insize ISM-DL120 Operation Manual

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OP ER ATI ON M AN UA L
www.insize.com
ISM-DL120
LCD Measurin g Micro scope
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. Insta llation
. Opera tion
. Maint enance
. The Ins tallatio n and Operat ion Manua l of Image Tester
. The Ope ration Man ual of Elect ronic Mic rometer
Manu al
. Description
1.1 Product ske tch map
Fig.1 -1 ISM-DL12 0
1. Base 2 . Focus adjus ting hand whe el 3. Continua l zooming
4. LED Ri ng lamp 5. Oper ation butto n layout
6. The liq uid crystal di splay screen
1.2 Description
The digital liqu id cryst al microscope is a one of a k ind opti cal gauging instrume nt. I t inc ludes a wid e fie ld of vision, 3.14 megapixe l image s, high resol ution l iquid cryst al disp lay. It offers comfor tab le viewing , s imple o per ation, con venient arch ivi ng, microscopic imaging and video, as well as many other functions.
Although t he rang e of use is broad, the main ap plica tions a re as follows:
1. Using rectangular coordinates to determine length. For example
basic planar distance, hachure width ,keyboard trough width, slit width and so on.
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The rotation disk determination angle. For example the calibrated dial, the model, the gauge, the drill hole template and the geometric shape complex components of angle measurement. Serves as a microscope, working with su perficial quality by the compar ison test inspe ctions, t he appraisal of me tallurgical indust ry ore specimens. The printing of photography allows for lithog raph plates of examination textile fiber s and so on.
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1.3 Mainframe technical parameters:
1.3 Mai nframe te chnical param eters:
1: 6.5 (0 .7×-4.5×)
Total magni ficatio n
18.7×-120 × ( 4.7×-240 × can be obtained with varied accessories )
Digit al amplif ication 1.0×-4 .0×
Displ ay screen
8.4 inc h TFT LCD ( displ ay screen resol ution 800×6 00 pixels )
CMOS se nsor 3.0 MEG A pixe ls
Worki ng distanc e 88mm
Size of f ield visu al 4.4 x 5.7 -27.2 x 35
Zoomi ng mode
Transv erse axis co ntinual magni ficatio n change
AC adap ter
100240 V / 5 060 Hz the wor king power o f the mainf rame: 12VD C 3A
Auxil iary lens 0.5X Oc ular, 0.75X a uxiliary L ens
Illum ination LED rin g light
. Installation
The ISM-DL120 host and its support are disassembled for packaging. Please open carefully the packing box and take out the instrument and accessories (for detail, refer to the packing list). Then, connect the dove-tail groove at the rear base of the machine with that at the upright column prior to the next step operation.
2.1 Installation
The dov e-tail groo ve on trest le
The dov e-tail groo ve on mainf rame
Conne ct the dove-t ail groov e together ta ble
2.2 Attention
Durin g i nstallation, it is not allowed to touch the surface of the optic al parts and the surface of L CD screen directly with hand. The image qualit y may be affected i f the optical kits are stained with figure print or greasy stain. As to the dirt on the su rface of optic al kits and LCD screen, please carry out treatment according to maintenance of instrumen t introduc ed.
2.3 Preset adjustment
Select the ope rati on dis tance of the machine by rotatin g the focusi ng h and whee ls. The tigh tness of focusi ng h and wheels may be adjuste d thr ough left/ri ght focusi ng hand wh eels by hands in inverse dir ection. The focusin g resi stance is rat her strong if it is too ti ght w hile the mach ine may e asil y dr op if it is too l oose . The users m ay adj ust by themsel ves acco rdin g to the pra ctic al requi reme nts.
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. Appl ication
3.1 Turni ng on
After installation, connect the DC output to the “PWR in” port of the main system, and then connect the AC power adapter in accordance with the requirements. Turn on the master power switch. LED ring lamp will light, mainframe enter the system, the screen show “WELCOME”.
The pow er of the ada ptor: 100- 240V AC 50Hz/6 0Hz The mai nframe wo rking powe r: 12V DC 3A
The lig ht source a dopts LED ri ng lamp, divide d into th e LED cir cular indic ator wi th adju stable b rightne ss and th e multipl e functio n LED circular indic ator cont rollable a t four zones . The lower light source is opt ional on requi rements to fac ilitate observa tion of diff erent obj ects. The l ower ligh t sourc e is su pplied by the P WR out at the rea r of the mach ine by conne cting the PWR o ut of the ma chine and t he input p ort at the u pright column with a conne ction lin e.
