assembly

connections

syphon

assembly

PCB

valve

PBC

from

6-7

6-9

panel

9-4

power

11-9

cable

11-11

cables

the

control

11-16

7-3

9-5

supply

11-10

assembly

11-13

11-7

panel

into

the

assembly

|

CUSA

EXcel-8

System

Service

Manual

Figure
Figure

Figure
Figure

11-9.
11-10.

11-11.
11-12.

Disconnecting
Disconnecting

Control
Removing
Removing

PCB

the
the

control
the

11-19

Display

ends

panel

cables

50-pin ribbon

PCB

from

from

the

suction

11-17

cable

the

control

pump

and

removing

head

assembly

chamber

the

Machine

11-23

11-19

xiii

Figure

Figure

Figure

Figure
Figure
Figure
Figure

Figure
Figure
Figure

Figure

Figure

11-13.

11-14.

11-15.

11-16.
11-17.
11-18.
11-19.

11-20.
11-21.
11-22.

11-23.

11-24.

Removing

Disconnecting

elbow

Disconnecting

control

Pulling

Removing
Removing

Removing

11-27

Removing

Pulling
Disconnecting

controller

Removing

pump

Removing

11-24

valve

the

the

card

and

the

suction

the

the

11-24

strain

the

manifold

the

suction

the

suction

the

suction

split

cables

the

suction

its

wires

the

suction

pump

suction

suction

relief

bushing

bracket

control

hose

tube

bushing

from

11-31

tube

11-33

pump

enclosure

tube

tube

valve

and

and

away

the

and

from

at

the

from

the

away

from

from

from

clamp

clamp

from

the

suction

strain

its

from

the

console

contamination

left

end

of

the

the

manifold

the

console

the

from

the

from

manifold

pump

relief

bushing

bracket

11-25

manifold

suction

the

“T”

fitting

bracket

to

the

suction

from

mount

11-23

guard

90°

suction

bracket

bracket

control

11-30

11-30

pump

the

suction

11-33

11-25

11-26

valve

Figure

Figure

Figure
Figure
Figure
Figure
Figure

Figure

Figure
Figure

Figure

11-25.

11-26.

11-27.
11-28.
11-29.
11-30.
11-31.

11-32.

11-33.
11-34.

11-35.

Attaching
sure

Removing

controller

Removing

Removing
Removing
Removing

Disconnecting

11-43

Replacing

shaft

Replacing
Removing

11-50
O-rings

to

center

11-44

on

the

suction

the

card

the

the
the
the

the

the
the

cooling

pump

the

pump

on

cable

clamps

11-36

irrigation

suction
irrigation
irrigation

the

gear

handpiece

end

pump

pinch

pump
pump

irrigation

motor/pump

flow

bell

and

water

motor

the

bracket

and

screws

bezel

valve

bezel
head

pump

gear

head

sensor

tubing

from

reservoir

to

its

mounting

11-34

from

11-39

11-39

11-41

11-42

motor

coupler

11-47

the

cooling

connectors

the

from

on

the

11-51

suction

water

bracket,

the

pump

control

motor

making

drive

pump

e

tema

rs

card

head

CUSA

EXcel-8

System

Service

Manu

Schematics

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Schematic

Schematic
Schematic

Schematic
Schematic
Schematic
Schematic

Schematic

Schematic
Schematic

Schematic

Schematic

Schematic
Schematic
Schematic
Schematic
Schematic

Schematic
Schematic
Schematic
Schematic
Schematic

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

Supplement

The

console
Console
Console

Console

Subsystems
Arm

and

Interconnect
interconnect

Display

Display

Display

shown)

Display
Display

Display
Display

Machine
Machine

Machine
Machine

Machine

Machine
Machine

Ultrasonics

Ultrasonics
Ultrasonics

shown)

Ultrasonics
Ultrasonics board

Ultrasonics
Ultrasonics

Ultrasonics board

rear
covers
interior, rear

miscellaneous

relating

control

diagram,
diagram,

board
board

board

S-11

board
board

board
board

control
control

control
control

control

control
control

board

board
board

5-25

board

board
board

and

left

side

and

panels

and

left

subsystems

to

suction

panel

assembly

sheet 1 of 2 S-7
sheet 2 of 2 5-0

layout,

sheet 1 of 2 S-9

layout,

sheet 2 of 2 S-10

schematic,

schematic,
schematic,

schematic,
schematic,

board
board

board
board

board
board
board

sheet 2 of 6 (sheet 1 blank,

sheet 3 of 6 S-12

sheet 4 of 6 5-13
sheet 5 of 6 5-14

sheet 6 of 6 5-15

layout,
schematic,

schematic,
schematic,

schematic,
schematic,
schematic,

layout,

sheet 1 of 2 5-23

layout,

sheet 2 of 2 S-24

schematic,

schematic,
schematic,

schematic,
schematic,

schematic,

9-1

$-2

side

S-3

S-4

and

irrigation

S-6

sheet 1 of 1 S-16

sheet 1 0f6
sheet 2 of 6 5-18

sheet 3 of 6 S-19
sheet 4 of 6 5-20

sheet 5 of 6 S-21
sheet 6 of 6 5-22

sheet 2 of 7 (sheet 1 blank,

sheet 3 of 7 9-26

sheet 4 of 7 5-27
sheet 5 of 7 9-58

sheet 6 of 7 S-29

sheet 7 of 7 $-30

5-5

thus

S-17

not

thus

not

GUSA

=

EXcel-8

System

Service

Manual

XV

List

of

Tables

Table

3-1.

Table

3-2.

Table

5-1.

Table

5-2.

Table

6-1.

Table

6-2.

Table

7-1.

Table

7-2.

Table

7-3.

Table

7-4.

Table

9-1.

Table

9-2.

Table

11-1.

Table

11-2.

Table

11-3. | Cable

Table

11-4.

Table

11-5.

Table

11-6.

Table

11-7.

Table

11-8.

Table

11-9.

Table

14-1.

Table

14-2.

Table

14-3.

Table

14-4.

Table

14-5.

Table

14-6.

Table

14-7.

Table

14-8.

Table

14-9.

Table

14-10.

Table

14-11.

Table

14-12.

Wire

colors

Fuse

values

Tip

Specifications—23

Tip

Specifications—36
On-off
Fragmentation

Irrigation
Suction
Cooling
Handpiece

Routine

Torque

Cable
Ultrasonics

3-9
3-10

intervals

for

performance

pump

voltage

pump

voltage

pump

voltage

amplitude

maintenance

values

for

connections

PCB

fan

connections

Procedures
Suction

The suction
Suction
Irrigation
Fuse
Handpiece

Irrigation
Miscellaneous
Power

Suction

Printed
Ultrasonics
Ultrasonics
Ultrasonics

Ultrasonics

Ultrasonics

Ultrasonics

to

access

pump

cable

pump

pump

cable

pump

values

11-52

cooling

replacement

replacement

replacement

replacement

circuit

board
board
board
board

board

board

board

control

kHz

5-13

kHz

5-14

TISSUE

the

on

on

controller

replacement

parts

parts—resistors
parts—-diodes
parts 一 FETs

parts—integrated

parts—connectors

Select

vs.

TISSUE

steps

7-4

steps

7-5

steps

7-6

control

tasks

assembly

connections

voltages

9-2

torque

wrench

the

ultrasonics

connectors

the

ultrasonics

control

panel

card

to

cable

connections

card

connections

parts

parts

14-2

parts

14-4

parts

14-4

spares

14-4

14-6

6-6

Select

7-6

9-7

PCB

PCB

components
the

controller

to

11-37

14-2

14-3

14-5

14-5

circuits

14-7

parts—miscellaneous

settings

11-8

11-10

11-12

11-16

card

the

ultrasonics

11-45

14-6

14-8

6-8

11-31

PCB

11-36

xvi

CUSA

EXcel-8

System

Service

Man

Service

Personnel

In

this

section:

*

Safety

e

Warnings,

Safety

information

Cautions,

and

Notices,

organized

by

section.

Safety

Warnings,

Information

Cautions,

The

safe
to a large
There
important
with

this

and

Notices

Before
that

you
cautions,
understand,
install,

and

effective

degree

is

no

substitute

that

ultrasonic

servicing

read,

understand,

and

notices

and

test,

adjust,

servicing

on factors solely

for a properly

you

read,

understand,

equipment.

the

CUSA

EXcel

and

supplied

follow

or

repair

the

instructions

the

of

ultrasonic

under

trained

console

follow

with

it.

CUSA

surgical

the

control
and

and

follow

or

handpieces,

the

instructions

It

is

also

for

any

EXcel

system.

equipment

of

the

vigilant

the

procedures

it

and

important

other

equipment

service

service

is

important

the

warnings,

that

you

depends

person.

staff.

It

is

supplied

read,

used

to

CUSA

EXcel-8

System

Service

Manual

Warnings,

Cautions,

and

Notices

General

SM

Federal

(USA)

Notice

Operating

to

the

power

Introduction

Read

all

warnings,

CUSA

EXcel

Read

the

CUSA

EXcel

To

avoid

injury

valve.

1

law

restricts

the

console

supply.

outside

cautions,

system

instructions,

before

warnings,

handpieces

to

surgical

Så

this

device

the

notices

servicing

before

personnel,

RR

ai

to

sale

specified

and

instructions

it.

cautions,
servicing

keep

by

voltage

and

notices

them.

fingers

or

on

ranges

away

the

order

may

provided

provided

from

the

of a physician.

cause

damage

with

the

with

the

suction

pinch

BE

Unpacking

To

prevent

the

Notice

To

avoid

power

+

220

¢

95

Console

To

avoid

valve.

Technical

the

up

position

product

supply:

to

240 V —

to

120 V ~T10A,

Components

injury

Specifications

and

Installing

ramp

from

while

cutting

damage,

T5A,

to

surgical

falling

the

be

Time

Delay

Time

Delay

personnel,

the

CUSA

and

causing

corrugated

sure

to

insert

(default)

keep

EXcel

injury,

tab

that

fuses

that

fingers

System

be

sure

secures

are

appropriate

away

from

to

it

the

hold

to

the

suction

the

ramp

carton.

to

the

pinch

in

Explosion
flammable

Hazard

Do

anesthetics

not

or

use

the

any

potentially

CUSA

EXcel

system

explosive

CUSA

in

the

or

flammable

EXcel-8

System

presence

atmosphere.

Service

of

Man

To

avoid

valve

injury

while

to

surgical

powering

personnel,

the

unit

on

or

off,

keep

fingers

activating

Warnings,

away

from

vibration,

or

Cautions,

the

using

and

suction

fast

Notices

pinch

flush.

291A18S

Checkout

Do

not

Contact

Notice

To

avoid

the

Maintaining

0

«“«ὕ“όὃἃ«ᾱἃὃἃἝἃἝὃἝἃᾱἝἃ“ςἝ«ἄἃἄναυυαυυ

Electric

Notice

Do

not
abrasive
scratch
discoloration.

Do

not

allow

may

product

torque

Shock

rub,

cleaning

the

allow

Procedures

the

handpiece

result

in

patient

damage,

wrench

the

Hazard

press,

or

or

panels.

fluids

to

tighten

CUSA

Always

touch

disinfectant

Do

not

to

enter

tip

to

contact

injury,

NEVER

or

loosen

EXcel

unplug

any

panels

compounds;

use a betadine-based

the

chassis.

anyone

user

injury,

hold

the

the

tip.

System

the

CUSA

with

or

handpiece

system

solvents;

or

or

anything

handpiece

in

before

caustic,

other

materials

solution;

during

tip

damage.

your

hand

cleaning.

corrosive,

that

it

will

cause

tip

activation.

while

using

or

could

|8UU0SJ84

э/е
№

I

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|

6

CUSAEXcel-8

System

Service

Manual

Do

¢

+
*

*

Tip

*
e

*

*

not

clean

Product

handpiece:

Product

damage

Do

not

Do

not

Do

not

Do

not

damage

Torquing

Do

not

Do

not

Do

not

Do

not

the

sterilizer

will

immerse

use

ultrasonic

use

chlorinated

clean

the

will

Set.

use

ultrasonic
autoclave.

use

chlorinated

clean

with

case

result

if

the

handpiece

or

automated

substances

handpiece

result

if

or

automatic

substances

abrasives

with

you

with

you

such

abrasives.

do

not

follow

cable

electrical

cleaners.

such

abrasives

do

not

follow

washers.

such

as

Ajax,

Product

these

as

bleach

such

these

as

bleach

Comet,

damage

notices

connector

solution.

as

Ajax,

notices

solution.

or

steel

will

when

in

liquid.

