Learn how to conlpete
Inore effectively by
merchandising and
serving the best
possible burger
~v<:rythne.
-
Operation and
Merchandising Manual
COPYRlGHT 2007 SMOKAROMA, INC.
TABLE
OF
CONTENTS
Please
read
instructions before
operating
first time.
Model A975 Photo
................................
3
Operations
.......................................
.. 4
· .... Description
of
Operation
· .... Cooker Operation
.. '" General
Necessary Accessories
..........................
5
· ..
..
Installation
·.... Where
to
Position the Unit
.....
Do's
and
Don't's-Safety
Tips
..... Machine Adjustments
...
..
Plate Adjustments
..... Use Meat
Balls-Why?
Meat
Section-What
to
Order
.................
6
..... Scoop Sizes and Portion Control
..... Cooking the
Meat-How
to Eliminate
· .... Red Edges from the Meat
How
Many
Times Should You
Cook the
Meat
...............................
6 & 7
What
Else
Can
the Unit Cook?
................
7
...
.. Cooking Chicken Breast on the
IB
· ..
..
Cooking Sausage on the IB
..... Sausage Brands
· .... Serving Suggestions
· .... Cooking Hot Dogs on the
IB
· ..
..
Chicken Breast Salad
Cleaning
...........................................
. 8
Promoting
Burgers
.......................
9 10
· ..
..
Merchandising Aids
....
. Complimentary Foods, Supplementary Foods
A
dver
tising and
Promoti
onal Aids
.........
..
9
Figuring Food Cost ....
............
.....
.... ....
10
Pricing Pl
ans .................
...
........
........
10
..... Profit Projection f
or
Mini-Burgers
·.... Profit Projection
Per
Square Foot
"Sell
Two
Burgers
for the Price
of
One
($3.00
)" Promotion
....
.............
............
11
2
Demand
and
Popularity
................
11
& 12
..... Expand Your Deli Menu
· .... Enhance Your Menu with "Heart Healthy"
Chicken Breast
..... Grease Vapor
Test-Just
Do
It
..... Important Owner Advantages
Laying
Out
a Hamb
urger
Station
...........
12
...
.. Refrigerated Sandwich Bars
...
..
Bun Toasters
·.... Tomato / Onion Slices
·.... Work Tables
IInportant
Note......................
...........
12
Trouble
Shooting Outline
..............
12 & 13
..... Trouble
I:
Cooks All the Time When the
Lid
is
Closed
..... Trouble II: Meat Green on One Side and
Raw on the Other
..... Troub
le
III: Cooks for 5 Second at "Well
Done'
Position, Th n
Tum
Off
..... Trouble
IV:
Cooks All the Time Dole s
"Rare Well Done'"
in
"Rar
e ' Position
...
_ Tr uble : Have to
Push' Start"
Button
Se era! Time to Get Hamburgers Done
.
.._ Tr
uhle VI: Unit Kee ps "Blowing" Triacs
...~ Tr
n Ie
YIll:
Uneven Cooking- One Side
Cook . Other Side Doesn' t
Controls
and Functions
........................
13
Pa
r Identification
.............................
14
Energy Cost Com parison
......................
15
MODELA975
3
OPERATIONS
DESCRIPTION
The Instant Burger represents the latest
cooking technology.
of
direct energy transfer to cook the meat. Rather
than using electricity
up a griddle, to heat
ger passes the energy directly through the hamburger
to
and causes it
automatically and
to cook hamburgers by ordinary methods.
In
operation, the hamburgers, either
pre-formed patties, are place on the bottom plate.
The cover
at
"1
" or "2". The "Start" button is then pressed,
automatically starting the cooking cycle. A sophisticated electronic brain then takes over and monitors
the energy to the hamburgers and automatically stops
it at the correct degree
delicious tasting meat. This
no oil or grease
The unit can cook practically any type
tenderized beef, hot dogs, sausage, ground turkey.
can reheat precooked chicken breast.
heat itself.
is
closed. The operator presets the switch
OF
OPERATION
in
modem
It
uses a new scientific method
to
heat
up
an element ,
up
a hamburger; the Instant Bur-
It
does this economically,
in
a fraction
of
is
used to cook the hamburgers.
of
the time necessary
in
a ball or
doneness. The result is a
is
especially true since
of
ground
to
heat
of
It
tioned at
"I"
or "2". Position "2" will cook the
product more thoroughly but less juicy than position
"1".
