Insinger Machine Co TRAC 878 User Manual

TRAC 878
Automatic Triple Tank Tray Washer
 Automatic conveyor, triple tank tray washer with recirculating
pre-wash, wash and rinse and fresh water final rinse.
 197 gallons/hour final rinse consumption  Capacity is up to 878 trays per hour (based on a 15” tray)  Wide insulated swing-out doors
STANDARD FEATURES
Tank heat: 16 kW electric immersion heater or steam injector  Capillary thermometers for wash and rinse  In-line thermometer for final rinse  Vacuum breaker on all incoming water lines  Manifold clean-out brush  Vents with adjustable damper controls SureFire® Start-Up & Check-Out Service Single point electrical connection: motors, controls and tank heat (Booster
requires a separate connection)
 Inspection doors  S/S frame, legs and feet  S/S front enclosure panel  Automatic tank fill  Low water protection
Insinger’s tray washers were developed specifically to optimally clean and sanitize ware by reaching all corners and crevices with a vertical spray.
 Detergent connection provision  Top mounted NEMA 12 control panel  Simplified scrap screen design  Wide insulated swing-out doors  Door safety switch Standard frame TEFC motors  Override switch for de-liming  End caps/pipe plugs secured to prevent loss  Tray unload table
Project ________________ Item __________________ Quantity _______________
CSI - 11400 _____________ Approval _______________ Date ___________________
TRAC 878
OPTIONS
others)
 Security package  Insulated hood  Tray Dryer  Tray Stacker
6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com
TRAC 878
Automatic Triple Tank Tray Washer
Capacity Per Hour 878 trays
Tank Capacity 11.2 gallons (pre-wash)
15.3 gallons (wash)
11.5 gallons (rinse)
Motor Size 1/2 hp (pre-wash)
3 hp (wash)
2 hp (rinse) 1/8 hp (conveyor)
Electric Usage 8 kW wash tank
8 kW rinse tank
24 kW booster 40° rise 36 kW booster 70° rise
Steam Consumption
at 20 psi min.
Final Rinse Peak Flow at 20 psi min.
Final Rinse Consumption at 20 psi min.
Exhaust Hood Requirement 100 CFM Load
Peak Rate Drain Flow 23 gallons/minute
Shipping Weight 1100 lbs.
Machine Electrical*
Motors, Controls, Tank Heat
208/3/60 240/3/60 480/3/60 380/3/50
*Booster heater wired separately. Machine load only listed above.
54 lbs./hour tank
70 lbs./hour booster 40° rise 122 lbs./hour booster 70° rise
3.28 gallons/minute
197 gallons/hour
300 CFM unload
Steam
22.7
20.6
12.5
10.2
without booster
Electric
67.1
59.0
36.9
29.4
SPECIFICATIONS
CONSTRUCTION- Hood and tank constructed of 16 gauge type
304 S/S. Hood unit of all welded seamless construction. S/S
frame, legs and feet. All internal castings are non-corrosive lead free nickel alloy, bronze or S/S.
DOORS- Wide die formed 18-8 type 304 S/S front inspection
doors hinged with stainless steel pins. A triple ply leading edge on the door channels made of S/S with no plastic or nylon sleeves or liners used. Door stop built into frame.
CONVEYORS- One S/S roller conveyor chain with tray cradles.
Width between guide rails is factory-adjustable from 1.5” to
3.7”. Conveyor accommodates trays up to 14” high. Conveyor
drive system includes direct drive gear motor with frictionless, trouble-free overload system. Trays conveyed automatically through washing and rinsing systems. Powered by independent conveyor motor.
PUMP- Centrifugal type “packless” pump with a brass petcock
drains. Ceramic seal and a balanced cast impeller on a precision ground stainless steel shaft, extension or sleeve. All rotating parts mounted and removed as an assembly without disturbing
pump housing. 1/2 hp pre-wash motor, 3 hp wash motor and 2 hp rinse motor, all standard TEFC C-face frame, with ball-bearing
construction.
CONTROLS- Top mounted control cabinet, NEMA 12 rated with
heat insulation provided between hood and control cabinet, housing motor controls and overload protection, transformer, contactors and all dishwasher integral controls. All controls safe low voltage 24 VAC.
SPRAY SYSTEM- All spray systems are made of 304 stainless
steel pipe. Pre-wash, wash and rinse assemblies removable without the use of tools.
PRE-WASH- Two vertical spray arms (one on each side of
conveyor), each with 5 V-jet nozzles.
WASH AND RINSE- Four spray arms threaded into S/S manifold.
(2 on each side of conveyor). Each arm designed with 8 high pressure action cleansing slots. The slots are precision milled for water control producing a fan spray.
FINAL RINSE- Two vertical spray arms (one on each side of
conveyor), each with 6 V-jet nozzles. Arms enclosed in shrouded final rinse chamber to maximize heat transfer to trays.
DRAIN- Drain valve externally controlled. Overflow assembly
with skimmer cap is removable without the use of tools for drain
line inspection. Heater is protected by low water level control.
UNLOAD TABLE- a stainless steel tray unload table receives
clean trays. Table constructed with guide rails which ease the trays onto table.
Note: Due to product improvement we reserve the right to change information and specications without notice.
6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com
3_2012
TRAC 878
Automatic Triple Tank Tray Washer
TRAC 878
This drawing is available on the Insinger Web stie at www.insingermachine.com
Contact Insinger Sales at 800-344-4802 for an Installation Drawing Specic to Your Application
6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com
TRAC 878
Automatic Triple Tank Tray Washer
6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com
This drawing is available on the Insinger Web stie at www.insingermachine.com
Contact Insinger Sales at 800-344-4802 for an Installation Drawing Specic to Your Application
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