InStep Robin Owner's Manual

Page 1
Robin
OWNER’S MANUAL
This manual contains safety, assembly, use and maintenance
instrucons. Read these instrucons carefully before use and keep them for future reference. Your child’s safety may be aected if you do not follow these instrucons. The InStep Bicycle Trailer
must be assembled by an adult who has read and understands the
instrucons in this manual. Keep the packaging away from children and dispose all packaging before use.
TWO SEAT BICYCLE TRAILER
Do not return to store. Call toll free 1-800-242-6110 for assistance and replacement parts.
Keep instrucons for future reference.
®
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Thank You
For purchasing the InStep Bicycle Trailer. You will be sure to enjoy hours of pleasurable exercise and family me. If you have any quesons or comments our customer service hours are:
8:00 AM - 5:00 PM Monday through Friday CST.
You may also reach us through the following:
Phone: 1-800 -242-6110 The Web: www.instep.net Email: info@instep.net Address: 4730 East Radio Tower Lane, Olney, IL 62450
Important!
Do not return the product to the store. Please contact customer service at 1-800-242-6110 for assistance and replacement parts.
®
ii InStep Robin Trailer
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i love it
1 SA FET Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Assembly Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Child Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Trailer Use Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safe Riding Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Recommendaons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Care ................................................ 3
2 PARTS AND FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3 ASSEMBLY ..........................................5
Unfold the Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Aach the Canopy .....................................8
Extend and Secure the Tow Bar . . . . . . . . . . . . . . . . . . . . . . . . . .9
Aach the wheels.....................................11
Insert the safety Flag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4 TRAILER ATTACHMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Aaching to a Bicycle with quick release axles .............15
5 USING THE SAFETY HARNESS .........................17
Using the Safety Harness with Two Children...............17
Converng the Safety Harness for One Child . . . . . . . . . . . . . .18
Using the Safety Harness with One Child..................19
6 DISASSEMBLY AND STORAGE.........................20
7 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
InStep Robin Trailer iii
Contents
Page 4
1 Safety1 Safety
FAILURE TO FOLLOW THE SAFETY INSTRUCTIONS LISTED BELOW
MAY RESULT IN SERIOUS INJURY OR DEATH. Always read and
understand the informaon and warnings in this manual before using the Bicycle Trailer.
If you are unsure of any informaon in this manual or have a queson regarding assembly or use please call customer service. Always keep this manual for reference and include it with resale of the Bicycle Trailer.
ASSEMBLY WARNINGS
An adult who has read and understands the informaon and warnings in the manual must assemble this product according to manufacturer’s instrucons.
Do not use the product if there are any missing or damaged parts. Do not return the product to the store. Please contact customer service at 1-800-242-6110 for assistance and replacement parts.
Dispose of all plasc bags and wrapping material immediately.
Check the assembly (i.e.: crossbar locked, screws ght) before
using the product.
Use cauon to avoid pinch points when folding or unfolding the trailer.
Never allow children to assemble, fold, or disassemble the trailer.
CHILD WARNINGS
Each child must wear a cered helmet.
The maximum weight capacity per child is 40 lbs. The total
weight (children and cargo) in the trailer cannot exceed 87 lbs.
Do not use with children who exceed the weight limitaons as it increases the risk of pping the trailer
• This trailer is intended for use with children at least 12 months
old and weighing up to 40 lbs.
Avoid serious injury from falling or sliding out. Always use the 5-Point Safety Harness.
Never leave children unaended in or around the trailer.
Never have more than two children in the trailer at one me.
When using the double trailer with one child, seat the child in
the center.
Never use with children that cannot support their own head.
Never use the trailer with children who cannot sit unaided
Check the trailer (pram) body or seat unit aachment devices
are correctly engaged before use.
WARNING!
1 InStep Robin Trailer
Page 5
Always use the crotch strap in combinaon with the waist belt.
Do not allow any of the child’s body, clothing, shoe laces, or
toys come into contact with a moving trailer.
Take proper steps (clothing, venlaon, hydraon) to protect the child from exposure hazards such as wind chill and heat exhauson. These hazards will have a greater impact on the less acve passenger.