Comet,

when

wool.

result.

cleaning

or

steel

cleaning

the

wool.

the

Warnings,

Cautions,

and

Notices

Troubleshooting

Electric

while

when

Electric

tools

or

cleaner.
effects

components.

Shock

Hazard

the

system

working

Shock

Hazard

and

equipment;

troubleshooting

Do

not

activate

Tip

damage,

may

occur.

Notice

Electrostatic

Sensitive

When

on

Wear a grounding

Handle

for

circuit

transport

boards

of

electrostatic

Replacement

Electric

Shock

authorized

Hazard

to

service

Do

not

is

disassembled

an

energized

Take

appropriate

use

of

the

the

system.

vibration

or

user

the

injury,

Devices

repairing

strap

when

by

their

sensitive

Procedures

Only

trained

the

CUSA

touch

any

exposed

and

energized.

system.

precautions

“one

hand

CEM

handswitching

electrical

This

unit

contains

the

system,

handling

work

electrostatic

nonconductive

components

biomedical

EXcel

system.

wiring

Never

rule,”

etc.)

shock,

or

electrostatic

at a static

edges.

engineers

or

conductive

wear a grounding

(such

as

the

when

taking

nosecone

any

combination

control

sensitive

Use

an

antistatic

and

circuit

and

surface

use

of

isolated

measurements

while

using

of

these

sensitive

workstation.

components.

container

boards.

technicians

strap

the

are

tip

Electric

Shock

Hazard

while

the

CUSA

grounding

Electric

tools

or

troubleshooting

High
CUSA
deliver

strap

Shock

and

equipment;

Current

EXcel

very

Hazard

Hazard

system

high

Do

EXcel

system

when

working

Take

use

the

CUSA

Do

is

energized.

current,

not

touch

is
on an

appropriate

of

the

“one

EXcel

not

touch

resulting

any

exposed

disassembled

energized

precautions

hand

rule,”

system.

the

ultrasonics

The

heat

sink

in

injury.

wiring

and

energized.

CUSA

(such

etc.)

when

PCB

is

isolated

or

conductive

system.

as

the

taking

heat

sink

from

surface

Never

wear

use

of

isolated

measurements

while

the

ground,

and

a

can

CUSA

EXcel-8

System

Service

>

Manual

Notice

If

you

plan

to

available

damage

to

to

supply

the

connect

tip

the

cooling

and/or

handpiece

irrigation

handpiece

for

activation,

solution

may

result.

Warnings,

to

the

ensure

handpiece

Cautions,

that

an

I.V.

tip.

Otherwise,

and

set

Notices

is

99IAJ9S

Electrostatic
components.
Wear a grounding
Handle
for

transport

When

from

the

To

avoid

To

avoid

to

the

To

avoid

turn

the

speed

Sensitive

When

strap

circuit

boards

of

electrostatic

installing a new

previous

product

product

Machine

product

three

(R12),

power

damage,

damage,

Control

damage,

white

and

min

Devices

repairing

by

power

adjustment

speed

This

the

when

handling

their

nonconductive

sensitive

supply,

supply. A too-long

do

not

remove

PCB.

when

handling

dials

(R11).

unit

contains

system,

electrostatic

components

use

remove

the

ESD

designated

work

the

screw

the

wrist

the

same

electrostatic

at a static

sensitive

edges.

Use

and

screws

will

damage

jumper

cabie

strap

suction

pump

as

current

sensitive

control

components.

an

antistatic

circuit

boards.

and

or

the

before

connecting

controller

limit

workstation.

container

washers

the

(R13),

removed

power

connector

card,

max

supply.

at

J4.

cables

do

not

|l9uu0sJ9d

Ajayes

Calibration

High

Current

Hazard

CUSA

EXcel

system

deliver

very

high

Repair

To

the

Policy

prevent

up

position

the

Do

current,

ramp

from

while

not

touch

is

energized.

resulting

falling

stapling

the

The

and

the

corrugated

ultrasonics

heat

in

injury.

causing

sink

is

injury,

tab

that

PCB

heat

isolated

be

sure

secures

sink

from

to

hold

it

while
ground,

the

to

the

the

and

ramp

crate.

can

in

GUSA

EXcel-8

System

Service

Manual

>

Introduction

In

this

e

Overview

e

Fragmentation

e

Irrigation

¢

Aspiration

*

Handpieces

e

Wide

section:

(Suction)

variety

of

tips.

For

Your

0054

EXcel-8

Information

System

Service

Manual

Read
EXcel

Read
EXcel

This
is,

what

all

warnings,

system

the

instructions,

handpieces

section

presents

it

does,

cautions,

before

before

and

notices,

servicing

warnings,

the

(generally)

it.

cautions,

servicing

CUSA

and

them.

EXcel
how

instructions

and

notices

system

it

general

works.

provided

provided

with

information;

with

the

the

CUSA

CUSA

what

it

A

Overview

Overview

The

CUSA

surgeon

body.

*
+

*

All
The

+

e

e

to

It

performs
Fragmentation
Irrigation

Aspiration

three

functions

CUSA

The

console:

4

The console
make

4

The

The

handpiece

the

patient.

Accessories

large

selection

sterilizer

EXcel

system

remove

Excel

control

tissue—selectively

three

(suction).

may

system

body

the

system

panel

is

the

include a variety

of

tips, a tip

case.

is

an

ultrasonic

functions:

occur

at

the

includes

houses

work.

allows

handheld

the

electronics,

the

of

torquing

surgical

and

with

same

time.

following

user

to

control

surgical

items;

for

base

aspirator

precise

components:

pumps,

device

example, manifold

and torque

control—from

and

other

the

system.

that

actually

wrench,

that

allows

parts

that

touches

tubing,

and

a
the

a

a

Fragmentation

Tip

Motion

Fragmentation
tip

begins
penetrates
combination
burst

For

Principles

cells.

more

to

move

the

of

information

of

Operation,

Cooling

The

high

frequency

CUSA

EXcel

system

This

system

the

handpiece

the

handpiece

35

to

50

As

it

passes

handpiece

pulls

cc/min.

through

temperature,

occurs

tissue.

direct

cable,
cable

when

toward

The

acceleration,

mechanical

on

how

in

this

vibration

includes a closed,

water

from a cooling

through

to

the

the

handpiece,

in

the

vibrating

tissue,

cooling

sustained

it

forces

the

handpiece

manual.

generates

the

handpiece,

water

tip

interacts

accelerates,

impact,

and

heat.

recirculating

water

reservoir.

the

water

heavy

impacts

and

hydrodynamic

works,

To

reduce

reservoir,

and

removes

use,

remains

with

tissue.

the

tissue,

penetration

refer

the

cooling

through a tube

through a return

Cooling

heat.Normal

produce

pressures

to

Section

heat,

water

water

at

about

the

flows

40°

As

the

then

a

that

6,

system.

in

tube

in
at

C.

CUSA

EXcel-8

System

Service

Manuál

Irrigation

Use

distilled
contain
present
problems

natural
in

water

minerals,

tap

water.

within

for

the

the

cooling

chemical

Any

of

cooling

these

water

water

system

additives,

impurities

system.

because

or

organic

in

tap

materials

water

it

can

does

cause

Irrigation

not

that

are

Figure

The

pre-aspiration

on

tips

2-1.

holes

and

threads

Sterile
administration

e

e

The
flue, a sleeve

through

When
passes

pooling
The
surgical

irrigation

The

pump

Adjustment

bottom
you

The
25
footswitch

to

pump

to

30

pump

the

the

through

on

fluid

site

of

the

increase

cc/min.

pushes

surrounding

flue,

fluid

the

that

and

moves

can

activates

does

fluid

flows

tubing)

buttons

reaches
two

sterile

to a variable

fluid

(blue

irrigation

or

decrease

also

accelerate

The

Fast

the

the

fluid

it

cools

the

the

pre-aspiration

field

not

pass

suspends

from

an

speed

at 1 to

10

cc/min;

up/down

display

Fast

through

the

distal

and

through

fragmented

column

the

irrigation

to a Fast

Flush

pedal

Flush

the

vibrating

tip.

end

holes

continually

LV.

set

(bottle

peristaltic

default

arrows

feature.

manifold
tip.

of

the

in

the

pre-aspiration

tissue.

on

on

the

flow.

Flush

on

the

As

the

tip,

as

the

tip,

clearing

Pre-aspiration

or

bag

pump:

flow

black

buttons

control

speed,

CUSA

pumping

Excel

irrigation

irrigation

much

as

eliminating

the

suction

holes

Hole

and

1.V.

is 3 cc/min.

at

panel)

allow

at

system

tubing

fluid

passes

99%

of

it

fluid

system.

irrigates

(2)

the

to

a

lOH9nDOJUI

the

Threads

Aspiration

(Suction)

Aspiration

(Suction)

A

vacuum
maximum
arrows
the

control

100%
The

pump,
through
materials

canister.

through a contamination

matter

A

suction
on

and

e

When

+

When

e

In

pinch

*

In

stoppage

pump
vacuum

on

black

panel)

in

10%

suction,

pulls

the

distal

pass

From

or

moisture,

pinch

closes

priming

pressing

Run

Status,

valve

Lap

Mode,

in

the

at

sea

buttons

allow

increments.

which

produces

irrigation

through

the

valve

to

closes

prevents

end

suction

preventing

on

stop

suction

the

irrigation

the

when

for

when

depletion

fluid,
of

the

Fast

you

console

level.

at

the

bottom

you

to

an

fragmented

the

surgical

manifold

canister,

guard

the

front

in

Flush

you

release

about

release

body

provides

Adjustment

of

the

increase

air

that

them

the

system

one

of

or

stream

tissue,

tip.

suction

the

air

filters

from

of

the

console

following

pedal

the

Vibration

second,

the

Vibration

the

pneumoperitoneum.

up

buttons

aspiration

decrease

moving

and

From

the

tubing

stream

any

remaining

entering

opens

cases:

then

to

660

mm

(green

display

the

suction

toward

other

tip,

the

into

the

continues

the

vacuum

when

pedal.

re-opens.

pedal.

In

This

mercury

up/down

column

from

10

the

vacuum

materials

aspirated

suction

to

flow

particulate

pump.

the

system

this

case,

the

suction

on

to

is

To

avoid

valve.

When
the

suction

suction

injury

the

pinch

to

System

pinch

valve

surgical

Power

valve

allows

personnel,

Switch

remains

is

closed. A button

you

to

keep

off,

open

fingers

the

suction

the

valve

away

from

pump

on

manually.

the

the

suction

remains

front

of

pinch

off

the

and

24

EXcel-8

CUSA

System

Service

Mam”

Handpieces

Figure

2-2.

handpieces

three

The

system

EXcel

CUSA

in

the

The

CUSA

e

36

e

23

。

23

EXcel

kHz,

straight

kHz,

straight

kHz,

angled

36

kHz

Straight

system

(smaller

(gray

(gray

includes

handpiece,

body,

green

body,

green

three

handpiece

black

connector)

connector)

kHz

23

Straight

configurations:

body,

blue

connector)

и

Handpieces

^

Wide

Variety

of

Tips

You

can

vary

in

inside
complete
refer

to

Appendix

use a wide

diameter,

information

B,

variety

Accessories,

of

length,

on

the

tips

and

tips

in

with

shape

that

the

the

CUSA

(straight

are

available

CUSA

EXcel

EXcel

or

curved).

for

each

System

handpieces.

For

handpiece,

User's

Guide

UOH9nDOJiUI

Tips

EXcel-8

System

Service

Manual

>

Unpacking

and

Installing

the

The

CUSA

Responsibility

EXcel

of

System

In

this

section:

e

The

responsibility

e

Unpacking

¢

Preparing

4

4
4

4

the

Manufacturer

the

the

Replacing

Replacing
Replacing a Control

Installing

of

CUSA

CUSA

the

power

fuses

the

reference

the

manufacturer

EXcel

system

EXcel

console

connector

(if

necessary)

Panel

card

for

use:

overlay

(optional)

set.

LUSA

EXcel-

8

System

Service

Manual

Valleylab
CUSA

EXcel

*

The

person

and

setup

+

Authorized

modifications,

*

The

electrical

codes

*

You

use

for

use.

For

warranty

is

responsible

system

unpacking

procedures

persons

or

installation

and

regulatory

the

equipment

information,

for

the

only

under

and

in

this

perform

repairs.

of

requirements.

in

accordance

refer

safety,

reliability,

the

following

installing

manual.

assembly

the

to

the

relevant

with

the

Preface

and

performance

circumstances:

unit

follows

operations,

room

complies

the

Valleylab

section

of

of

the

the

installation

re-adjustments,

with

local

instructions

this

manual.