3.2 Ope ration bu ttons and fu nction
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1. Powe r on/off 2. Incr eases or decre ase the bright ness of lamp
3. Ligh t switch resp ectively to c ontrol the fou r-region on or o ff
4. Self -definiti on linear con verting
5. Line ar color conv erting 6. Men u / confirm 7. Rea l time view / play back
8. Scre en data displ ay 9. Take pi ctures or tak e video
Shown on the u pper left corner is the quantity of photos to be taken avai lable at present or the vide o recording time (with 143 indicating 143 photos availab le to betaken at the present setup mode; 50: 24 i ndicati ng the time f or video reco rding at th e present se tup mode as 50min 2 4sec).
3.3 Data show on the LCD scree n
Shown on the uppe r right cor ner is the mo de of photo taken or the mode of video recordi ng. Shown on the lower left corne r is the pixels of photos t aken ( 2048×1536 i ndicati ng th e pixels for p hoto taken at the present setup mod e as 2048×1536; 320×240 indicating the pixels for video re cording at the present setup mo de a s 320× 24 0). “C” sh own on the lower right corn er means that S D card is inserted in th e mac hine
3.4The illumin ation con trol of the m ainframe
The br ightne ss of LED lamp may be increased or decr eased wi th the h elp of and , is respectively used to turn on/off for th e corres pondin g four corners of LED indicator.
If the li ght throw back from the object is too sharp, user can instal l a ground glass on th e LED ring lam p. It can improve the image quality. (This ground glass nee d to order)
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may be used to select self-definition graphics, including the cross line, coordinates lattice, carrying out simple locating and measurement.
On the micro- ruler is calibrated with precise gradua tions of three kinds, i.e. 0.1mm, 0. 01mm and 0.05mm respectively. Prio r to the measurement of the o bject, select f irstly the coordinate or lattice for the self-definition graph. Then, select a certain gra duation of micro-ruler under the digital LCD microscop e. After having clear focusing, es timate the separation of the coordinate or lattices by comparing t he separation of coordinate or l attice with the distance of the st andard graduation. Under the condition n ot to change the power, observe the object inspected. After having clear focusing, user can estimate the length or size of area for the object.
3.5 Self-definition gr aphics
3.6 How to measure
May be used to select among colors of the self defin ition grap hics, facilit ating the clear i ndicat ion under different col or mate rials.
Select the stan dard gradua tion of 0.05mm un der a given power and move the micro -ruler after having clear foc using so that the coord inate corresponds with the micro-ruler. The standard ruler o f e very 12 gradua tions corre spond to 19 graduations of the coo rdina te ruler, then, each graduation of th e coor dinate ruler is about 0.03m m12 0.05/19. In this case, user can carry o ut the m easurement for the object observe d u nder micro-sco pe a cco rding th e di sta nce of coordi nat e ru ler (requirin g re-calibrat ion of the separa tion of coordin ate ruler each time for a chang ed power).
Exampl e:
3.7 Selection of functio n menu
With the help of the function menu, it is available to carry out the setting for the whole system. It is available to select the following functions through right/left key:
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A. Photo taken mode
B. Image Setting
C. Image Size
D. Date and time
E. TV Out
F. Frequency
Press the Up/down keys when the system is on the real time view station. It can digital zoom the image from 1.0X to 4.0X. This digital zoom function can help user have a more clear view.
3.8 Digital Zoom functio n menu
3.9 Take phot o and photo m anagement
Select sing le photo at the photo taken mode me nu and pr ess the photo takin g button, the system wil l save a ph oto. At the photo taking mode menu and select the video 320X240, press the photo taking button to star t AVI video recording. Press the photo taking button once again to stop the AVI video recording. When the SD/MMC card memory is full, the system will show “Memory is full”.
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As to the photo or video, it is available to change over to real time mode or playback mode for the shooting information with the help of . At the mode of playback, it is available to delete single photo or to delete all the information. With the microscope placed at the mode of playback, it is available to use USB connection line to transfer the data to the computer.
At the playback station, with the help of the function menu, it is available to carry out the setting as following:
3.10 Rear input / output por ts
. it is available to connect through AV Out port of the microscope image to the Monitor in real-time. . Power Out is a power supply port to connect the bed light source. . Power In is a connecting port for the main system power supply. (12VDC 3A) . SD/MMC port is an interface to insert SD memory card. (Warning: Before pull out the SD card, please turn off the system) . USB port is used for the data communications.
3.11 USB da ta commun icate
when the system is on the playback station, use USB connection line to transfer the data to the computer.
When the system is on the real time view station, use USB connect the computer. It can view the real time image in the computer by software.
The Screen show after connect the Open the software “Im pression 4” computer
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Cho ice the c amera i tem, se lect th e Use the c omput er to vie w the ima ge format of the image to view the image
For model ISM-DL120 machine, a software disk is provided and the function is available after installa tion of the two programs from the disk (Install Photo Impression, Install Driver).
