Insinger
6245
State Road
Philadelphia PA
Telephone
215
-
624-4800
19135-2996
800-344-4802
FAX: 215-624-6966
Machine Company
TECHNICAL MANUAL
FOR
TRAYWASHER
MODELS
TRAC 321-2
TRAC 321-2 RPW
TRAYWASHING MACHINES
Model: TRAC 321-2/TRAC 321-2RPW
Part 1 - Technical Information
* Introduction
* Catalogue Cut -sheet and Installation Drawing
* Warranty
Part 2 - Installation and Operation Instructions
* Section A, Installation Instructions
* Section B, Operation and Cleaning Instructions
Part 3 - Maintenance and Repair Procedures
* Section A, Maintenance and Repair Procedures
* Basic Service Guide
Part 4 - Electrical Schematics and Replacement Parts
* Machine Wiring Diagrams
* Control Panel Layout and Component Drawing
Insinger
Machine Company
Table of Contents
Part 5 - Replacement Parts
* Overall Assembly Drawing for:
* TRAC 321-2
* TRAC 321-2RPW
* Drain Assembly
* Motor Assembly's
* Manual Fill Assembly
* Auto Fill Assembly
* Scrap Screen Arrangement
* Final Rinse Piping Assembly
* Guide Rail Assembly's
* Photo-eye Installation
* Steam Injectors, Steam Coils and Steam Booster Assembly's
* Electric Booster Assembly
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Insinger
Machine Company
Thank you for Purchasing this quality Insinger product.
On the space provided please record the Model and Serial Number of this unit:
Model: ______________________
Serial Number: _______________
When referring to this equipment please have these numbers available.
Each piece of equipment at Insinger is carefully tested before shipment for proper operation.
If the need for service should arise please contact your local Authorized Insinger Service
Company. If you do not know the name of your Authorized Service Company please contact our
Customer Service Engineer toll-free, 800/344-4802.
For proper activation of the Insinger Limited Warranty the Warranty Registration Card provided
with your unit must be returned within 30 days of the installation date.
Please read the Insinger Limited Warranty and all installation and operation instructions
carefully before attempting to install or operate your new Insinger product.
Thank you.
Insinger Machine Company
cm \wp\mnl\intro
Insinger 100 Years of Service________
CSI-11400
DESIGN
Automatic Convey or, single tank
tray-washer with re-circulating wash
and fresh water final rinse. Capacity
is 630 trays per hour, with an
adjustable conveyor speed.
Designed for left or right hand
conveyor travel, as specified.
STANDARD EQUIPMENT
• Tank Heat: 15 KW Electric
Immersion Heater or Steam
Injector
• Capillary Thermometer for Wash
• In-Line Thermometer for Final
Rinse
• Vacuum Breaker
• Manifold Cleanout Brush
• Inspection Door
• S/S Frame with S/S Legs
• Vents with Adjustable Damper
Controls
• Automatic Tank Fill
• Low Water Protection
• Detergent Connection Provision
• Top Mounted Control Panel
(NEMA 12)
• Simplified Scrap Screen Design
• Door Safety Switch
• Standard Frame Drip Proof Motor
• Tray Unload Table
• Entrance Chute Flush System
TRAC321-2
AUTOMATIC SINGLE TANK
TRAY WASHER
OPTIONAL ACCESSORY
EQUIPMENT
? Stainless Steel Steam Coil Tank
Heat
? Pressure Reduction Valve and Line
Strainer
? Steam Booster
? Electric Booster
? Security Package
? S/S front enclosure panel
? Chemical Sanitizer Injector
Package For Low Temperature
Operations
? Insulated Hood and Door
? Door Activated Drain Closer
Insinger NOTES:
Machine Company
6245 State Road
Philadelphia PA 19135-2996
215/624-4800
215/624-6966 FAX
800/344-4802
TRAC321-2RPW
Insinger
NOTES:
AUTOMATIC DOUBLE
TANK TRAY WASHER
DESIGN
Automatic Conveyor, double tank
tray-washer with re-circulating wash,
prewash and fresh water final rinse.
Capacity is 630-840 trays per hour.
with an adjustable conveyor speed.
Designed for left or right hand
conveyor travel, as specified.