3-1

Unpacking

the

CUSA

EXcel

System

Unpacking

the

CUSA

EXcel

The

CUSA
to a wood
components:

*

Abottom,

packing

+ A tray,

the

service

e

Alid

Tools

e

Utility

+

Pliers

Unpacking

1.

Cut

the

Remove

System

EXcel

shipping

larger

cushions.

inserted

crate

walls,

manual,

covers

You

the

shipping

the

Will

knife

(optional).

Procedure

vertical

the

bands.

system

pallet.

section

into

the

contains

inservice

crate/tray

Need

bands

crate.

arrives

The

corrugated

contains

top

of

the

footswitch,

kit,

assembly.

on

in a corrugated

cardboard

the

CUSA

the

crate

and

contamination

and

dust

cover.

cardboard

crate

EXcel

console

supported

crate
has

several

and

by

the

guards

strapped

foam

top

of

(2),

Note:
protectors
shipping

2.

Lift

from

Remove
from
the

tray

Save

the

the

the

the

for

the

system.

lid

and

crate.

the

contents

tray,

aside.

box

use

the

then

edge

when

tray

put

一

3-2

EXcel-8

CUSA

System

Service

Man

Unpacking

the

CUSA

EXcel

System

|

3.

Cut
horizontal
crate.

Note:
protectors
shipping

4.

Remove
especially
following

a.

Inside

retainer

b.

Squeeze

locking

c.

Pull

and

Save

remove

bands

the

for

use

the

system.

the

three

tight,

figure.
the

clip,

(on

the

retainer.

the

bars

the

on

box

edge

when

plastic

you

grasp

the

right

bars

toward

the

clips

that

may

need

to

the

two

horizontal

side

of

the

toward

each

you.

They should

hold

use

pliers

clip).

other

the

crate

for

bars

to

release

swing

closed.

this

step.)

near

the

them

outward.

(If

the

Refer

locking

from

clip

the

to

is

the

d.

Pull

the

carton.

tab

at

the

bottom

of

the

clip

to

remove

the

clip

from

the

SU)

VSNO

Bupjoedur)
pue

[99XI

UIBISÁS

Gurexsu]

Unpacking

the

CUSA

EXcel

System

5.

Open

6.

Cut

that
the
possible
that

ramp;

use

the

crate.

the

corrugated

secures

carton.

the

hold

you

tab

Cut

to

the

may

the

ramp

as

the

staples

tab

to

want

again.

tab

to

close

the

to

as

To
the

7.

prevent

up

position

Lower

the

the

ramp

from

while

ramp.

falling

cutting

and

causing

the

corrugated

injury,

tab

that

be

sure

secures

to

it

hold

to

the

the

ramp

carton.

in

CUSA

EXcel-8

System

Mani

Service

Unpacking

the

CUSA

EXcel

System

8.

9.

Lift

the

walls

off

Remove
around

Remove

corrugated

the

pallet.

the

four

interlocking

the

console

the

right

and

carton

(refer

left

foam

to

the

following

foam

cushions

pieces

from

from

the

figure).

the

console.

foam

cushion

À

EXcel-8

System

Service

Manual

9

VSNI

Gumoedun
pue

[99XI

LUB]SÁS

furesu]

Unpacking

the

CUSA

EXcel

System

10.

Cut
the
remove
console.

the

vertical

clear

the

band

plastic

bag

bag,

from

on

then

the

11.

The

rear

one

direction;

prevent
a.

Unlock

b.

Check

console

casters

the

the

wheels

the

front

the

rear

to

roll

have

front

from

casters

casters

toward

direction

casters

have

rolling

by

lifting

to

be

the

ramp.

locks

brake

(vefer

sure

that

to

the

that,

keep

locks

the

following

lock

lever

if

locked,

the

that,

wheels

when

figure).

upward.

they

will

rolling

in

locked,

allow

the

CUSA

EXcel-8

System

Mani

Service

Unpacking

the

CUSA

EXcel

System

12.

Roll

ramp.

are

you

console

of

13.

Unlock

release

the

cushion

control

the

console

If

the

unlocked,

do

not

to

the

ramp.

the

tab,

U-shaped

from

panel.

down

rear

be

allow

roll

off

control

then

foam

under

the

casters

sure

that

the

the

side

arm

remove

the

.

a

;

|

>

7

-i

Put

the

box
plastic
if
that
ship
packing
the
information
Policy,

Inspect
If
repair
arrange

If
Valleylab

bag

you

need

you

the

console.
procedures

console,

in

all

any

damage

or

repair

you

have

for

use

this

contents

replacement

Service

edge

protectors

storage.

to

return

the

proper

If,

you

may

on

packing

guide.

has

occurred,

or

replacement,

any

questions

Center

and

Save

all

the

console

materials

in

Valleylab's

or

if

you

void

the

the

console

for

damage

notify

of

damaged

about

nearest

all

foam

shipping

to

Valleylab.
and
judgement,

use

improper

warranty

for

:

that

may

Valleylab

parts.

refer

to

the

contents

you,

packing

components.

In

the

proper

you

packaging

on

this

shipping,

have

immediately

For

more

Section

of

or

your

Valleylab

materials

You

fact,

it

packing

fail

to

materials

system.

refer

to

occurred

information

13,

Repair

these

cartons,

into the

will

is

very

procedures

use

the

For

more

Section

during

to

Policy.

representative.

clear

need

them

important

proper
to

return

13,

Repair

shipping.

arrange

on

how

contact

to

to

the

041

YSNO

Buryoedun
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Cel-8

System

Service

Manual

Preparing

the

CUSA

EXcel

Console

for

Use

Preparing

the

CUSA

EXcel

Valleylab
contains

*

Console

ο

Footswitch

e

In-service

*

Contamination

e

Service

e

Dust

The

small

e

User's

e

Reference

e

Instructions
panel

+

Tip

On

the

e

Common

Console

ships

the

the

following

kit

manual

cover.

box

contains

guides

card

for

card.

CUSA

Excel

European

for

Use

CUSA

guard

set

EXcel

items:

several

installing

console,

power

system

other

items:

reference

Valleylab

connector

in

two

boxes.

card

set

provides

in

the

the

following

The

large

console

box

control

items:

e

220

to

240V,

e

International

Before

set.

If
power,

If
international

your

+

Replace

e

Change

your

shipping,

facility
you

need
the
the

facility

control

T5A,

time

delay

(symbols
Valleylab

uses a different

to

make
power
fuses.

has

ordered

only)

includes,

power

the

appropriate

connector.

an

English

panel overlay

fuses

control

but

connector

language

and

panel

overlay ~ installed.

does

not

install, a reference

or

receives

changes

reference

to

kit,

replace

card

the

system:

set.

95

the

to

120

card

V

3-8

EXcel-8

CUSA

System

Service

Ma

Preparing

the

CUSA

EXcel

Console

for

Use

Table

3-1.

Wire

colors

D

important

Ensure
comply
regulatory

that

all

electrical

with

local

codes

requirements.

installations

and

Replacing

If

your
connector
connector

Tools

Slotted

Procedure:

1.

Remove

2.

Attach

Wire

green

brown

light

The

power
defeat
adapters.

connectors.

to

remove

the

facility’s

supplied
according

needed:

blade

the

the

Color

with

yellow

blue

connector

its

purpose

Periodically

Always

the

Power

power

screwdriver

connector

new

stripe

Connector

receptacles

on

the

to

your

connector,

meets

by

using

check

grasp

connector

are

CUSA

provided

cords

from

EXcel

institution’s

using

all

requirements

extension

the

power

by

the

wall

not

compatible

system,

policy.

with

the

the

following

Prong

safety

ground

line/hot

neutral

cords

cord

the

connector;

receptacle.

with

the

standard

install a different

unit.

chart:

for

safe

grounding.

or

three-prong-to-two-prong

for

damaged

do not

insulation

pull

on

power

Do

the

not

or

cord

If

required

to

the

equipotential

by

local

regulations,

grounding

connect

lug

on

an

equipotential

the

rear

of

the

grounding

CUSA

EXcel

cable

console.

SU

YSNO

Bupjoedun
pue

199XI

UslSAS

Guyasu

EXcel-8

System

Service

Manual

の

Preparing

the

CUSA

EXcel

Console

for

Use

Figure

3-1.

Replacing

fuses

Replacing

Notice

To

avoid

product

power

supply:

»

220

to

240 V —

«

95

to

120

V —

You

must

change

following

‧

<A

*

Your

Tools

Procedure

1.

Using
45°).

situations

fuse

burns

facility

needed:

the

The

230V = 5A
115V = 10A

(refer

Fuses

(If

Necessary)

damage,

T5A,

Time

T10A,

Time

the

fuses

occur:

out.

receives

Small

flat-headed

to

Figure

screwdriver,

fuse

holder

be

sure

Delay

Delay

(located

95

to

120 V power.

3-2):

turn

pops

loose.

to

insert

fuses

(default)

on

the

screwdriver

the

fuse

cover

that

are

appropriate

rear

panel)

counterclockwise

if

either

to

the

of

the

(about

Fabie

3-2.

3-10

Fuse

values

2.

Remove

3.

Replace

Volts

220

to

240

95

to

120

4.

Insert

the

V

V

the

the

fuse

fuse:

holder,

holder

Amps

T5A

T10A

and

turn

from

the

the

fuse

rear

cover

CUSA

panel.

clockwise.

EXcel-8

Type

Time

Delay

Time

Delay

System

(default)

Service

Mar

4

È

Preparing

the

CUSA

EXcel

Console

for

Use

D

Important

When

care

not

assembly
head.

the

screws

to

fall

=

let

out

are

the

control

of

loose,

panel

the

control

take

Replacing a Control

On

the

control
shipments
overlay
Valleylab
overlay
symbols.
person
replace

Tools

+

*

Remove

1.

2.

3.

who

the

needed:

Small
Phillips

Swivel
the

front

Remove

at

the

the

control

Slide

following

4

40

panel,

outside

on

which

also

makes

showing

If

your

unpacks

international

pliers

screwdriver.

the

Control

the

control

of

the

four

rear

of

head.

the

control

cables:

pin

ribbon

Panel

an

the

United

symbols

an

English

facility

the

Panel

head

console.

screws

the

control

panel

cable

Overlay

overlay

States,

identify

English

language

has

purchased
CUSA
overlay

Assembly

so

that

(M4

Phillips)

head,

forward

(j3)

(Optional)

identifies

Valleylab

the

control

language

words

the

EXcel

system

with

the

the

front

and

that

fasten

far

enough

buttons

provides

panel

kit

available

rather

than

English

and

English

of

the

four

lock

the

control

to

and

indicators.

an

features.

part

international

language

prepares

language

control

allow

panel

washers

panel

disconnecting

For

international

However,

of

which

is

an

kit,

the

it

for

use

must

overlay.

is

90°

from

(M4),

located

assembly

to

the

3-2.

Figure

一

Disconnecting

cables

—

control

panel

assembly

4

4

4

20

pin

10

pin

6pin

ribbon

cable

cable

cable

(J4)

(J2).

(15)

gc

©

3

os

se

©

Pa

Es

x5

oo

La

42

D

=

38

E

_

USA

A

2.

EXcel-8

System

Service

Manual

4.

Remove

the

control

panel

assembly

from

the

control

head.

3-11

Preparing

the

CUSA

EXcel

Console

for

Use

Figure

3-3.

Removing

the

control

panel

overlay

Remove

Four

snap-in

1.

Attach

2.

With
on

3.

With
assembly

the

Control

an

your

the

standoffs

the

Panel

standoffs

ESD

strap.

fingertips

to

flanges

to

retracted,

release

Overlay

fasten

or

small

retract

the

overlay.

them.

the

overlay

pliers,

push

to

squeeze

the

standoffs

the

control

the

panel

spring-loaded

out

of

the

assembly.

flanges

control

panel

CUSA

EXcel-8

System

Mam

Service

Install

the

Control

Panel

Assembly

Preparing

the

CUSA

EXcel

Console

for

Use

|

>

important

While

care

assembly
head.

the

not

to

YO

screws

let

the

fall

out

are

still

loose,

control

panel

of

the

control

take

1.

Remove

Notice

To

avoid

to

the

Machine

2.

Position

3.

Before

connect

4

40

4

20

4

4

6

4.

Slide

5.

Replace
at

the

the

6.

