Integra OPTIMA RT9 6KVA, OPTIMA RT9 10KVA User Manual

ENGLISH
OPTIMA RT9 6KVA / 10KVA
USER MANUAL
DOUBLE CONVERSION UPS
RACK / TOWER UPS
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.
This manual Information cannot be copied or
distributed totally or partially without written approval of INTEGRA.
INTEGRA can introduce modifications in their products or manuals without further notice. . INTEGRA is not responsible of mistakes or missing information in this manual. INTEGRA is not responsible for wrong use a third part can do of this information. Trademarks and logos in this manual are property of their owners.
User Manual - ONLINE 6K/10K RACK-TOWER ISOTX UPS ENGLISH
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TABLE OF CONTENTS
1. SAFETY
2. AVAILABLE MODELS
3.- UPS INSTALLATION: SITE PLANING
SITE INSPECTION & INSTALLATION CONDITIONS RACK UPS INSTALLATION TOWER UPS INSTALLATION EXTERNAL CIRCUIT BREAKERS SELECTION WIRING SELECTION
4.- UPS INSTALLATION: SINGLE UPS - TERMINAL BLOCK
UPS AC LINES CONFIGURATION AC TERMINAL BLOCKS EXTERNAL BATTERY CONNECTION
5.- UPS INSTALLATION: PARALLEL UPS - TERMINAL BLOCK
GENERAL COMMENTS UPS AC LINES CONNECTION PARALLEL CONTROL CABLES CONNECTION
6.- START-UP: SINGLE UPS
INSPECTION BEFORE START-UP SINGLE UPS - START UP PROCEDURE
7.- START-UP: PARALLEL UPS
REQUIREMENTS FOR PARALLEL UPS SYSTEMS INSPECTION BEFORE START-UP PARALLL UPS - START UP PROCEDURE
8.- OPERATION INTERFACE
FRONT P
À
NEL: PUSH BUTTONS / LEDS / LCD
9.- OPERATION: SINGLE UPS
10.- OPERATION: PARALLEL UPS
REMOVING UPS FROM PARALLEL SYSTEM ADDING UPS TO PARALLEL SYSTEM
11.- UPS CONFIGURATION
12.- ERROR CODES, ALARMS & TROUBLESHOOTING
13.- TECHNICAL SPECIFICATIONS
14.- WARRANTY
User Manual - ONLINE 6K/10K RACK-TOWER ISOTX UPS ENGLISH
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1. GENERAL SAFETY INSTRUCTIONS .
WARNING: It is required to read and understand this manual. Follow all instructions given in this manual for starting up and operating this product. Only qualified technician must start-up, operate and maintain this product. Keep manuals as a guide for future consults.
WARNING: This product operates with dangerous voltages. It must be installed, operated and maintained ONLY by qualified technicians trained for this kind of products. Service personnel MUST know and understand very well all electric risks related to this product. UPS manufacturer or distributor will never be responsible for any accident produced by lack of knowledge or negligent practices at the moment of install, starting up or maintain this product. UPS manufacturer or distributor is not liable for any damage that might rise from misusing this unit or defective installation.
WARNING: If you are not qualified technician do not try to install, operate or repair this product. WARNING: Do not try to install, operate or repair this product if you are not accompanied by another qualified person able to offer
first aid support in case of emergency or accidents. WARNING: Internal area of this product is locked by screws. Do not try to access inside the UPS unless you are a qualified
technician. UPS must be checked, repaired and maintained by qualified personnel only.
CAUTION!!: ELECTRIC SHOCK RISK
CAUTION: There are dangerous voltages in the UPS power outlets although the equipment is not plugged to power line.
CAUTION: Inside this equipment, due to internal batteries, there are ALWAYS dangerous voltages, thought the UPS is OFF and
unplugged of power line.
CAUTION: There are dangerous voltages in DC (Direct Current) Capacitors. Please Check Capacitor location in Figure 8.4.1. Wait at least 10 minutes after turning off UPS before opening it to access inside.
DANGER: Power off UPS and unplugged it from AC Line before opening it to Access inside this unit.
CAUTION: Before starting the opening procedure, remove all jewelry and metallic objects such as: Rings, Watches, Bracelets, etc.,
because they could contact conductive parts and components inside the UPS and this might cause discharges and/or short circuits. Make sure using tools properly isolated to avoid electrical risks.
Transportation and Storage: Warnings and Recommendations
WARNING: This UPS must be transported only in its original package to be properly protected
WARNING: This equipment must be storage in dry and ventilated site, in upright position.
WARNING: Before storage this UPS, batteries must be recharged for 8 to 10 hours
WARNING: During long term storage UPS must be recharged periodically according to this manual.
