Intec Force 1 Instruction Manual

3771 Monarch Street • Frederick, CO 80530 • www.inteccorp.com

Local: [phone] • Fax: [phone] • Toll Free: [phone]

Instruction Manual

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Table of Contents

CONTENTS

Machine Information ......................................................................2

Contacting Intec ..............................................................................3

Introduction ....................................................................................4

Overview ........................................................................................5

How The System Works Together ..............................................10

Safety First ....................................................................................11

Set-Up & Operation ......................................................................12

Operational Guidelines ................................................................16

Sidewalls & Insulation Material....................................................18

Generators and Extension Cords ................................................20

Maintenance ..................................................................................21

Troubleshooting ............................................................................29

Mechanical Drawings....................................................................33

Electrical Drawings........................................................................39

Claims, Damage or Loss ..............................................................44

Returns ..........................................................................................46

Replacement Parts ........................................................................47

Warranty ........................................................................................48

Insulation Terms And Values ......................................................49

1

MACHINE INFORMATION

2

Rev 05/10

Phone support:

Available Monday - Friday, excluding holidays. In the United States and
Canada, call [phone], 7:00 A.M. to 5:00 P.M. Mountain Time. Ask for
technical support and one of our technicians will be glad to help you.

On-site/o-site repair support:

Available Monday to Friday, excluding holidays. In the United States and
Canada, call [phone], 7:00 A.M. to 5:00 P.M. Mountain time. For the
latest repair/service centers across the United States visit our web site,
www.inteccorp.com and go to service centers. All service centers are
independently owned and operated and are not part of Intec. Consult the
nearest service center for the hours of operation and lead time for repair.

Website support:

Visit our web site 24/7 at www.inteccorp.com and go to the specific
model your wanting information on, then go to the technical bulletins
section. The technical section of the web site is constantly being updated
with new information and technical documents. If you cannot find what
you are looking for please contact us Monday - Friday, excluding holidays,
in the United States and Canada, call [phone], 7:00 A.M. to 5:00 P.M.
Mountain Time. Ask for technical support and one of our technicians will
be glad to help you.

Contact Information:

3771 Monarch Street
Frederick, CO 80530
Ph: 1-303-833-6644

1-800-666-1611
Fax: [phone]
E-mail: [e-mail]

3

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Contacting Intec

THE FORCE

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Insulation Blowing Machine

INTRODUCTION

4

Your FORCE/1 insulation blowing machine, the product of years of
laboratory and field testing, offers both the contractor and the
homeowner exceptional performance, total reliability, and ease of use.

It is designed and built to blow-in more than 500 pounds of material
per hour. No other machine in its class can match the performance of
the FORCE/1.

Because no insulation actually goes
through the blower, the FORCE/1 is a
virtual workhorse, requiring only minimal

maintenance and almost no
downtime. The direct drive
feature also means there are no
chains for you to adjust or
replace, ever.

By following the instructions in

this manual, setting up and

operating the FORCE/1 on your
jobsite will be uncomplicated, quick, safe, and easy. Once your work
is finished, end-of-the-day clean up is equally efficient.

Exceptional performance. Total reliability. Ease of use. Those are the
reasons why the FORCE/1 was your best choice.

Rex Deitesfield
President

5

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Overview

Height 41''

Width 32 -

1

⁄4"

Weight 177 lbs.

Hopper Capacity 25 lbs.

Hose Size 2-

1

⁄2"

Blower 104 CFM, 2.5 PSI (AVG) 8 amps

Agitator Motor

3

⁄4 hp - 9.5 amps, 115 VAC

Gearbox Custom, direct drive

Airlock 6-

1

⁄2" x 7-1⁄4" opening, steel, 6-vane,

cast urethane seals

Electric 115V/20 amp 50/60Hz

220V/10 amp 50/60Hz (optional)

Agitator 3-vane

Wheels 6"

Warranty One year limited;

90 days limited on electric,

blower and airlock system

Specications are subject to change without notice.

OVERVIEW

6

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Overview

Three subsystems make up your FORCE/1:

THE AGITATOR AND AIRLOCK.

Your FORCE/1 runs on a

3

⁄4

horsepower motor driving an enclosed gearbox. The airlock positions
the material for proper distribution by the blower.

THE BLOWER MOTOR.

Your FORCE/1 is equipped with a
104 CFM two-stage blower motor to push the material through the hose
and into the attic with optimum pressure and output. The blower is
connected to the air intake port of the airlock by a metal sleeve.

ELECTRICAL COMPONENTS.

Your FORCE/1 requires a
dedicated 20 amp grounded power supply. Less amperage will likely
trip circuit breakers. Always disconnect
the power source before beginning any
maintenance. And as with all electrical
systems, never attempt to operate your
FORCE/1 with either the operator or the
machine standing in water.

THE PARTS

(see next page for drawings)

A. Hopper: upper component of the FORCE/1 where insulation

is loaded.

B. Base: lower component of the FORCE/1 houses power

components, blower and airlock.

C. Slide gate: increases or decreases the amount of material

entering the airlock.

D. Electrical: on/off function of both the blower and agitator

motors.

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Overview

OVERVIEW

7

OVERVIEW

Example only see page 43 for specific electrical systems.

8

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Overview

OVERVIEW

9

Remote Switch

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Overview

OVERVIEW

Remote Cord

Power Cord

Agitator Switch

Blower Switch

Agitator

HOW THE SYSTEM WORKS TOGETHER

10

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How the System Works Together

HOW THE SYSTEM WORKS TOGETHER

AGITATOR:

a unique system expands
and conditions the insulation to an optimum
configuration, then sweeps the material into
the airlock for distribution through the hose.

AGITATOR MOTOR:

drives the
gearbox. No maintenance is required.
Produces

3

⁄4 HP, 115 VAC.

AIRLOCK:

moves the conditioned material from the agitator into the
air flow from the blower. The airlock seals must be inspected regularly
and kept in good working order for the FORCE/1 to operate efficiently.

BLOWER:

creates the airflow which propels
the material from the airlock into the hose for
distribution. No insulation material passes
through the blower. The blower moves 104
CFM drawing eight amps, 115 VAC. See the
maintenance section for required service.

GEARBOX:

running both the airlock and agitation system, the
gearbox requires periodic maintenance, including changing the oil at
least once a year. See the maintenance section for more details about
changing the gearbox oil. If you are working in cold weather,
changing to Mobil 1 or 5W-30 high performance synthetic oil
will aid start-ups. In addition, inspect the
gearbox and airlock alignment regularly.
Normal alignment is perpendicular to each
other, preventing excess wear on the
airlock and shaft connection. See the
maintenance section for more details.

SAFETY FIRST

11

SAFETY FIRST

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Safety First

Never put your hands into the hopper while the machine is running.

Keep tools and other foreign objects out of the hopper. Clean all material
out of the hopper and the hose when your job is complete.

Never leave your machine unattended while it is running. Turn “off” and
disconnect power before taking a break.

Never operate your machine if it or the operator is standing in water.
Serious injury may result.

When working with insulation, always wear a long sleeve shirt, gloves, a
hat, goggles or safety glasses for eye protection and a 3M brand #8710
nose/mouth filter (or equivalent) for respiratory protection.

ACCESSORIES YOU NEED TO WEAR...