Swivel

with

Install

the

ESD

product

the

sliding

the

pin

pin

10

pin

pin

cable

the

control

four

rear

control

the

the

front

Control

strap.

damage,

Control

control

the

following

ribbon

ribbon

cable

(J4)

(J2).

screws

of

the

control

head.

control

of

Panel

remove

PCB.

panel

control

cables (Refer

cable

(J3)

cable

(J5)

panel

assembly

(M4

head

the

console.

Overlay

the

assembly

panel

Phillips)

head,

that

so

that the

ESD

wrist

at

the

assembly

to

Figure

into

the

and

four

fasten

front

strap

before

control

into

the

3-2):

control

lock

the

control

of

the

control

connecting

head

control

head.

washers

panel

opening.

head,

(M4),

assembly

panel

aligns

cables

located

to

Refer

1.

Identify

Remove

Position
When

от

control

and

5.

Plug

6.

Turn

to

Figure

hear

the

on

the

the
it

correctly

the

tips

panel,

them

power

the

3-5.

overlay

protective

AC

of

the

push

snap

cord

Main

to

on

standoffs

on

into

connector

Switch, located

be

used.

tape

from

the

control

the

standoffs

place.

the

rest

into

overlay

panel.

in

the

corresponding

with

your

the

wall

on

the rear

edges.

holes

thumbs

receptacle.

until

panel.

in

you

the

feel

9

VSNI

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[90X3

ul91SAS

6ulllelsul

EXcel-8

System

Service

Manual

Preparing

the

CUSA

EXcel

Console

for

Use

Figure

3-4.

installing

the

control

panel

overlay

3-14

CUSA

EXcel-8

System

Man

Service

Preparing

the

CUSA

EXcel

Console

for

Use

Figure

3-5.

installing

the

reference

cards

Installing

You

Refer

need

to

the

to

Figure

Reference

install

the

3-6

for

Card

Set

reference

instructions.

card

set

into the

rear

of

the

control

panel.

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EXcel-8

System

Service

Manual

n°

Console

Components

In

this

section:

e

Console

*

Control

e

Console

+

Console

*

Console

+

Symbols

overview

panel

body

front

body

side

body

rear

on

the

and

structural

panel

panel

panel

control

features

panel

‘ant

For

Your

EXcel-8

Information

System

Service

Manual

e

Other

features.

This

section

of

the

console,

components.

the

function

presents

then

describes

The

description

each

subsystem

the

CUSA

EXcel

each

major

includes

or

component

console.

an

It

console

illustration

serves.

begins

with

subsystem

and a brief

an

overview

and

its

sketch

of

全

Console

Console

Figure

Console

Overview

4-1.

structural

and

Structural

Overview

features

Features

and

Structural

This
structural

drawing

features

Features

presents

the

called

front

out.

view

of

the

|

CUSA

Control

LV.

EXcel

panel

pole

console,

with

Console

body

(

TT

ZS

У

==

>

A

5

L

SN

=

cusa

EX

№

Housing
pump
suction

Arm housing

+

=

Cooling water

reservoir

Shelf
canister

head

pinch

for

for

suction

irrigation

and

valve

4-2

CUSA

Casters

EXcel-8

System

Service

I.V.

Pole

Console

Overview

and

Structural

Features

]

Attached
fluid
pole

Control

Mounted
system

Arm

e
e

e

The
panel.

Housing

to

the

container.

90°

in

the

Panel

on

the

functions.

and

Arm

Supports
Allows

panel
Adjustable—lifts

generator

Arm

the

the

from

to

Housing

for

Irrigation

right

side

You

can

lower

position.

arm,

the

The

next

Housing

control

control
most

sit

on

covers

panel

of

the

to

allow a CUSA

top

of

the

raise

or

control

page

panel.

to

operating

of

the

the

arm

Pump

console,
lower

the

panel

presents

pivot

135°
room.

Electrosurgical

console

attachment

Head

and

it

supports

pole;

allows

control

to

allow

body,

Suction

you

the

user

panel

users

under

along

the sterile

can

also

rotate

to

contro]

details.

to

see the

Module

the

control

the

console

Pinch

Valve

irrigation

the

ail

control

(CEM)

panel.

body

side

The

prominent

following

*

The

irrigation

blue

lines)

*

The

suction

light

green

Console

The
other

Shelf

The

Body

main

working

for

shelf

provides a place

Casters

Unlocked,

¢

Front

casters

e

Rear

casters

one

direction.

black

area

features:

pump

head

pinch

valve

line).

body

of

the

console

components. A later

Suction

both

Canister

front

and

have

have

direction

rear

brake

at

the

and

to

locks

put

top

of

and

irrigation

suction

unit

contains

page

the

casters

that

locks;

the

console

tube

tube

pathway

the

presents

hospital

roll

easily

stop

the

when

locked,

body

includes

pathway

(marked

electronics,

console

provided

and

wheels

suction

rotate

from

casters

(marked

with

pumps,

body

details.

canister.

freely.

rolling.

remain

the

with

and

fixed

a

ajosuos

in

pe

EXcel-8

System

Service

Manual

sjuguodulos

Control

Panel

Control

Figure

4-2.

Control

panel

Lap

Mode

prio

(Rea)

Fo

nis

witeh

Handpiece

Cooling

Water

^

Panel

features

Lap

On

button

|

N

jo

Apos

= | |

SI

tool

=

|

Ez!

Ae.

indicator

=

m

400

TT

=

80
9

60

A

slot

in

the

reference

Prime

button

\

=>

ka

CT]

SE

し

ls

NN

Г

1

|

는

rear

guide.

6

of

the

Test

control

button

\

=

=

Tlm

TITS

“lg

し

|

|

[

| に ニニ

ls

panel

allows

Status

Indicators:

Run

(Green)

Standby

Wait/Cooling

(Amber)

Гог]

|

70

60

you

to

store

Water

(Amber)

Status button

=

=]

o.

DI

7

Co

ao

i

the

|

W

ts

quick

|

|

|

N

Displays
(Green

and values)

4-4

9

pid

|

し

LED

columns

40

|

30

|

10%

r

A

Ww

|

1

| し _

に

|

hd

a

e

4

‘

3

тот

É

и

|

|

|)

a

40

Lo

二

30

ol

10%

y

|

| |

CUSA

I

—

|

し

|

TISSUE

Select”

a

y

QN

EXcel-8

tit

++

=

se

System

Service

Control

Panel

Alerts

All

alerts

are

red.

When

lit,

the

alerts

indicate

the

following:

[F

N

个

y

O

Alert:

An

alert

Vibration:

Footswitch:

panel.

Handpiece:

Cooling

Lap

To

deactivate

button

Lap
provides
pedal.

When

indicator

Amplitude

Connector

Connector

Water:

Mode,

activate

once;

Mode:

Selects
no

you

light.

Lap

the

activate

condition

Cooling

Prime,

Mode,

function,

it

automatically

the

suction

exists.

is

out

not

not

water

Test,

Prime,

Laparoscopic
to

the

the

Lap

of

range.

plugged

plugged

problem

and

or

press

the

deactivates

handpiece

Mode,

into

its

into

its

in

Status

Status,

button

mode

until

the

system

receptacle

receptacle

the

system.

Buttons

press

the

button

again.

To

when

the

of

operation—the

you

activate

turns

on

the

console

on

the

console.

once;

activate

test

on

Test,

is

complete.

system

the

the

Lap

rear

to

press

Vibration

On

the

Prime:

Automatically

irrigation
minute.

Test:

increasing
4

seconds.

Status:

fluid

Verifies

tip

Toggles

Displays

Green

light

Aspiration,

*

Not

Activated:

。

Activated:

For

TISSUE

the

highest

setpoint

increases

to

the

tip. A timer

the

handpiece

amplitude

the

status

emitting

Irrigation,

Select,

All

diodes

and

One

LEDs

“Std”

value.

irrigation

is

working

to

100%,

between

(LEDs)

Amplitude:

LED

illuminates

up

to

and

(standard)

rate

turns

Prime

properly

then

decreasing

Standby

show

user

to

including

is

the

first

to

off

and

Run.

adjusted

show

the

setpoint

25

to

30

cc/min

after

approximately

by

automatically

it

to

0%—all

setpoints

the

setpoint

setpoint

value

value;

to

within

for

value

light

“++++”

pump

one

up.

is

90503

EXcel-8

System

Service

Manual

S1uauodu109

Control

Figure

4-3.

Contro!

Panel

panel

features

(continued)

Status

indicators:

Run

(Green)
Standby
Wait/Cooling

(Amber)

Water

(Amber)

全 一 一 一 一

© ©

一

|

10%

a4

050

a

N 0

1ccmin

1
J

|

|

10%

TÍ

|

U

TISSUE

|

St

Select”

№

Setpoint

(Up/Down

Aspiration

Irrigation
Amplitude
TISSUE

adjustment

arrows):

(Green)

(Blue}

(Orange)

Select

buttons

(Yellow)

CUSA

EXcel-8

System

Ma

Service

Control

Panel

Status

To
button.

Run: A green

Standby:

status.

Wait:

+

*

e
e

Cooling

¢

*

Indicators

change

Flashing - Immediately
the

Flashing — Immediately
Switch,

Continuous — When

Continuous — When

Immediately
system

Immediately

system

from

An

amber

An

amber

system

the

Water:

automatically

automatically

Standby

LED

illuminates

LED

LED

automatically

system

An

amber

after

after

to

Run,

to

show

illuminates

illuminates

automatically

any
in

LED

turning

fills

turning

drains

in

after

turning

fills

after

alarm

Prime

illuminates

on

the

off ( © ) the

handpiece

or

from

Run

when

to

show

the

following

on ( | ) the

the

handpiece

turning

mode.

(| ) the
handpiece

off ( () ) the

drains

condition

in

System

to

Standby,

the

system

when

the

circumstances:

with

handpiece

exists

the

following

Power

with

cooling

System

cooling

Power

water.

press

is

in

Run

system

System

cooling

System

is

Power

water

Power

cooling

circumstances:

Switch,

water.

Switch,

the

Status

status.

in

Standby

Switch,

water

the

the

Setpoint

Marked

setpoint

Aspiration

100%.

Irrigation:

3

cc/min.
Amplitude:

TISSUE

TISSUE

Setting

Std
+
++
+++
十 十 十

*}

ms = 1

Push a button
the
additional

Adjustment

with

values:

(Suction):

10

increments;

10

increments;

Select: 5 increments

Select

十

millisecond = 1

button

changes a setpoint
setpoint

Buttons

Up/Down

10

increments;

interrupts

one-thousandth

once

for a single

value

arrows,

linear

linear

scale

linear

scale

from

std

continuous

On-Time

continuous
40

ms

30

ms

20

ms

10

ms

change

value

changes

these

buttons

scale

of 1 to

of

10

(standard

vibration

of a second

in

by

only

by

holding

allow

of

10

to

10

cc/min;

to

100%;

operation)

for

setpoint

one

setting

down

you

to

100%;

default

default

default

specified

Off-Time

0
10
10
10
10

value.

to

ms”

ms

ms

ms
ms

(you

the

button).

value

++++.

Holding

adjust

value

is

times:

get

no

the

value

is

10%.

down

is

9I0SU09

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and

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EXCel-8

System

Service

Manual

tI

Console

Body

Front

Panel

Console

Figure

4-4.

Console

body—front

Body

view

Handpiece

connector
receptacle

Front

Panel

Irrigation

pump

head

Handpiece

This

the

Connector

receptacle

left

side

(as

ーーーーー

allows

you

つ

Receptacle

you

to

face

the

È

Г]

``

OK

|

connect

front

the

panel)

of

Contamination

Retaining

suction

handpiece

the

console.

bail

canister

to

the

guard

for

console.

It

is A |

4-8

EXcel-8

CUSA

System

Service

Ma

Console

Body

Front

Panel

Suction

To

valve.

When

*
*

+

*

The
System
pinch

button

manually.

System

Turning
filling
activates
water
deactivates

Pinch

avoid

injury

closed,

When

priming

When

pressing

In

Run

Status,

pinch

valve

In

Lap

Mode,

stoppage

suction

has

valve

on

the

Power

this

the

handpiece

the

from

Valve

to

surgical

the

valve

when

closes

when

prevents

pinch

valve

been

running,

remains

front

Switch

switch

cooling

the

cooling

all

system

personnel,

pinches

the

irrigation

the

Fast

you

for

about

you

depletion

default

when

open

until

of

the

suction

on ( | ) activates

with

cooling

water

drain

water

components.

keep

off

system

Flush

pedal

release

one

release

of

position
you

the

pinch

cycle.

system

water.

fingers

away

suction

the

second,

the

the

tum

drain

flow

to

Vibration

Vibration

pneumoperitoneum.

