Integra VALLEYLAB Cusa EXcel 8 User manual

Rp

DO

=Falleylab.

Service

CUSA

Manual

EXcel""-8

System

Preface

This

manual medical procedure CUSA

Equipment

CUSA

professionals

to

EXcel

covered

EXcel™

handpieces. The

CUSA

EXcel

{part 1 of

2)

schematics.

and

the

equipment

trained

be

performed.

ultrasonic

in

this

ultrasonic

"System

and a Schematics

surgical

manual

surgical

Service

it

describes

in

the

particular

It

is

intended

aspirator

Manual

Supplement

are

for

technique

as

a

guide

only.

with

consists

(part 2 of

23

2),

use

only

for

servicing

kHz

and

of

two

which

by

qualified

and

surgical

36

kHz

parts—the

contains

the

text

the

Vatleytab

Effective

Trademark CUSA CEM™,

Ajax“ Comet“ Torgue

Manufactured

Part

Date

Number

October

945

2004

acknowledgements

EXcei™,

and

is a registered

TISSUE

Force

FX™

trademark

is a registered

Seal“

is a

registered

by

103

105

Select™,

are

trademarks

of

trademark

MacroTip™,

the

Colgate-Palmolive

of

Procter & Gamble.

MicroTip™,

of

Valleylab.

of

Organic

PrecisionTip™,

Company.

Products

Co.

Valleylab

a

division

Boulder,

©

2004

not

of

Colorado

Valleylab

be

reproduced

Tyco

Healthcare

80301-3299

All

rights

in

any

form

Group

LP

USA

reserved.

without

Contents

the

written

of

this

publication

permission

may

of

Valleylab.

Tyco

Healthcare

Gosport,

PO13

1-303-530-2300

C

€

Patent

Information

UK

OAS, Made

Ltd.

UK

in

USA

Printed

in

USA

ii

0086

One

or patents

4734964 4988334 5484398

more

cover

of

the

following

CUSA

4768496 5015227 5847046

EXcel

U.S.

patents and

corresponding

system:

4827911 5190517 6214817 6256859

4921476 5421829 5466020

CUSA

EXcel-8

4931047

6499858

System

foreign

Service

Manual

About The

aspirator.

handpieces,

-

Organization

We and for specifications,

check

A and

This

service

It

*

Descriptions operation

*

Step-by-step calibrate,

©

Step-by-step

e

Parts

lists,

have

organized

its

functions.

unpacking

out,

schematics

schematics.

Manual

manual

presents

and

accessories:

of

instructions

and

troubleshoot

instructions

board

After

the

system,

and

theory

maintain,

supplement

describes

the

system,

layouts,

this

troubleshoot,

CUSA

on

and

guide

safety

then

of

operation.

includes

the

and

CUSA

EXcel

as a system

its

functions,

how

to

the

system

how

to

schematics.

to

introduce

the

system,

describes

replace

printed

EXcel

ultrasonic

specifications,

unpack,

replace

its

The

install,

specific

the

safety

the

components,

parts,

and

circuit

surgical

that

includes a console,

and

theory

maintain,

components

issues,

guide

calibrate

board

the

gives

instructions

technical

tell

you

the

(PCB)

layouts

of

system,

how

to

system.

CUSA

EXcel-8

System

Service

Manual

iii

rr

m

D

important

Indicates

maintenance

an

operating

suggestion.

tip

or

Conventions

indicates a potentially death

or

serious

indicates a hazardous moderate

Notice

Indicates a hazard

A

Used

injury.

in

this

hazardous

situation

which

may

Guide

situation

which,

result

in

which,

if

not

avoided,

product

if

not

may

damage.

avoided,

result

could

in

minor

result

or

in

iv

CUSA

EXcel-8

System

Service

Manual

Table

of

Contents

Preface

List

of

List

of

Section

Safety Warnings,

ii

About

This

Manual Organization Conventions

Figures

Tables

Information

General

Introduction

Unpacking

Console Technical Specifications

Checkout Maintaining Troubleshooting Replacement Calibration

Repair

Used

xiii

xvi

1.

Service

Cautions,

1-2

and

Components

Procedures

the

Procedures

Policy

iii

in

this

Guide

Personnel

1-1

and

Notices

1-2

Installing

CUSA

1-5

the

1-2

1-3

EXcel

1-4

Safety

1-1

CUSA

1-2

System

1-4

iv

EXcel

1-3

System

1-2

Section

For Overview Fragmentation

Irrigation

Aspiration

Handpieces

Wide

Section

The

Unpacking

Preparing

2.

Introduction

Your

Information

2-2

Tip

Motion

Cooling

Variety

Responsibility

Tools

Unpacking Procedure

Replacing

2-2

2-3

(Suction)

2-5

of

Tips

3.