SAFETY
GLASSES
OR GOGGLES

CAP

GLOVES

LONG-SLEEVED SHIRT

SET-UP & OPERATION

12

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Set-Up and Operation

REMOTE CONTROL:

permanently attached
to the main panel, the remote allows operation
from the attic. Both the agitator and the
blower can be operated by the remote control.

ELECTRICAL CONNECTIONS:

Before
connecting the machine to electrical power, make
sure all switches are in the “off” position.
Connect the supplied extension cord to a
dedicated 115V 20 amp grounded outlet. In the home,

refrigerator or freezer outlets usually fit the

amperage requirements. If necessary,

these appliances can be temporarily
unplugged, enabling the FORCE/1 to use

the outlet. Disconnecting these appliances

for the short time needed to operate the

FORCE/1 will not cause spoilage. Remember
to reconnect any unplugged appliance after the job is
finished. If your job requires additional extension cords,
make sure you use only a 12/3 cord for a 50 foot run or
10/3 cord for a 100 foot extension.

STARTING:

To operate the FORCE/1 from the ground, the rocker switch on the remote
control must be in the “on” position. Operate the blower and agitator from
the main electrical panel toggle switches. To use the remote control feature
for attic operation, the switches on the main panel must be “on”; you will
control the machine with the rocker switch on

SET-UP & OPERATION

SET-UP & OPERATION

13

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Set-Up and Operation, Cont.

the remote cord. In cold weather, your machine is more difficult to start.
If possible, store your FORCE/1 in a warm area overnight before starting.

DISTRIBUTION HOSE:

For normal attic applications, the two and a
half inch hose produces the best results. Always use at least 100 feet of
hose on your job. Longer hose
length decreases both capacity and
material throw. At 200 feet of hose,
capacity and throw will be
reduced by approximately 30%. If
you must use a hose longer than
150 feet, reduce the hose size to
two inch diameter.

HOPPER SAFETY:

Your safety is the most important consideration whenever you are using
any machine. Following the instructions in this manual, along with good
common sense, should allow you to complete your job in a safe, efficient
manner. First, before loading your FORCE/1, follow all safety consider­ations provided by the manufacturer of the insulation material you are
using, including wearing protective masks or respirators. Never wear
loose clothing or other items while running this machine. Failure to
follow safety precautions may result in permanent injury

Any time you overload the hopper, or anytime you place objects other
than insulation material into the hopper, you are risking personal injury
or equipment breakdown.

SET-UP & OPERATION

SET-UP & OPERATION

14

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Set-Up and Operation, Cont.

Overloading the hopper or

pushing down on the

material in the hopper

can cause electrical

problems or jamming
which can damage
your machine. When

loading your machine,

empty only one bag at a

time into the hopper. Wait

until half the contents have been

used before adding another bag.
Always clean unused material out of the hopper, airlock, and hose at the
end of each job.

Do not put your hands inside the hopper while the machine is
running. If a tool or other foreign object accidentally falls into the hopper,
turn the machine off immediately. Careless operation of this machine can
result in bodily injury.

ADJUSTING SLIDE GATE:

The pin-set slide gate regulates the
amount of material entering the
airlock. By adjusting the slide gate,
you increase or decrease both the
amount of material and the material
throw distance from the hose. To
increase material flow, pull the slide
gate out; to decrease push the slide
gate in.

SET-UP & OPERATION

Slide Gate Adjustments

15

SET-UP AND OPERATION

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Set-Up and Operation, Cont.

SET-UP AND OPERATION

LOADING THE HOPPER:

Machine may be “on or off” while load­ing. Cellulose, place the bag of insulation material on the hopper. Use a
knife to open the bag so that the material falls into the hopper. Your
FORCE/1 is designed to self-feed. Fiberglass, place the bag on the side of
the hopper. Cut the bag in thirds and dispense one third of the contents
gradually until the agitator breaks up and conditions the material. Load
the remainder of the material according to the distribution rate. Empty
no more than 1⁄3 bag at a time into the hopper, waiting until at least 1⁄4
of the material has been used before adding additional insulation.

Forcing insulation material will cause overloading, electrical fail­ur

e or possible machine damage.

If the agitator stops or the circuit breaker on the electrical panel trips,
unplug the machine from electrical power. Remove the cause of the jam
from the hopper. You may have to empty all the insulation material to
locate and remove the jam. After clearing, reset the circuit breaker,
reconnect power and continue normal operation. See page 22 f

or mor

e

information on unjamming.

Fiberglass Insulation Only: Cut as
shown and break bag into three sections

OPERATIONAL GUIDELINES

16

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Operational Guidelines

ATTIC OPERATION:

When blowing cellulose, use a minimum of 100 feet of 21⁄2 inch hose. For
installing fiberglass, use a minimum of 150 feet of 2

1

⁄2 inch hose.

Effective blowing of insulation material into an attic requires a “lofting”
technique, allowing the material to be thrown in a 6-8 foot arc. Lofting
will result in more even coverage and efficient use of material.

BLOWING SIDEWALLS:

When blowing sidewalls, use the following settings and recommen­dations as guidelines. Remember that settings may change from job to
job, material to material, or nozzle to nozzle. Hose length and humidity
may also affect your results.

Two hole method, standard wall construction: 2" x 4" x 16" on center.

Hole size Slide gate opening Air Setting

2" 6

1

⁄2" 100%

1" 2

1

⁄4" 100%

5/8" 1

1

⁄2" 100%

Keeping material levels nearly constant in the hopper will improve
sidewall cavity densities. Maintaining the level at approximately half full
produces the most consistent results.

A gradual transition in hose size will help ensure the material flows
evenly through the nozzle. At the machine, use 50 feet of 21⁄2 inch hose.
Next, connect 50 or 100 feet of 2 inch hose using the 21⁄2 to 2 inch
reducer, secured by the provided hose clamps. Attach the desired wall
nozzle.

The maximum length of hose that should be used with your FORCE/1
is 200 feet.

OPERATIONAL GUIDELINES

17

OPERATIONAL GUIDELINES

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Operational Guidelines (Sidewalls), Cont

If clogging or less than satisfactory compaction occurs, adjust the slide
gate inward by

1

⁄2 inch increments until the situation clears. If the

problem doesn't clear, add an additional 50 feet of 2 inch hose and
readjust your machine settings.

Insert the insulation nozzle into the lower hole of the wall cavity. Turn
blower switch “on” first, then the agitator. When the sidewall is full, the
FORCE/1 blower will rev up, trying to work harder and material flow
may stop. Turning “off” first the agitator, then the blower keeps the
material from clogging the outlet hose. Allow the blower to completely
stop before removing the nozzle from the hole. Repeat the procedure
using top hole until wall cavity is full.

Caution: If you are inexperienced with blowing sidewalls you may
loosen or blow off sheetrock, or you may accidentally fill areas such as
closets.

OPERATIONAL GUIDELINES

Construction example: 2 inches x 4 inches x 8 feet on 16 inch centers,

2.8 cubic foot cavity

CELLULOSE COVERAGE:

1.6 pound material density, 18.7 pound bag

Wall Pack Density Pounds Per Cavity

4.0 pounds 11.2 pounds

3.5 pounds 9.8 pounds

3.0 pounds 8.4 pounds

Average yield with Cellulose: 1.9 cavities per 18.7 pound bag

FIBERGLASS COVERAGE:

JM Product Information: [phone]

Johns Manville Climate Pro, 25.5 pound bag

Wall Pack Density Pounds Per Cavity

1.70 pounds 4.65 pounds

Average yield with Climate Pro: 5.8 cavities per 27 pound bag

____________________________________________________________

CertainTeed Technical Services: [phone]

CertainTeed InsulSafe SP, 31 pound bag

Wall Pack Density Pounds Per Cavity

1.80 pounds 5.04 pounds

Average yield with InsulSafe SP: 6.15 cavities per 31 pound bag

ese examples are guidelines only. Consult individual manufacturers

for specic information.