WARNING: EQUIPMENT DISPOSAL
Out of service units: It is strongly recommended to dispose this piece of equipment according to valid directives in your country. At
the moment of disposing all pieces need to be managed appropriately to avoid possible environmental damage or for some materials to be recycled. Batteries: Do not throw it to fire (risk of explosion). Do not open the batteries, there are dangerous liquids inside
User Manual - ONLINE 6K/10K RACK-TOWER ISOTX UPS ENGLISH
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To enlarge batteries life expectancy it is recommendable to fully discharge
UPS one every 2 to 3 months
During UPS storage recharge batteries according to the following table:
WARNING: BATTERIES MAINTENANCE
Batteries capacity, in general (of all kinds), decrease with time and use.
Our products contain high quality batteries only.
Batteries useful life in our UPS is between 4 and 5 years, considering environment temperature under 25 ºC and optimal
operational conditions. This time can be dramatically reduced by high temperature and other adverse operation condition.
Batteries life expectancy may be also affected by other operation conditions such as electrical service quality as well as
number and kind of equipments connected to UPS
Batteries should be periodically tested to check capacity and assure and appropriate back up.
Storage Temperature Recharging Frequency Recharging Time
-25°C a +30°C Every 4 months During 6 hours +30°C a +45°C Every 2 months During 6 hours
SAFETY STANDARDS
SAFETY:
IEC/EN 62040-1
EMI (Radiated):
IEC/EN 62040-2 (Cat 3)
EMI (Conducted):
IEC/EN 62040-2 (Cat 3)
EMS Power-Frequency Magnetic Field:
IEC/EN 61000-4-8 (Level 4)
EMS Low Freq. Signals:
IEC/EN 61000-2-2
EMS (ESD):
IEC/EN 61000-4-2 (Level 4)
EMS (RS):
IEC/EN 61000-4-3 (Level 3)
EMS (EFT):
IEC/EN 61000-4-4 (Level 4)
EMS (SURGE):
IEC/EN 61000-4-5 (Level 4)
EMS (CS):
IEC/EN 61000-4-6 (Level 3)
This product has been designed to operate in industrial and commercial applications. If it is used in different application some considerations for avoiding interferences could be necessary.
User Manual - ONLINE 6K/10K RACK-TOWER ISOTX UPS ENGLISH
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2. AVAILABLE MODELS
- OPTIMA RT9 6K / 10K:
UPS including UPS Module and Batteries Module with DC connector for additional external batteries Rack-Tower mounting Input / Output: 1Ph 208/220/230/240Vac. Components:
1 module (3U) with UPS electronic set. 1 module (3U) with UPS batteries.
- OPTIMA RT9 ISOTX (Optional Accessory)
ISOTX (isolation transformer) module for offering an isolated dual output (120Vac x 2) for RT9 6K/10K UPS Input: 1Ph 220Vac coming from UPS output Output: 2 isolated 120Vac outputs. Components:
1 module (3U) with ISOTX
- EXBATT RT10 - EXTERNAL BATTERIES (OPTIONAL MODULE)
This UPS can operate with the batteries module included with the UPS however if additional runtime is required additional external batteries modules (EXBATT) can be connected to the UPS. NO additional accessories are necessary to make connection to additional EXBATTmodules.
Módulo de Baterías Externas:
Model: EXBATT-OPT-RT10 Batteries: 20 pieces:1 group of 12V-9AH DC Voltage: 240Vdc
MODEL
BATTERY MODULE
CONNECTION TO EXBATT
ISOTX
OPT RT9 6K
Y Y Optional
OPT RT9 10K
Y Y Optional
Note: ISOTX is an optional accessory module (3U height)
User Manual - ONLINE 6K/10K RACK-TOWER ISOTX UPS ENGLISH
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RACK: RACK 6KEX / 10KEX
UPS MODULE
1. RS-232
2. USB
3. EPO” (Emergency Power Off):
Open = Power Output OFF / Close = Function disable
4. Share Current Port (for parallel function)
5. Parallel Port (for parallel function)
6. SNMP Intelligent Slot
7. Cooling Fans
8. External Bypass Switch port (MBS port)
9. DC connector for EXBATT
10. Main AC Input Breaker
11. Terminal Block Cover
BATTERY MODULE
9. DC Connectors
15. Input DC Breaker
ISOTX MODULE
16. Output terminal block cover
17. AC Input (from UPS output)
UPS MODULE:
BATTERY MODULE:
ISOTX MODULE:
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3.- UPS INSTALLATION: SITE PLANING
SAFETY INSTRUCTIONS
WARNING: Before revising this section you must read and understand very well section 1 of this manual: “GENERAL SAFETY INSTRUCTIONS”.