TRAILER USE WARNINGS
Before each ride, ensure the aached trailer does not interfere with braking, pedaling, or steering of the bicycle.
Failure to comply with the manufacturer’s instrucons can lead to serious injury or death of the passenger/rider
Do not add a seat pad (maress) thicker than 2.5” (63.5 mm).
Parcels or accessories placed on the trailer may cause the
trailer to become unstable.
Do not place items on the trailer. Hazardous condions may exist if package carrying accessories are added to the product.
This product may contain a chemical known to the State of California to cause cancer, birth defects, or other reproducve harm.
Check the trailer for damage. Do not use if damaged.
Be sure the fasteners are ght. Tighten if necessary.
Over inaon of res may result in failure and risk of serious
injury. Do not exceed maximum pressure as shown on res.
If necessary inate the res to within the range shown on the re sidewall. Always use a foot or hand pump to inate the res.
The safety ag and reectors must be in place. Do not use the trailer without the safety ag and reector in place.
Always have the canopy in place.
Do not make any modicaons to the trailer as it increases the
risk of failure.
Accessories not approved by the manufacturer must not be used.
SAFE RIDING WARNINGS
Do not install a car seat or any other seang device into the trailer, that is not approved by the manufacturer.
Be sure the brakes work properly. Braking distance is increased when pulling a trailer.
Avoid braking suddenly.
Always maintain a safe speed. The trailer is not intended for
use at high speeds. Do not exceed 10 MPH.
The trailer requires a wide turning radius. Do not turn sharply. Sharp changes in direcon may cause a p over.
Use cauon when turning on loose or uneven surfaces and when going downhill.
Allow extra clearance for the trailer when near curbs, parked cars, and other obstacles.
connued on next page
WARNING!
InStep Robin Trailer 2
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Do not ride over curbs, bumps or holes.
Do not use the trailer in hazardous weather or at night.
Do not pull or push the trailer with a vehicle.
This product is not suitable for running or skang.
Red reectors must be visible on the rear of the trailer
Never ride a bicycle at night without adequate lighng. Obey
all local legal requirements for lighng
RECOMMENDATIONS
• The manufacturer recommends the bicycle to be used with the
trailer undergo a safety check with a qualied bicycle mechanic before aaching the trailer.
The maximum weight that can be carried in the cabin pockets is 1 lbs. each. The maximum weight that can be carried in the rear storage area is 5 lbs.
Aach a rearview mirror on the bicycle to check on the (child/ children) in the trailer.
CARE
To clean the trailer: use only mild soap and water. Do not use cleaning solvents.
Rounely check that all fasteners and equipment (wheels, reectors, ag, etc) are ght and properly assembled.
Check the re pressure oen. The recommended re pressure range is printed on the re. Only use a foot or hand pump to inate.
Have a qualied bicycle mechanic perform roune safety checks on your bicycle before using with the trailer.
Roune bicycle maintenance is recommended to be performed every year.
Do not leave trailer outside aer use. Inclement weather and harsh elements may stress the fabric on the trailer.
WARNING!
3 InStep Robin Trailer
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2 Parts and Features
InStep Robin Trailer 4
Weather shield(rolls up and fastens in elasc bands)
Wheels (2)
Safety Flag
with pole
Clear plasc windows
Front panel
Canopy
Back panel
Tow bar
Bicycle coupler
Safety strap
Zip-in/zip-out bug screen
Safety harness system
Elasc bands for
weather shield
Storage area
Note: The following accessories can be
ordered from www.instep.net.
Addional Coupler Kits (includes; coupler plate, tab washer and locking pin).
Page 8
There are pinch points between the sidewalls and the frame of the trailer that may cause injury. Fold or unfold the trailer slowly using cauon.
Keep children clear when folding or unfolding the trailer.
Ensure that all locking devices are engaged before use.
Note: The trailer comes with the frame collapsed and the side walls folded down. The front and back panels are tucked under the side walls.
Pull the front panel out from under the side walls to expose
the front of the frame. Notice the locking spring pin holes on each end of the frame. Figure 3.1
Front panel
3 Assembly
UNFOLD THE FRAME
Locking spring pin hole
WARNING!