18

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Sidewalls & Insulation Material

S I D E W A LL S & I N S U L A T I O N M A TE R I A L

____________________________________________________________

Guardian Product Information: [phone]

Attic Guard PLUS, 33 pound bag

Wall Pack Density Pounds Per Cavity

2.2 pounds 6.16 pounds

Average yield with Attic Guard PLUS: 5.36 cavities per 33 pound bag

ese examples are guidelines only. Consult individual manufacturers

for specic information.

SIDEWALLS & INSULATION MATERIAL

19

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Sidewalls & Insulation Material

FIGURING WALL CAVITY AREA

Measure wall cavity in inches. Multiply depth x width x height. Example:

(1)3

1

⁄2" deep x 141⁄2" wide x 925⁄8" tall = 4,700 cubic inches

(2)Divide 4,700 by 1,728 = 2.72 cubic feet in the cavity.

Each wall cavity may vary slightly.
(1,728 equals the number of cubic inches in a cubic foot.)

Actual lumber dimensions:

2 x 4 x 8: 1

1

⁄2 inches x 31⁄2 inches x 925⁄8 inches

2 x 6 x 8: 1

1

⁄2 inches x 51⁄2 inches x 925⁄8 inches

SIDEWALLS & INSULATION MATERIAL

19

20

GENERATORS AND EXTENSION CORDS

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Generators and Extension Cords

GENERATORS AND EXTENSION CORDS

Your FORCE/1 will operate on power from a commercial-sized
generator. No household generators may be used due to the high
inrush requirements of the FORCE/1. Also, generators made by

Honda, Yamaha, Coleman and Generac ar

e not recommended.

While they are of high quality, these generators do not have the inrush
protection devices necessary to start the FORCE/1 and protect the
generator. The start-up requirement for a FORCE/1 is 3450 watts;
normal operating requirement is 1725 watts. We recommend a
generator of not less than 4000 watts, 115 VAC. In addition, Intec
recommends generators that have a 50% power boost feature which
aids the generator in high current startups.

Running additional equipment from the same generator means you will
need to know the total electrical requirements before selecting the
correct size of generator. For details on selecting and purchasing a
generator, please call INTEC.

Note: Using a generator of insufficient size will void your Warranty.

Adding Additional Power Cords.

Wire

Size

AWG

10
12
14
16
18

3

Conductor

Amps

25
20
15
10

7

4

Conductor

Amps

20
15
12

8
6

Cord Current Capacities, Type S & SVT

The length of cord and ambient temperature does have an effect on the
electrical current capacity. Consult Intec for your specific needs or your
local electrical distributor.

21

MAINTENANCE

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Maintenance

Reasonable preventive maintenance will help ensure your FORCE/1 gives
you many years of satisfactory use. Cleaning the interior and exterior of
your machine and protecting its finish with a product such as Armor All
will keep it looking new.

CORDS AND SWITCHES

The remote cord and switches are subject to considerable wear and tear
during normal use. Inspect all cords and switches each week for cuts or
loose connections. Repair or replace any damaged components at once
to avoid possible injury.

AIRLOCK BLOW BACK

Airlock seals are the most important component of keeping your
FORCE/1 running in original condition. Airlock seals function much like
the rings in a car engine, keeping pressure and air from escaping. When
a seal or plate is damaged, air from the blower will escape back into the
hopper causing “blow back.” Blow back will result in a considerable
decrease in production.

Checking for blow back; unplug the machine from electrical power and
empty all insulation material from the hopper. Block the hose outlet with
duct tape, or use the palm of your hand. Reconnect
the power and turn on both the blower and agitator
motor. A hissing or puffing sound of air escaping
into the hopper indicates blow back. In addition,
any insulation material remaining in the airlock
will blow back into the hopper, creating dust.
To remedy blow back, it is necessary to replace
the airlock seals or plates. Note: Your FORCE/1
comes from the factory preset to produce 2.5-3.0 PSI. You may purchase
a pressure gauge from Intec to aid in determining the pressure developed
by the blower and airlock, system.

MAINTENANCE

22

MAINTENANCE

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Maintenance, Cont.

MAINTENANCE

REPLACING AIRLOCK SEALS

Unplug the FORCE/1 from electrical power and empty all insulation
material from the hopper. Seal replacement requires a 7/16" socket and
ratchet, a 6" socket extension and a 7/16" open-end wrench. With the
machine in an upright position, locate the four

1

⁄4*20 bolts holding the seal

in place. Loosen and remove the fasteners. Remove the damaged seal
from the front rotor plate which remains attached to the shaft. Reverse the
process to install a new seal. Be careful that the direction of the seal is
correct. When it is equally wrapped around both sides and seated all the
way down on the rotor shaft, reinstall the back rotor plate and fasteners.
Snug down the bolts. Do not overtighten. Overtightening will cause the
seal to bow out at the ends producing uneven wear and premature
failure. To replace other damaged seals, reconnect to electrical power
and, using the remote switch, move the airlock seal into the position for
removal. Again, disconnect from electrical power before doing the actual
repair or replacement. Note: Take care not to install the seals backwards.

MAINTENANCE

23

MAINTENANCE

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Maintenance, Cont.

AIRLOCK ROTOR ROTATION:

Gearbox P/N 12007

rotates the airlock CCW (Counter Clockwise) See figure 1.

Figure 2

Gearbox P/N 12008 rotates the airlock CW (Clockwise) See figure 2.

REPLACING ROTOR PLATE

The rotor plates are designed to “give” if a foreign object comes in contact
with the airlock chamber, but they can be bent. Before replacement,
disconnect the machine from electrical power and remove all insulation
from the hopper. Check for proper rotation of airlock rotor.

For further information on gearbox, see page 24

Mfg from 12/02- Present

Figure 1

Mfg from 7/97- 12/02

MAINTENANCE

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Maintenance, Cont.

Determining which plate or plates to replace is easy. The distance
between each plate should measure approximately 5

1

⁄4 inches.

Measure the distance for all plates. If any or all rotor plates do not
measure approximately 5

1

⁄4 inches, replace the bent plate(s).

Plate replacement requires a 7/16"
socket and ratchet, a 6" socket extension
and a 7/16" open-end wrench. With
the machine in an upright position,
locate the four 1⁄4*20 bolts that secure
the seal. Loosen and remove the
fasteners and the seal from the front
rotor plate. Locate the “gold” bolts that
attach the rotor plate to the airlock shaft.
See illustration. Remove fasteners and bent
rotor plate(s) from shaft. Reverse the procedure to install a new rotor
plate. If you break a “gold” bolt during this process, do not use any
other type of bolt to reattach the rotor plate to the airlock shaft.
Contact your distributor or the factory for a replacement “gold” bolt.

MAINTENANCE

MAINTENANCE

25

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Maintenance, Cont.

GEARBOX

(Mfg 1/92 - 7/97)
The oil in the gearbox of your FORCE/1 should be changed every year to
ensure proper lubrication of the gears and seals.