Unpacking

the

CUSA

You

Will

the

CUSA

the

2-1

2-2

2-4

2-5

of

the

Manufacturer

EXcel

Need

EXcel

Power

Connector

and

Installing

System

3-2

Console

for

3-2

Use

3-9

3-1

the

3-8

CUSA

EXcel

System

CUSA

EXcel-8

System

Service

Manual

K

Replacing Replacing a Control installing

Section

For

Your

Console

LV, Control

Arm Housing Console

Shelf

Casters

Control

Alerts Lap Displays Status Setpoint

Fuses

the

4.

Console

Information

Overview Pole

Panel

and

Arm

for

Body

for

Suction

Panel

4-5

Mode,

Indicators

Adjustment

(lf

Necessary)

Panel

Reference

Components

4-1

and

Structural

4-3

Housing

Irrigation

4-3

4-4

Prime,

4-5

Pump

4-3

Canister

Test,

4-7

Buttons

Overlay

Card

Features

4-3

Head

and

Status

3-10

(Optional)

Set

and

4-3

Buttons

4-7

3-15

4-2

Suction

3-11

Pinch

4-5

Valve

4-3

Console

Body

Handpiece

Suction System

Irrigation

Contamination

Retaining

Body

Control

Rotation Housing LV.

Pole

1.V.

Pole

Arm

Cooling

Console

Body

Speaker

Volume

Footswitch

AC

Main Fuses Footswitch

Front

Connector

Pinch Power

Pump

Bail for

Side

Panel

Lock

for

Release

and

Arm

Release

Water

Rear

Control

Connector

Switch

4-13

Panel

Receptacle

Valve

Switch

Head

Guard

Panel

4-9

Suction

4-11

Handle

Irrigation

4-11

Housing

Tab

4-13

Pump

Button

4-11

Reservoir

Panel

4-13

Receptacle

4-13

4-8

4-9

Canister

4-10

4-11

Head

4-11

4-12

4-8

and

4-13

4-9

Suction

Pinch

Valve = 4-11

vi

CUSA

EXcel-8

System

Service

Manual

AC

PowerCord

Equipotential

Label

Cord

Storage

4-15

Wraps

Compartment

4-15

Grounding

4-15

Lug

4-15

Symbols Other

Section

Console

Electrical

on

the

Features

Filling

the

Cooling Raising/Lowering Rotating Adjusting

Adjusting

CUSA

Footswitch

Ultrasonic Fluidic

Input

Power

Low

Duty

the

5.

Technical

Dimensions

EXcel

Subsystems

System

Requirements

Power

Cords

Frequency

Cycle

Control

Panel

4-18

Water

the

Control

Tone

Volume

I.V.

Pole

Console

5-2

5-3

Source

5-3

Leakage

5-4

4-16

Reservoir

Arm

Panel

4-18

4-19

4-20

Specifications

5-2

5-3

5-4

4-18

CUSA

EXcel-8

System

Service

Manual

Environment

Standards

Handpieces

Tip

and Class | Equipment Type

BF

Applied

IPX - 8

(IEC

Electromagnetic

System

Pinch

Fuse Footswitch Voluntary

Statutory

EMC

Nominal

Dimensions

Specifications

Power

Point

Replacement

Compatibility

5-4

IEC

Classifications

(IEC

Part

Equipment

529,

UL

2601)

Interference

Off / Standby

in

the

Suction

Symbols

Standards

and

Regulatory

5-12

Frequencies

5-12

5-5

601-1)

(IEC

Footswitch

5-6

Pinch

Valve

5-6

5-7

Requirements

5-7

5-12

5-5

601-1)

5-5

5-6

5-7

vil

K

23

36

kHz kHz

5-13 5-14

Section

How

Section

For Display

Machine

6.

Principles

the

Handpiece Electromechanical Fragmentation Cooling

the

TISSUE Inherent increasing

TISSUE

Benefits

A

Common

Your

Board

General Description

Fundamentals Detailed

Introduction

Irrigation Suction

Cooling Suction

Amplitude

Valve

Power

Valtage

interface

6-3

Tissue

Select

of

TISSUE

Misunderstanding

7.

Circuit

Information

Circuit

Control

Pump

Valve

Control

Controls.

Control

Regulators

Connectors

Works

Operation

6-3

Select

Feature

Selectivity

Reduces

Select

Theory

741

7-2

of

Operation

Description

Board

7-4

7-5

7-6

7-7

Input

and

of

Operation

6-2

Works

Reserve

6-8

7-2

7-4

7-6

Output

7-8

6-2

6-5

Power

of

the

72

7-3

Signals

5-4

tothe

Tip

Amplitude

7-7

6-6

Setting

6-9

viii

Ultrasonics

Board-Ultrasonic

Fundamentals

The

Main

Bandpass AGC/Error Phase

Compensator

Driver

Stage

Feedback Bias

Circuitry

Frequency

Board-Other

of

Operation

Frequency

Filter

(BPF)

Amplifier

7-11

Signal

7-12

Selection

Generator

Loop

7-9

Circuit

7-11

7-12

Circuitry

Circuits

7-8

7-9

7-19

7-13

7-12

7-8

CUSA

EXcel-8

System

Service

Manual

:

Audible Valve

Power

Dual

Section

Inspections

Footswitch

Power Power Handpiece

Section

For

Your

Recommended Clean Clean Maintain

Clean

Lubricate

Replace

Recalibrate

Alert

Drivers

and

24 V Power

8.