5 InStep Robin Trailer
1
Figure 3.1
Page 9
Expand the frame out by pulling on the side rails unl the
locking spring pins insert into the holes on both ends. Be sure the frame is securely locked together. Figure 3.2
Li the right side wall up into a vercal posion. Figure 3.3
InStep Robin Trailer 6
2
Right wall
Figure 3.2 Figure 3.3
3
Side rail
Side rail
Locking spring pin in hole
Page 10
Li the le side wall up into a vercal posion. The crossbar
will rotate towards the crossbar latch. Figure 3.4
Lock the crossbar into the crossbar latch. Figure 3.5 ❻ Check the crossbar is locked into place by pulling up and down
on it. Figure 3.5
7 InStep Robin Trailer
Le wall
4
Figure 3.4
Release buon
Crossbar
Crossbar latch
Lock
6
5
Figure 3.5
Page 11
ATTACH THE CANOPY
Starng at the boom corner of the trailer, snap the rst
set of snaps from the canopy to the frame on both sides.
Figure 3.7
InStep Robin Trailer 8
Back panel
Pull the back panel up and over the crossbar. Figure 3.6 ❽ Snap the panel closed. Figure 3.6
7
8
Figure 3.6 Figure 3.7
1
Page 12
Pull the canopy up and over the top of the frame and snap the
second set of snaps at the top of the frame. Figure 3.8
Snap the third set of snaps located at the back of the frame.
Figure 3.8
Roll the weather shield up into the bands at the top of the
canopy if you are not using it. Figure 3.8
EXTEND AND SECURE THE TOW BAR
Place the trailer on its side with the tow bar facing up. Remove the locking pin from the tow bar bracket. Figure 3.9
9 InStep Robin Trailer
Figure 3.8 Figure 3.9
2
2
3
1
4
Page 13
Rotate the tow bar out and away from the trailer. The tow bar
should be resng on the front of the frame. Figure 3.10
Insert the locking pin completely through the hole in the end
of the tow bar and bracket.
Slide the end of the metal safety loop over the end of the
locking pin. Check the locking pin is securely in place.
Figure 3.10
InStep Robin Trailer 10
Locking pin
Safety loop
3
4
Figure 3.10
5
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WARNING!
ATTACH THE WHEELS
Insert the axle of the wheel into the wheel hole located
towards the rear of the trailer. Figure 3.11
Insert the locking pin into the axle and slide the end of the
safety loop over the end of the locking pin. Check that the locking pin is securely in place. Figure 3.11
INSERT THE SAFETY FLAG
11 InStep Robin Trailer
Wheels that are not securely locked in place may fall o the trailer and cause serious injury or death. Always check the wheels are securely locked in place before use.
Important! The safety ag is an important safety feature that warns others a trailer is present and on the bicycle. Always have the safety ag on the trailer when in use.
Assemble the ag pole secons by sliding the top half of the
pole into the opening of the boom half of the pole.
Insert the ag pole into the sleeve located at the rear corner
of the trailer. Figure 3.12
1
2
1
2
Figure 3.11 Figure 3.12
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4 Trailer Aachment
Use of the trailer without the safety strap aached to the bicycle may result in serious injury or death. Always aach the safety strap to the bicycle when using the trailer.
The following secon provides instrucons for aaching the trailer to a bicycle with rear hub nuts or quick release. Note: Remove the coupler plate and tab washer from the end of the tow bar before proceeding.
Place the tab washer on the axle. Fit the tab into the slot on
the bicycle frame dropout. Note: If your bicycle frame doesn’t have a slot in the drop out, rotate the tab to t into the axle slot. Figure 4.2
Using a wrench, remove the hub nut and washer from the
bicycle’s back wheel. Figure 4.1
Washer
Hub nut
WARNING!
Slot
Tab
Axle slot
Tab washer
Figure 4.1
Figure 4.2
InStep Robin Trailer 12
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13 InStep Robin Trailer
Place the coupler plate on the axle, in a vercal posion with
the large hole down. Align the pegs on the back of the plate with the holes in the tab washer. Figure 4.3
Place the hub nut and washer back on the axle and ghten.