Changing the oil in models manufactured before
J

u

l y, 1997: Place the machine on its side with clear

access to the two drain/fill plugs on the gearbox.
Place a drain pan under each plug to catch the used
oil. Remove the drain plug from each of the two
gearbox chambers with a 90˚ 3/8 inch hex wrench.
Drain the oil into the pans. To refill, pour four
ounces of oil into a six ounce disposable paper cup.
Bend cup lip to form a pouring spout. Pour a total
of 12 ounces into each chamber and reinstall plugs
using the hex wrench. Note: at cold temperatures, oil thickens, slowing the
draining process. Leave your machine in a warm area overnight (eight
hours) to make oil changing easier. See illustration for the location of the
drain/fill plugs. Models manufactured before July, 1997 require 24 ounces of
oil, 12 in each chamber.

Model 12007

(Mfg. from 7/97 - 12/02)
Place the machine on its side with clear access to
the single drain/fill plug on the gearbox. Place a
drain pan under the plug to catch the used oil.
Remove the drain plug from the gearbox with a 90˚
3/8 inch hex wrench. Drain the oil into the pan. To
refill, pour four ounces of oil into a six ounce
disposable paper cup. Bend cup lip to form a
pouring spout. Pour a total of 20 ounces into the
chamber and reinstall plug using the hex wrench.
Note: at cold temperatures, oil thickens, slowing the draining process. Leave
your machine in a warm area overnight (eight hours) to make oil changing
easier. See illustration for the location of single drain/fill plug. Models
manufactured after July, 1997 require 20 ounces of oil.

MAINTENANCE

Model 12007

Model 12005

MAINTENANCE

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Maintenance, Cont.

The gearbox and the airlock should be perpendicular to each other.
Proper alignment helps prevent premature wear on the gearbox/airlock
shaft connection.

Recommended gearbox oil:

Model 12007
Temperature 40˚ - 100˚ F Mobil SHC 634 gear lube
Temperatures -20˚ - +40˚ F Mobil 1 synthetic 5W-30
Worm gear case capacity 20 oz.

Model 12008

(Mfg. from 12/02 - present)
Lay machine on its side with clear access to the bottom drain plug. Place
drain pan under drain plug and remove using a 5/16 hex wrench. Drain
oil into pan, tip machine upright to drain remainder of oil in gearbox
housing, close vent plug. Pour 48 ounces into worm gear case and re­install drain plug. Tip machine on side and open vent plug 1/4- 1/2 turn
by hand. Note: In cold temperatures the oil thickens slowing the draining
process. Leave the machine in a warm area overnight (eight hours) to
make oil changing easier. See illustration for location of vent and drain
plugs (page 22).

Recommended gearbox oil:

Model 12008
Capacity: 44 oz.
Temperature 40˚ - 100˚ F Mobil SHC 634 gear lube
Temperatures -20˚ - +40˚ F Mobil 1
synthetic 5W-30

MAINTENANCE

Drain & Fill plug

Model 12008

Vent Plug

1

⁄ 4 -1⁄ 2 Turn to Vent

MAINTENANCE

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Maintenance, Cont.

MAINTENANCE

Gearbox/Agitator/Airlock Unjamming procedure:

Empty hoper,
disconnect all electrical cords to machine. Tip machine upside down onto
hopper, locate and remove fan cover on agitator motor. Note: Depending
upon the motor used it will be necessary to remove the screws holding
the fan cover on before removal, otherwise all other covers may be pried
off using screwdriver. By hand, carefully turn fan blade in the direction of
the arrow as indicated on label until jam is cleared. Note: It will take
approximately 15 turns of the fan blade before you start to reverse the
entire airlock system. Caution! Fan blade may break if excessive force

is used.

Note: The gearbox and the airlock must be perpendicular to each other.

Proper alignment prevents premature wear on the gearbox and airlock
shaft connection.

Removing Cover Rotation Label Turn by hand Using Screw Driver

MAINTENANCE

28

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Maintenance, Cont.

BLOWER MAINTENANCE

Keeping the blower as clean as possible will avoid system
overheating. Overheating will cause lowered production, possible
system failure and shorten the expected life of your FORCE/1. Inspect
blower brushes every three months or 100 hours of use. Replace
brushes when they reach

1

⁄4 inch or less in length. Change the brushes
before the brush stunt touches the commutator. When reassembling,
the lead wires must be isolated from the motor frame and any rotating
parts.

CLEANING

Use compressed air to blow out motor and intake of blower every 20­30 hours of use to maximize blower impeller and motor life.

Blower Warranty Considerations. The following blower abuse is
not covered by warranty:

Damage in shipment

Visible moisture damage such as rust

Rust or other corrosion on motor exterior

Dirty motor or dust buildup in impeller

Broken components, i.e. brushes, brush holder, etc.

User modification of blower, holes, etc.

User rewound armatures or fields

Evidence of user disassembly

Evidence of foreign object in fan end of motor

MAINTENANCE

TROUBLESHOOTING

29

TROUBLESHOOTING

THE FORCE

/

1

Troubleshooting

Agitator does not Power cord Check cord
operate. not plugged in. and plug in.

Note: Agitator can Loose power cord/ Check condition of
not be turned extension cord at

electrical plug blades.

b

y hand. electrical connection.

Toggle switch for agitator Flip toggle switch
is not in “on” position. “on” at main panel.

Circuit breaker tripped on Push to reset tripped
main panel. circuit breaker.

Jam in airlock exit tube. Disconnect electrical

power. Remove hose
from the exit tube.
Locate jam and
remove material
with pliers.

Jam between blade of Disconnect
agitator and airlock. electrical power.

Remove insulation
material from
hopper. Locate jam
and remove
material with pliers.

Bearing on top of gearbox Have bearing
worn or frozen (Bearing replaced by a
guides the agitator shaft). qualified technician.

Start-up capacitor blown Have capacitor
on agitator motor. replaced by a

qualified technician.

Remote rocker switch Replace with original
for agitator motor has factory part.
failed.

Main panel toggle switch Replace with original
for agitator motor has factory part or with a
failed. rated 20 amp @ 110V

toggle switch.

Loose wire in electrical Have the system
system. inspected by a

qualified technician.

Problem Likely Cause Remedy

Machine makes a Gearbox drive not Loosen gearbox
ratcheting noise when engaged with airlock and gearbox
turned on. rotor connection. stabilizers. Align

gearbox and airlock
perpendicular to
each other.

Low oil level in gearbox. Have the gearbox

inspected and
repaired by a
qualified technician
if necessary.

Decreased material Worn airlock seals. Inspect seals for
throw. tears or cuts. See

maintenance section
to replace or adjust
as necessary.

Kink in hose. Run hose as straight

as possible to help
maintain production.

Excess air leaking into Inspect seals for tears
hopper. or cuts. See mainten-

ance section to
replace or adjust as
necessary.

Machine does not run No power. Check source of

electrical power.
Possible tripped
circuit breaker.

Main panel circuit Push to reset.
breaker tripped.

TROUBLESHOOTING

30

TROUBLESHOOTING

THE FORCE

/

1

Troubleshooting, Cont.

Problem Likely Cause Remedy

31

TROUBLESHOOTING

THE FORCE

/

1

Troubleshooting Cont.

TROUBLESHOOTING

Air, but no material, Slide gate closed. Open to operating
comes out of hose position.