Cord

On

Verification

Test

9.

Information

the

CUSA

the

Sterilizer

the

Handpiece

the

and

Operation

7-13

Other

Signal

Connections

Supply

Checkout

8-1

(Optional)

Maintaining

Maintenance

EXcel

Handpiece

the

Handpiece

the

Board

Procedures

8-1

8-2

9-1

Console

Case

Handpiece

9-3

Connector

8-2

the

Schedule

9-4

Connector

Indicator

7-13

CUSA

9-3

O-Rings

9-5

7-13

EXcel

9-2

System

9-5

Maintain

Store

Section

For Troubleshooting

User

Engineer

the

Tip

Torquing

Clean

the Tip

Torquing

Check

the

Torque

the

CUSA

EXcel

CUSA

Console Handpiece Footswitch CEM

Nosecone

10.

Troubleshooting

Your

Information

Safety

Troubleshooting

Responding General

Troubleshooting

Guidelines

Flowcharts No

Power

Handpiece

to

Troubleshooting

Alarm

on

System

9-7

Alerts

10-15

10-16

Set

the Tip

and

10-1

10-2

10-3

10-15

10-17

9-6

Torquing

Accessories

10-6

Wrench

9-6

9-7

|

CUSA

EXcel-8

System

Service

Manual

*

K

-

Footswitch

Cooling

Low

Suction

Low

irrigation

Vibration

Section

For

Console

Dual

Ultrasonics

11.

Your

Information

Cavers

Open

the

Open

the

Open

the

Re-install Re-install Re-install

24

Volt

Remove

Install

the

Remove install

the

Remove Remove

Install

the

install

the

Alarm

Water

Alarm

10-20

10-22

Alarm

Replacement

11-3

Left

Cover

Right

Cover

Rear

Cover

the

Left

Cover

the

Right

the

Rear

Power

Supply

the

Dual

24

Dual

24

Volt

and

Machine

the

Ultrasonics

the

Control

the

Machine

Machine Control

Panel

10-18

10-19

10-23

11-2

11-4

Cover

Volt

Power

Control

PCB

Panel

Control

Assembly

Procedures

11-5

11-6

Supply

Printed

Assembly

PCB

11-8

11-11

PCB

Circuit

11-14

11-6

11-13

11-15

11-6

Boards

11-8

x

Control

Suction

Head Remove Remove Remove Remove install Install install Install

Remove Install

Remove

Install

Ready

Remove

Components the the

the

Display

the

Control

the

Machine

the

Control

Pump

the

Suction

and

the

Suction

for

Suction

the

Valve

Control Machine Control

Display

Suction

Panel

Control Panel PCB

PCB Panel

Control

Panel

11-21

Control

Controller

Pump

Pump — 11-34

Pump

11-15

Assembly

PCB

Overlay

11-18

11-19

Overlay

PCB o 11-20

Assembly

Valve

Card

Controller

11-29

Card

Controller

11-17

11-18

11-20

11-21

11-27

Replacement

Card

CUSA

11-36

EXcel-8

System

11-35

Service

Manual

Install

the

Suction

Pump

Controller

Card

11-37

Suction

Irrigation

Handpiece

Cooling

Pinch Remove Remove Install

the

Instali

the

Pump

Remove

Install

the Remove Install

the

Replace

Flow Remove

Install

the

Water

Tools

and

Remove

Install

Tubing

Valve

the

Irrigation

the

Suction

Irrigation

Head

and

the

Irrigation

the

Irrigation

the

Irrigation

the

Irrigation

Sensor

the

Handpiece

Pump

Tubing

Materials

the

Cooling

and

11-38

Pump

Bezel

Pinch

Valve

Pinch Valve

Pump

Bezel

Gear

Motor

Pump

Bezel

Pump

Head

Pump

Head

Pump

Gear

Pump

Gear

Pump

Bezel

11-46

Flow

Sensor

Flow

Sensor

11-49

Water

Pump

Re-Assemble

11-38

11-40

11-41

11-42

Motor

Head

the

Cooling

11-38

11-41

11-42

11-45

11-46

11-48

11-49

11-43

Water

Pump

Head

11-50

Cooling

Fuses

Section

For Tools/Equipment

DC

Suction Motor

Section

Return

Water

Reservoir

O-Rings

Your

Bias

Set

Procedure

Obtaining a Return

Returning

Ordering

on

the

11-52

12.

Calibration

Information

Power

Supply

Pump

for

the

Cooling

Up

123

13.