(system

the
cycle

valve

all

system

Turning

When

(about

pedal.

then

re-opens.

pedal.

off)

Power

has

allows

components

this

the

system

one

minute),

from

the

suction pinch

the

handpiece:

In

this

case,

This

suction

is

closed.

Switch

finished, then

you

switch

If

off,

the

to

open

and

off ( ©

has

drained

it

automatically

the

the

suction

closes.

the

valve

begins

)

A

on

etmemem

»

Important

The

guard

becomes

ο,

CAREERS

is

hydrophilic

when

blocked

AIRE

PONS

AECA

and

wet.

Irrigation

A

latch

right
peristaltic
the

peristaltic

Contamination

Protects
suction

months

six

rotates

to

close.

pump.

the

stream.

Pump

from

When

pump.

vacuum

It

when

or

Head

right
open,

Closed,

Guard

pump

necessary

is

becomes

it

to

left

it

allows

the

from

to

open

you

pump

head

particulate

replace

to

blocked.

the

pump

to

place

irrigation

holds

irrigation

matter

contamination

the

head,

and

and from

tubing

tubing

moisture

guard

left

to

into

the

against

in

the

every

S

D

Retaining

bail

The

Bail

holds

for

suction

the

Suction

Canister

canister

in

place

on

the

shelf.

|

ーー

CUSA

Excer-g

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System

Service

Manual

4-9

=

S

E

5

©
=

の

Console

Body

Side

Panel

Console

Figure

4-5,

Console

body—view

Control

Rotation

Housing

irrigation

suction

Body

tock

(black)

pump

pinch

of

the

panel

handle

for

head

valve

Side

Panel

right

side

and

A

[

ilin

LV.

pole

Arm

3

N

т

Em

v..

=

=

P

|

]

一

LV.

button

Arm

一

pole

release

housin

°

Arm

release

tab

一

一

一

©

I

—

Cooling

water

release

button

reservoir

4-10

M

CUSA

EXcel-8

System

Service

dh

Console

Body

Side

Panel

Control

Refer

Panel

to

pages

Rotation

This

handle

one

of

four

e

Straight

e

45º

right

ο.

45°

left

e

90°

left.

Housing

Refer

I.V.

Refer

to

pages

Pole

to

pages

for

4-4

through

Lock

Handle

releases

positions:

forward

Irrigation

4-2

and

4-2

and

the

4-3.

4-3.

4-7.

control

Pump

Head

panel,

and

allowing

Suction

it

to

swivel

Pinch

and

lock

Valve

into

I.V.

Pole

Release

This

button

Arm

Refer

and

to

pages

releases

Arm

Arm Release

This

tab

releases a lock

Cooling

This
the

A

dlear

water
The

Arm
automatically

Water

container

handpiece.

panel,

level

inside

reservoir

Housing

also

Button

the

Housing

4-2

and

Tab

Reservoir

holds

cooling

The

reservoir

which

runs

the

reservoir.

includes

on

the

console

connect

the

I.V.

pole,

4-3.

that

holds

water

holds

vertically

fittings

side

reservoir

allowing

the

arm

to

be

continuously

1000

cc

up

the

that

snap

panel.

The

to

the

you

to

in

three

of

distilled

side,

allows

into
fittings

cooling

raise

it

or

lower

vertical

receptacles

water

positions.

circulated

water.

you

to

see

inside

and receptacles

system.

it.

through

the

the

9|0SU09

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EXcel-8

System

Service

SlUu9uoduuo9

Manual

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Console

Body

Rear

Panel

Console

Figure

4-6.

Console—rear

Body

view

Rear

Panel

|

=

Speaker

Volume

и

Footswitch

receptacle

control

connector

ne

I

И

AC

main

Fuses

Footswitch

switch

(2)

4-12

CUSA

EXcel-8

System

Mam

Service

=)

Speaker

The

speaker

when

vibration

Volume

This

potentiometer

You

cannot

Footswitch

This

receptacle

AC

Main

This

switch

does

not

wall

receptacle

Once

the

unplug

sounds

Control

adjust

Connector

Switch

controls

activate

AC

Main

the

system

an

is

active.

allows

the

allows

the

the

system;

to

the

Switch

from

audible

alert

you

to

tone.

tone

Receptacle

you

to

connect

flow

of

AC power

instead,

System

is

the

Power

On ( |

wall

when

an

adjust

the

active

the

footswitch

to

it

allows

Switch.

),

you

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4-16

CUSA

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9I0SU09

CUSA

EXcel-8

System

Service

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S1U9UOdUU0

4-17

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4-18

CUSA

EXcel-8

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CUSA

Excel-8

System

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S1U9UOdUU09

4-19

Other

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release

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to

the

to

E

4

i

to

à

Я

4-20

CUSA

EXcel-8

System

Service

Man

i

A

Technical

Specifications

In

this

section:

*

Console

+

Console

*

Electrical

e

Environment

+

Standards

*

Handpieces

dimensions
subsystems

requirements

and

IEC

classifications

dl

CUSA

EXcel-8

System

Service

Manual

+

Tip

specifications.

5-1

Console

Dimensions

Console

Dimensions

CUSA

EXcel

Height

Width

Depth

Weight

Footswitch

Height

Width

Cable

length

Console

1.32

m

55.88

71.12

95.3

kg

5.08

cm

30.48

4.575

cm
cm

cm

m

Console

Subsystems

Ultrasonic

Nominal

Maximum

23

Maximum
(36

Frequencies

Tip

ΚΗ

9

Tip

kHz}

23

35.75

Amplitudes = Up

Up

Amplitude

Up

kHz

to

to

to

kHz

355

183

210

microns
microns

microns

for

straight

for

angled

handpiece

handpiece

9-2

EXcel-8

CUSA

System

Service

Mant

Electrical

Requirements

Electrical

Fluidic

Cooling

Irrigation

Suction

Requirements

Input

Power

The
system

one

voltage

Frequencies

System

System

Rate

System

Power

Rating

CUSA

operates

the

of

ranges

Source

Excel

on

following

Cooling

The
The

1-10

Up
sea

The
altitudes.

220-240

95-120

50

water

irrigation
irrigation

cc/min,

to

660

mm

level

suction

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Volt

Hz

+

2

Hz

flow

rate

display

rate

is

normal;

mercury

level

will

(default)

is

35-50

cc/min

shows

approximately

25-30

cc/min,

at

the

pump

be

lower

at

digits

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intake

higher

1-10

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CUSA

EXcel-8

System

Service

Manual

Line

fusing

for

220-240

to

Section

fuses.

Power

Cord

Connector

If a facility
with
connector
properly

resides
Volt

11,

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intends

another

on

grounded.

in

fuse

operation

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to

use

type

of

receptacle,

the

power

cord.

60

Hz

+

2

Hz

receptacles

are

T5A;

for

Procedures

Harmonized

Continental

the

CUSA

for

EXcel

the

facility

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replacement

on

the

rear

95-120

type

European

Volt

instructions

three

connector

system

is

responsible

connector

panel.

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operation,

on

replacing

conductor

in

an

operating

for

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values

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Refer

the

cord

room

replacing

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93

Environment

Environment

Explosion
flammable

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Frequency

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Patient

leakage

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for

maximum

ultrasonics

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range

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Hazard

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leakage

temperature

humidity

current

current

loading

activation

range

not

or

use

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<300
<100

times

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15

the

CUSA

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potentially

explosive

pA
pA

conditions,

to

80%,

of

10

40°

the

minutes

C

relative

system

or

flammable

CUSA

EXcel console

on, 5 minutes

humidity,

in

the

presence

atmosphere.

non-condensing

is

off.

of

suitable

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pressure

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temperature

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humidity

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temperature

atmospheric

range

and

and

system

70

kPa

shipping

shipping

requires a minimum

range

before

-34° C to

25

to

you

to

85%

of

use

106

kPa

65°

C

relative

one

hour

it.

humidity,

exposure

non-condensing

at

its

operating

!

|

5-4

CUSA

EXcel-8

System

Service

一

一

Mant

Standards

and

IEC

Classifications

Standards

and

IEC

Classifications

ATTENTION
Consult

>

DANGER

Explosion

ϐ

EQUIPOTENTIAL
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4

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power

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qualified

with

601.1.

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insulation

protective

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isolated

IPX - 8

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CUSA

shock,

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risk

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service

respect

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in

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parts

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conductor.

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Equipment

console

particularly

output.

529, UL

60601)

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not

personnel.

electrical

accordance

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with

601-1)

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of

the

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(IEC

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mechanical,

UL60601-1

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degree

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EXcel-g

System

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Manual

The

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continuous

EXcel

footswitch

immersion

in

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includes

protection

against

the

effects

of

55

Standards

and

lEC

Classifications

Electromagnetic

The

CUSA

EXcel
equipment
requirements

Note
electromagnetic
the

room

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When
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components.
System

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suction

To

avoid

valve

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to

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you

water

Power

Point

injury

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other

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console

in

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of

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in

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position.

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unit

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power

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may

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personnel,

on

or

off,

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caution

system

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interference.

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to

and

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logic

during

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vibration,

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away

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equipment

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within

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monitor

fast

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other

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fast

flush

location

symbols

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(irrigation).

the

fuse

appear

holder

on

the

on

CUSA

the

Excel

rear

panel.

footswitch:

CUSA

EXcel-8

System

Service

Man

Standards

and

IEC

Classifications

Voluntary

The

CUSA

*

UL

+

cUL/CSA

+

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1EC60601-1-2

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and

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specified

normal

use

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system

requirements:

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and

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meets

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control

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in

the

configuration

Requirements

CUSA

the

following

(CSA

22.2,

equipment:

compatibility

equipment:

Project

Controls)

used

adjacent

User

Guide

EXcelEXcelEXcel

standards:

No.

601.1)

General

Emissions

2A.

to

or

stacked

and

Service

in

which

requirements

for

industrial-process

requirements

with

equipment

it

will

Manual.

should

be

be

used.

If

observed

for

safety

other

adjacent

to

|eoludo81

SUOILOJIDOUS

or

The

electrical

RF

energy
medical
possible
electronic

The

Service
CUSA

equipment

adverse

use

of

Manual,

EXcel.

surgical

for

diagnosis

in

the

electromagnetic

medical

accessories,

equipment

may

result

generator

or

treatment

vicinity

based

other

than

in

increased

used

with

during

during

effects.

on

specified

the

CUSA

activation.

the

CUSA

Ensure

observed

in

the

emissions

EXcel

Observe

EXcel

activation

adequate

reactions.

CUSA

EXcel

or

decreased

intentionally

other

separation

User

immunity

applies

electronic

for

any
of

Guide

of

and

the

D

+

CUSA

EXcel-8

System

Service

Manual

97

Standards

The

EXcel

Voltage

The

EXcel

and

lEC

CUSA

EXcel

should assure

Emissions

RF

emissions

CISPR

RF

emissions

CISPR

Harmonic

IEC

fluctuations/

1EC61000-3-3

CUSA

EXcel

should

assure

is

61000-3-2

is

Classifications

Guidance

intended

emissions

intended

that

it

is

test

14

11

flicker

that

it

is

for

use

in

used

in

emissions

Guidance

for

use

in

used

in

and

manufacturer's

the

electromagnetic

such

an

environment.

declaration - electromagnetic emissions

environment

Compliance

Group

Class

Class

Complies

1

A

A

specified

below. The

Electromagnetic

The

its

internal

emissions
cause
equipment.

The
establishments

those

voltage

supplies

purposes.

and

manufacturer's

the

electromagnetic

such

an

environment.

declaration - electromagnetic emissions

environment

specified

below.

The

customer

CUSA

Excel

function.

are

any

interference

CUSA

EXcel

directly

power

buildings

customer

or

the

user

of

the

CUSA

environment - guidance

uses

RF

energy

only

Therefore,

very

low

is

suitable

other

than

connected

supply

network

used

or

the

user

and

are

in

nearby

for

domestic

to

the

for

domestic

of

the

its

RF

not

likely

electronic

use

public

that

CUSA

in

and

for

to

ali

low-

5-8

CUSA

EXcel-8

System

Service

Manf

The

CUSA

EXcel

should

assure

Immunity

Electrostatic

JEC

Electrical

fast

IEC

IEC

is

intended

that

it

is

used

test

discharge

61000-4-2

transient/burst

61000-4-4

Surge

61000-4-5

(ESD)

Guidance

for

use

in

such

and

in

the

electromagnetic

an

environment.