Bridging (air pocket Turn machine “off”
in hopper). and disconnect from

electrical power.
Redistribute material
in hopper. Reconnect
to electrical power.

Remote rocker switch Replace with original
for agitator motor has factory part.
failed.

Circuit breaker tripped on Push to reset.
main panel.

Jam between blade of Disconnect electrical
agitator and airlock. power. Remove

insulation material
from hopper. Locate
jam and remove
material with pliers.

Blower does not operate. Blower toggle switch on Switch toggle to “on”,

main panel Is “off”. use remote box to

operate.

Remote rocker switch Replace with original
for blower motor has factory part.
failed.

Loose power cord/extension Check condition of
cord at electrical system. electrical plug blades.

Loose wire in electrical Have the system
system. inspected and repaired

by a qualified technician.

Worn brushes in blower motor

Have the brushes
inspected and replaced
by a qualified technician.

Problem Likely Cause Remedy

32

TR O U B LE S H O O T I N G

THE FORCE

/

1

Troubleshooting Cont.

Problem Likely Cause Remedy

Agitator trips circuit
at main panel.

Blower trips circuit
breaker at power source.

Operator in attic keeps
getting shocked.

Low voltage. 99-104 VAC

Incorrect size extension cord.

Pushing down on material in
hopper.

Wet insulation material in
hopper.

Worn or frozen airlock
bearing.

Low voltage.

Incorrect extension cord.

Worn brushes in blower
motor.

Static electricity from
insulation.

FORCE/1 requires a
minimum of 20 amps @
115V.
Relocate power cord to a
dedicated 20 amp circuit.

For an additional 50’ run,
use 12/3 cord. For a 100’
run use 10/3 cord.

Do not push down on
insulation while filling
hopper.

Do not use wet material.
Disconnect electrical
power and remove wet
material.

Have bearing checked
and replaced by a
qualified technician.

Blower requires a
minimum of 20 amps @
115V. Use a dedicated
refrigerator outlet or
equivalent.

For an additional 50’ run,
use 12/3 cord. For a 100’
run use 10/3 cord.

Inspect blower brushes,
Brushes should not be
shorter than 3/8” overall
length. Replace Brushes if
they are less than 3/8” or
chipped.

Mix half-and-half solution
of water and fabric
softener. Mist into
insulation while loading
hopper. Note: excess
moisture will cause
jamming.

Note: To clear all jams, turn machine upside down and follow the instructions printed
on the motor housing.

THE FORCE

/

1

Mechanical Drawings

MECHANICAL DRAWINGS

33

Hopper

12000

Remote Control/Cord

K11081-S

Power Cord

11082-S

11066-S

Main Panel

(electrical)

Blower Brush

12002-03

Blower Motor

12002-01

Agitator Motor

Cover & Fan

** See below

Agitator Motor

Electrical Box

Wheels

12190

Agitator Motor

12025-13

Blower

Assembly

12002

Blower

Intake

Gearbox

12007
12008

Airlock

Inlet Plate

Assm.

12014
12021

Airlock Outlet

Plate Assm.

12016
12022

Airlock Tube

12012

21⁄ 2 Hose

22050

Airlock Rotor Shaft

* Airlock Rotor Plates

(left) 12022-00
(right) 12022-01
(center) 12022-02
(back) 12022-03

**
For machine mfg 7/97-12/02 order P/N 12001
For machine mfg 12/02 order P/N 12001-01

Airlock Seal 12023-1

Slide Gate

22000-04

Slide Gate Pin

12000-04

Slide Gate Guide

(left) 22000-07

(right) 22000-06

Agitator

12025-04
12025-09

Airlock Rotor Plate*

1 ......11009-S ..

ELECTRICAL PANEL ASSEMBLY

W/REMOTE & PC

2 ......12000 ......HOPPER STD, BLUE

3 ......12000-02 HOPPER BELLY BAND, STD

4 ......12000-04 SLIDE GATE, STD F/1

5 ......12001 ......BASE STD, BLACK

6 ......12002-01 BLOWER 115 V, 60 HTZ, 104 CFM

7 ......12004 ......BASE PLATE, 3/16 x 21

8 ......12005-15 GEARBOX SUPP. PLATE 4" x 4" x 3/4"

9 ......12006 ......STRAIN RELIEF, PLASTIC, 1/2"

10 ....12008 ......GEARBOX F/1, 2002

11 ....12007-17 GEARBOX STABILIZER, F/1

12 ....12013-S ..AIRLOCK ASSEMBLY, STD

13 ....12025-S ..AGITATOR MOTOR 3/4 HP,

115 V, 60 HTZ, GE, ASSM.

14 ....12025-09 AGITATOR STD W/SET SCREWS

15 ....12025-05

GEARBOX AGITATOR SHAFT SNAP RING

16 ....12025-06 KEY 3/16" x 2"

17 ....12041 ......HANDLE CLAMP, 3/4"

18 ....12190 ......WHEEL, 5/8" X 6"

19 ....12190-01 WHEEL AXLE 5/8" X 15–1/2"

20 ....12190-02 WHEEL SET COLLAR 5/8"

21 ....12270 ......SERIAL TAG F/1

22 ....12274 ......HANDLE, SS, 3/4" x 14"

23 ....22000-04 SLIDE GATE CABLE & PIN

Manufactured from 9/03 - Present

24 ....22000-06 SLIDE GATE GUIDE, RIGHT

25 ....22000-07 SLIDE GATE GUIDE, LEFT

26 ....22022 ......BLOWER MOUNT BRACKET

27 ....22025-05 AGITATOR MOTOR ROTATION LABEL

28 ....F103 ........

3/8" x 16 x 1–1/2" GRD 2 ELEV. BOLT

29 ....F104 ........3/8" x 16 x 1–3/4" GRD 5 HEX ZN

30 ....F107 ........3/8" SPLIT LOCK WASHER ZN

31 ....F109 ........3/8" x 16 NYLON LOCK NUT ZN

32 ....F112 ........1/4" x 20 x 7/8" GRD 5 HEX ZN

33 ....F114 ........1/4" x 20 NYLON LOCK NUT ZN

34 ....F199 ........M8 SPLIT LOCK WASHER ZN

35 ....F129 ........3/32" x 11/32 ALU M. RIVET

36 ....F130 ........3/16" x 11/16" ALUM. RIVET

37 ....F131 ........5/8" FLAT WASHER ZN

38 ....F132 ........STRAIN RELIEF LOCK NUT, 1/2"

39 ....

22049-05..

HOSE CLAMP, 2"

40 ....F143 ........3/8" x 16 x 1" HH GIRD 5 ZN

41 ....F152 ........1/4" x 20 x 1/2" GRD 2 ROLOCK ZN

42 ....F159 ........1/4" SAE FLAT WASHER

43 ....F224 ........#10 x 32 x 3/8" PHIL TRUSS S/S

44 ....F332 ........