Repair

Equipment

the the

Circuit

Replacement

Needed

O-Rings

Cooling

12-3

12-4

12-1

for

12-2

Water

Pump

Policy

for

Service

Authorization

Console

Handpiece

Boards

Parts

11-51

Reservoir

Calibrations

12-3

13-2

Number

13-2

13-9 13-9

13-9

Connectors

12-2

13-2

11-51

i

CUSA

EXcel-8

System

Service

Manual

Valleylab

Service

Centers

13-10

*

Section

Ordering Replacement

Electronic

Appendix

Schematics

14.

Replacement

Parts Handpiece Irrigation

Miscellaneous Power Suction

Parts

Ultrasonics

A.

Service

Cooling

14-2

14-4

PCB

Warranty

Supplement.

Parts 14-2

14-3

14-4

Parts

14-2

14-5

Lists

14-1

Assembly

Drawings

and

Schematics

xii

CUSA

EXcel-8

System

Service

Manue

List

of

Figures

Figure

2-1.

Figure

2-2.

Figure

3-1.

Figure

3-2.

Figure

3-3.

Figure

3-4. _ Installing

Figure

3-5.

Figure

4-1.

Figure

4-2.

Figure

4-3.

Figure

4-4.

Figure

4-5.

Figure

4-6.

Figure

4-7.

The

pre-aspiration

The

three

handpieces Replacing Disconnecting

Removing

Installing

Console Control Control Console Console Console—rear Console—rear

fuses

control

the

control

the

control

the

reference

structural

panel

features

panel

features body—front body—view

view view

holes

and

in

the

3-10

panel

overlay

cards

features

4-4

(continued)

view

4-8

of

the right

4-12

(continued)

threads

CUSA

EXcel

assembly

overlay

3-14

3-15

4-2

4-6

side

4-14

on

tips

system

cables

3-12

4-10

2-3

2-5

3-11

Figure

Figure Figure

6-3.

Figure

4-8.

6-1.

6-2.

7-1.

9-1.

9-2. 11-1.

11-2.

11-3.

11-4.

11-5.

11-6.

11-7.

11-8.

Control

The

Reserve Reserve

The

Cleaning

Replacing Right

The

Cables The

Plugging connector

Disconnecting

Removing 11-14

The

panel

symbols

handpiece

display

and

wiring

on

ultrasonics

layers

components

power

vs.

power

vs.

organization

the

handpiece

the

handpiece connector

left

sides

harness

the

ultrasonics

the

adapter

at

J6

control

the

Machine

of

control

TISSUE amplitude

of

the

on

the

PCB

fan

for

on the

ultrasonics

panel

Control

head

4-16

6-2

Select settings

setting

on

the

control

with a soft

console

dual 24

PCB

assembly

the

components

cloth

o-rings

11-3

volt

assembly

connections

syphon

assembly

PCB

valve

PBC

from

6-7

6-9

panel

9-4

power

11-9

cable

11-11

cables

the

control

11-16

7-3

9-5

supply

11-10

assembly

11-13

11-7

panel

into

the

assembly

|

CUSA

EXcel-8

System

Service

Manual

Figure Figure

11-9. 11-10.

11-11. 11-12.

Disconnecting Disconnecting

Control Removing Removing

PCB

the the

control the

11-19

Display

ends

panel

cables

50-pin ribbon

PCB

from

the

suction

11-17

cable

the

control

pump

and

removing

head

assembly

chamber

the

Machine

11-23

11-19

xiii

Figure

Figure Figure Figure Figure

Figure Figure Figure

Figure

11-13.

11-14.

11-15.

11-16. 11-17. 11-18. 11-19.

11-20. 11-21. 11-22.

11-23.

11-24.

Removing

Disconnecting

elbow

Disconnecting

control

Pulling

Removing Removing

Removing

11-27

Removing

Pulling Disconnecting

controller

Removing

pump

Removing

11-24

valve

the

card

and

the

suction

the

11-24

strain

the

manifold

the

suction

the

suction

the

suction

split

cables

the

suction

its

wires

the

suction

pump

suction

relief

bushing

bracket

control

hose

tube

bushing

from

11-31

tube

11-33

pump

enclosure

tube

valve

and

away

the

and

from

at

the

from

the

away

from

clamp

from

the

suction

strain

its

from

the

console

contamination

left

end

of

the

manifold

the

console

the

from

the

from

manifold

pump

relief

bushing

bracket

11-25

manifold

suction

the

“T”

fitting

bracket

to

the

suction

from

mount

11-23

guard

90°

suction

bracket

control

11-30

pump

the

suction

11-33

11-25

11-26

valve

Figure

Figure Figure Figure Figure Figure

Figure

Figure Figure

Figure

11-25.

11-26.

11-27. 11-28. 11-29. 11-30. 11-31.

11-32.

11-33. 11-34.

11-35.