Figure 4.4
Coupler pegs
Coupler plate
large hole
Washer
Hub nut
Figure 4.3 Figure 4.4
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InStep Robin Trailer 14
Insert the tow bar into the large hole on the coupler plate.
Figure 4.5
Insert the locking pin through the coupler plate and tow bar.
Figure 4.6
Slide the metal safety loop onto the locking pin. Check that it is
securely in place. Figure 4.7
Wrap the tow bar safety strap around the bicycle frame and
clip it to the ring on the end of the tow bar. Figure 4.8
Coupler plate
Tow bar
Locking pin
Safety loop
Safety loop
secured to pin
Note: Figures 4.5 - 4.8 are top views looking down on the tow bar.
Figure 4.5 Figure 4.7
Figure 4.6
Bicycle frame
Safety strap clip
Tow bar ring
Figure 4.8
Safety strap
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15 InStep Robin Trailer
ATTACHING TO A BICYCLE WITH QUICK RELEASE AXLES
Flip the quick release lever and remove the nut and spring
from the opposite side. Figure 4.9
Remove the axle skewer and spring. Leave the wheel in place.
Figure 4.10
Slide the axle skewer through the coupler plate and tab
washer. Figure 4.11
The hook on the
tab washer must face towards the
wheel hub
The bell of the
coupler plate must
face out
The wide end of
the spring must
face out, touching
the lever
1
2
Figure 4.9
Figure 4.10
Figure 4.11
3
Page 19
InStep Robin Trailer 16
Insert the axle skewer tab washer, coupler plate and spring
through the wheel, with the parts oriented as described in step 3. Figure 4.12
Replace the spring and nut that were removed in step 1 on
the axle skewer and ghten.
Fit the tab on the tab washer into the slot
on the bicycle frame dropout
Rotate the quick release lever up and close fully and ghtly.
Ensure the coupler pegs are inserted into holes on tab washer. When properly tightened, the quick release lever should leave an imprint in your hand. The pressure should be firm but not excessive. Figure 4.13
Follow step 5 - 8 on page 13. Figures 4.5 - 4.8
4
5
6
Figure 4.12 Figure 4.13
Page 20
5 Using the Safety Harness
WARNING!
Avoid serious injury from falling or sliding out. Always properly secure the passenger(s) with the safety harness.
It may be dangerous to leave your child unaended. Never leave your child unaended in or near the bicycle trailer.
Unbuckle the shoulder straps from the center strap D-ring. Child must be seated in the center passenger compartment. Place the center strap between the child’s legs. Place the shoulder straps over each child’s shoulders and
fasten the clips onto the center strap D-ring. Important! Adjust the straps and D-ring so they meet at the child’s stomach.
Bring the waist strap across both children’s hips, and fasten the
buckle in between the two children. Tighten as needed.
Figure 5.1
To remove the child from the trailer:
Unfasten the clips from the lap buckle. Pull the straps away from the body and remove the child from the trailer.
USING THE SAFETY HARNESS WITH TWO CHILDREN
17 InStep Robin Trailer
1
4
2
3 5
Figure 5.1
3
Page 21
Start with the straps in the two-child posion. Unfasten the
shoulder straps from the center D-ring on both sets of safety harnesses. Figure 5.2
CONVERTING THE SAFETY HARNESS FOR ONE CHILD
Clip the le shoulder strap from the right set of safety
harnesses into the center D-ring. Then, snap the right shoulder strap from the le set of safety harness into the center D-ring.
Figure 5.3
InStep Robin Trailer 18
1
1
2
Figure 5.2 Figure 5.3
Page 22
USING THE SAFETY HARNESS WITH ONE CHILD
Child must be seated in the center passenger compartment. Place the center strap between the child’s legs. Place the shoulder straps over the child’s shoulders and fasten
the clips onto the center strap D-ring. Important! Adjust the straps and D-ring so they meet at the child’s stomach.
Bring the waist strap across the child’s hips, and fasten the
buckle. Tighten as needed. Figure 5.4
To remove the child from the trailer:
Unfasten the clips from the lap buckle. Pull the straps away from the body and remove the child from the trailer.
19 InStep Robin Trailer
Avoid serious injury from falling or sliding out. Always properly secure the passenger(s) with the safety harness.