It
is suggested that position
in
first cooking
the morning when the plates are
cold. Then switch to position
"2"
be used on the
"1"
for subsequent
cookings.
The finished product may look less done than
when cooked on
the cover. Remember, the meat continues
for a short period after it finishes cooking.
the"
I" setting when you first open
to
brown
If
you
coat the top and bottom plate surfaces with a thin
coating
of
cooking oil before you start cooking the
first time, they will stay cleaner longer.
Fig. 2
COOKER
POWER SWITCH
OPERATION
GREEN LIGHT
(COMES ON WHEN
BURGERS ARE DONE)
PUSH
START BUTION
TO
[Q]
READY
0
COOk
0
_I
AMBER LIGHT
(C
OME
S ON WI-llLE COOKING)
ON
GENERAL
Before cooking, meat must be fully thawed with
no icy spots.
eration.
meat selected have a
The operation
Plug the unit into a grounded outlet, 115V, 30 amp
individual branch circuit. Move "Power Switch" to
"On". The green light will come on indicating power
is
"On". "Doneness Selector" switch may be posi-
It
should however, be kept under refrig-
It
is also recommended that the hamburger
fat
content
of
the Instant Burger
ST
ART
2
DONENESS
SELECTOR SWITCH
of
20
to 30%.
is
simple.
Fig. 1
1.
Hamburger patties must be the same weight
cook evenly. Place hamburger ball or patty on
of
each side
plate (See Fig. 2). Hamburger must
be placed one on each side (a hamburger portion
on one side will not cook). To cook one hamburger, split into two equal parts and place one
half on each side.
2. Close cover. Lid must be completely closed to
lock
in
place.
3.
To cook press "Start" button. "Cook" (Amber)
light will come on immediately.
4.
When the amber light goes out and the green
light comes on and the beeper sounds the burgers are done.
If
hamburgers are not cooked
sufficiently, close cover and press "Start" button
again. Do not press "Start" button more than
twice. Doing so will result in a bad smell and a
dry product. When amber light goes out and
green light comes on, open cover, remove hamburgers and season with One Step Prep
5.
If
one hamburger is sufficiently cooked and the
other
is
not, remove the cooked hamburger.
Place the uncooked hamburger equally across
the center
press "Start" button again.
of
the bottom plate. Close cover and
If
this happens con-
stantly, see Trouble Shooting Outline " neven
Cooking
4
of
Hamburgers"
in
Service Manual.
MixTM
to
.
NE~ESSARY
Instant Burger A975 (UL, and NSF Listings)
comes with:
Free training when purchased directly from an authorized factory representative. Initial start-up,
training and demonstration
A~~ESSORmS
is
included.
INSTALLATION
Electrical requirements are
amp
phase, 30
must be grounded.
Shipping Weight is 37lbs.
Dimensions-Height
x
13
in. x
23
individual circuit required. Unit
in. (16
Y2
cm x
x Depth x Width = 6
33
115
cm x
volts, single
58
cm).
112
in.
MACHINE
1.
Check bottom plate adjustment for meat width.
Make sure the bottom plate
justment step on both sides.
plates must be adjusted
and then mash slightly.
PLATE
ADJUSTMENTS
to
just touch hamburger
ADJUSTMENTS
~
fL
4 1/4" Pattie, 8 to each
is
on the same ad-
If
cooking patties,
,."
1aolQ)
~
112"
Pattie, 4
(Also, Chicken Setting)
3/8" Pattie, 5
L
""<ri<,'
• ,,,'
to
each
lb.
to each
lb.
lb.
".
WHERE
Cleanliness is very important for appearance, image and sales. The unit should be positioned
manner where the open plates are never exposed
the public. The back
public rather than the front control panel. This
only a suggestion, not a requirement. Space limitations have forced many successful operators to position the unit where space
DO'
1.
Do not season meat prior
seasonings that contain salt. Herbs, Onions,
Bell peppers may be used. To prevent plate pitting, remove patties before seasoning.
2.
Operate only on a 30 amperage dedicated circuit, 110V-125V AC.