Attaching sure

Removing

controller

Removing

Removing Removing Removing

Disconnecting

11-43

Replacing

shaft

Replacing Removing

11-50 O-rings

to

center

11-44

on

the

suction

the

card

the

the the the

the

the the

cooling

pump

the

pump

on

cable

clamps

11-36

irrigation

suction irrigation irrigation

the

gear

handpiece

end

pump

pinch

pump pump

irrigation

motor/pump

flow

bell

and

water

motor

the

bracket

and

screws

bezel

valve

bezel head

pump

gear

head

sensor

tubing

from

reservoir

to

its

mounting

11-34

from

11-39

11-41

11-42

motor

coupler

11-47

the

cooling

connectors

the

from

on

the

11-51

suction

water

bracket,

the

pump

control

motor

making

drive

pump

e

tema

rs

card

head

CUSA

EXcel-8

System

Service

Manu

Schematics

Schematic Schematic Schematic Schematic Schematic Schematic Schematic Schematic

Schematic

Schematic Schematic

Schematic Schematic Schematic Schematic

Schematic

Schematic Schematic

Schematic

Schematic Schematic Schematic Schematic Schematic

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

Supplement

The

console Console Console

Console

Subsystems Arm

and

Interconnect interconnect

Display

shown)

Display Display

Machine Machine

Machine

Machine Machine

Ultrasonics

Ultrasonics Ultrasonics

shown)

Ultrasonics Ultrasonics board

Ultrasonics Ultrasonics

Ultrasonics board

rear covers interior, rear

miscellaneous

relating

control

diagram, diagram,

board board

board

S-11

board board

control control

control

control control

board

board board

5-25

board

board board

and

left

side

and

panels

and

left

subsystems

to

suction

panel

assembly

sheet 1 of 2 S-7 sheet 2 of 2 5-0

layout,

sheet 1 of 2 S-9

layout,

sheet 2 of 2 S-10

schematic,

schematic, schematic,

board board

board board board

sheet 2 of 6 (sheet 1 blank,

sheet 3 of 6 S-12

sheet 4 of 6 5-13 sheet 5 of 6 5-14

sheet 6 of 6 5-15

layout, schematic,

schematic, schematic,

schematic, schematic, schematic,

layout,

sheet 1 of 2 5-23

layout,

sheet 2 of 2 S-24

schematic,

schematic, schematic,

schematic,

9-1

$-2

side

S-3

S-4

and

irrigation

S-6

sheet 1 of 1 S-16

sheet 1 0f6 sheet 2 of 6 5-18

sheet 3 of 6 S-19 sheet 4 of 6 5-20

sheet 5 of 6 S-21 sheet 6 of 6 5-22

sheet 2 of 7 (sheet 1 blank,

sheet 3 of 7 9-26

sheet 4 of 7 5-27 sheet 5 of 7 9-58

sheet 6 of 7 S-29

sheet 7 of 7 $-30

5-5

thus

S-17

not

thus

not

GUSA

=

EXcel-8

System

Service

Manual

XV

List

of

Tables

Table

3-1.

Table

3-2.

Table

5-1.

Table

5-2.

Table

6-1.

Table

6-2.

Table

7-1.

Table

7-2.

Table

7-3.

Table

7-4.

Table

9-1.

Table

9-2.

Table

11-1.

Table

11-2.

Table

11-3. | Cable

Table

11-4.

Table

11-5.

Table

11-6.

Table

11-7.

Table

11-8.

Table

11-9.

Table

14-1.

Table

14-2.

Table

14-3.

Table

14-4.

Table

14-5.

Table

14-6.

Table

14-7.

Table

14-8.

Table

14-9.

Table

14-10.

Table

14-11.

Table

14-12.

Wire

colors

Fuse

values

Tip

Specifications—23

Tip

Specifications—36 On-off Fragmentation

Irrigation Suction Cooling Handpiece

Routine

Torque

Cable Ultrasonics

3-9 3-10

intervals

for

performance

pump

voltage

pump

voltage

pump

voltage

amplitude

maintenance

values

for

connections

PCB

fan

connections

Procedures Suction

The suction Suction Irrigation Fuse Handpiece

Irrigation Miscellaneous Power

Suction

Printed Ultrasonics Ultrasonics Ultrasonics

Ultrasonics

to

access

pump

cable

pump

cable

pump

values

11-52

cooling

replacement

circuit

board board board board

board

control

kHz

5-13

kHz

5-14

TISSUE

the

on

controller

replacement

parts

parts—resistors parts—-diodes parts 一 FETs

parts—integrated

parts—connectors

Select

vs.

TISSUE

steps

7-4

steps

7-5

steps

7-6

control

tasks

assembly

connections

voltages

9-2

torque

wrench

the

ultrasonics

connectors

the

ultrasonics

control

panel

card

to

cable

connections

card

connections

parts

14-2

parts

14-4

parts

14-4

spares

14-4

14-6

6-6

Select

7-6

9-7

PCB

components the

controller

to

11-37

14-2

14-3

14-5

circuits

14-7

parts—miscellaneous

settings

11-8

11-10

11-12

11-16

card

the

ultrasonics

11-45

14-6

14-8

6-8

11-31

PCB

11-36

xvi

CUSA

EXcel-8

System

Service

Man

Service

Personnel

In

this

section:

*

Safety

e

Warnings,

Safety

information

Cautions,

and

Notices,

organized

by

section.

