Intec Turbo Force Hp3 40011 00, Turbo Force Hp3 40009 00, Turbo Force Hp3 40005 00, Turbo Force Hp3 40012 00, Turbo Force Hp3 40006 00 Instruction Manual

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TURBO FORCE Instruction Manual
Insulation blowing machine
Original Language - English
Intec Turbo Force Hp3 40009 00 Insulation Blowing Machine Intec Turbo Force Hp3 40008 00 Insulation Blowing Machine Intec Turbo Force Hp3 40010 00 Insulation Machine Canada Intec Turbo Force Hp3 40011 00 Insulation Machine Canada Intec Turbo Force Hp3 40012 00 Insulation Machine Canada Intec Turbo Force Hp3 40005 00 Insulation Machine Canada Intec Turbo Force Hp3 40006 00 Insulation Machine Canada Intec Turbo Force Hp3 40007 00 Insulation Machine Canada
TURBO FORCE Instruction Manual | 1
Introduction
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Thank you for purchasing an Intec insulation system. Since 1977, both professional contractors and do­it-yourself equipment users have looked to Intec as the industry leader in the design and manufacture of innovative portable insulation blowing equipment. We take pride in making your job as easy and profitable as possible.
The right system for your needs: Intec strives to provide you with the best combination of portability, functionality, and installation versatility to surpass your desired success. From lightweight polyethylene units with removable hoppers, to larger units with increased production rates and installation versatility, all of our durable systems are made to maximize your profit generating potential.
Best-in-class Customer Service: Total ease of use extends beyond your initial purchase of an Intec system to your evolving needs thru the entire lifecycle. Both before and after the sale service is
important to keep you running at peak operating capabilities. Intec’s technical team provides
installation assistance in addition to maintenance suggestions and trouble-shooting support. In addition to blowing machines, Intec produces a range of accessories that will increase your productivity when dense packing, damp spraying, and installing net and blow.
Thank you for partnering with Intec. We appreciate the confidence and trust you have placed in us, and wish you many profit-generating opportunities!
Ray Lavallee President, Intec
TURBO FORCE Instruction Manual | 2
Table of Contents
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INTRODUCTION ............................................................................................. 1
SYMBOLS ..................................................................................................... 3
SAFETY FIRST ................................................................................................. 3
HOW THE SYSTEM WORKS .................................................................................. 4
SYSTEM SET-UP: .............................................................................................. 5
SYSTEM OPERATION: ........................................................................................ 7
MAINTENANCE .............................................................................................. 10
INTEC QUICK-ACCESSTM - IQA ............................................................................... 11
TROUBLESHOOTING ........................................................................................ 13
SPECIFICATIONS ............................................................................................. 16
ELECTRICAL DRAWING ...................................................................................... 17
MAKING A CLAIM FOR DAMAGE OR LOSS ................................................................ 18
WARRANTY .................................................................................................. 19
TURBO FORCE Instruction Manual | 3
Symbols
SYMBOL
SYMBOL
MEANING
Danger
Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
Warning
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Caution
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
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Safety First
Disconnect all power cords prior to working on the equipment. Failure to do so
could result in injury or death.
Never operate equipment with chain guard off. Never operate equipment with hopper in tilt-back mode. Never operate equipment while standing in water as electrical shock may result. Always use grounded extension cords when operating equipment.
When working with insulation, always wear a long sleeve shirt, gloves and a hat.
Wear goggles or safety glasses for eye protection. Wear a mask for respiratory protection.
Never put your hands into the hopper or machine outlet while the machine is
operating.
Keep tools and foreign objects out of the hopper.
Never leave the machine unattended during operation. Disconnect all power to the
machine when unattended.
Never operate the equipment with the access panels off, possible
injury may occur.
Prior to use, inspect power cord and remote cord prior to ensure
no damage exists.
TURBO FORCE Instruction Manual | 4
How the System Works
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OVERVIEW: Cellulose, Fiberglass, or Stone Wool insulation is loaded into the hopper. The insulation goes thru or under the Breaker Bar. The agitator breaks-up and conditions the insulation for proper density while also sweeping the insulation into the airlock. The airlock transports the insulation into the airstream created by the blower system. Insulation is discharged from the airlock, through the machine outlet, and into the hose. The insulation is further conditioned as it travels through the hose.
An introduction to key components of the system follows:
Electrical Panel: The electrical panel, combined with the wireless remote, provides operation of the machine.
Loading Platform: The loading platform acts as a shelf to support the bag of insulation being loaded into the hopper.
Breaker Bar: The breaker bar is used to slice through cellulose resulting in enhanced hopper utilization. When using stabilized cellulose, fiberglass, or stone wool, move the breaker bar up to its highest position (or remove bar from system) so product does not contact bar when being loaded into hopper.
Hopper: The hopper contains the insulation being fed into the agitators.
Filters: Ensure clean air is being used for blower intake and cooling.
Agitators: The agitators condition the fibrous insulation. The configuration of the agitators enable
high production rates and appropriate insulation conditioning. The agitators also transport the insulation into the airlock.
Slide Gate: The slide gate is between the agitators and the airlock. The slide gate allows insulation to fall into the airlock. The slide gate is opened fully during typical operation. Close the gate slightly to increase the conditioning of the insulation and alter ratio of insulation to airflow.
Airlock: The airlock transfers the insulation from the agitation system into the airstream without coming into contact with the blower. Insulation is discharged from the airlock into the hose.
TURBO FORCE Instruction Manual | 5
Set up and Operation
Suggested slide gate settings for desired applications
Optional circuit; required if using 2nd blower.
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System Set-Up:
Set system on a dry, level surface.
1. Obtain appropriate protective equipment.
2. Attach hose to machine outlet using a hose clamp.
3. Open slide gate & place pin in desired opening.
4. Connect 12 gauge heavy duty power cords; each power source is required to be an independent circuit. LED lights will glow indicating power to agitator and blower(s) circuit breakers. Note: If cannot find 3
independent circuits, or desire is to use 1 blower vs. 2 blowers, then do not need to connect the second blower (i.e. only 2 independent circuits required).
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