IEC

60601

+/-6

+/-8

+/-2

kV

for

+/-1

KV

for

+/-1

kV

differential

+/-2

KV

manufacturer's

environment

test

level

kV

contact

kV

air

power

supply

lines

input/output

common

lines

mode

mode

declaration - electramagnetic

specified

Compliance

+/-6

+/-2

input/output

+/-1

+/-2

below.

kV

contact

+/-8

KV

air

kV

for

power

supply

lines

+/-1

kV

for

kV

differential

mode

KV

common

mode

The

level

lines

Standards

immunity

customer

Floors
ceramic

synthetic

should

Mains

typical

environment.

Mains

typical

environment.

or

Electromagnetic

should

tile.

material,

be

at

power

commercial

power

commercial

and

the

user

guidance

be

wood,

If

floors

least

30%.

quality

quality

IEC

Classifications

of

the

CUSA

environment

concrete

are

covered

the

relative

humidity

should

be

that

or

hospital

should

be

that

or

hospital

EXcel

-

or

with

of

a

of

a

jeoluyda]

SuolleoljlosdS

Voltage

interruptions

variations

on

input

IEC

61000-4-11

Power

frequency

magnetic
IEC

61000-4-8

NOTE

Ut

is

the

dips,

and

power

lines

(50/60

field

a.c.

short

voltage

supply

mains

<5%

Ut

(>95%

dip

for

0,5

cycle

Hz}

o

40%

ut

70%

<5%

be

ors

Ut

(>30%

for

25

Ut

(295%

for 5 sec

3

A/m

o

mn

cycles

dip

cycles

dip

voltage

prior

to

the

application

in

Ut)

Ain

in

Ut)

in

Ut)

in

uty | VU

of

the

test

<5%

Ut

(>95%

dip

in

Mains

power

quality

should

be that

of

a

40%

9

<5%

Ut)

for

0,5

Ut

°

re

for

5

ory

o

for

25

Ut

(>95%

Ut)

for 5 sec

3

Am

cycle

(560%

e

,

cycles

%

ho

dipin | 50000

cycles

dip

typical

environment.

dip | EXSe!

OP | during

dipi

in

requires

recommended
powered
supply

Power
should

typical

or

hospital

commercial

power

from

or a battery.

frequency

be

at

location

or

If

the

user

continued

mains

interruptions,

that

the

an

uninterruptible

y

magnetic

levels

characteristic

in a typical

environment.

hospital

of

the

CUSA

operation

CUSA

EXcel

fields

commercial

it

is

be

power

of

a

level.

ri

CUSA

EXcel-8

System

Service

Manual

Standards

The

CUSA

EXcel

should

Immunity

and

lEC

EXcel

assure

test

Classifications

is

intended

that

it

for

is

used

use

TEC

in

the

electromagnetic

in

such

an

environment.

60601

test

level

environment

Compliance

specified

below. The

level

customer

Portable

communications

used

EXcel,
recommended
calculated
to

the

or

the

Electromagnetic

guidance

and

mobile

no

claser

to

including

frequency

cables,

separation

from

the

user

of

the

environment

RF

equipment

any

part

of

than

distance

equation

of

the

transmitter.

CUSA

-

should

be

the

CUSA

the

applicable

Conducted

IEC

61000-4-6

Radiated

NOTE 1 At
NOTE 2 These

structures,

a.

Field

amateur
electromagnetic
field
should
as

reorienting

RF

61000-4-3

a80MHz

objects

strengths

radio,

strength

be

observed

in

RF

IEC

and

800MHz,

guidelines

AM

environment

the

or

relocating

and

people.

from

fixed

and

FM

location
to

verify

may

3

150KHz

80MHz

the

higher

not

apply

transmitters,

radio

broadcast

due

to

fixed

in

which

the

normal

operation.

the

CUSA

EXcel.

Vrms

to

80MHz

3

V/m

to

2.5GHz

frequency

in

all

situations.

such

as

and

TV

RF

transmitters,

CUSA

EXcel

If

abnormal

range

applies.

Electromagnetic

base

stations

broadcast

cannot

an

electromagnetic

is

used

exceeds

performance

for

3V

7

V/m

propagation

radio

(cellular/cordless)

be

predicted

the

is

theoretically

site

applicable

observed,

Recommended

d=1/2VP

d=0.5VP

d=VP

Where P is

rating

according

manufacturer

recommended

meters
Field

transmitters,
electromagnetic
lass

frequency

Interference
equipment
symbol:

80MHz

800MHz

the

of

the

to

(m).

strengths

than

the

range

marked

is

affected

survey

RF

compliance

additional

by

telephones

with

should

be

measures

absorption

accuracy.

considered.

level

separation

to

800MHz

to

2.5GHz

maximum

transmitter

the

and d is

separation

from

as

compliance

may

in

transmitter

the

fixed

determined

site

survey,

level

occur

in

with

the

O)

and

reflection

and

land

mobile

To

assess

If

the

above,

the

may

be

necessary,

distance

output

power

watts

(W)

distance

RF

by an

should

in

each

the

vicinity

following

radios,

the

measured

CUSA

EXcel

in

be

of

from

such

b.

Over

the

The

CUSA

EXcel

should assure

frequency

EXcel

is

intended

that

range

it

is

150kHz

for

use

used

to

in

in

80MHz,

the

such

5-10

field

strengths

electromagnetic

an

environment.

should

be

environment

less

than 3 V/m.

specified

below.

The

customer

CUSA

or

the

user

EXcel-8

System

一

-一

of

the

CUSA

그

Service

Man

一

Recommended

The

CUSA

EXcel
Customer
portable

maximum

Rated

For

estimated

transmitter

NOTE 1 At

or

and

output

maximum

of

transmitter

transmitters

using

a80MHz

the

mobile

0.01

0.1

1

10

100

rated

the

in

watts

separation

is

intended

user

of

the

RF

communications

power

of

output

power

(W)

at a maximum

equation

(W)

according

and

800MHz,

distances

for

use

in

CUSA

EXcel

the

communications

output

applicable

to

the

the

separation

between

an

electromagnetic

can

help

prevent

equipment

150 kHz

(transmitters)

equipment.

Separation

to

80MHz 80MHz

d=1.2VP

12m

38

m

1.2m

3.8m

12m

power

not

to

the

frequency

transmitter

manufacturer.

distance

portable

and

environment

electromagnetic

and

distance

listed

above,

of

the

transmitter,

for

the

higher

mobile

RF

in

which

interferences

the

CUSA

according

the

recommended

where P is

frequency

communication

radiated

EXcel

to

frequency

to

800MHz

RF

disturbances

by

maintaining a minimum

as

recommended

d=0.5YP

0.05

m

0.16

m

0.5m

1.6m

5m

separation

the

maximum

range

applies.

Standards

equipment

below,

of

transmitter

distance d in

output

and

IEC

and

the

CUSA

are

controlled.

according

(m)

800MHz

d=vP ジ

0.4m

0.32

1m

3.2m

10m

meters

power

rating

Classifications

EXcel

The

distance

to

m

(m)

between

to

2.5GHz

can

of

the

the

be

=!

©

5
8
の

©

©

5

>

=

NOTE 2 These
structures,

guidelines

objects

and

may

not

people.

apply

in

all

situations.

Electromagnetic

propagation

is

affected

by

absorption

and

reflection

from

CUSA

EXcel-8

System

Service

Manual

5-11

Handpieces

Handpieces

Nominal

23

kHz

23

kHz

36

kHz

Dimensions

23

kHz

Length

Diameter

23

kHz

Length

Diameter

36

kHz

Frequencies

Straight

Angled

Straight

Straight

Angled

Straight

23

kHz

23

kHz

35.75

22.2

20.8

22.2

20.8

kHz

ст

mm

cm

mm

Tip

Specifications

Length

Diameter

The

table

23

kHz

The

table

36

kHz

on

page

handpiece.

on

page

handpiece.

5-9

shows

5-10

13.9

cm

16.4

mm

specifications

shows

specifications

for

for

tips

tips

that

that

attach

attach

to

to

the

the

5-12

CUSA

EXcel-8

System

Man

Service

Table

5-1.

Tip

Specifications—23

Tip

kHz

Length

(cm)

23

kHz

ID

(mm)

OD

(mm)

Amplitude

(peak

to

peak)

Tip

Specifications

Weight

pm

(g)

jearuyoay

Standard

MicroTip

Straight

Standard

Curved

Standard

MacroTip

Tip

Extended

Tip

Extended

Tip

7.98

9.22 1.57 1.93

18.38

18.38

7.95

4.98 2.54

1.98

1.98

2.64

2.54

2.54

3.18

Straight

287
Angled

112

Straight

279

Angled

127

Straight

287

Angled

112

Straight

287

Not

handpiece

Straight
254

Angled

102

Handpiece:

to

355

Handpiece:

to

163

Handpiece:

to

355

Handpiece:

to

183

Handpiece:

to

355

Handpiece:

to

163

Handpiece:

to

355

compatible

Handpiece:

to

307

Handpiece:

to

142

with

3.54

suoijeaiioads

3.99

16.15

16.15

angled

3.84

Laparoscopic

Extended
Standard

Extended

Macro

CUSA

Life

Tip

Life

Tip

EXcel-8

Tip

System

30.14

7.98

7.95 2.64 3.18

Service

Manual

1.98 2.54

1.98

2.54

Straight

178

Not

handpiece

Straight
287

Angled
112

Straight

254

Angled

102

Handpiece:

to

229

compatible

Handpiece:

to

355

Handpiece:

to

163

Handpiece:

to

307

Handpiece:

to

142

with

32.13

angled

3.54

3.84

5-13

Tip

Specifications

Table

5-2.

Tip

Specifications

Tip

—36

kHz

Length

(cm)

36

kHz

ID

(mm)

OD

(mm)

Amplitude

(peak

to

peak)

pm

Weight
(9)

PrecisionTip

Straight
PrecisionTip

Curved
PrecisionTip

MicroTip

Straight

MicroTip

Curved
MicroTip

Standard

Straight
Standard

Curved
Standard

Extended
Curved

Extended

Extended

Extended

Extended

Tip

Extended

Tip

Extended

Tip

Life

Extended

PrecisionTip

5.64

12.51

12.51

5.28

12.15

12.15

457

11.44

11.44

12.51

1.14 1.45 191

1.14

1.14 1.45 191

1.57

1.57 1.93

157

1.98

1.98

1.98

1.14

1.45

1.93

1.93

2.54

2.54

2.54

1.45

191

175

175

175

187

137

137

175

to

to

to

to

to

to

to

to

to

to

210

210

210

193

193

193

155

155

155

210

1.37

7.86

7.86

1.30

7.50

7.50

1.31

7.48

7.48

7.86

Extended
Curved
MicroTip

Extended
Curved
Standard

5-14

Life

Extended

Life

Extended

Tip

12.15

11.44

1.57 1.93

-

1.98

2.54

165

137

to

193

to

155

CUSA

EXcel-8

System

7.50

7.48

Service

Mañ

Principles

of

In

+

+

Operation

this

section:

How

the

handpiece

4

Electromechanical

4

Fragmentation

4

Cooling

How

the

TISSUE

4

Inherent

Select

tissue

works

operation

feature

selectivity

works

CUSA

EXcel-8

System

Service

Manual

4

Increasing

4

TISSUE

4

Benefits

4

Acommon

tissue

selectivity

Select

reduces

of

TISSUE

misunderstanding

Select

reserve

of

power

the

to

the

tip

amplitude

setting.

6-1

How

the

Handpiece

Works

How

Figure

6-1.

The

handpiece

irrigation

solution

Suction

Cooling
water

out

the

Handpiece

components

Coolin
water

Handpiece

cable

i

Works

irrigation

connection

Handpiece

housing

The

handpiece

in

vibration
connecting
fragments
energy

generates

converts

in

the

body

to a hollow

the

tissue.

heat; a cooling

electrical

handpiece,

The

conversion

Handpiece

energy

and

from

titanium

of

system

clip

Transducer

to

mechanical

the

handpiece

tip.

When

electrical

reduces

through

it

contacts

energy

the

heat

Retainer

energy,

tissue,

to

mechanical

in

the

Clip

resulting

a

the

tip

handpiece.

Electromechanical

The

CUSA

thousand

depends
handpiece,
field.
resulting
vibration—along

on

The

in

EXcel

cycles

which

the

magnetic

an

Operation

console

per

second

handpiece

current

field

oscillating

its

long

provides

passes

excites a transducer

motion

axis.

alternating

(kHz)

to

the

handpiece

you

connect

through a coil,

in

the

transducer

The

transducer

current

to

the

which

of

vibrates

at

23

or

(the

frequency

console).

nickel

laminated

In

the

induces a magnetic

alloy

laminations,

structure—

at

23

or

35.75

35.75

kHz.