Safety

Warnings,

Information

Cautions,

The

safe to a large There important with

this

and

Notices

Before that

you cautions, understand, install,

and

effective

degree

is

no

substitute

that

ultrasonic

servicing

read,

understand,

and

notices

and

test,

adjust,

servicing

on factors solely

for a properly

you

read,

understand,

equipment.

the

CUSA

EXcel

and

supplied

follow

or

repair

the

instructions

the

of

ultrasonic

under

trained

console

follow

with

it.

CUSA

surgical

the

control and

and

follow

or

handpieces,

the

instructions

It

is

also

for

any

EXcel

system.

equipment

of

the

vigilant

the

procedures

it

and

important

other

equipment

service

is

important

the

warnings,

that

you

depends

person.

staff.

It

is

supplied

read,

used

to

CUSA

EXcel-8

System

Service

Manual

Warnings,

Cautions,

and

Notices

General

SM

Federal

(USA)

Notice

Operating

to

the

power

Introduction

Read

all

warnings,

CUSA

EXcel

Read

the

CUSA

EXcel

To

avoid

injury

valve.

1

law

restricts

the

console

supply.

outside

cautions,

system

instructions,

before

warnings,

handpieces

to

surgical

Så

this

device

the

notices

servicing

before

personnel,

RR

ai

to

sale

specified

and

instructions

it.

cautions, servicing

keep

by

voltage

and

notices

them.

fingers

or

on

ranges

away

the

order

may

provided

from

the

of a physician.

cause

damage

with

the

with

the

suction

pinch

BE

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prevent

the

Notice

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avoid

power

+

220

¢

95

Console

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avoid

valve.

Technical

the

up

position

product

supply:

to

240 V —

to

120 V ~T10A,

Components

injury

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and

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ramp

from

while

cutting

damage,

T5A,

to

surgical

falling

the

be

Time

Delay

Time

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personnel,

the

CUSA

and

causing

corrugated

sure

to

insert

(default)

keep

EXcel

injury,

tab

that

fuses

that

fingers

System

be

sure

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are

appropriate

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to

it

the

hold

to

the

suction

the

ramp

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to

the

pinch

in

Explosion flammable

Hazard

Do

anesthetics

not

or

use

the

any

potentially

CUSA

EXcel

system

explosive

CUSA

in

the

or

flammable

EXcel-8

System

presence

atmosphere.

Service

of

Man

To

avoid

valve

injury

while

to

surgical

powering

personnel,

the

unit

on

or

off,

keep

fingers

activating

Warnings,

away

from

vibration,

or

Cautions,

the

using

and

suction

fast

Notices

pinch

flush.

291A18S

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not

Contact

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avoid

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Electric

Notice

Do

not abrasive scratch discoloration.

Do

not

allow

may

product

torque

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rub,

cleaning

the

allow

Procedures

the

handpiece

result

in

patient

damage,

wrench

the

Hazard

press,

or

panels.

fluids

to

tighten

CUSA

Always

touch

disinfectant

Do

not

to

enter

tip

to

contact

injury,

NEVER

or

loosen

EXcel

unplug

any

panels

compounds;

use a betadine-based

the

chassis.

anyone

user

injury,

hold

the

tip.

System

the

CUSA

with

or

handpiece

system

solvents;

or

anything

handpiece

in

before

caustic,

other

materials

solution;

during

tip

damage.

your

hand

cleaning.

corrosive,

that

it

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cause

tip

activation.

while

using

or

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6

CUSAEXcel-8

System

Service

Manual

Do

¢

+ *

*

Tip

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*

not

clean

Product

handpiece:

Product

damage

Do

not

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not

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not

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not

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not

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not

the

sterilizer

will

immerse

use

ultrasonic

use

chlorinated

clean

the

will

Set.

use

ultrasonic autoclave.

use

chlorinated

clean

with

case

result

if

the

handpiece

or

automated

substances

handpiece

result

if

or

automatic

substances

abrasives

with

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with

you

such

abrasives.

do

not

follow

cable

electrical

cleaners.

such

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do

not

follow

washers.

such

as

Ajax,

Product

these

as

bleach

such

these

as

bleach

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damage

notices

connector

solution.

as

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notices

solution.

or

steel

will

when

in

liquid.

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when

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result.

cleaning

or

steel

cleaning

the

wool.

the

Warnings,

Cautions,

and

Notices

Troubleshooting

Electric

while

when

Electric

tools

or

cleaner. effects

components.

Shock

Hazard

the

system

working

Shock

Hazard

and

equipment;

troubleshooting

Do

not

activate

Tip

damage,

may

occur.