3/8" x 16 x 2" SOCKET FLAT CAP SCREW ZN

45 ....F198 ........M8–1.25x25 HEX C/S METR., ZN

46 ....F363 ........#14 FLAT WASHER, ZN

47 ....11024 ......RELAY, 115 VAC

48 ....22026 ......BLOWER REDUCING RING

34

MECHANICAL DRAWINGS

MECHANICAL DRAWINGS

35

1......11009-S ........ELECTRICAL PANEL ASSEMBLY

W/REMOTE & PC

2......12000 ..........HOPPER STD, BLUE

3......12000-02 ......HOPPER BELLY BAND, STD

4......12000-04 ......SLIDE GATE, STD F/1

5......12001-0 ........BASE STD, BLACK

6......12002 ..........BLOWER 115 V. 60 HTZ, 104 CFM

7......R2026............BASE PLATE, 3/16" x 21"

8......12005-15 ......GEARBOX SUPP. PLATE 4" x 4" x 3/4"

9......12006 ..........STRAIN RELIEF, PLASTIC, 1/2"

10....12008 ..........GEARBOX F/1, 2002

11....12007-17 ......GEARBOX STABILIZER, F/1

12....12013-S ........AIRLOCK ASSEMBLY, STD

13....12025-S ........AGITATOR MOTOR 3/4 HP, 115 V,

60 HTZ, GE, ASSM.

14....12025-09 ......AGITATOR STD W/SET SCREWS

15....12025-05 ......GEARBOX AGITATOR SHAFT

SNAP RING

16....12025-06 ......KEY 3/16" x 2"

17....12041 ..........HANDLE CLAMP, 3/4"

18....12090 ..........WHEEL, 5/8" X 6"

19....12190-01 ......WHEEL AXLE 5/8" X 15-1/2"

20....12190-02 ......WHEEL SET COLLAR 5/8"

21....12270 ..........SERIAL TAG F/1

22....12274 ..........HANDLE, SS. 3/4" x 14"

23....22000-04 ......SLIDE GATE CABLE & PIN

24....22000-06 ......SLIDE GATE GUIDE, RIGHT

25....22000-07 ......SLIDE GATE GUIDE, LEFT

26....22022 ..........BLOWER MOUNT BRACKET

27....22025-05 ......AGITATOR MOTOR ROTATION LABEL

28....F103..............3/8" * 16 x 1-1/2" ELEV. BOLT

29....F104..............3/8" * 16 x 1-3/4" HEX ZN

30....F107..............3/8" SPLIT LOCK WASHER ZN

31....F109..............3/8" * 16 NYLON LOCK NUT ZN

32....F112..............1/4" * 20 x 7/8" HEX ZN

33....F114..............1/4" * 20 NYLON LOCK NUT ZN

34....F199..............M8 SPLIT LOCK WASHER ZN

35....F129..............3/32" x 11/32" ALUM. RIVET

36....F130..............3/16" x 11/16" ALUM. RIVET

37....F131..............5/8" FLAT WASHER ZN

38....F132..............STRAIN RELIEF LOCK NUT, 1/2"

39....F142..............8 * 32 x 1/2" SELF TAPPING SCREW

40....F143..............3/8" * 16 x 1" HH ZN

41....F152..............1/4" * 20 x 1/2" ROLOCK ZN

42....F159..............1/4" SAE FLAT WASHER

43....F224..............10 * 32 x 3/8" PHIL TRUSS S/S

44....F332..............3/8" *16 x 2" SOCKET FLAT

CAP SCREW ZN

45....F198..............M8 x 1.25mm bolt

46....F363..............#14 FLAT WASHER, ZN

47....11024 ..........Relay, 115V

Manufactured from 4/03 - 9/03

36

Item # PART NUMBER DESCRIPTION

1 ..........12012................AIRLOCK TUBE 10"

2 ..........12011................AIRLOCK INLET PLATE ASSM. 2"

3 ..........12022................AIRLOCK OUTLET PLATE ASSM. 2-1/2"

4 ..........12018

.

...............AIRLOCK BEARING, END PLATE

5 ..........12019-S ............AIRLOCK ROTOR ASSM. W/SEALS

6 .......... F112..................1/4*20 x 7/8 HEX, ZN.

7 .......... F115..................1/4 SPLIT LOCK WASHER, ZN.

8 ..........12024................AIRLOCK SS INSERT, 2"

9 ..........12023-0 ............AIRLOCK SS INSERT, 2-1/2"

Clockwise Rotation

Mfg. from 9/03 - Present

Airlock assembly W/SS inserts

P/N 12026-01-S

MECHANICAL DRAWINGS

MECHANICAL DRAWINGS

37

Clockwise Rotation

Mfg. from 12/02 - 9/03

Airlock assembly W/SS inserts

P/N 12013-01-S Rev 1

Item # PART NUMBER DESCRIPTION

1 ..........1

2012................AIRLOCK TUBE 10"

2

..........12021................AIRLOCK INLET PLATE ASSM. 2"

3 ..........12022 ................AIRLOCK OUTLET PLATE ASSM. 2-1/2"

4 ..........12018 ................AIRLOCK BEARING, END PLATE

5 ..........12020-01-S........AIRLOCK ROTOR ASSM. W/SEALS

6 .......... F112..................1/4*20 x 7/8 HEX, ZN.

7 .......... F115..................1/4 SPLIT LOCK WASHER, ZN.

8 ..........12023................AIRLOCK SS INSERT, 2"

9 ..........12023-0 ............AIRLOCK SS INSERT, 2-1/2"

MECHANICAL DRAWINGS

38

Item # PART NUMBER DESCRIPTION

1 ..........12002-01 ..........BLOWER 115V 104 CFM

2 ..........12101.

.

..............BLOWER ISOLATION MOUNT

3 .......... F115..................1/4" SPLIT LOCK WASHER

4 .......... F114..................1/4*20 NYLON LOCK NUT

5 .......... F342..................1/4*20 X 3/4" BOLT

6 .......... F159..................1/4" FLAT WASHER

7 ..........22022................BLOWER MOUNT BRACKET

Mfg from 9/03 - Present

39

Item # PART NUMBER DESCRIPTION

22 ........21008-0 ............REMOTE BOX 3/4" W/HOLE

23 ........21008-09 ..........STRAIN RELIEF, ALUM. 3/4"

24 ........11081................REMOTE CORD 16/4 x 100' (ONLY)

25 ........01009................REMOTE BOX SHIELD STICKER

26 ........11008-06-01-S ..REMOTE BOX ROCKER SWITCH ASSM.

27 ........RR21004 ............REMOTE BOX 3/4" SHIELD W/O STICKER

28 ........F119 ..................8-32 x 3/8 PP ZN

29 ........F122 ..................6-32 x 3/8 PP ZN

30 ........F124..................6-32 NYLON INSERT LOCK NUT

31 ........F153 ..................#6 RING TERMINAL, BLUE

32 ........F136 ..................BUTT SPLICE, BLUE

33 ........F230 ..................SHRINK TUBE 3/16 x 1/4", WHITE

34 ........F231 ..................SHRINK TUBE 3/16 x 1/4", RED

Remote Box Assembly

Mfg from 7/97- Present

E L E CT R I CA L D R AW I N G S

ELECTRICAL DRAWINGS

40

Item # PART NUMBER DESCRIPTION

1 ..........K11081-S ..........REMOTE CORD ASSM.

2

.

.........11082-S ............POWER CORD ASSM. 14/3 x 50'

3 ..........11065................ELEC. FACE PLATE W/SILK SCR.

4 ..........11067................CIRCUIT BREAKER 15 AMP.

5 ..........11071................TOGGLE SWITCH 20 AMP.