6-2

CUSA

EXcel-8

System

Service

Manis

How

the

The

transducer

an

attached

the

tip

(23
varies:
amplitude.

Lower

transmits

surgical

or

35.75
frequency,

tip.

kHz),

vibrations

The

frequency

but

the

amount

greater

amplitude;

through a metal

of

vibration

of

motion

higher

(amplitude)

frequency,

remains

Handpiece

connecting

the

Works

body

same

at

the

smaller

to

at

tip

Amplitude
configuration:

A

small
proportional
the

feedback

example,

the

feedback
console
normal

also

Handpiece

feedback

to
signal

if

the

transducer

signal

increases

value.

Fragmentation

Fragmentation

tip

begins

penetrates
combination
burst

cells.

to

the

move

of

occurs

tissue.

Cooling

The

high

frequency

CUSA

EXcel

system

This

system

the

handpiece
the

handpiece
35

to

50

pulls

cable,
cable

cc/min.

varies

with

the

angle

coil

in

the

handpiece

the

amount

to

decreases.

power

toward

direct

vibration

includes a closed,

water

through

to

of

adjust

motion

to

the

when

the

tissue,

The

acceleration,

mechanical

from a cooling

the

cooling

transducer

reduces

motion

the

power

decreases

As

the

feedback

handpiece

vibrating

it

accelerates,

forces

generates

the

handpiece,

water

/connecting

tip

amplitude.

generates a signal

in

the

transducer.

sent

to

the

due

signal

to

return

tip

interacts

impacts

impact,

and

heat.

recirculating

water

and

hydrodynamic

To

reduce

reservoir,

and

reservoir.

body

handpiece.

to

resistance

decreases,

transducer

with

penetration

cooling

through a return

Cooling

/tip

(voltage)

The

tissue.

the

tissue,

pressures

the

heat,

water

through a tube

water

that

console

For

from

tissue,

the

motion

As

then

produce

the

system.

tube

flows

uses

the

that

is

to

in

in

at

a

sejdiduid
Jo

4021940

CUSA

EXcel-8

System

Service

Manual

As

it

passes

handpiece

Use

distilled
contain
present
problems

natural
in

through

temperature,

water

for

minerals,

tap

water.

within

the

the

handpiece,

in

sustained

the

cooling

chemical

Any

of

cooling

these

water

the

water

heavy

use,

water

system

additives,

impurities

system.

removes heat.Normal

remains

because

or

organic

in

tap

materials

water

at

it

can

about

does

cause

not

40°

that

C.

are

6-3

How

the

TISSUE

Select

Feature

Works

How

the

TISSUE

Select

TISSUE
fragmentation
site.

Fragmentation
tip
penetrates
combination
burst

Several
CUSA

*

+

Feature

Select

begins

Stroke

stroke

Suction

4

4 If

to

the

cells.

variables

EXcel

(tip

results

Suction

(1)

It
coupling

(2}

It
surgical

there

resulting

temperature.

Works

is a feature

rate

while

occurs

move

tissue.

of

system:

excursion—the

has

draws

removes

is

toward

The

direct

affect

in

greater

two

tissue

effect.

irrigation

site.

no

suction

in

minimal

when

mechanical

the

functions:

that

allows

increasing

the

tissue,

acceleration,

fragmentation

total

fragmentation

toward

or

low

tissue

the

selectivity

vibrating

it

accelerates,

forces

distance

the

vibrating

and

fragmentation

suction,

fragmentation

surgeon

tip

interacts

impact,

and

hydrodynamic

rate.

the

rate.

coupling

to

maintain a high

and

control

then

and

penetration

Most

tip

travels)—greater

tip

and

debris

and

at

with

tissue.

impacts

pressures

are

functions

creates a tip/tissue

from

does

not

increased

the

surgical

As

and

produce

of

the

occur,

tissue

the

a

that

the

e

Tip
fragment

»

Tip

These
when

acceleration—produces

tissue.

cross-sectional

variables
using

the

area

also

affect

tactile

handpiece.

at

the

peak

the

tip-tissue

feedback—what

forces

contact

and

pressures

site.

the

that

surgeon’s

hand

feels

6-4

EXcel-8

CUSA

System

Service

Mani

How

the

TISSUE

Select

Feature

Works

inherent

With
tissue
fragmentation

ο

*

Tissue
difference
contacting
tissue,
When
the
avoid
pressure
fragmenting
pressure.

However,
feedback
vital
tissue
surgeon

Tissue

all

other

types

equally

“Low

strength”

most

organs.

“High

strength”

structures,

Strength
containing

and

tissue.

structures,

increases and

organization

strength

between

high

the

surgeon

the

tip

contacts

Also,

fragmenting

to

the

high

the

quickly

being

fragmented.

avoid

Selectivity

variables

rate.

Older,

tendons,

greater

also

strength

the

tip

surgeon

particularly

these

remaining

effectively.

tissues

partially

tissues

ligaments,

collagen,

affect

affects

the

tip

tissue.

feels a smooth,

high

smooth,

high

strength

or

move

strength

may

enough,

problems

constant,

Another

(easiest

(most

fragmentation

cell

tactile

contacting

strength

the

tissue,

not

or

Fortunately,

to

dried

difficult

healthy

elastin,

structural

feedback.

As

the

rhythmic

tissue,

rhythmic

tissue,

tip

away

the

always

react

quickly

those

with a tissue

when

fragment)

low-strength

surgeon

the

dissecting

the

tip

does

variable—tissue

include

tissues

tip

sensation

recognize

are

to

fragment)

skin,

and

rate

decreases

or

both

(collagen

quality).

The

surgeon

works

sensation from

it

feels

becomes

the

surgeon

from

the

must

enough,

strength

CUSA

EXcel

near

also

organ

tissue

through

like

must

tissue.

manually

the

to

vital

not

fragment

strength—affects

the

brain

and

easy

to

fragment.

include

with

it

is

difference

avoid

similar

system

vessel

capsules.

tissue

type,

quantity,

can

feel

a

and

the

tip

low

strength

the

handpiece.

“bouncing

rougher.

apply

To

structures.

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less

continue

apply

in

tactile

damaging

to

the

can

help

all

off”

more

the

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possible

in

tissue

and

suction.

power

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strength

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that

drives

to

increase

while

increase

the

Selectivity

the

inherent

maintaining

in

selectivity

tip.

selectivity

stroke

results

resulting

amplitude,

from

from

tip

acceleration,

reducing

variations

the

reserve

|

È

CUSA

Excel-8

System

Service

Manual

65

How

the

TISSUE

Select

Feature

Works

The

CUSA
directly
fragmentation)
the

handpiece

+

Initial

vibration

*

Reserve
load
loop
reserve

+

Maximum
Maximum

EXcel

related

(in
in

to

to

in

power—the

in

air;

power—the

contact

the

system

power

power—the
power

ultrasonic

the

acoustic

the

handpiece.

three

terms:

quantity

that

is,

no

power

with

tissue).

senses

to

maintain

greatest

is

the

sum

generator

power

You

of

power

contact

necessary

When

the

additional

tip

vibration.

power

of

initial

delivers

present

can

think

necessary

with

tissue.

to

maintain

the

tip

load

output

and

electrical

at

the

of

encounters

and

the

reserve

tip,

which

the

power

to

drive

tip

provides

console

power.

power

(which

results

delivered

the

tip

vibration

load, a feedback

additional

can

is

in

to

under

provide.

Table

6-1.

On-off

intervals

for

TISSUE

Select

TISSUE

The
tactile
ultrasonic

How
consumption
power
provides
continuously,

Setting

Std

+

++

+++

十 十 十

Select

TISSUE

does

十

Select

feedback

generator

it

reduce

consumption,

electrical

Reduces

feature

of

the

is

time:

power.

it

provides

-

Reserve

increases

vibrating

provides

the

power?
reduce
the

ultrasonic

Specifically,

power

On-Time

continuous

40

30

20

10

tip

to

the

One

time,

at

ms

ms

ms

ms

Power

both

the

by

reducing

handpiece.

of

the

variables

reduce

measured

power

generator

rather

to

the Tip

inherent

the

consumed.

reduces

than

providing

on-off

Off-Time

0

10

10

10

10

selectivity

reserve

of

intervals:

ms*

power

the

ms

ms

ms

ms

power

To

time

power

and

the

reduce

that

it

the

6-6

*t

ms = 7

millisecond = t

one-thousandth

of a second

CUSA

EXcel-8

System

Service

Мапи

How

the

TISSUE

Select

Feature

Works

Figure

Reserve

settings

6-2.

power

vs.

TISSUE

Select

Power

E

È

>
5

る

0

x

100%

80%

OYA...

“|

decreases

8

$

20%

|

0%

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At a 100%
and

reserve

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TISSUE

selective)

power,
power.

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resulting

Operation

as

X

y

TISSUE

Amplitude

power

Select

to

++++

(most

in

on-time

+

Select

Setting

setting,

decrease.

feature

ample

offers

selective).

reserve

decreases.

~~‧

~

στο

+

++

(100%

as

TISSUE

five

The

power.

STR

+++

Amplitude)

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settings

std

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from

setting

++++

一

十 十 十

十

settings

“std”

selects

setting

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——

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continuous

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least

VU

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る

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00
o

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5
=

5

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power;
load:

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*

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more

than

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tip

fragments

more

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is

necessary

“softer”
“stronger”

surgeon

ultrasonic

to

drive

tissue

tissue,

pressure).

generator

stroke

easily.

but

with

provides

amplitude

more

difficulty

ample

under

reserve

heavy

(slower,

CUSA

EXcel-8

System

Service

Manual

6-7

How

the

TISSUE

Select

Feature

Works

Table

6-2.

Fragmentation

TISSUE

Select

performance

settings

vs.

TISSUE

Power
power

*
*

At

sectional

decrease

Select

is
to

The

tip

But,

when

no

longer

increased

slightly:

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Std

and

+

++

and

+++

++++

interrupted.

area

Operation

the

handpiece:

still

fragments

it

encounters

enough

selectivity

remain

The

ultrasonic

“softer”

“stronger”

to

fragment

settings

the

same,

tissue

the

(+

to

and

generator

tissue.

++++),

stroke

provides

easily.

tissue,

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maximum

slightly
selectivity

slowest

tactile

the

power

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tip

suction

amplitude

decreased

and

tactile

rate,

maximum

feedback

less

the

stalls.

and

the

and

Rate

rate,

feedback

reserve

tip

receives

tip

cross-

tip

acceleration

increased

selectivity

tissue

and

is

Benefits

The

*
*
ο
*
*

of

TISSUE
Maintains
Reduces
Provides
Gives

surgeon

Gives

surgeon

delicate

TISSUE

Select

fragmentation

(automatically)

maximum

structures.

Select

feature

superior
greater control

presents

tissue

several

ability.

fragmentation

selectivity.

tactile

feedback.

and

precision

benefits:

rate.

when

dissecting

near

6-8

EXcel-8

CUSA

System

Service

一

一

Mania,

|

6-3.

Figure

Reserve

power

vs.

amplitude

setting

A

Common

It

has
encountering
the

lower
greater
dissecting

carefully.
True:

Decreasing

rate.

True:

Because

more

time

it;

therefore,

False:
precision

Why

does
control?
power.

100%

E

80%

E

Misunderstanding

been

common

amplitude

selectivity,

near

to

the

The

surgeon

when

the

Decreasing

4

十

5

È

60%

る

8

40%

20%

8

È

practice

critical

the

move

decrease

一

structures.

setting

thus

the

critical

the

amplitude

fragmentation

the

surgeon

gains

dissecting

the

一

一 一 一

to

decrease

results

greater

tip

in

amplitude

control

structures.

setting

away

sees

to

greater

near

critical

amplitude

二

—

How

of

the

Amplitude

the

amplitude

The

reasoning

in

slower

to

help

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at

also

decreases

rate

is

slower,

from

a critical

have

greater

selectivity,

not

does

Te

一 一 一

O

thus

structures.

give

not

greatly

e

τος

A

-

-

the

TISSUE

Select

Setting

setting

behind

fragmentation

avoid

this

the

structure

selectivity

greater

as

this

damage

reasoning

the

surgeon

before

and

greater

M

M

control

selectivity

affect

一

一

№

Я

4

ーー

fragmentation

the

|e

-e-

Feature

practice

rate

when

more

has a little

control.

reserve

Tip

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when

is

that

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damaging

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and

Stroke

Power

p
5

3

©

>

=

о

τὸ

©

3

=

3

CUSA

EXcel-8

System

Service

Manual

0%

100%

Decreasing
When

the

tip
power
tip-tissue
following

*
e
e
e

to

fragment

contact.

results:

Reduced
Reduced
Little

increase

Little

reduction

90% 80%

Amplitude

the

amplitude

contacts

fragmentation
fragmentation

critical

them

Therefore,

in

selectivity

in

reserve

70%

Setting

leaves

structures,

if

the

surgeon

decreasing

ability
rate

power.