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Electrostatic

Sensitive

When

on

Wear a grounding

Handle

for

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transport

boards

of

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authorized

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to

service

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an

energized

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appropriate

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of

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system.

vibration

or

user

the

injury,

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repairing

strap

when

by

their

sensitive

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trained

the

CUSA

touch

any

exposed

and

energized.

system.

precautions

“one

hand

CEM

handswitching

electrical

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unit

contains

the

system,

handling

work

electrostatic

nonconductive

components

biomedical

EXcel

system.

wiring

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rule,”

etc.)

shock,

or

electrostatic

at a static

edges.

engineers

or

conductive

wear a grounding

(such

as

the

when

taking

nosecone

any

combination

control

sensitive

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an

antistatic

and

circuit

and

surface

use

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measurements

while

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components.

container

boards.

technicians

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tip

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tools

or

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strap

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and

equipment;

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EXcel

very

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system

high

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system

when

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use

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is

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rule,”

system.

the

ultrasonics

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heat

sink

in

injury.

wiring

and

energized.

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(such

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when

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or

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system.

as

the

taking

heat

sink

from

surface

Never

wear

use

of

isolated

measurements

while

the

ground,

and

a

can

CUSA

EXcel-8

System

Service

>

Manual

Notice

If

you

plan

to

available

damage

to

supply

the

connect

tip

the

cooling

and/or

handpiece

irrigation

handpiece

for

activation,

solution

may

result.

Warnings,

to

the

ensure

handpiece

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that

an

I.V.

tip.

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and

set

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99IAJ9S

Electrostatic components. Wear a grounding Handle for

transport

When

from

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avoid

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avoid

to

the

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avoid

turn

the

speed

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When

strap

circuit

boards

of

electrostatic

installing a new

product

Machine

product

three

(R12),

power

damage,

Control

damage,

white

and

min

Devices

repairing

by

power

adjustment

speed

This

the

when

handling

their

nonconductive

sensitive

supply,

supply. A too-long

do

not

remove

PCB.

when

handling

dials

(R11).

unit

contains

system,

electrostatic

components

use

remove

the

ESD

designated

work

the

screw

the

wrist

the

same

electrostatic

at a static

sensitive

edges.

Use

and

screws

will

damage

jumper

cabie

strap

suction

pump

as

current

sensitive

control

components.

an

antistatic

circuit

boards.

and

or

the

before

connecting

controller

limit

workstation.

container

washers

the

(R13),

removed

power

connector

card,

max

supply.

at

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cables

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CUSA

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system

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the

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up

position

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current,

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while

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in

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secures

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from

to

hold

it

while ground,

the

to

the

and

ramp

crate.

can

in

GUSA

EXcel-8

System

Service

Manual

>

Introduction

In

this

e

Overview

e

Fragmentation

e

Irrigation

¢

Aspiration

*

Handpieces

e

Wide

section:

(Suction)

variety

of

tips.

For

Your

0054

EXcel-8

Information

System

Service

Manual

Read EXcel

This is,

what

all

warnings,

system

the

instructions,

handpieces

section

presents

it

does,

cautions,

before

and

notices,

servicing

warnings,

the

(generally)

it.

cautions,

servicing

CUSA

and

them.

EXcel how

instructions

and

notices

system

it

general

works.

provided

with

information;

with

the

CUSA

what

it

A

Overview

The

CUSA

surgeon

body.

* +

*

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+

e

to

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performs Fragmentation Irrigation

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three

functions

CUSA

The

console:

4

The console make

4

The

handpiece

the

patient.

Accessories

large

selection

sterilizer

EXcel

system

remove

Excel

control

tissue—selectively

three

(suction).

may

system

body

the

system

panel

is

the

include a variety

of

tips, a tip

case.

is

an

ultrasonic

functions:

occur

at

the

includes

houses

work.

allows

handheld

the

electronics,

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of

torquing

surgical

and

with

same

time.

following

user

to

control

surgical

items;

for

base

aspirator

precise

components:

pumps,

device

example, manifold

and torque

control—from

and

other

the

system.

that

actually

wrench,

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allows

parts

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a

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begins penetrates combination burst

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cells.

more

to

move

the

of

information

of

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high

frequency

CUSA

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system

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system

the

handpiece

the

handpiece

35

to

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it

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how

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the

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the

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the

cooling

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produce

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the

flows

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then

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system.

in

tube

in at

C.

CUSA

EXcel-8

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distilled contain present problems

natural in

water

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materials

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Figure

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pre-aspiration

on

tips

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holes

and

threads

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e

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pooling The surgical

irrigation

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pump

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to

pump

to

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pump

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through

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speed

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up/down

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of

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in

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buttons

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at

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of

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up

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to

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mm

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display

the

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toward

other

tip,

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into

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continues

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vacuum

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pedal.

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10

the

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materials

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suction

to

flow

particulate

pump.

the

system

this

case,

the

suction

on

to

is

To

avoid

valve.