A clearer image may be obse rved from TV set via AV output since there is limit of pixels on the L CD scree n (800X6 00). Similarly, the pixels of photo taken with the micro scope may reach 2048X1536 , an d the image will clearer under photo playback mode or when obse rving pho to from the computer after transmission.
3.12 Image view
. Maintenance
For the sake of good micro scope protec tion, it is requ ired to a void dust, water and humidity intr uding into the instrument, otherwise, the photo r oute and the elect ronic circ uit of microscope might be damaged. Moreover, t he apparent grease sp ot, finge r pr int on the surface of o ptica l kit, dus t, d irt stains will e ffect t he imag ing quality. When the microscope is not in use, the micro scope should be cover ed with a clea n sheath timely to prevent dust from entering i n. The product is suitable for application and storag e indoor, with the environ-mental humidity for ope ration and sto rage being 30% 80%. The environmen tal temperature for operation and st orage being 0°C40°C.
Optical section
The lens should be sto red in a d ry environment, and it i s availa ble to place it in a containe r with dr ier agent. If the surf ace of lens is attached with dus t, ple ase us e an air blower ball to cle ar it o ff. If the surface of lens is attached with finger print, dirt, greasy stain or other trace not available to use an air blower ball to clean, please use absorbent cotton or lens paper dipped with a little alco hol or ether mixture (proportion 1:4) to wipe off them li ghtly.
Notice: Un der no any circumstances sh ould th e lens surface be dry
cleaned, otherwise the surface of lens may be damaged. Moreover, it is not allowed to wipe the lens with water or other liquid solutions.
It is requ ired to pay attenti on tha t no heavy pressure on the surface of color L CD screen is allowable du ring operation and storage.
LCD screen
In case the LCD screen surface is dirty, it is only available to use clea n and soft cloth to wipe lightly, and it is forbidden to us e organ ic solu tion ag ent to wash an d clean .
It i s forbidden for t he con sumers to disasse mble the microsco pe by themselves, lea st the re is dange r of d amage or electric shock .
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A. Installation method a nd steps of t he micrometer:
Plug s upport rod of micromete r in to mova ble plat form cla mp sprin g first ,
with the LCD sc reen fa cingupwar d, and notin g t hat the support rod of microm eter shoul d be plugged to locat ion. Then, use M3 i nner he xangula r spann er to ti ght unifo rmly the faste ning screw for th e rod of mi crometer to the ex tent of no t shedding off an d rotating the micro meter.
I nstall another micromet er in the same way and steps t o the movable platfo rm clamp spr ing. Tighten the fast ening screw to clamp the sup port rod of micr ometer to the extent of no t sheddi ng off and not rotating. Put it into the bla ck/white w orkbench or single sided frosted glass wo rkbench (note that the smo oth surface shou ld be facing upward ). The final install ation structure is a s shown in th e diagram.
. Installation and Operatio n Man ual o f Ima ge Tester
B. The con nec tion a nd ap plicati on of b ed lig ht so urce:
The co nnection of bed light so urce: Connec t one end of the connect ion line with the both e nds having spri ng and normal D C specif ication to the DC socket ma rked with "DC OUT", with another terminal inserting
into the DC so cket of the frame.
Adjust the blac k knob for the bright ness of bed lig ht source, atta ining the sharp image outline. The arrowhead direction i s the rota ting d irect ion fo r inc reasi ng bright ness. The re verse direc tion is for bright ness atten uating an d turning off the bed light so urce power.
C. Opera tin g inst ruc tions for t he me asur eme nt applic ati on of
image te ste r:
Place t he system levelly on a desktop. Firstly, install and fasten the micromete r and the m ovable platform, wi pe clean the workbe nch surface, connect properly the DC con nection line of bed light sour ce, an d connect the main system power supply. Press lightly the main system power switch, start the instrument and rotate the rapid driving dev ice o f micrometer so that the screw rod of the micrometer stretches out ab out half of length (12.5mm). Place the substance to be measured lightly on the center of workbench surface, with the bed light source available to shine thoroughly for the best. Adjust the focal length, magnification and the brightness of the upper light source and the bed light source, making the substance to be measured having a very sharp image. Self define the linear graphic, rotate the rot ary disc of the rotation movable platform, so that one side of the substance tested runs par allel wit h the cross line. R otate aga in the rapid driving de vice of micrometer to a lign closely one s ide of the substance tested with the cross line. Reset the micrometer. Rotate the ra pid driv ing devi ce to align closely the position to be measured with cross line of one side of the aligned substance. The value of the micromete r is the value of the substance value mea sured.
The measurement of leng th:
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Remarks: The detail application of the micrometer is referred to the operation manual of the electronic micrometer.