60%

(Std)

plenty

50%

of

reserve

it

still

applies

the

amplitude

40%

power.

has

more

pressure

setting

than

enough

or

prolongs

gives

the

the

6-9

Circuit

Theory

In

this

section:

e

Display

e

Machine

e

Ultrasonics

e

Ultrasonics

board

control

board

board-ultrasonic

board—other

generator

circuits

For

Your

Information

e

Dual

24 V Power

When

reading

Supplement

Supply

the

descriptions

to

view

board.

in

schematics.

this

section,

refer

to

the

Schematics

CUSA

EXcel-8

System

Service

Manual

7-1

Display

Board

Display

Board

General

The

buttons

functions:

e

e

The

Description

display

for

Settings:

4

Amplitude

4

Aspiration

4

Irrigation

4

TISSUE

Functions:

4

Status

4

Lap

4

Test

4

Prime.

display

board

the

unit.

Select.

(run

board

contains

User

input

or

standby)

also

includes

the

user

information

buttons

four

fault

control

indicators

displays

the

following

(alerts):

and

user

settings

input

and

+

Vibration

*

Footswitch

+

Handpiece

*

Cooling

The

PCB

and

surface-mount
quantity
communication

water.

is a single,

of

parts.

Fundamentals

The

display

receives
display

board,

and

displays

organization.

four-layer

parts

due

The

buttons

with

the

machine

of

Operation

the

fundamental

information

circuit

to

space

and

electronics

control

to

board.

user interface

the

It

includes

constraints

board

user.

on

provide

via a 50-pin

Figure

for

both

through-hole

the

board

and

bi-directional

ribbon

the

7-1

shows

system,

both

the

the

data

cable.

CUSA

EXcel-8

System

Service

Man

Figure

The

display

panel

7-1.

organization

on

the

control

Display

Board

Due
FET
drive
through
LED
ground
control

To
coded
single
Select,

number

indicators.

Detailed

Each
allow
description

to

the

quantity

switches

the

displays. A resistor

the

light

bar

from

the

gates

reduce

the
map
display

and

aspiration

legends,

Circuit

“circuit”

individual

of

LEDs,

space

connected

LEDs. A P-channel

series

the

LED
of

number

identifies

driver

the

works

control

details

to a multiplexing

in

combination.

light

bars.

the

FETs.

of

display

each

individual

can

control

displays. A second

alerts,

the

Description

the

same
over

the

circuit

restriction,

series

FET

sources

An

The

drivers

all

of

status

way.

It

each

light

for

the

aspiration

and

display

with

the

LED

the

N-channel

outputs

LED

the

indicators,

simply

of

and

the

light

amplitude,

display

repeats several

bar

package.

heating

driver

light

voltage

FET

sinks

the

7218

quantity

bar

location

irrigation,

driver

and

the

The

column

bar

to

display

controls

at a setting

considerations,

(Maxim

the

of

button

following

limits

resistor

the

current

logic
so

that

Tissue

times

7218)
current

driver

code,

a

the

to

of

and

to

a

UND)
|

ÁJOSU

10%.

E

+

CUSA

EXcel-8

System

Service

Manual

The

7218

board

via

display

N-channel
connects

together
light
connect
connect
N-channel
connects

driver

to

bar

for a total
in
in

display

the

to a resistor

to a digit

driver

50

pin

connects

FET

(U66).

achieve

series
parallel.

FET

an

of

with

The

(U65).

output

ribbon

(U3)

cable

to a 1k

The

source

network

average

96

mA

the

light

cathode

The

source

of

receives

(RA32).

current

per

bar

U3

inputs

connector,

pull-up

and a pull-down

of

the

light

(U221).

of

the

of

U65

resistor

FET

Several

of

bar.

diode

from

Ji.

The

(RA2)

ties

to

of

the

12

mA

through

The

resistors,

All

diodes

connects

connects

the

machine

segment

and

+5Vin

and

resistors

each

in

in

the

to

the

to

ground.

resistor

(RA6).

control

output

the

gate

of

the

drain

are

tied

LED

of

parallel,

light

bar

drain

of

The

gate

of

an

the

the

the

73

Machine

Control

Board

For

any

light

segment

(except

LED

and

for

light

bar

controlled

bar

to

be

digit

output

the

numeric

is

independently

together,

not

illuminated,

from

legends)

it

the

display

has a unique

controlled.

independently.

must

receive
driver.

map

The

numeric

both

the

Each

LED

location;

legends

correct

light

bar

thus,

each

are

Machine

Table

7-1.

Irrigation

pump

Control

voltage

steps

Board

Introduction

The

Machine

with

the

Display
ultrasonic
solenoid
description
Schematics

Irrigation

A

resistor

for

the

levels.

analog

which

controller
The

0

to

section

valves,

presents

Supplement.

Pump

divider

irrigation

The

signals

switch.

is

amplifying a dc

(off

5-bit

output

5V

DC.

The

Control

board.

of

the

pumps,

the

and

pump.

are

The

analog

board)

signal

following

irrigation

step

board

resides

The

Machine

display and

and

the

Machine

operational

The

programmable

optically

isolated

switch

level.

The

which

has a greater

range

for

table

in

the

control

Control

keypad.

ultrasonic

Control

schematic.

amplifier

and

selects

op

gain

amps

than

the

irrigation

shows

the

panel

interfaces

It

also

interfaces

drive

circuitry.

Refer

network
logic

sent

establishes

device

as

inputs

resistors

output

irrigation

drives a pump

10k

ohm

pump

is

steps:

5v_x=5.6v

assembly

with

the

to

along

the

This

to

the

control

(PLD)

sets

the

to a quad

for

an

op

amp,

speed

input

resistance.

approximately

display

1

2

3

4

5

6

7

8

desired voltage

0.28

0.45

0.61

0.78

0.93

11

13

1.45

setpoint

CUSA

2

3

4

5

6

7

8

9

EXcel-8

System

theoret

v

0.32

0.47

0.63

0.79

0.95

1.11

1.27

1.43

Service

Manual

i

irrigation

9

step

1.6

10

Machine

by

x=5.6v

Control

1.59

Board

Table

7-2.

Suction

pump

voltage

steps

10

ff

max

Suction

Suction
pump

Pump

pump

control

control.

The 4 bit

approximately 0 to

suction

results

6V

DC.

step

desired

1.75

5

from

output

The

voltage

the

same

signal

range

following

setpoint

1

2

3

4

11

16

kind

for

table

of

operation

the

suction

shows

the

+5v_sp = 6.15v

1.75

4.98

as

irrigation

pump

suction

theoret

v

0.40

0.80

1.20

1.61

is

steps:

default

max

44

6

5

6

7

8

9

10

11

12

13

14

15

2.00

2.41

2.81

3.23

3.63

4.03

4.43

4.84

5.23

5.64

6.03

e

o
=.

3

co

2

<

E

CUSA

EXcel-8

System

Service

Manual

75

Machine

Control

Board

Table

7-3.

Cooling

pump

voltage

steps

Cooling

Cooling

irrigation

for

shows

default

max

the

Pump

pump

and
cooling
the

control

suction

pump

cooling

cool

results

pump

is

steps:

step

desired

2.208

5.152

from

control.

approximately 0 to

voltage

the

The

same

kind

3-bit

5.1V

setpoint

1

2

3

4

5

6

7

D/A

DC.

of

operation

output

The

+5v_x=

as

signal

range

following

5.6v

theoret

v

0.73

1.46

2.19

2.94

3.67

4.40

5.13

table

Table

7-4.

Handpiece

voltages

amplitude

control

Suction

Optically
moves
saturated.

the

Valve

isolated

through

The

destination

Amplitude

The

handpiece

for

the

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EXcel-8

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CUSA

EXcel-8

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Circuits

Ultrasonics

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SPKR2

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signal
RV1.

Alert

signal,

Control

U6,

U3,

the

power

the

power

the

presence

enables a piezo

tones

override

driven

board

and

U19

pulse

for

by

the

control

provide

and

hold

the

Ultrasonics

for

the

Machine

+15

of

buzzer

the

the

drive

VUSB

a

Dual

24 V Power

The

and

Cooling

cooling
their

Supply

The
an

regulated
leakage

is a UL

+24VX
pumps.

sensor,

pump

respective

Board

CUSA

input

voltage

24

current

recognized

power

footswitch,

level

devices

EXcel

uses

range

VDC,

version

supply

12

component

also

signals

by

way

an

OEM

of

88

amp

outputs.

with

suction

all

provides

pass

of

connectors

medical

to

264

earth

for

Canada

power

pump

level,

from

the

grade

VAC.

The

This

power

leakage

to

irrigation

Machine

on

600

supply

supply

of

less

and

the

the

valves,

Control board

this

board.

watt

power

has

two

is

than

150

U.S.

and

cooling

pump

level,

supply

individually

an

enhanced

A.

This

supply

is

CE

labeled.

fans,

and

to

una

with

Aoel」

È:

CUSA

Excel-8

System

Service

Manual

TAS

Checkout

Procedures

In

this

section:

¢

Inspections

4

Footswitch

4

Power

cord

*

Power

on

verification

*

Handpiece

test

(optional).

Inspections

CUSA

EXcel-8

System

Service

When
inspect

1.

Manual

you

have

the

footswitch

Footswitch

Disconnect
Inspect
Inspect
Inspect
Clean
Allow
Connect

the
the
the

the

footswitch

the

footswitch

the

unpacked

and

the

footswitch
connector
footswitch
cable

footswitch

for

for

cuts,

and

to

the
the

from

damage

for

damage.

tears,

cable

dry.

to

the

console,

power

cord.

the

or

or

excessive

with a damp

console

and

at

regular

console

corrosion.

(rear

compression.

cloth

(rear

panel).

intervals

panel).

and

mild

afterward,

detergent.

8-1

Power

On

Verification

Power

On

Power

1.

Unplug

2.

Inspect
tight.

3.

Inspect

4.

Clean

5.

Allow

6.

Plug

Verification

1.

Connect

2.

Plug

3.

Turn

panel

4.

Turn

5.

The

Alert

Cord

the

system

for

damage

the

cord

the

power

the

power

the

power

the

footswitch.

the

system

on

(|)

the

indicators

on

(|)

the

front

panel

indicators

power

or

corrosion.

for

damage.

cord

with a damp

cord

to

dry.

cord

into a wall

power

AC

momentarily

System

indicators

(red,

Main

left

cord

Switch,

Power

side

cord

from

the

Ensure

cloth

receptacle.

into a wall

located

flash.

Switch,

momentarily

of

control

wall

receptacle.

that

the

and

mild

receptacle.

on

the

rear

located

flash.

panel)

on

The

illuminate.

connector

detergent.

panel.

the

front

Handpiece

screws

The

front

panel.

and

are

Handpiece

Test

(Optional)

To

perform

the

following
Tip
O-rings

Nosecone

Flue.

For

complete

Assembling

User's

Notice

To

avoid

the

torque

this

the

Guide.

product

wrench

test,

you

need a handpiece.

components

information

Handpiece

damage,

to

in a Nonsterile

tighten

onto

the

on

assembling

NEVER

or

hold

loosen

Further,

handpiece:

the

handpiece,

Area,

in

the

handpiece

the

tip.

the

you

CUSA

in

your

must

refer

EXcel

hand

assemble

to

Section

System

while

using

9,

ο.

CUSA

EXcel-8

System

Service

Manual

To

test

1.

Plug

2.

Confirm

main
the

the

handpiece,

the

power

that

switch

rear

panel

follow

cord

the

AC

located

is

on

this

into a wall

on

(|).

procedure:

receptacle.

|

Handpiece

AC

Main

Test

Switch

(Optional)

3.

Fill

4.

Slide
reservoir
the
until

the

cooling

the

cooling

into

console

it

snaps

water

the

side

into

water

slot

panel

place.

reservoir

on

fi

$

CU

with

=

aa

7

“Woe

1000

coast

cc

distilled

a,

water.

CUSA

EXcel-8

System

Service

Manual

1105945)

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