Instek PEL-3021, PEL-3041, PEL-3111 User's Manual

DC Electronic Load
PEL-3000 Series
USER MANUAL
VERSION: 1.10
ISO-9001 CERTIFIED MANUFACTURER
This manual contains proprietary information, which is protected by copyright. All rights are reserved. No part of this manual may be photocopied, reproduced or translated to another language without prior written consent of Good Will company.
The information in this manual was correct at the time of printing. However, Good Will continues to improve products and reserves the rights to change specification, equipment, and maintenance procedures at any time without notice.
Good Will Instrument Co., Ltd. No. 7-1, Jhongsing Rd., Tucheng Dist., New Taipei City 236, Taiwan.
Table of Contents
Table of Contents
SAFETY INSTRUCTIONS ................................................... 3
GETTING STARTED ........................................................... 8
PEL-3000 Series Introduction ............... 10
Accessories .......................................... 12
Appearance .......................................... 15
First Time Use Instructions ................. 24
OPERATION .................................................................... 48
Basic Operation ................................... 51
Basic Configuration ............................. 63
Advanced Configuration Settings ......... 70
Step Resolution Configuration ............. 76
Protection Settings .............................. 79
System Settings ................................... 83
Go-NoGo ............................................. 87
Program ............................................... 90
Sequence ............................................. 98
Save Recall ......................................... 117
EXTERNAL CONTROL .................................................... 131
Analog Control ................................... 132
Parallel Operation .............................. 150
REMOTE CONTROL ....................................................... 157
Interface Configuration ...................... 158
FAQ ............................................................................... 170
APPENDIX ..................................................................... 172
Replacing the Dust Filter ................... 174
1
PEL-3000 User Manual
Replace the Clock Battery ................... 175
GPIB Installation ................................ 176
PEL-3000 Default Settings .................. 177
Frame Control Connector Contacts .... 180
Operating Mode Description .............. 185
Operating Area................................... 190
PEL-3000 Specifications ..................... 194
PEL-3000 Dimensions ........................ 205
Declaration of Conformity .................. 208
INDEX ............................................................................ 209
2
SAFETY INSTRUCTIONS
WARNING
Warning: Identifies conditions or practices that could result in injury or loss of life.
CAUTION
Caution: Identifies conditions or practices that could result in damage to the instrument or to other properties.
DANGER High Voltage
Attention Refer to the Manual
Earth (ground) Terminal
Frame or Chassis Terminal
Do not dispose electronic equipment as unsorted municipal waste. Please use a separate collection facility or contact the supplier from which this instrument was purchased.
SAFETY INSTRUCTIONS
This chapter contains important safety instructions that you must follow during operation and storage. Read the following before any operation to insure your safety and to keep the instrument in the best possible condition.
Safety Symbols
These safety symbols may appear in this manual or on the instrument.
3
PEL-3000 User Manual
General Guideline
CAUTION
Do not place any heavy object on the
instrument. Note: Only 2 units can be stacked vertically.
Avoid severe impact or rough handling that
leads to damaging the instrument.
Do not discharge static electricity to the
instrument.
Use only crimped wires, not bare wires, for the
terminals.
Do not block the cooling fan opening. Do not disassemble the instrument unless you
are qualified.
The equipment is not for measurements
performed for CAT II, III and IV.
(Measurement categories) EN 61010-1:2010 specifies the measurement categories and their requirements as follows. The instrument falls under category II.
Measurement category IV is for measurement
performed at the source of low-voltage installation.
Measurement category III is for measurement
performed in the building installation.
Measurement category II is for measurement
performed on the circuits directly connected to the low voltage installation.
Measurement category I is for measurements
performed on circuits not directly connected to Mains.
Safety Guidelines
4
SAFETY INSTRUCTIONS
Power Supply
WARNING
AC Input voltage range:
100~120VAC/200~240VAC (90~132VAC/180~250VAC)
Frequency: 47~63Hz Power:
PEL-3021: 90VA Max PEL-3041: 110VA Max PEL-3111: 190VA Max PEL-3211: 230VA Max
To avoid electrical shock connect the protective
grounding conductor of the AC power cord to an earth ground.
