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www.insize.com
IST-DCT SERIES-E
V0
IST-DCT SERIES
DIGITAL BOTTLE CAP TORQUE TESTER
OPERATION MANUAL
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Attention
Description
Operators should wear p rotectio n such as a mask and gl oves in
case pieces or components break away from the unit under test.
Whether the unit is ON or OFF, DO NOT exceed the capacity of
the gauge. NEVER exce ed 150% of the rated capacity, or the
torque se nsor wi ll be damag ed. At 110% o f the rated capaci ty, the
display will flash a warning.
Measure in line tension and compression torq ues only. DO NO T
attempt to measure torque s at an angle to the measur ing shaft –
damage to torque sensor and/or shaft may result.
Do not attempt to repair or alter this instrume nt. Warranty will be
voided and damage to the unit may result.
Use and sto re with in the stated temperature and humidity ranges ,
or damage and failure may result.
If not u sing fo r extended periods of time, r echarge it for every 2 t o
3 months . Or re move the batterie s to pr event potential batt ery
leakage from causing product damage.
There are four model s of IST-DCT series bott le c ap torque t ester, the
capacity and resolution is in table on the bottom of the product.
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Structure and dimension:
clampi ng le ver
mounti ng ho les
lockin g han d wheel
functi on ke ys
screen
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LCD screen:
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2
3
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5
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4
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1. Test mode:
Position of the hole Clamping Range Angle α
1
Φ 19.5～44 mm 28.5～55 º
2
Φ 43.6～68.7 mm 35～55 º
3
Φ 66.8～101.9 mm 35～55 º
4
Φ 101.1～128.2 mm 35～45 º
5
Φ 123.8～156.2 mm 35～45 º
6
Φ 151.4～190 mm 35～45 º
Tra ck
Peak
2. Analog bar and Direction Icon:
Indicates current position in whole capacity. When the bar enters
the area enclosed by dotted line, means overload.
Clockwise(CW) Counter-Clockwise(CW)
3. Storage/print setting:
Store Print
4. Time and Power.
5. Torque value and Unit.
6. Statistics:
Save the five-point measurements in the Peak and First Peak.
7. Analysis:
X :average; R:variance criterion.
8. Prompt:
First Peak/Double Peak: Drop ratio;
Preset: under lower limit
betwe en lower lim it and upper limit
over up per limit
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Function keys:
Power: Press for 2 seconds to power On or Off.
store/print: Through the system settings can be sto red or
print the current measured value;
In number input, change to another digit or item.
Zeroing/Exit: During Measurement, Zeroing;
In Menus: Back or cancel.
Up/Mode: In Menu s: Moves sel ection up or i ncreases the
value;
During Measurement: Changes Test Mode.
Menu/Enter: During Measurement: Enter the menus;
In Menus, Select or Enter.
Down: D uring Measurement, Changes Test Mod e.
First Peak
Double Peak
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Preset
Operation
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Installation:
1. Please fix the cap to rque test er on the workb ench. See
following installation dimensions on the bottom.
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Clamping:
In order to better clamping effect, according to the size of the
bottle, please choose the corresponding hole to clamp .
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Unit
Group
Measurement
Test Mode
Storage Mode
Delete All
Delete Selected
Delete All
Print Selected
Memory
Up load data
Display Mode
Power Off
Backlight
Key Tone
Language
Date/Time
Diagram scale
Key Setting
Default Setting
System
Information
Calibration
Power on/off:
Press the power key for 2 seconds to power On or Off.
The indicator can identify the load cell. You should check the
model wh ether it is you want. Ch eck Battery Icon. If the power is
low, should be recharged.
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Testing:
After completion of the test preparation, testing can be done.
1. Select Units:
The torque gauge has a variety of measurem ent un its, s elect the
appropriate unit of force.
2. Select Test Mode:
This ser ies torque gauge has 4 kin ds of mea surement te st mode
can choose.
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Zeroing:
Press zeroi ng key to cl ear th e torq ue gauge in track mode for
removing the tare.