3.
Do not operate unit with drip-pan in overflow
condition.
4.
Only use a 3M #7447 "Scotch-Brite" Pad for
scrubbing plates.
5.
Always unplug before cleaning.
6.
The console may be cleaned by wiping with a
damp cloth.
7.
Do not submerge console in water.
8.
Do not operate Instant Burger
dition.
9.
Do not operate unit without plastic backing
sheet
3515).
TO
POSITION
of
is
&:
DON'TS-SAFETY
in
place (See item
TIm
the unit should face the
available.
UNIT
in
TIPS
to
cooking with salt or
in
defective con-
lIon
page
13,
Part No.
to
is
#
of
a
10
12
16
To adjust for different
thickness
ment knobs (beside drippings tub). Then slide
thickness adjustment spacer under dripping tub to
desired thickness. Make sure both sides are at the
same setting. Retighten all knobs.
ness increments. The bottom plate may be adjusted
from 5/8 inch maximum thickness for 8 oz. burgers
114
to
USE
Meatballs are much easier to cook than preformed patties. Fresh meatballs are fool-proof even
for the beginner. The benefits
outweigh the disadvantages. We strongly encourage
you to portion ground
to form meatballs.
tedious adjustments
most patty meat
shape
ment, compressed meat
of
hamburgers, loosen bottom plate adjust-
The spacer is
inch minimum thickness for 2 oz. burgers.
MEAT
On the other hand, pre-formed patties can require
of
a round patty. When cooked on any equip-
"stair-stepped" in
BALLS-WIlY?
of
beef
with an ice cream scoop
of
the plates. During formation,
is
pressed tightly together into the
is
usually dryer and tougher
Ounces
per
Ball
5 3
4 4
3.5
3.2
2.3
118
inch thick-
using meatballs far
Balls
per
4.6
5
7
lb.
5
to eat than using freshly ground meat.
If
you have
and use the option
of
choosing meat, go fresh meat-
balls.
MEAT
SELECTION-
WlU.TTOORDER
Fresh
meat
tastes and sells better in the long run.
Use
fresh meat and an ice cream scoop to measure
it. Freshness is the key to flavor and repeat business. Frozen patties will not work.
Use fresh meat
in bulk packs (not tube packs).
After
a few days
of
recording your sales,
you'll
be able
to
determine
how
much meat to order twice each week.
Specify
meat
with at least a 20% fat content.
Your
choices range from 20% to
30%
fat.
The
cooking process cooks the fat
out
of
the meat and
leaves the natural juices in.
Below
is a simple chart
showing the effects
of
various degrees
of
fat con-
tent.
Lean / Fat Ratio Cooking Effects
70/30
Juicy and Moist
75/25
Juicy and
Good-Recommended
80/20
Moist and
Good
85/15
Dry-Not
Recommended
SCOOP
SIZES AND
PORTION
CONTROL
It
is important that hamburgers be portioned
equal in weight.
An ice cream scoop is ideal
to
per-
form this task. Ice
cream
scoops come in a variety
of
sizes. The larger the scoop size number, the
smaller the capacity.
To
get a single, quarter-pound
ball, you will need a #8 scoop .
Stainless steel ice cream scoops have a round
Uneven scoop measurement
Level scoop measurement
(will cause uneven cooking) (correct
for
e\:en cooking)
Disher Size Weight / Ball Balls / Lb.
#6
5 oz. (142 gms)
3
* #8
4 oz. (113 gms)
4
#10
3.5 oz. (99gms)
4.6
#12
3.2 oz.
(91
gms)
5
#16
2.3 oz. (65
gms)
7
* #20
2.0 oz. (57 gms)
8
* Recommended
bowl
and use a trigger-spring mechanism that re-
leases the meat from the bowl.
Low
volume operators will often
be
called on to
cook
just
one burger sandwich.
To
serve a standard
1/4 lb. sandwich, use the #20 scoop for two balls
that you will combine on a single
bun-amounting
to 2 x 2
==
4 oz. sandwich.
Fresh meat taste better and sells better in the long
run. Display fresh meat and use an ice
cream
scoop
to measure it.
Don't
add salt or salt-based seasonings to meat
prior
to
cooking.