It may be dangerous to leave your child unaended. Never leave your child unaended in or near the bicycle trailer.
3
4
1
2
Figure 5.4
WARNING!
Page 23
WARNING!
There are pinch points between the sidewalls and the frame
of the trailer that may cause injury.
Always fold or unfold the trailer slowly and with cauon.
Keep children clear when folding or unfolding the trailer.
REMOVE THE TOW BAR FROM THE BICYCLE
Remove the child from the passenger compartment Unfasten the clip on the safety strap from the tow bar ring,
and unwrap it from the bicycle frame. Clip the strap back onto the D-ring of the tow bar. Figure 6.1
Figure 6.1
Remove the locking pin from the tow bar coupler. Figure 6.2 Remove the tow bar from the coupler. Insert the locking pin through the end of the tow bar and
secure it with the safety loop.
If desired, leave the coupler on the bicycle wheel hub for
future use. It is not necessary to remove when storing.
InStep Robin Trailer 20
3
6 Disassembly and Storage
Figure 6.2
2
Page 24
21 InStep Robin Trailer
Remove the wheels by:
a. Sliding the safety loop from the end of the locking pin.
b. Remove the locking pin from the axle, and pull the
wheel out of the hole in the frame bracket.
c. Slide the locking pin back into the frame hole Remove the locking pin from the tow bar bracket. Figure 6.4
Remove the ag pole and separate the ag pole secons.
Figure 6.3
1
Figure 6.3
2
3
Figure 6.4
Page 25
InStep Robin Trailer 22
Carefully fold the trailer side walls down. Figure 6.7 ❽ Press the locking spring pins down and push the side rails in.
Figure 6.7
Note: Coupler plate will remain assembled to bike 99% of the me
Fold the tow bar underneath the trailer. Figure 6.5 ❺ Place the locking pin back through the tow bar and bracket
Figure 6.5
Unsnap the back panel, remove the crossbar fabric, and press
the crossbar release buon. Rotate the crossbar down into the trailer interior. Figure 6.6
Place any loose items such as the canopy and wheels inside the
passenger compartment.
Store in a dry place. Important! If the storage area is hot then
release the some air from the res. This will help prevent excessive expansion or popping.
5
4
6
Figure 6.5
Figure 6.6
Figure 6.7
Unsnap
Side rail Side rail
Locking
spring pin
Page 26
Pacic Cycle warrants this product to be free of defecve materials and workmanship for 1 year from the date of original purchase.
THIS LIMITED WARRANTY IS THE ONLY WARRANTY APPLICABLE TO THIS PRODUCT, AND IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTY.
This limited warranty give you specic legal rights and you may also have other rights which may vary from state to state.
This warranty is extended only to the original consumer purchaser for non-commercial use and does not cover res or tubes, grips, brake pads, or other wear parts, ordinary wear and tear, abuse, misuse, neglect, the, or damage due to accident.
PACIFIC CYCLE IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THIS LIMITED WARRANTY DOES NOT COVER ANY PERSONAL INJURIES, DAMAGE TO, OR, FAILURE OF THE PRODUCT OR ANY OTHER LOSSES DUE TO ACCIDENT, ABUSE, MISUSE, ALTERATION, NEGLECT, NORMAL WEAR AND TEAR, IMPROPER ASSEMBLY, IMPROPER FIT, IMPROPER MAINTENANCE OR USE OF UNAUTHORIZED REPLACEMENT PARTS NOT DESIGNED FOR THE PRODUCT.
To make a claim under warranty, nocaon of such defect must be given to Pacic Cycle, Inc. the address stated on the previous page. You will be instructed on how the product or part needing replacement should be shipped postpaid to Pacic Cycle, Inc.
23 InStep Robin Trailer
7 Warranty
Page 27
Page 28
®
25 InStep Robin Trailer
Manufactured for Pacic Cycle, Inc. (A Division of Dorel Industries)
Pacic Cycle, Inc. 4902 Hammersley Road Madison, WI 53711
©2016 Pacic Cycle, Inc.
InStep® is a registered trademark of Pacic Cycle, Inc.
www.instep.net
Made in China · Printed 2016
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