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. Operation Manual of Electro nic M icr ome ter
1. Sketch diagram of struc ture:
1). Screw rod
2). Link rod
3). Data output key
4). Fast driving device
5). ON/OFFSET key
6). ABS/INCNIT key
7). LCD screen
8). RS232 data output port
9). Battery cover
2. LCD screen:
IN: The prompt sign for indication of English system measurement mode Set: The prompt sign for indication of initial value setting INC: The prompt si gn f or i ndi cati on of rel ati ve measurement mode : The prompt sign for under voltage alarm indication of battery ABS: The prompt sign for indication of absolute measurement mode : The prompt sign for indication of data output status
3. The fu nction an d operation of the key:
There are two kinds of key ope ration: (1) Short press (time < 2 seco nds) (2) Long press (time 2 secon ds)
3.1 ON/OFFSET: The swit ch key, delay setting ke y
The key operation < 2 seconds: Power supply ON/OFF of digital display meter The key opera tion 2 seconds: Setting in itial valu e of digital display meter of a bsolu te measurement: Display "Set" . After reinstalling a battery, the initial value setting will be carried outautomatically. The default initial valu e of the digi tal display meter is 0.
The data output key:
The key operation < 2 seconds: It will deliver output once, and it will display on the LCD screen once as " ". Continuous key operation ≥ 2 seconds: It will deliver output display dat a continuousl y, and the LCD screen disp lays continuousl y " ".
The output data will be ended if you press this key again.
ABS/INCUNIT: Absolute/relative measurement mode convert key, the delay metric system/English system to measurement mode convert key. The key operation <2 seconds: Absolute and relative measurement mode convert: Relative measurement mode with "INC" indication, absolute measurement mode with "ABS" indication. The key operation ≥2 seconds: Metric/English system convert: The English system measurement mode with "in" indication, otherwise it is the metric system measurement mode.
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Digital display meter adopts on e SR44 battery. Please replac e the battery when th e digit displa yed on LCD screen is unclear or when display ing " ". The digital display meter will cut off the power automaticall y if the digital display meter is n ot u sed for 5 minutes and it will resume to the origin al value prior to the auto cutt ing off if rotating the screw rod or pr essing "O N/OFFSET" key. Please press "ON/OFFSE T" key to turn off the p ower supply
for energy saving if it is not t o be used. Insert a c oin to the slot on the battery cover and rotat e clockwise to lose and open the batter y cover. Take out the used battery. Change for a new battery with the positive polarity heading up. Screw tightly the batt ery cover a nti- clockwise.
4. Power su pply:
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The data output is of t he st andard RS232 C format, and can be connected to the serial P C port via ca ble.
5. Th e data output:
6. Precauti ons:
Do not fall off or co llid e the digit al displa y me ter and d o no t app ly too gr eat a force.
Do not dism antle t he digital display m eter.
7. Characte ristics :
Measurement of force: 5-10 N measuring range: 0-25 (the present product supplied) resolutions: 1µ m Power consumption: ≤ 35 µA operation temperature: 0-40°C storage temperature: -20 - 60°C
Do not press the key with a sharp object. To press a key, please move along the moving direction of the key, otherwise, it will affect the sensi tivity of key.
Please do not use or store the digital display meter at a location with direct sunlight, or an environment too cold or too hot.
Please do n ot use the digital d isplay meter in an environm ent with too hi gh volt age or strong magnet ic field.
The dry soft cloth or cotton may be used to wipe the stains on the surface of digital disp lay meter. Do not use organic solvent such as acetone or benzene to clean the meter.
Use soft cl oth to wipe the meas urement face before measurement.
Pleas e take out the battery if the meter is not to be used for a long time.
8. Trouble sh ooting:
Sympt oms
The LCD s creen displ ays "E 1".
The LCD s creen displ ays "E 3".
The meas urement value is no t accur ate.
The LCD s creen does no t display.
The displayed digit is not stable, not clear; The displayed digit is not changing or is confused.
Possible ca uses
The compute r data overflow.
1. Interference exists in t he peripheral environment. Perhaps the sensor is stained with foreign object to result in a mistaken sensor.
1. Measurement face may be dirty.
2. The setting value may be not accurate.
1.T he battery installation is incorrect.
2. The battery may be short of capacity.
1. Battery voltage is possibility less than
1.45V.
2. The battery installation may be incorrect.
Remedies
Move the screw rod in re verse direction to resume the normal displ ayed value; Or press ON/OFFSET key to set up again the initial value of measu rement.
1. Reinstal l the Battery.
2. Send bac k to the factory for repair.
1. Wi pe the measurement f ace.
2. Ch eck the setting value, and set up again.
1. Reinstal l the battery.
2. Replace the battery.
1. Replace the battery.
2. Reinstal l the battery.
2. The senso r breaks down.
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