COOKING
THE
MEAT-HOW
TO
ELIMINATE
RED
EDGES
FROM
THE
MEAT
There are three ways to eliminate the red edges.
Try
to determine which is best suited for
your
situa-
tion.
I.
Set the
cook
switch
to
position
"2".
This
is
necessary
when
the plates are cold.
Then
for a
juicier
hamburger switch
to
position"
I"
on
subsequent cooking.
2. Before cooking, pat the rough edges
of
the raw
meat. This eliminates the raw edges
by
fmning
up the sides for a better looking finished
product.
3. Leave the lid down an extra 20 seconds after the
green light appears. The internal heat within
the meat will continue to
cook
the edges.
Be
labor efficient
by
starting the
cook
cycle; then
prepare the
bun
. The
burger
will be completely
done after an extra 20 seconds.
HOW
MANY
TIMES SHOULD
YOU
COOK
THE
MEAT?
Cooking two portions should ideally require
just
one
press
of
the "Start" button. Leave the lid down
until you finish the bun. This will not
overcook
the
meat. Pressing the "Start" button twice should not
hurt the meat texture. However,
if
you
cook
your
meat more than twice, it will begin to toughen, taste
and smell bad. The following factors determine
how many times to start the
cook
cycle.
1.
Cold
to slightly frozen
meat
will have the ten-
dency to push up the lid, shutting
off
the
cook
cycle. Hamburger may
be
completely cooked
by
making sure lid is completely closed and
locked.
Then
pressing "Start" button a second
time.
2.
Cooking uneven portion sizes will cause the
6
smaller portion to cook faster than the larger
portion. Simply remove the smaller portion and
cook the larger, undone portion, in the center
with another single zap.
simply move the last portion over an inch and
leave top down approximately
onds. Residual heat will generally remove the
red streak without activating the cycle.
3.
Electrical shortfall (low voltage). The Instant
Burger will cut
dedicated 30 amp,
cord should not exceed 5 feet. During peak
hours, operators may be experiencing an electrical shortfall in voltage throughout an operation.
Use a voltmeter to measure actual voltage available while cooking.
WlU.T
ELSE
off
prematurely
115
If
a streak is visible,
15
additional sec-
if
it
is
volt line. Moreover, the
CAN
THE
COOK?
1.
Precooked Chicken Breast Filets.
2.
Sausage (Fine ground whole hog).
3.
Hot dogs (Use all
beef
8 to the pound).
not on a
UNIT
COOKING PROCEDURE: Always cook two patties at a time. Give the sausage one zap by pressing
the
"Start" button. Then tum the patties over and
zap agam.
Portion!
Scoop Size
#20
112"
plate setting
SAUSAGE
Since the fat content
high, buy a lean package
sage that
SERVING SUGGESTIONS:
is
the most lean.
1.
Sausage biscuit with gravy
2.
Sausage and egg biscuit
3.
Plain Sausage and cheese biscuit
4.
Sausage, egg and cheese biscuit
#
Portions
Per Lb.
8 2.0 oz. (57 grns)
BRANDS
of
Portion Wt.
of
sausage is unusually
sausage. Order the sau-
COOKING CHICKEN
THE
precooked chicken breast such as "Tyson" Mesquite
flavored chicken breast. These have the char marks
on them.
ing. The suggested plate setting
breast is
1.
2.
3.
4.
5.
6.
7.
8.
9.
INSTANT
Cook precooked chicken breast only. Use frozen
Thaw the chicken breast completely before cook-
112
inch thickness position.
Place the "Cook Position" switch in position "1".
Spray the top plate with no-stick cooking oil.
Place a thawed chicken breast on each side
the bottom plate.
Press red cook button.
When unit beeps, open unit and tum over the
chicken breast.
Close cover and press red button again.
Prepare bun.
Sprinkle chicken breast with "Red Rub"®.
Place chicken breast on bun and serve.
BURGER
COOKING SAUSAGE ON
PREPARATION: Spray "Pam" on the top plate
before each cooking. This facilitates the browning
process and prevents sausage from sticking.
NOTE: Sausage creates a sharp odor when plates
are not cleaned thoroughly.
BREASTS
of
cooking chicken
THE
m
ON
of
COOKING
INSTANT
Use "all
To cook only one
hot dog, place in
the middle between
both plates
(See Fig. 5).