WARNINGS, RECOMMENDATIONS AND LIABILITY LIMITATION
REACH AND LIABILITY LIMITATION: The preparation of the site, wiring and all protection devices must be supplied by end user and
it will not be responsibility neither the UPS distributor nor the UPS technician in charge of the start-up.
The place will be conditioned be end user or electrical contractor and must fulfill with local normative and directives and UPS technical requirements.
This manual describes minimal conditions and technical requirements with which the site must accomplish. Directives and requirements described in this manual, do not pretend to substitute in any way local electrical directives or normative. In some cases, local directives or regulations might be more exigent than UPS technical requirements described by this manual. In that case end user electrical contractor must be sure to comply with all related local electrical regulations and directives.
WARNING: Power lines must be protected by protection devices against over current (breakers) or leak currents with capacity and technology appropriate to effectively accomplish its function. Moreover, installation grounding must be correct.
WARNING: Install the UPS in well ventilated locations and leave room enough between UPS and close objects and structures WARNING: Do not connect to UPS equipments or devices that exceed its capacity, this would overload the UPS. WARNING: This product has been designed to be used indoors protected from water, direct sun light, dust and extreme temperature. WARNING: Do not put any object on the UPS; do not apply any force over UPS. Do not cover UPS ventilation. WARNING: This UPS must be connected to appropriate electrical service according to selected model. Technical specs sticker in the
UPS shows the UPS power ratings. DO NOT connect this UPS to any of its own power outlets, this could damage the unit permanently.
WARNING: Connect only computer related equipments to this UPS. DO NOT connect medical equipments or critical availability equipments to this UPS. DO NOT connect AC motor based equipments. DO NOT connect home appliances (ovens, vacuum cleaners, refrigerators, etc.) to this UPS.
User Manual - ONLINE 6K/10K RACK-TOWER ISOTX UPS ENGLISH
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SITE INSPECTION AND INSTALLATION CONDITIONS
REGULATIONS AND LEGAL DIRECTIVES
It is necessary to check that installation site, wiring and power protection in the installation supplied by end user, fulfill technical parameters required by UPS. A particular installation might accomplish with UPS requirements but not with local directives and regulations. The end user and/or electrical contractor will be responsible of watching for complying with electrical regulations and normative during electrical installation managed by end user. Inspection performed by installation technician is not intended to confirm regulations and directives accomplishing but only with technical needs for optimal UPS operation.
SITE INSPECTION
During transport of this UPS from a cold place to a warmer and more humid one, some condensation could be generated.
Leave the UPS for at least 2 hours to climate to new installation site.
Do not install the UPS outdoors or near water sources nor in wet environment
Do not install the UPS in sites exposed to sun light or heat sources. Temperature at operation site should never rise over 35
ºC. Batteries’ life shortens over 25 ºC.
Installation site must be dry, fresh, free of dust, fibers and any other objects (conductors or not) suspended in the air that
could get into the UPS thru the ventilation system (Fan).
Do not block UPS ventilations
UPS INPUT AND OUTPUT POWER LINES PROTECTION
AC LINES PROTECTIONS DEVICES:
All UPS Inputs and outputs must be protected by circuit breakers and current leak protections. Protection capacity and type must fulfill local regulations as well as directives from this manual. Grounding must be according to local directives as well.
DC PROTECTIONS DEVICES:
For Ex models (with external batteries) there must be also DC Circuit Breakers between UPS and battery bank. Some Models include a DC breaker on the rear panel for external battery pack protection; otherwise an external DC Circuit breaker must be installed.
MATERIALS AND ELECTRICAL DEVICES
WARNING: Verify that all electrical lines involved in installation are open circuits and free of dangerous voltages before starting
inspection tasks. All switches related to these electrical lines must be in “OFF” position before starting UPS installation. After disconnecting power from electrical lines involved in installation, check again with a digital voltmeter that are free of dangerous voltages.
IMPORTANT: Warning label must be placed on primary involved circuit breakers to alert there are maintenance personnel working on these circuits to avoid accidental actuation on involved breakers.
User Manual - ONLINE 6K/10K RACK-TOWER ISOTX UPS ENGLISH
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RACK UPS INSTALLATION
Rack UPS must be installed using L-Shape type guides for supporting UPS weight. Usually this kind of supports is provided with rack cabinets. If not, UPS distributor can provide original telescopic guides as optional accessory. Small black handles included with the UPS are only for locking purposes. UPS cannot be supported only by these handles.
- Figure 1: Rack cabinet must include L-shape guide to support UPS.
- Figure 2: UPS must be installed on L-shape guides.
- Figure 3: Handles included with UPS are only for locking UPS to the cabinet but not for supporting UPS weight.