6 ..........11072................TOGGLE SWITCH SEAL

7 ..........21008-02 ..........STRAIN RELIEF, ALUM, 1/2"

8 ..........21045-02 ..........CIRCUIT BREAKER BUTTON SEAL

9 ..........F132..................STRAIN RELIEF LOCK NUT 1/2"

10 ........11080-01 ..........REMOTE BOX 3/4" SHIELD PLUG

Mfg from 7/97- Present

ELECTRICAL DRAWINGS

41

Electrical Wiring Diagram

Electrical With Relay

Mfg. from 10/02 - Present

ELECTRICAL DRAWINGS

42

ELECTRICAL DRAWINGS

Item # PART NUMBER DESCRIPTION

1 ..........K11081-S ..........REMOTE CORD ASSM.

2

.

.........11082-S ............POWER CORD ASSM. 14/3x50'

3 ..........11065................ELEC. FACE PLATE W/SILK SCR.

4 ..........11067................CIRCUIT BREAKER 15 AMP.

5 ..........11071................TOGGLE SWITCH 20 AMP.

6 ..........11072................TOGGLE SWITCH SEAL

7 ..........21008-02 ..........STRAIN RELIEF, ALUM, 1/2"

8 ..........21045-02 ..........CIRCUIT BREAKER BUTTON SEAL

9 ..........31044................KBGE, 25 AMP, 120 VAC

10 ........21143-01 ..........VARIABLE SPEED KNOB

11 ........31042 ................VARIABLE SPEED POTENTIOMETR

12 ........F132 ..................STRAIN RELIEF LOCK NUT 1/2"

13 ........F127 ..................#4*40 LOCK NUT

Optional Electrical

Mfg from 7/02 - Present

ELECTRICAL DRAWINGS

43

Electrical Wiring Diagram

Electrical With Relay & VS Control

Mfg from 7/02 - Present

FORCE/1

Electrical Drawings (Cont’d)

Electrical Wiring Diagram
Mfg. from 1/2011 - Present

120 VAC

60 HZ

SW
BLOWER

BLK

WHT

RED

GRN

GRN

GRN

SW
AGITATOR

GRN

WHT

GRN

REMOTE

CORD

16/4, 100’ LONG

WHT

HOT (BLK)

NET (WHT)

GRD (GRN)

ELECTRICAL DRAWINGS

14/3, 50’ LONG

BLK WHT

POWER

CORD

AGITATOR

MOTOR 3/4 HP

BLOWER

MOTOR 96 CFM

RED

WHT

BLK

BLOWER TOGGLE

SWITCH, 20 AMP

BLK

RED

RED

RED

15 AMP

CIRCUIT

AGIT, TOGGLE

SWITCH, 20 AMP

BREAKER

ELECTRICAL PANEL

BLK

WHT

2

6

8

4

1

0

RELAY T92P7A22-120

( MOUNTED TO THE BASE

UNDER ELECTRICAL PANEL)

ELECTRICAL DRAWINGS

FORCE/1

Electrical Drawings (Cont’d)

5

4

6

3

7

2

1

Item # QTY. PART NUMBER DESCRIPTION

1...................1.....................11081...................Remote Cord 16/4 x 100’

2...................1.....................21050...................Remote Box, 3/4”, Molded

3...................1.....................21051...................Remote, Box Shield, 3/4” Molded

4...................2.....................11072...................Remote Box Toggle Switch Seal

5...................1.....................21061...................Switch Assm, Field Replacement Remote Box Molded

6...................2.....................F119.....................8*32 x 3/8” Screw

7...................1.....................K11082-S.............Remote Cord Assm Molded, 16/4 x 100’

BEFORE OPERATING EQUIPMENT

Remote control operation:
When starting the machine, FIRST, TURN ON
THE BLOWER then the agitator. When shutting
the machine off, FIRST, TURN OFF THE

AGITATOR then the blower.

ANTES DE UTILIZAR EL EQUIPO

Funcionamiento del control remoto:
Cuando arranque el equipo, PRIMERO
ENCIENDA EL COMPRESOR y luego el
agitador. Cuando apague el equipo, PRIMERO

APAGUE EL AGITADOR y luego el compresor.

NOTE: Do not allow the agitator to run for more

than 5 minutes without the blower running or
damage may occur to the blower motor.

IMPORTANTE: no permita que el agitador
funcione por más de 5 minutos sin que el compresor
esté en funcionamiento; de lo contrario, se pueden
producir daños en el motor del compresor.

CLAIMS, DAMAGE OR LOSS

44

THE FORCE

/

1

Claims, Damage or Loss

These goods were carefully packed and thoroughly inspected before
leaving our factory. Responsibility for its safe delivery was assumed by
the carrier upon acceptance of the shipment. Inspect shipment carefully
on the arrival for damage to contents, shortages or equipment. In case
of damage, save container and packing material for inspection. Claims
for loss or damage sustained in transit must, therefore, be made upon
the carrier, as follows:

1. CONCEALED LOSS OR DAMAGE.

Concealed loss or
damage means loss or damage which does not become apparent until
the merchandise has been unpacked. The contents may be damaged in
transit due to rough handling even though the carton may not show
external damage. When the damage is discovered upon unpacking,
make a written request for inspection by the carrier’s agent within ten
days of the delivery date. Then file a claim with the carrier since such a
claim is the carrier’s responsibility.

2. VISIBLE LOSS OR DAMAGE.

Any external evidence of loss
or damage must be noted on the freight bill or the express receipt, and
signed by the carrier’s agent. Failure to adequately describe such
external evidence of loss or damage may result in the carrier refusing to
honor a damage claim. The form required to file such a claim will be
supplied by the carrier.

3. SHORTAGE.

If the number of containers in the shipment does
not correspond with the transportation bill, obtain carrier's notation of
shortage and signature on transportation bill. When the number of
containers is correct, but there is indication of pilferage, notify carrier in
writing with a complete list of missing merchandise.

CLAIMS, DAMAGE OR LOSS

CLAIMS, DAMAGE OR LOSS

45

THE FORCE

/

1

Claims, Damage or Loss

Claims for loss or damage must be filed with the carrier by the consignee
within 24 hours after receipt of goods. We will assist you in every
possible manner but cannot be responsible for the collection of a claim or
the cost of replacement of the damaged goods.

If you have any questions regarding the above information please feel free
to contact an INTEC representative.

RETURNS

We at INTEC sincerely hope the merchandise you have just received is in
excellent condition and satisfies your expectations. If not, please look below
and follow the instructions which apply to your particular situation.

MERCHANDISE IS DAMAGED.

If the carrier is UPS:

Keep the merchandise in the original packing materials and carton.

Call UPS at [phone] or contact them using their web address:
www.ups.com/using/custserv/ to notify them of the damaged package.

Fill out the information sheet on the following page and mail or fax it to the
attention of the Shipping Department.

Upon return of this form and/or the damaged merchandise, we will send a
replacement or credit your account.

Other than UPS:

Keep the merchandise in the original packing materials and carton.

Call the Shipping Department at the number on the following page for
further instructions.

Upon return of this form and/or the damaged merchandise by the carrier, we
will send you a replacement or credit your account. Do not return any
merchandise through the U.S. Post Office.

MERCHANDISE IS PERSONALLY
UNSATISFACTORY TO YOU.

You may return the merchandise, along with a RMA number on outside of
carton and a copy of your invoice to the Shipping Department at the address
provided on the next page. Upon its return intact, we will send a refund or
credit your account. A restocking fee may be charged.