DOT
BURGER
Beef'
Fig. 5
DOGS
hot dogs, 8 to a pound.
ON
THE
To cook two hot
dogs, put one in
the center
plate
(See Fig. 6).
Fig. 6
of
each
7
To
cook
three
hot dogs,
put
one
in the center
of
each
plate and
one between
both plates
(See Fig. 7).
3.
Remove
plastic insu-
lation sheet.
(See Fig. 1 0).
Fig. 10
After you
cook
a hot dog, you must raise the lid and
roll each hot dog
114
turn and cook once more.
CLEANING
All parts
which
come in contact with the
ham-
burgers
may
be removed and immersed in water for
cleaning.
1.
To
remove bottom plate, lift
back
of
plate upward and out.
(See Fig. 8).
4.
To
re-
move drip
pan, lift out.
(See Fig.
11
).
IMPORTANT: USE ONLY A
3M
#7447
SCOTCH-BRITE
PAD.
"Scotch-Brite" cleaning pads are essential for
cleaning the cooking plates.
Remove
both plates as indicated above,
and
im-
merse them in a mild soap solution. Scrub
with
Scotch-Brite pad until shiny. Clean in between the
double prongs. In addition to the plates, the insert
pan
and plastic drip
pan
may
be
removed and im-
mersed in soapy
water
for cleaning.
After cleaning, top and bottom plates should be
immersed in a 11100
PPM
chlorine solution.
This
solution
may
be
prepared
by
adding
112
tablespoon
of
liquid bleach to 1 gallon
of
water. Then, thoroughly dry, and replace the plates on the Instant
Burger.
CAUTION:
The
top and bottom plates should
be
cleaned
and
disinfected once every
hour
as
outlined above.
If
this is not done,
the
hazard
might be
that
over a period
of
hours
there
could
be
a growth
of
pathogens.
2.
To
remove
top plate,
loosen the
two knobs
on
top un-
til plate
comes
apart from
ha.
(See Fig. 9).
~-"
I/
~J
~
"
Fig. 9
8
'~
~~
PROMOTING
Advertising pays.
you are pushing hamburgers, they
BURGERS
If
the public
doesn't
won't
know
come to
buy.
Develop a trial introductory offer to build traffic
and repeat business. Be
advertise.
You'll
speed up your pay-back
aggressive-promote
by
and
investing in outdoor banner, table tents and advertising in
local newspapers. The purpose is to increase both
burger sales and all other items such as gasoline,
snack and soft drink sales. Here are examples
of
possible promotions.
A. Free Chips with purchase
of
Soda
and Hamburger.
B. Free Soda with purchase
of
Hamburger
and Chips.
C. Free Burger with any $25.00 or more
purchase from deli.
D. Buy a Burger at 50 cents with a fuel fill-up
for $25.00 or more.
10
E. Free Burger with any
of
gasoline.
F. $3.00 buys two Burgers for the price
MERCHANDISING
gallon purchase
of
AIDS
one.
Various merchandising aids are available to help
you sell burgers. Consult your area representative
for pricing and availability.
The
following is a list
of
the few point-of-sale
material items you can benefit from.
ADVERTISING
PROMOTIONAL
We.7taue a
~~tk'~Sp~
and
There wonderful for window
displays and eye catching
price promotions.
This 3
v~
!laNe
.4tenn
Giant
ft. x 10
!lenid
10 Foot Full-Color Banner.
0I.7!dt
e!ip:1.
ft. plastic coated banner is
ideal for a grand outside display.
(Order Part #Z730)
Newspaper Advertisments.
A variety
ready newspaper artwork for you
own local .
in
store
of
AND
AIDS
Camera
Item
Z531
Z596
No.
Laminated IB Posters (10" x 24")
Gunslinger Spinner
Burgers can
chips, French fries, tator-tots , onion rings or potato
salad. Celery and carrot garnish a plate as vegetable strips. Soups may also be served on the side.
A soft drink, slush, shake or beer is commonly
purchased with a burger.
napkins and cups.
FIGURING
Assume your store sells hamburgers at $2.25
each. Your delivered cost for hamburger meat is
$1.80 per pound.
2 oz.
