Intec FORCE 5150 Instruction Manual

Instruction Manual
Insulation blowing machine
Original Language – English
Intec — 4040 Kodiak Court, Frederick, CO 80504 USA
Instruction Manual | 1
T: 303-833-6644 or 800-666-1611
www.inteccorp.com
Original Language - English
Introduction
Thank you for purchasing an Intec insulation system. Since 1977, both professional contractors and do-it-yourself equipment users have looked to Intec as the industry leader in the design and manufacture of innovative, portable, professional grade insulation blowing equipment. Now many of these individuals are also profiting thru the use of our truck mounted, high production gas blowing machines and high powered vacuums – powered by either gas or electric. All Intec systems are Engineered for High Productivity and Built-to-Last for High Value Generation. At Intec, we take pride in making your job as easy and profitable as possible.
The right system for your needs: Intec strives to provide you with the best combination of portability, functionality, and installation versatility to surpass your desired success.
FORCE BLOWING MACHINES – Powered by Electric, Gas, or Diesel: From lightweight polyethylene units with removable hoppers, to truck mount units with increased production rates and installation versatility, all of our durable systems are made to maximize your profit generating potential.
VORTEC VACUUMS – Powered by Gas or Electric: Engineered for High Productivity and Built to Last for High Value Generation, Intec’s VORTEC high powered vacuums provide the highest value
offered in today’s marketplace. With various sizes and gas or electric power options, we have a
vacuum that will enable you to profitably grow your business.
Best-in-class Customer Service: Total ease of use extends beyond your initial purchase of an Intec system to your evolving needs thru the entire lifecycle. Both before and after the sale service is important to keep you running at peak operating capabilities. Intec’s technical team provides installation assistance in addition to maintenance suggestions and trouble-shooting support. In addition to blowing machines, Intec produces a range of accessories that will increase your productivity when dense packing, damp spraying, and installing net and blow.
Thank you for partnering with Intec. We appreciate the confidence and trust you have placed in us, and wish you many profit-generating opportunities!
Ray Lavallee President, Intec
Instruction Manual | 2
T: 303-833-6644 or 800-666-1611
www.inteccorp.com
Original Language - English
Table of Contents
INTRODUCTION ........................................................................................... 1
SYMBOLS .................................................................................................... 3
SAFETY FIRST ............................................................................................... 3
HOW THE SYSTEM WORKS ................................................................................. 4
System Set-Up: ...................................................................................................................................................... 7
System Operation: ................................................................................................................................................. 9
Reprogramming Intec’s Long Range Transmission wireless remote ............................................................................ 10
MAINTENANCE ............................................................................................ 11
TROUBLESHOOTING ....................................................................................... 13
SPECIFICATIONS…………………………………………………………………………………………………………….………….18
ELECTRICAL DRAWINGS ................................................................................... 19
MAKING A CLAIM FOR DAMAGE OR LOSS ............................................................... 20
WARRANTY ................................................................................................ 21
Instruction Manual | 3
T: 303-833-6644 or 800-666-1611
www.inteccorp.com
Original Language - English
Symbols
SYMBOL
SYMBOL
MEANING
Danger
Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
Warning
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Caution
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
Safety First
Prior to working on the equipment, shut HONDA motor and remove key. Failure to
do so could result in injury or death.
Never operate equipment with safety guards removed. Never operate equipment with known mechanical issues or if machine is vibrating
extensively – additional damage can potential safety issues can occur.
Never operate equipment while standing in water as electrical shock may result.
Proper Protective Equipment - When working with insulation, always wear a long
sleeve shirt, gloves and a hat. Wear goggles or safety glasses for eye protection. Wear a mask for respiratory protection. Hearing protection is also suggested.
Never put your hands into the hopper, machine outlet, or near any moving part
while the machine is operating.
Keep tools and foreign objects out of the hopper.
Never leave the machine unattended during operation. Power down the machine
and turn off HONDA engine when unattended.
Never operate the equipment with the access panels off, possible injury may occur.
Prior to use, inspect wired remote cord to ensure no damage exists. If damage
exists, correct prior to use.
Instruction Manual | 4
T: 303-833-6644 or 800-666-1611
www.inteccorp.com
Original Language - English
How the System Works
OVERVIEW: Cellulose, Fiberglass, or Stone Wool insulation is loaded into the hopper. The agitation system is the first step in processing the insulation while moving towards the airlock column. Once in the column, insulation is processed additionally by the shredder bar. It then moves through the slide gate and into the airlock where the insulation is fed into the airstream created by the blower system. Insulation is discharged from the airlock, through the machine outlet, and into the hose. The insulation is further conditioned as it travels through the hose.
Instruction Manual | 5
T: 303-833-6644 or 800-666-1611
www.inteccorp.com
Original Language - English
An introduction to key components of the system follows:
Electrical Panel: The electrical panel, combined with the wireless and/or wired remote, provides operation of the machine.
Power Outlet: The on-board generator is oversized to both power the system in addition to providing an additional 120V – 20amps to power a wall spray pump, scrubber, electric vacuum, or charge a tool.
Loading Platform: The loading platform acts as a shelf to support the bag of insulation being loaded into the hopper.
Hopper: The hopper contains the insulation being fed into the agitators.
Engine Fresh Air Inlet Hose: The Engine Fresh Air Inlet Hose provides
cool clean air from outside the truck / trailer to ensure that your HONDA engine is appropriately cooled. The clean air from outside
also prevents fibrous particles from being pulled into your engine’s cooling fins. Utilize Intec’s Air Inlet mounting plates to attached the
hose coming from machine to fresh air.
NOTE: Never run engine w/out the air inlet hose attached. Doing so will draw insulation into your
engine’s cooling fins which will drastically reduce the life of your engine.
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