- Figure 4: Original telescopic guides can be provided as optional accessory if it is required.
User Manual - ONLINE 6K/10K RACK-TOWER ISOTX UPS ENGLISH
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TOWER INSTALLATION
This UPS can be also installed as tower UPS as indicated below.
UPS + BATTERY MODULE = 2 MODULES
User Manual - ONLINE 6K/10K RACK-TOWER ISOTX UPS ENGLISH
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3 MODULES = UPS + BATTERY MODULE (EXBATT) + ISOTX
User Manual - ONLINE 6K/10K RACK-TOWER ISOTX UPS ENGLISH
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ELECTRICAL REQUIREMENTS (MANDATORY)
* All Power lines must be protected by magneto-thermal protection devices against over current (breakers) with capacity and technology appropriate to effectively accomplish its function as indicated in this manual. Moreover, installation grounding must be correct. * This UPS must be connected to appropriate electrical service according to selected model. Technical specs sticker in the UPS shows the UPS power ratings. DO NOT connect this UPS to any of its own power outlets, this could damage the unit permanently.
LEAK CURRENT PROTECTION
In many countries, now a day, it is legally required to install protections against current leakage to protect human beings in cases of leaks o discharges to ground. It is responsibility of the end user and/or electrical contractor selecting and including these protection devices in the electrical circuit of the UPS.
User Manual - ONLINE 6K/10K RACK-TOWER ISOTX UPS ENGLISH
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CIRCUIT BREAKERS AND WIRING SELECTION
Breakers and Gauge of the wires used in the installation must be rated to drive current values in Amps as indicated in below tables. NOTE every country has its local electrical requirements and regulations. If local electrical regulations require higher rates than suggested values in this section, please follow local regulations.
RT9 UPS
INPUT 220Vac 1Ph OUTPUT 220Vac 1Ph EXT. BATT (240Vdc)
MODEL BREAKER & WIRING BREAKER & WIRING BREAKER & WIRING
6KVA
Salida 220Vac
AC Breaker: 40A (Curve D)
Max. Nominal Current: 36A
Wiring (min. size):
10AWG (6 mm2)
AC Breaker: 40A (Curve D)
Max. Nominal Current: 36A
Wiring (min. size):
10AWG (6 mm2)
Breaker: 50A DC (Curve C)
Max. Nominal Current: 30A DC
Wiring (min. size):
10 AWG (6 mm2)
10KVA
Salida 220Vac
AC Breaker: 63A (Curve D)
Max. Nominal Current: 60A
Wiring (min. size):
8AWG (10 mm2)
AC Breaker: 63A (Curve D)
Max. Nominal Current: 60A
Wiring (min. size):
8AWG (10 mm2)
Breaker: 63A DC (Curve C)
Max. Nominal Current: 50A DC
Wiring (min. size):
8 AWG (10 mm2)
ISOTX
UNIQUE OUTPUT: 1 x 120Vac
(100% Watts)
SEPARE OUTPUTS: 2 x 120Vac
(50% Watts each)
6KVA + ISOTX
Output 110/220V
Unique Output Capacity: 6.000VA / 5.400W
Output Voltage: 120Vac
AC Breaker: 80A (Curve D)
Max. Nominal Current: 70A
Wiring (min. size): 6AWG (16 mm2)
VA/W per Output: 3.000VA / 2.700W
Output Voltage: 120Vac
AC Breaker: 40A (Curve D)
Max. Nominal Current: 36A
Wiring (min. size): 10AWG (6 mm2)
10KVA + ISOTX
Output 110/220V
Unique Output Capacity: 10.000VA / 9.000W
Output Voltage: 120Vac
AC Breaker: 125A (Curve D)
Max. Nominal Current: 120A
Wiring (min. size): 3AWG (35 mm2)
VA/W per Output: 5.000VA / 4.500W
Output Voltage: 120Vac
AC Breaker: 63A (Curve D)
Max. Nominal Current: 60A
Wiring (min. size): 8AWG (10 mm2)
Recommended cable size according to 1999 NEC based on 30ºC air ambient temperature for 4 copper cables in conduit.
WARNING:
Above wire gauge values are only a recommendation. The wire size is strongly affected by diverse factors such as: Operation temperature, wire length, type of wire and kind of installation. Electrical contractor must assure an appropriate selection for wire and protection devices sizing for complying with local regulations for electrical installations. Wiring colors must be selected according to local directives and regulations
ADVERTENCIA:
ISOTX module offers 2 separate outputs 120Vac L-N each. When outputs are used separately, each output only can supply 50% of total UPS capacity. For example for 6KVA UPS, each separate output will supply 3KVA. You can have one 120Vac output with 100% capacity by connecting 2 separate outputs in parallel.
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