Meat cost
Lettuce, Tomato , Pickle, Onion, Mayonnaise .25
NOTE: Each cheeseburger sells for $2.45. The cost
of
the cheese is approximately .20 per slice. Profit
increases by 20 cents for every cheeseburger sold.
The
figures below are for hamburgers only:
Sales Profit/Day ProfiUMontb ProfitIYear
20
30
40
60
80
100 $143 $4,350
PRICING
A
114
make. The remaining margin is your profit. Depending on your location , your pricing will have to
be competitive to similar operations.
We urge you to use a quantity
every cooking cycle. Serve the two patties on each
burger for the double burger appearance at the single
burger price. Your customer will consider it as extra value.
We surveyed normal listed pricing among large
be
sold with potato chips,
Don't
forget paper plates,
FOOD
+ 2 oz. = 4 oz.
(two balls size
per
4 oz. sandwich: $1.80/4 = 45 cents.
Meat 2 each (2 oz. balls) .45
$29 $882 $10,585
$43 $1,308
$57 $1,734 $20,805
$86
$114 $3,468 $41,610
COST
per
sandwich.
= #20 scoop)
Bun
Total Cost / Burger .82
Selling Price / Burger 2.25
Profit / Burger 1.43
$2,616 $31,390
com
.12
$15,695
$52,195
PlANS
burger will cost you about 45 cents to
of
two each for
fast food chains in Tulsa, Oklahoma. The prices for
burgers are generally higher in cities in the Eastern
United States.
The following burger names are registered trade-
of
marks
Wendy's, Inc.:
Big Mac
McDLT
Whopper
Whopper-w-Cheese . .... ...
Wendy's
PROFIT
McDonald's, Inc
....................
..................
......... ........
Big Classic
PRO.JECTION
.,
Burger King, Inc., and
................
....
.....
....
......
...
................
.....
.... ..... $3.25
....
...
........
......
FOR
$3.00
$3.20
$3.00
$3.75
MINI-BURGERS
In many areas, there is a demand for small bur-
gers sold in pairs and larger sets. The mini-burger
strategy capitalizes on the trend toward "finger
foods" and take out. Mini-burgers are generally
in
sold
burgers generally center around a 2 ounce meat
ball. Ketchup , onions and pickles routinely come
on mini-burgers.
Assume selling price
of.39
packages
1.
2 oz. patty @ 1.80 / lb. .23
2.
Bread / Dinner roll .12
3.
Ketchup, Onion, Pickle .04
equals
Sales Profit/Day ProfiUMontb ProfitIY
80
100
140
160
200
PROFIT
PER
Sales/Day
100%
A vg. Gross Profit 39%
Square Feet 925
Avg. Weekly Sales $4 .32/sq. ft.
A well designed prep bar keeps topping at cold ,
safe temperatures within fingertip reach. This
preparation area is critical
to
a worker's ability to
perform efficiently and save the customer's time.
For convenience sake, a small refrigerator
should be positioned as close to the cooking station
as possible. Meat should be fresh, thawed and covered in the cooler. Covering meat allows it to hold
moisture for longer periods. Consider a point-of-use
compact refrigerator
if
no existing refrigeration IS
nearby .
BUN TOASTERS
Bun toasters eliminate soggy bread and improve
the quality
of
the finished burger. Conveyor toasters
are faster and easier
to
use in high volume operations. The pop-up toaster costs less, consumes less
energy and is recommended for low-volume operators.
TOMATO / ONION SLICERS
These are sharp, rugged work-saving machines
that cal slice a whole tomato in less than 2 seconds.
High volume operations would certainly welcome
these time-saving tools .
WORKTABLES
If
you
don't
plan to use self-serve condiment
bars, you'll want a work table area to dress the
cooked hamburgers. The top
of
the table should be
equipped with condiment holders and food containers.
Plastic or stainless steel containers should
be
small enough
so
five or more can fit on the work
table without falling off. The container should be
shallow so the operator doesn't have to struggle
to
dig out pickles or tomatoes. A separate stainless
or
plastic knife can be used for each condiment. Plas-
tic squeezable bottles work well for ketchup, mustard or mayonnaise. Remember to keep sanitary
conditions.