When the

suction

injury

the

pinch

to

System

pinch

valve

surgical

Power

valve

allows

personnel,

Switch

remains

is

closed. A button

you

to

keep

off,

open

fingers

the

suction

the

valve

away

from

pump

on

manually.

the

suction

remains

front

of

pinch

off

the

and

24

EXcel-8

CUSA

System

Service

Mam”

Handpieces

Figure

2-2.

handpieces

three

The

system

EXcel

CUSA

in

the

The

CUSA

e

36

e

23

。

23

EXcel

kHz,

straight

kHz,

straight

kHz,

angled

36

kHz

Straight

system

(smaller

(gray

includes

handpiece,

body,

green

body,

green

three

handpiece

black

connector)

kHz

23

Straight

configurations:

body,

blue

connector)

и

Handpieces

^

Wide

Variety

of

Tips

You

can

vary

in

inside complete refer

to

Appendix

use a wide

diameter,

information

B,

variety

Accessories,

of

length,

on

the

tips

and

tips

in

with

shape

that

the

CUSA

(straight

are

available

CUSA

EXcel

or

curved).

for

each

System

handpieces.

For

handpiece,

User's

Guide

UOH9nDOJiUI

Tips

EXcel-8

System

Service

Manual

>

Unpacking

and

Installing

the

The

CUSA

Responsibility

EXcel

of

System

In

this

section:

e

The

responsibility

e

Unpacking

¢

Preparing

4

4 4

4

the

Manufacturer

the

Replacing

Replacing Replacing a Control

Installing

of

CUSA

the

power

fuses

the

reference

the

manufacturer

EXcel

system

EXcel

console

connector

(if

necessary)

Panel

card

for

use:

overlay

(optional)

set.

LUSA

EXcel-

8

System

Service

Manual

Valleylab CUSA

EXcel

*

The

person

and

setup

+

Authorized

modifications,

*

The

electrical

codes

*

You

use

for

use.

For

warranty

is

responsible

system

unpacking

procedures

persons

or

installation

and

regulatory

the

equipment

information,

for

the

only

under

and

in

this

perform

repairs.

of

requirements.

in

accordance

refer

safety,

reliability,

the

following

installing

manual.

assembly

the

to

the

relevant

with

the

Preface

and

performance

circumstances:

unit

follows

operations,

room

complies

the

Valleylab

section

of

the

installation

re-adjustments,

with

local

instructions

this

manual.

3-1

Unpacking

the

CUSA

EXcel

System

Unpacking

the

CUSA

EXcel

The

CUSA to a wood components:

*

Abottom,

packing

+ A tray,

the

service

e

Alid

Tools

e

Utility

+

Pliers

Unpacking

1.

Cut

the

Remove

System

EXcel

shipping

larger

cushions.

inserted

crate

walls,

manual,

covers

You

the

shipping

the

Will

knife

(optional).

Procedure

vertical

the

bands.

system

pallet.

section

into

the

contains

inservice

crate/tray

Need

bands

crate.

arrives

The

corrugated

contains

top

of

the

footswitch,

kit,

assembly.

on

in a corrugated

cardboard

the

CUSA

the

crate

and

contamination

and

dust

cover.

cardboard

crate

EXcel

console

supported

crate has

several

and

by

the

guards

strapped

foam

top

of

(2),

Note: protectors shipping

2.

Lift

from

Remove from the

tray

Save

the

for

the

system.

lid

and

crate.

the

contents

tray,

aside.

box

use

the

then

edge

when

tray

put

一

3-2

EXcel-8

CUSA

System

Service

Man

Unpacking

the

CUSA

EXcel

System

|

3.

Cut horizontal crate.

Note: protectors shipping

4.

Remove especially following

a.

Inside

retainer

b.

Squeeze

locking

c.

Pull

and

Save

remove

bands

the

for

use

the

system.

the

three

tight,

figure. the

clip,

(on

the

retainer.

the

bars

the

on

box

edge

when

plastic

you

grasp

the

right

bars

toward

the

clips

that

may

need

to

the

two

horizontal

side

of

the

toward

each

you.

They should

hold

use

pliers

clip).

other

the

crate

for

bars

to

release

swing

closed.

this

step.)

near

the

them

outward.

(If

the

Refer

locking

from

clip

the

to

is

the

d.

Pull

the

carton.

tab

at

the

bottom

of

the

clip

to

remove

the

clip

from

the

SU)

VSNO

Bupjoedur) pue

[99XI

UIBISÁS

Gurexsu]

Unpacking

the

CUSA

EXcel

System

5.

Open

6.

Cut

that the possible that

ramp;

use

the

crate.

the

corrugated

secures

carton.

the

hold

you

tab

Cut

to

the

may

the

ramp

as

the

staples

tab

to

want

again.

tab

to

close

the

to

as

To the

7.

prevent

up

position

Lower

the

ramp

from

while

ramp.

falling

cutting

and

causing

the

corrugated

injury,

tab

that

be

sure

secures

to

it

hold

to

the

ramp

carton.

in

CUSA

EXcel-8

System

Mani

Service