Cleaning
Disconnect the power cord before cleaning. Use a soft cloth dampened in a solution of mild
detergent and water. Do not spray any liquid.
Do not use chemicals containing harsh material
such as benzene, toluene, xylene, and acetone.
Operation Environment
Location: Indoor, no direct sunlight, dust free,
almost non-conductive pollution (Note below)
Temperature: 0°C to 40°C Humidity: 0 to 85% RH
5
PEL-3000 User Manual
(Pollution Degree) EN 61010-1:2010 specifies the pollution degrees and their requirements as follows. The instrument falls under degree 2.
Pollution refers to “addition of foreign matter, solid, liquid, or gaseous (ionized gases), that may produce a reduction of dielectric strength or surface resistivity”.
Pollution degree 1: No pollution or only dry,
non-conductive pollution occurs. The pollution has no influence.
Pollution degree 2: Normally only non-
conductive pollution occurs. Occasionally, however, a temporary conductivity caused by condensation must be expected.
Pollution degree 3: Conductive pollution occurs,
or dry, non-conductive pollution occurs which becomes conductive due to condensation which is expected. In such conditions, equipment is normally protected against exposure to direct sunlight, precipitation, and full wind pressure, but neither temperature nor humidity is controlled.
Storage environment
Location: Indoor Temperature: -20°C to 70°C Humidity: <90% RH
Disposal
Do not dispose this instrument as unsorted municipal waste. Please use a separate collection facility or contact the supplier from which this instrument was purchased. Please make sure discarded electrical waste is properly recycled to reduce environmental impact.
6
SAFETY INSTRUCTIONS
Green/ Yellow:
Earth
Blue:
Neutral
Brown:
Live (Phase)
Power cord for the United Kingdom
When using the instrument in the United Kingdom, make sure the power cord meets the following safety instructions.
NOTE: This lead/appliance must only be wired by competent persons
WARNING: THIS APPLIANCE MUST BE EARTHED IMPORTANT: The wires in this lead are coloured in accordance with the following code:
As the colours of the wires in main leads may not correspond with the coloured marking identified in your plug/appliance, proceed as follows:
The wire which is coloured Green & Yellow must be connected to the Earth terminal marked with either the letter E, the earth symbol
or coloured Green/Green & Yellow.
The wire which is coloured Blue must be connected to the terminal which is marked with the letter N or coloured Blue or Black.
The wire which is coloured Brown must be connected to the terminal marked with the letter L or P or coloured Brown or Red.
If in doubt, consult the instructions provided with the equipment or contact the supplier.
This cable/appliance should be protected by a suitably rated and approved HBC mains fuse: refer to the rating information on the equipment and/or user instructions for details. As a guide, a cable of 0.75mm2 should be protected by a 3A or 5A fuse. Larger conductors would normally require 13A types, depending on the connection method used.
Any exposed wiring from a cable, plug or connection that is engaged in a live socket is extremely hazardous. If a cable or plug is deemed hazardous, turn off the mains power and remove the cable, any fuses and fuse assemblies. All hazardous wiring must be immediately destroyed and replaced in accordance to the above standard.
7
PEL-3000 User Manual
PEL-3000 Series Introduction .......................................... 10
Model Line Up ......................................................................................................... 10
Main Features ........................................................................................................... 11
Accessories ..................................................................... 12
Package Contents ..................................................................................................... 14
Appearance ..................................................................... 15
PEL-3000 Front Panel ............................................................................................ 15
(PEL-3021/PEL-3041) .............................................................................. 15
(PEL-3111) .................................................................................................. 15
(PEL-3211 Booster Pack) ......................................................................... 16
Rear Panel ................................................................................................................. 20
PEL-3021 / PEL-3041 .............................................................................. 20
(PEL-3111) .................................................................................................. 20
GETTING STARTED
This chapter provides a brief overview of the PEL-3000, the package contents, instructions for first time use and an introduction to the front panel, rear panel and GUI.