SELF·SERVING CONDIMENT TRAYS
This self serving condiment trays does not come
with the Instant Burger, however it is available for
you from your local restaurant supply. This four
part tray houses vegetables over an enclosed bed
of
ice to keep them fresh and cool.
It
is equipped with
attached plastic tongs and can be placed outside the
counter where customers can serve themselves.
This not only saves you the labor expense
of
dress-
ing the buns, but allows customers to add what they
individually want
to
their sandwiches.
IMPORTANT
NOTE
Finally, the most important advice we can offer
is
to
urge you to always cook with two meatballs
rather then pre-formed patties. Wby?
1.
Meatballs can be cooked consistently delicious
and even.
2.
Meatballs are fool-proof even for beginners to
cook. (No tedious adjustments, less training,
fewer problems.)
3.
You'
ll
sell a better end-product using meatballs.
4. You'll sell more burgers than otherwise.
5. You'll make more profit.
12
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I '
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1 I
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7:?)
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~'
1.
POWER
SWITCH
Applies power to printed Circuit Board.
2.
"I"
AND
"2"
SWITCH
Selects mode
of
cooking.
(70'
',,-J
3. START
SWITCH
Starts cooking cycle when pressed.
4.
GREEN
LIGHT
Indicates machine is on. When sequenced from
green to amber and then back to green, it indicates
that power has been applied (amber on, green off)
and then removed (amber
off
, green on).
sequence, it indicates when the hamburger is
done.
5.
AMBER
Indicates when circuit board tells Triacs
LIGHT
to
power to roaster plug and therefore should
indicate hamburgers are cooking.
6.
PRINTED
PART
CIRCUIT
NO. 3700
BOARD
Controls cooking cycle. Beeper signals end
cycle.
7.
TRIACS
PART
NO. 3105
Applies power to roaster plug for cooking when
signaled by circuit board.
In
apply
that
of
8.
POWER
CONNECTOR
P ART NO. 3570
Applies voltage to (Top Plates) hamburgers when
lid is closed.
9.
TERMINAL
PART
BLOCK
NO. 3159
Provides junction for connecting wires.
10. PLASTIC BACKING
PART
NO. 3515
Provides insulation protection between plates and
Metal cover.
Caution: Do not operate unit
without this part in place.
13
BLOCK
SHEET
ASSEMBLY
PARTS
FOR
NEW A975 INSTANT BURGER
JIJUIBURGER
COOKER
3460
PART
NO. DESCRIPTION
3105 TRIAC 2
3159 TERMINAL BLOCK
3234
3445 ADJUSTMENT SLIDE BRACKET 2 EA
3450
3460
3510 KNOBS A950, A975 4 EA
3515 PLASTIC BACKING SHEET 1 EA
3537 POWER CONNECTOR BLOCK ASSY' 1 EA
3565 CONTACT BLADE 2 EA
3630 CONNECTOR BLK TO TERM
3635 WIRE THRU COIL ASSY'
3700
3720
POWER CORD
BOTTOM PLATE A950, A975
TOP PLATE A950, A975
BLK CORD ASSY' EA
CIRCUIT BOARD A975 EA
CONTROL BOX A975
3515
POWfR
NO.
REO.
1
PUSH
UNIT
EA
EA
EA
EA
EA
EA
EA
TO
g
ON
RE.ADY
0
COOK
0
START
2
B
"-..-/
(Not
Shown)
3700
(A975 &A980)
14
3445
3720
3630
3234
ENERGY COST COMPARISON
IB
GAS
BROILER
GAS
GRIDDLE
ELECTRIC
GRIDDLE
.25
$2.32
$2.80 $6.40
Energy consumption based on 200 burgers
in
8 hour days
Note that the
IB
contains no heating elements and requires no warming up. On the other hand ,
grills and broilers have to remain on and hot (guzzling energy) all day even when you are not cooking.
Energy is not wasted with the Instant Burger.
The In
tant Burger consumes 2.46 KW/hr when used at full capacity or approximately 200 burgers
per hour.
If
you are cooking less than full capacity, you are not consuming the 2.46 KW /hr. We used
the nation
al
average cost
of
electricity (KW/hr at 10 cents) in our calculations. We multiplied the 2.46
x.10
= 2.5 to cook 200 burgers on the Instant Burger. The actual cost per burger is $0.00125.