Intec FORCE/2 HP Instruction Manual

Instruction Manual
Insulation blowing machine
Original Language – English
Intec — 4040 Kodiak Court – Frederick, CO 80504 USA
T: 303-833-6644 Web: www.inteccorp.com Email: info@inteccorp.com T: 800-666-1611 Rev Date: 20190401
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T: 303-833-6644 or 800-666-1611
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Introduction
Thank you for purchasing an Intec insulation system. Since 1977, both professional contractors and do­it-yourself equipment users have looked to Intec as the industry leader in the design and manufacture of innovative portable insulation blowing equipment. We take pride in making your job as easy and profitable as possible.
The right system for your needs: Intec strives to provide you with the best combination of portability, functionality, and installation versatility to surpass your desired success.
FORCE BLOWING MACHINES – Powered by Electric, Gas, or Diesel: From lightweight polyethylene
units with removable hoppers, to larger units with increased production rates and installation versatility, all of our durable systems are made to maximize your profit generating potential.
VORTEC VACUUMS – Powered by Gas or Electric: Engineered for High Productivity and Built to Last
for High Value Generation, Intec’s VORTEC high powered vacuums provide the highest value offered in today’s marketplace. With various sizes and gas or electric power options, we have a
vacuum that will enable you to profitably grow your business.
Best-in-class Customer Service: Total ease of use extends beyond your initial purchase of an Intec system to your evolving needs through the entire lifecycle. Both before and after the sale service is
important to keep you running at peak operating capabilities. Intec’s technical team provides
installation assistance in addition to maintenance suggestions and trouble-shooting support. In addition to blowing machines, Intec produces a range of accessories that will increase your productivity when dense packing, damp spraying, and installing net and blow.
Thank you for partnering with Intec. We appreciate the confidence and trust you have placed in us, and wish you many profit-generating opportunities!
Ray Lavallee President, Intec
Original Language - English
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Table of Contents
INTRODUCTION ........................................................................................... 1
SYMBOLS .................................................................................................... 3
SAFETY FIRST ............................................................................................... 3
HOW THE SYSTEM WORKS ................................................................................. 4
SYSTEM SET-UP: ............................................................................................ 6
SYSTEM OPERATION: ...................................................................................... 10
MAINTENANCE ............................................................................................ 12
TROUBLESHOOTING ....................................................................................... 13
SPECIFICATIONS ........................................................................................... 15
ELECTRICAL DIAGRAMS ................................................................................... 16
MAKING A CLAIM FOR DAMAGE OR LOSS ............................................................. 189
WARRANTY ................................................................................................ 20
Original Language - English
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SYMBOL
SYMBOL
MEANING
Danger
Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
Warning
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Caution
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
Symbols
Safety First
Disconnect all power cords prior to working on the equipment. Failure to do so
could result in injury or death.
Never put hands into the hopper when machine is running. Never operate equipment while standing in water as electrical shock may result. Always use grounded extension cords when operating equipment.
When working with insulation, always wear a long sleeve shirt, gloves and a hat.
Wear goggles or safety glasses for eye protection. Wear a mask for respiratory protection.
Keep tools and foreign objects out of the hopper.
Never leave the machine unattended during operation. Disconnect all power to the
machine when unattended.
Never operate the equipment with the access panels off, possible
injury may occur.
Prior to use, inspect power cord and remote cord prior to ensure
no damage exists.
Original Language - English
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How the System Works
OVERVIEW: Cellulose, Fiberglass, or Stone Wool insulation is loaded into the hopper. The agitator breaks-up and conditions the insulation for proper density while also sweeping the insulation into the airlock. The airlock transports the insulation into the airstream created by the blower system. Insulation is discharged from the airlock, through the machine outlet, and into the hose. The insulation is further conditioned as it travels through the hose.
An introduction to key components of the system follows:
Electrical Panel: The electrical panel, combined with the remote (wired and/or wireless), provides operation of the machine.
GOWIRELESS: The optional GOWIRELESS LRT (long range transmission) system enables wireless use. The transmitter can be mounted on wrist, hose, belt clip, lanyard, or in a pocket.
Hopper: The hopper contains the insulation being fed into the agitators.
Hopper Extension (optional): The extension provides the user the ability to place more insulation into the hopper. It will also safely keep hands away from the agitator bar.
Agitator: The agitator is located in the bottom section of the hopper. The configuration of the agitator enables high production rates and appropriate insulation conditioning. The agitator also transports the insulation through the slide gate and into the airlock.
Slide Gate: The slide gate is between the agitator and the airlock. The slide gate allows the user to alter the volume of insulation being swept into the airlock over time. An open slide gate provides the maximum amount of insulation into the airlock over time; often this is the case when open blowing attics. Closing the slide gate provides more conditioning to the insulation. When the slide gate restricts insulation flow into the airlock the insulation comes into more contact with the agitator, resulting in increased conditioning of the insulation and more airflow vs. product flow ratio. The slide gate is typically used during wall fill applications where the user desired a higher ratio of air to product flow to pack the insulation densely into wall cavities.
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Airlock: The airlock transfers the insulation from the agitation system into the airstream. Note insulation does not come into contact with the blower. Insulation is discharged from the airlock by way of the machine outlet into the hose. Hose is not shown in above diagram; hose is connected to the Machine Outlet.
Backflow preventer: The backflow preventer (or one-way valve) is found in the base of the system (note: shown in below picture) and is positioned between the blower and airlock. The backflow preventer will keep insulation from flowing backwards through the airlock and into the blower which may happen when the pressure of product in the hose is more than that of the pressure in the line between the blower and airlock - examples include (i) hose moving straight up from machine to a second or third story, or (ii) during some dense pack operation. The backflow preventer prolongs the blower motor’s life.
Underside view of FORCE/2
Original Language - English
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Blower and Agitator Power Inlets
Set up and Operation
System Set-Up:
Set system on a dry, level surface.
1. Obtain appropriate protective equipment. a. Recommendations: dust mask, eye protection, gloves, knife to
cut insulation bags, and a hat.
2. Power Connections: Obtain two 12 gauge, heavy duty twist-lock
power cords (note: when requiring over 100 feet per power cord, recommendation is to use 10 gauge in order to reduce the voltage drop and allow for appropriate operation of motors). Connect one power cord to the blower power inlet, and one to the agitator & airlock power inlet. Note that each power source is required to be an independent 15 amp (or greater) circuit.
Original Language - English
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