8
GETTING STARTED
(PEL-3211 Booster Pack) ......................................................................... 21
Display ....................................................................................................................... 23
First Time Use Instructions ............................................. 24
Rack Mount Kits ...................................................................................................... 24
Power Up and Self Test .......................................................................................... 27
Load Default Settings .............................................................................................. 28
Setting the Date and Time ...................................................................................... 28
Load Wiring .............................................................................................................. 29
Load Wire Connections .......................................................................................... 32
Using the Front Panel Input Terminals ................................................................ 33
Using the Rear Panel Input Terminals .................................................................. 34
Using the Terminal Cover ...................................................................................... 35
Remote Sense ........................................................................................................... 38
Firmware Update ..................................................................................................... 39
Conventions .............................................................................................................. 41
Help Menu ................................................................................................................ 47
9
PEL-3000 User Manual
Model
Operating Voltage (DC)
Current
Power
PEL-3021
1.5V~150V
35A
175W
PEL-3041
1.5V~150V
70A
350W
PEL-3111
1.5V~150V
210A
1050W
Booster Model
Operating Voltage (DC)
Current
Power
PEL-3211
1.5V~150V
420A
2100W
PEL-3000 Series Introduction
The PEL-3000 Series is a family of high performance DC electronic loads positioned to test a wide range of different power sources. The DC electronic loads are fully programmable to simulate anything from basic static loads to complex dynamic loads. With the ability to operate independently or in parallel, the PEL-3000 Series is extremely robust and capable of molding to any test environment.
Please note that throughout this manual the term ―PEL-3000‖ refers to any one of the models in the series lineup, unless specifically stated otherwise.
Model Line Up
There are a total of 3 DC electronic load models and 1 booster pack model.
10
Main Features
Performance
High slew rates of up to 16A/μS(PEL-3111) for a
fast response speed
High capacity when used in parallel:
5250W, 1050A (PEL-3111 x 5)/ 9450W, 1890A (PEL-3111 + PEL-3211 x 4)
High resolution – 16 bit
Features
7 operating modes: CC, CV, CR, CP, CC+CV,
CR+CV, CP+CV
Independent and parallel operation Fully programmable with normal and fast
sequences
Soft start Dynamic mode OCP, OVP and other protection features Remote sense Integrated meter Rack-mountable Load booster
Interface
USB, RS232 and GPIB External voltage or resistance control Front panel trigger out BNC Front panel current monitoring BNC Analog external control
GETTING STARTED
11
PEL-3000 User Manual
Standard Accessories
Part number
Description 82EL-31110MA1
Quick Start Guide
82EL-31110EA1
User / Programming manual CD
Region dependant
Power cord
PEL-011
Load input terminal Cover
PEL-012
Terminal fittings: 2 sets of bolts/nuts/springs/washers (type: M8)
M8 x 20
Spring washer Flat washer
M8 nut
Optional Accessories
Part number
Description
3813-030D0501
CR123A 3V lithium battery for clock.
GRA-413-E
Rack mount bracket for booster PEL-3211/EIA
GRA-413-J
Rack mount bracket for booster PEL-3211/JIS
GRA-414-E
Rack mount frame for PEL­3021, PEL-3041, PEL­3111/EIA
Accessories
12
GETTING STARTED
GRA-414-J
Rack mount frame for PEL­3021, PEL-3041, PEL­3111/JIS
GTL-255
300mm Frame Link Cable (for linking units that are stacked)
GTL-248
GPIB cable, 2.0m
GTL-246
USB cable, Type A - Type B
PEL-010
Dust Filter
PEL-004
GPIB option
13
PEL-3000 User Manual
Opening the box
Contents (single unit)
Main unit Quick Start manual User / Programming
manual CD
Terminal fittings Power cord x1 (region
dependent)
Calibration certificate
Package Contents
Check the contents before using the instrument.
14
GETTING STARTED
I MON OUT TRIG OUT
1.5 - 150V
175W
0 - 35A
P0
P1
P4
P7
CAL.
P2
P5
P8
Lock
P3
P6
P9
Utility
Local
File
0
1
4
7
2
5
8
3
6
9
EnterClear
Shift
Preset
Load
On/ Off
Main
Help
FUNC
Short
Air inlet LCD Display Power key
FUNC/File
Help/Utility
Short
Load On/Off
USB Port, Preset and Shift keys
Number pad, Clear/ Lock and Enter keys
Main/Local
Scroll wheel
Function keys
Input terminals
I MON OUT, TRIG OUT
P0
P1
P4
P7
CAL.