CLAIMS, DAMAGE OR LOSS

THE FORCE

/

1

Returns

RETURNS

46

SHIPMENTS TO FACTORY

All shipments to the factory must have a RMA number on the outside of
the carton. You will be given a RMA number when you contact the Sales
Department. The RMA is the only way to track and assure that your request
is handled properly. If you received an invoice with your merchandise,
please include a copy of the invoice with all returned materials.

Company Name __________________________________________

Contact Name ____________________________________________

Phone________________________ Fax ________________________

Address __________________________________________________

City_____________________ State____ Zip __________________________

Comments ________________________________________________

__________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

__________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Invoice Number________________ RMA Number ________________

Shipping Department Ph: 1-303-833-6644
INTEC 1-800-666-1611
3771 Monarch Street Fax: [phone]
Frederick, CO 80530 E-mail: [e-mail]

RETURNS

47

REPLACEMENT PARTS

THE FORCE

/

1

Replacement Parts

REPLACEMENT PARTS

When you call INTEC, please have available the model number and
serial number of your machine, as well as description of the defective
part or an explanation of the defect.

We will issue a Return Merchandise Authorization (RMA) number and
instructions to return the defective part. All shipments to INTEC must
be sent via UPS, except in the case of complete machines, when a
common carrier should be used. The warranty on your machine does
not cover freight or labor charges. All shipments to the factory or
service center must be freight prepaid. No freight collect shipments
will be accepted without prior approval.

Your RMA number must appear on the outside of any returned
cartons. W

e assume no r

esponsibility for incoming lost or
untraceable shipments. RMA numbers expire 30 days after
issue date. Shipments beyond the 30-day

expiration may not be

credited.

We will repair or replace, at our option, any returned part found to
be defective in materials or workmanship under the terms of our
limited warranty. Repaired or replaced parts will be returned to you
freight collect.

If we determine the part failure was due to misuse, alteration,
negligence, accident or operating beyond rated capacity, we will
contact you. At your option, we will send you a new part at the
prevailing price or return the failed part to you. All shipments from
the factory are sent freight collect.

If you require a replacement part prior to a warranty decision, we will
send the part to you at the prevailing price, under your current terms.
When we receive the defective part and a warranty decision has been
made, INTEC will either issue a credit to your account or return the
failed part to you.

Shipping Department Ph: 1-303-833-6644
INTEC 1-800-666-1611
3771 Monarch Street Fax: [phone]
Frederick, CO 80530 E-mail: [e-mail]

WARRANTY

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Warranty

It is expressly understood and agreed that no officer, agent, salesman or employee
of the Manufacturer INTEC has the authority to obligate the Manufacturer by any terms,
stipulations, or conditions not herein expressed; that all previous representations and
agreements, either verbal or written, referring to the machinery and equipment, which is the
subject of this Warranty, are hereby superseded and
canceled, and that there are no promises or agreements outside of this Warranty agreement.
Furthermore, the Manufacturer hereby disclaims any implied warranties of merchantability,
or implied warranties of fitness for a particular purpose.

With the above understanding, the Manufacturer’s FORCE/1 insulation blowing machine is
sold with the following one (1) year Limited Warranty, and no other:

a) Manufacturer warrants to the original purchaser that the machine is well made,
of good material and durable; but only if the machine is operated and maintained
in accordance with this Operator’s Manual and the Maintenance Manual. This Warranty is
void if the machine is not so operated and maintained, or if the machine is used for blowing
materials other than those which are intended to be used with
the machine.

b) Manufacturer guarantees the machine to be free from manufacturing defects at the time
of shipment, and to remain free from defects when operated under normal use, for a period
of one (1) year from the date of factory shipment, with the
exception of the blower, electrical and air lock components, which are guaranteed
for a period of ninety, (90) days from date of factory shipment.

c) This Warranty shall not apply to any machine or component part which, in the opinion
of the Manufacture, has been altered, subject to misuse, negligence,
accident or operated beyond factory rated capacity. All requested Warranty work shall be
performed at Manufacturer’s factory or by an Authorized Factory Service Facility. Failure to
have the Warranty work done at Manufacturer’s factory or by an Authorized Factory Service
Facility will void this Warranty. Manufacturer will bear full responsibility to repair or replace,
at its option, without charge to the original
purchaser, any part which, in the Manufacturer’s opinion, is found to be defective.

d) All parts claimed defective by original purchaser shall be returned, properly
identified, to Manufacturer’s factory or Authorized Factory Service facility, freight prepaid. All
replacement, repaired or non-defective parts will be returned to
purchaser, freight collect. Manufacturer will supply replacement parts prior to
receipt of my parts claimed defective, only with the understanding that such
replacement parts will be shipped to purchaser at the then prevailing price of said part,
C.O.D., freight collect. Manufacturer will reimburse cost of any such part only after receipt
and inspection, and finding said part defective.

e) Manufacturer’s liability is expressly limited to the repair or replacement of
defective parts set forth in this Warranty. All other damages and warranties,
statutory or otherwise, being waived by original purchaser as a condition of sale and
purchase of said machines. Furthermore, the Manufacturer shall not be liable for damages
or delays caused by defective material or workmanship.

This Warranty is effective only for the original purchaser and is not transferable.

WARRANTY

INSULATION TERMS AND VALUES

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INSULATION TERMS AND VALUES

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Insulation Terms and Values

R-VALUE:

The resistance (R) to heat or cold. The higher the R-

Value, the greater the resistance and the better the insulation factor.

SETTLEMENT:

All blown insulation will settle after installation Your
FORCE/1 installs near settled density. Consult the chart on the material
bag for coverage and install accordingly.

COVERAGE

: Every bag of material comes with a coverage chart

detailing R-Value ratings. Average ratings for various materials are:

Cellulose: R = 3.7 per inch
Rockwool: R = 2.6 per inch
Fiberglass: R = 2.2 per inch

CFM:

Blowers are measured by Cubic Feet per Minute. A low CFM
blower reduces “dust” when blowing insulation into an attic. The
FORCE/1 features the lowest CFM of all insulation blowing machines,
minimizing the “dust” problem. You'll be
able to see what you are doing.

PSI:

Blowers are also rated by Pounds of pressure per Square Inch.
A high PSI does a better job of blowing insulation.
Your FORCE/1 produces 2.5-3.0 PSI which is the best for
blowing insulation.

BRIDGING:

A pocket of air, or void, created by improper
agitation in the hopper. A “bridge” can stop production until cleared.
Your FORCE/1 is designed with a non-bridging hopper. However, you
may experience a temporary bridge while using your machine.
Waiting a few seconds will most likely clear a temporary bridge. If not,
unplug your machine and redistribute the material in the hopper.

VENTILATION:

Proper air flow requires one square foot

of air movement for every 150 square feet of attic area.

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Insulation Terms and Values

50

INSULATION TERMS AND VALUES

COMMON INSULATION VALUES

Material Thickness R-Value

Air Space 1" 1.01

Cellulose loose fill 1" 3.70

Celotex 1" 3.03

Concrete block 8", hollow 1.11

Fiberglass batt 3

1

⁄ 2" 11.0

Fiberglass batt 8" 19.0

Fiberglass loose fill 1" 2.2

Rockwool batt

3

⁄ 4" 11.0

Rockwool batt 6 - 7

1

⁄ 2" 22.0

Rockwool loose fill 1" 2.60

Plywood

1

⁄ 2" .62

Polyurethane board 1" 6.25

Vermiculite 1" 2.13

INSULATION TERMS AND VALUES