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Storage/print:
Measured results can be stored in th e t orque gauge , so that you
can review or print them later.
Under th e m easure inte rface, Press the key to save valu e
measured, and the save icon will be displayed.
Track: Th e real time me asuring mode, under th is mode,
press the zero ke y the torq ue gauge will be clea red
(remove tare).
Peak: Peak readings will not chan ge until a higher valu e is
measured. Unde r this mode, press the zeroing key th e
torque gauge will update the display immediately.
Pr eset: Th e tolerance limits can be se t f or GO/NG
measurement al so. If you set the ala rm o n and a valid limi t,
The icon wi ll be displayed for wit hin limit, lower tha n l ower
limit or exceed upper limit.
First Pea k: In th is mode, the gauge can capture the first
peak va lue of force, when the f orce value decr eased to
reach the drop ratio. The drop ratio can be set in menus.
Doubl e Peak: In this mode, th e gauge can captu re two
peak va lue of force, when the f orce value decr eased to
reach the drop ratio. The drop ratio can be set in menus.
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Menu
Measurement
( has been selecte d )
Memory
System
Calibration
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Measurement:
1. Unit:
The measuring unit can be selected under this menu. Different
range models may have different unit selection capabilities .
2. Group:
When severa l test sam ples need to be measured, the samples
can be coded into groups. The range is 01-99.
3.Tes t Mode:
Test mode can be se lected. Ther e are 5 kinds of mode : Track,
Peak , Preset, First Peak and Double Peak.
FirstPeak/Double Peak:
With 5% incr ease or decr ease in t he drop ratio of the
adjustment amount setting.
FirstPeak/Double Peak:
With 5% incr ease or decr ease in t he drop ratio of the
adjustment amount setting.
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Memory:
In thi s menu, browse the data in memory or delete it/them and
Print data.
1. Browse Data
The greatest number is the most recent data.
2. Delete data:
There are 2 methods to delete the data for restoring the memory.
Delete selected: Delete data in number range selected.
Delete All: Delete all data saved.
Before delete data, a warning window will pop up for further
confirmation.
Preset:
In the Tol erance menu, program u pper and lower limit for
GO/NG M easurement.
The upper limit valu e must be greater than the lower limit, and
both limit va lue can not be greater than 110% of the rated
capacity.
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3. printing:
In Pr inting menu, you ca n Print Rec ent, Pri nt Selected and Print
All.
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N.m N.cm kgf.m kgf.cm gf.cm lbf.ft lbf.in Oz.in
N.m 1 100 0.102 10.197 10197.2 0.7376 8.8508 141.612
N.cm 0.01 1 0.001 0.102 101.972 0.0074 0.0885 1.416
Kgf.m 9.807 980.67 1 100 100000 7.233 86.7962 1388.74
Kgf.cm 0.0981 9.807 0.01 1 1000 0.0723 0.868 13.887
Gf.cm 0.0001 0.0098 0.00001 0.001 1 0.00007 0.00087 0.0139
Lbf.ft 1.356 135.58 0.1383 13.826 13825.5 1 12 192
lbf.in 0.113 11.299 0.0115 1.1521 1152.13 0.0833 1 16
Oz.in 0.007 0.7062 0.0007 0.072 72.008 0.0052 0.0625 1
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System setting:
Display Mode:
There are two display modes: Digital and Graphic.
Diagram scale:
The ordinate range selection When printing the chart.
There are 4 kinds of type: 20%,50%,100% of F.S.
Key Setting:
The key “Store/Print” i s a mu ltifunct ion key, It can be set as "store
the c urrent d isplay v alue(Storage)" or " print t he rece nt data
(Print)"."Storage" is default.
Conversion:
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Maintenance
When the batte ry are lo w, the ico n will be displayed. The batteries
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should be charged immediately.
Connect the gauge and th e charger use the USB cable, and th en
connect the charger with AC socket to start charging. It tak es
about 3~4 hours for fully charging.
You can also use other USB de vice ( e.g. L aptop PC) to recharge
the gauge.
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