P2
P5
P8
Lock
P3
P6
P9
Utility
Local
File
0
1
4
7
2
5
8
3
6
9
EnterClear
Shift
Preset
Load
On/ Off
Main
Help
FUNC
Short
TRIG OUT
I MON
OUT
1.5 - 150V
1050W
0 - 70A
Appearance
PEL-3000 Front Panel
(PEL-3021/PEL-3041)
(PEL-3111)
15
PEL-3000 User Manual
LINK STBY
Air Inlet
The air inlet has a removable dust filter
LCD display
3.5 inch LCD display
Function keys
The function keys directly correspond to the soft menu keys at the bottom of the display.
ON/STBY
Turns the unit on or puts the unit into standby mode. Use the power switch on the rear panel to turn the unit off.
Main/Local
Main
Main: Sets the operating mode: CC, CV, CR, CP mode.
Local
Main
Shift
Local (Shift + Main): Puts the instrument back into local mode from remote mode.
FUNC/File
FUNC
FUNC: Sets the program function, sequence function or other special functions.
(PEL-3211 Booster Pack)
16
GETTING STARTED
File
FUNC
Shift
File (Shift + FUNC): Accesses the file system.
Help/Utility
Help
Help: Access the help menu.
Utility
Help
Shift
Utility (Shift + Help): Access the utility menu.
Short
Short
Pressing the Short key will simulate shorting the input terminals.
The Short key will be lit when active.
Load on/off
Load
On/
Off
Turns the load on or off.
The Load On/Off key will be lit when active.
Scroll wheel
Use the scroll wheel to navigate the menu system or to edit parameters. See page 41 for usage details.
Enter
Enter
Press the Enter key to select highlighted menu items.
17
PEL-3000 User Manual
Number pad
P0
P1
P4
P7
CAL.
P2
P5
P8
Lock
P3
P6
P9
0
1
4
7
2
5
8
3
6
9
Clear
Number pad: Used to enter numerical values.
P0~P9 (Preset + Number keys): Loads one of 10 preset settings.
Clear/Lock
Lock
Clear
Clear: Clears the current parameter values.
Lock (Shift + Clear): Locks the front panel keys and selector knob.
Shift
Shift
Shift: Used in conjunction with other keys to select secondary functions.
Preset
Preset
Used in conjunction with the number pad to save or load preset settings P0 to P9.
USB Port
USB A port. Used for save and recall functions.
18
GETTING STARTED
Front panel input terminals
1.5 - 150V
175W
0 - 35A
Negative terminal.
Positive terminal.
IMON Out
I MON OUT
Current monitor BNC terminal: Output connector used to monitor the current by outputting a voltage. An output voltage of 1V corresponds to the full scale current for the H and L ranges.
0.1V corresponds to the full scale current in the M range.
TRIG OUT
TRIG OUT
Trigger out BNC terminal: Outputs a pulse signal during sequence or dynamic operation. The trigger signal has a 5V output with a pulse width of a least 2us and an impedance of 500Ω.
19
PEL-3000 User Manual
47 - 63 Hz
90 VA MAX.
AC
100 - 120 VAC 200 - 240 VAC
FRAME CONT
J 1
J 2
SER. NO. LB
RS232C
GPIB
WARNING
TO AVOID ELECTRIC SHOCK THE POWER CORD
DO NOT REMOVE COVERS.
NO OPERATOR SERVICEABLE COMPONENTS INSIDE.
PROTECTIVE GROUNDING CONDUCTOR MUST BE
REFER SERVICING TO QUALIFIED PERSONNEL.
CONNECTED TO GROUND.
Remote sense inputs
Frame control ports, J1, J2
RS232C port
USB port
USB device port
Exhaust fanGPIB Power socket
Rear panel inputs
P0
P1
P4
P7
CAL.
P2
P5
P8
Lock
P3
P6
P9
Utility
Local
File
0
1
4
7
2
5
8
3
6
9
EnterClear
Shift
Preset
Load
On/ Off
Main
Help
FUNC
Short
TRIG OUT
I MON
OUT
1.5 - 150V
1050W
0 - 70A
Rear Panel
PEL-3021 / PEL-3041
(PEL-3111)
20
GETTING STARTED
RS232C Port
GPIB
USB B
The USB B, RS232C and GPIB port are used for remote control.
USB B port
RS232C 9 pin
DSUB port.
GPIB 24 pin female.
Frame control ports, J1, J2
FRAME CONT
J 1
J 2
J1: The J1 connector is assigned to external control.
J2: The J2 connector is used for parallel operation control.
(PEL-3211 Booster Pack)
21
PEL-3000 User Manual
Exhaust fan
The exhaust fan is used to expel the heat from the unit. Please ensure there is at least 20cm distance between any object and the fan.
Rear Panel Input terminals
Rear Panel Input Terminals. Electrically connected to the front panel input terminals. Accepts M8 bolts or M4/M3 sized screws. See page 34 for connection details.
Remote Sensing Terminals
Sensing terminals for remote sense. See page 35.
Accepts M3 sized screws.
Power Socket
Power Socket: 100~120V, 200~240V 47~63Hz.
Power Switch
Turns the unit on/off.
USB A
USB A Slave port. USB 1.1/2.0
22
Display
ModeCVI Range
H 35A
V Range
L 15V
Function
Static
Configure
0.000
V
0.000
A
0.00
w
SlewRate 2500.00
CC B Value 0.000
CC A Value 0.000
LOADRS232
A Value
Fine
03/Sep/2012
mA/us
A
A
Date
Setting area
Operation status panel
Measurement
area
Mainframe status panel
Softkeys
Setting area
The setting area is used to display and edit the settings for the current mode/function.
Measurement area
Displays the voltage, current and power values.
Date
Displays the date.
Mainframe status panel
The mainframe status panel displays the status of the load, remote control and short function.
When an icon is green it indicates that the function is off. When the icon is orange, the function is on.
Operation Status Panel
This status panel is used to display the status of the current mode.
Soft-keys
The soft-key menus are used to select different functions or parameters.
GETTING STARTED
23
PEL-3000 User Manual
Description
The PEL-3000 has a number of rack mount options for installation. The GRA-413 rack mounts are suitable for the PEL-3211 booster pack. The GRA-414 rack mounts are capable of holding 1x PEL-3111 or 2x PEL-3021/3041 units.
For installation details, please see the GRA-413 and GRA-414 Rack Mount Assembly Manual.
Please see your distributor for which rack mount is suitable for your application.
First Time Use Instructions
Use the procedures below when first using the PEL-3000 to install the rack mount kit, power up the instrument, set the internal clock, restore the factory default settings and check the firmware version. Lastly, the Conventions section will introduce you to the basic operating conventions used throughout the user manual.
Rack Mount Kits
24
GETTING STARTED
GRA-413-E (IEA standard)
128
532
.
5
482
.
6
GRA-413-J (JIS standard)
149
532
.
5
482
.
6
25
PEL-3000 User Manual
GRA-414-E (IEA standard)
132
382
.
5
477
.
6
GRA-414-J (JIS standard)
149
382
.
5
477
.
6
26
GETTING STARTED
Steps
1. Insert the AC power cord into the power
socket.
2. Turn the external
power switch on. (O → —)
3. If the unit doesn’t turn on, press the
On/Standby key.
The ON/STBY key will go from standby (red)
to on (green).
4. The unit will show the splash screen and then
load the settings from when the unit was last powered down.
Note
If the PEL-3000 fails to start up properly or does not turn on, please see you local distributor.
Power Up and Self Test
27
PEL-3000 User Manual
Description
When first using the PEL-3000, recall the factory default settings to ensure the unit is in a known state. See page 177 for a list of the default settings.
Operation
1. Press
Shift
+
File
FUNC
.
Select Media/Default[F1]. Select Factory Default[F2].
Media
Default
Factory Default
Save Recall
LOADRS232
A Value
03/Sep/2012
Load Default Setup
CC 35A 15V
Static
Recall the Default Settings!
Pressing F2 Again Will
Warning!!
Description
The date and time settings are used to time­stamp files when saving files.
The date is shown on top of the display.
Operation
1. Press
Shift
+
Utility
Help
> Time Set[F4] to set
the date and time.
Settings:
Month, Day, Year, Hour, Minute
Load Default Settings
Setting the Date and Time
28
Loading...
+ 183 hidden pages