STANDARD EQUIPMENT
• Tank Heat: 15 KW Electric
Immersion Heater or Steam Injector
• Capillary Thermometer for Pre-
Wash and Wash
• In-Line Thermometer for Final
Rinse
• Vacuum Breaker
• Manifold Cleanout Brush
• Inspection Doors
• S/S frame with S/S Legs
• Vents with Adjustable Damper
Controls
• Automatic Tank Fill
• Low Water Protection
• Detergent Connection Provision
• Top Mounted Control Panel
(NEMA 12)
• Simplified Scrap Screen Design
• Door Safety Switches
• Standard Frame Drip Proof Motors
• Entrance Chute Flush System
• Tray Unload Table
OPTIONAL ACCESSORY
EQUIPMENT
? Stainless Steel Steam Coil Tank
Heat
? Pressure Reduction Valve and
Line Strainer
? Steam Booster
? Electric Booster
? Security Package
? S/S front Enclosure panel
? Chemical Sanitizer Injector
Package For Low Temperature
Operations
? Insulated Hood and Doors
? Door Activated Drain Closers
Machine Company
6245 State Road
Philadelphia PA 19135-2996
215/624-4800
215/624-6966 FAX
800/344-4802
Insinger 100 Years of Service__TRAC321-2
tion
Capacity per hour
Note: For all rough in connections see Installation and Layout Detail Drawing.
SPECIFICATIONS
CONSTRUCTION—Hood and tank constructed of 16 gauge 18-8 type 304 S/S. Hood unit of all welded seamless construction. S/S frame and legs. All internal
castings are non-corrosive lead free nickel alloy, bronze or S/S investment.
DOOR—Extra large die formed 18-8 type 304 S/S front inspection door riding in all S/S channels. A triple ply leading edge on the door channels made of S/S
with no plastic or nylon sleeves or liners used. Two intermediate S/S door-safety stops on the door.
CONVEYOR—One S/S roller conveyor chain with tray cradles. Width between guide rails is adjustable from 1.5" to 4.0". Conveyor accommodates trays up to
16" high. Conveyor drive system includes direct drive gear motor with slip clutch system, continuously running. Trays conveyed automatically through washing
and rinsing systems powered by independent conveyor motor.
PUMP—Centrifugal type "packless" pump with a brass petcock drain. Construction includes ceramic seal and a balanced cast impeller on a precision ground
stainless steel shaft. All working parts mounted as an assembly and removable as a unit without disturbing pump housing. One 2 HP motor, 1725 RPM - wash,
standard frame, horizontal C-faced, drip proof, squirrel-cage, induction run type, 60 cycle, internally cooled with ball-bearing construction.
CONTROLS—Top-mounted control cabinet, NEMA 12 rated with heat insultation provided between hood and control cabinet, housing motor controls and
overload protection, transformer, contactors and all dishwasher integral controls. All controls safe low voltage 24 VAC.
ENERGY SAVER—Electric photo eye automatically operates the final rinse solenoid only when a tray passes, saving water and energy. The eye also activates
an adjustable timer control. If no tray passes during the set time, the machine shuts down.
SPRAY SYSTEM—Wash and final rinse spray systems arms made of 18-8 type 304 stainless steel schedule 40 pipe. Spray assemblies remov able without the
use of tools.
Wash-Four wash arms threaded into S/S manifold. The wash arms are schedule 40 S/S pipes. (2 on each side on conveyor) Each pipe designed with 8 high
pressure action cleansing slots. The slots precision milled for water control producing a fan spray.
Final Rinse-eight nozzle assemblies on either side of conveyor threaded into S/S schedule 40 pipes. Nozzle assemblies produce a cone spray reducing water
consumption needs, maximizing heat retention.
DRAIN—Drain valves externally controlled. Overflow assemblies with skimmer caps are removable without use of tools for drain line inspection. Heaters
protected by low water level control.
UNLOAD TABLE—A stainless steel tray unload table receives clean trays. Table constructed with guide rails which ease the trays onto table.
Tank Capacity
630 trays 24.1 gals. 1/8 hp(conveyor) 30 kw boosters 70°rise 54 lbs./hr. tank 2.8 gals./min.
Final rinse
consumption at
20 psi min.
168 gals./hr.
Exhaust hood
requirement
100 CFM Load
300 CFM Unload
Motor size Electric usage Steam consump
2 hp (wash)
Peak rate
drain flow
9 gals./min.
Shipping
weight
660 Ibs.
15 kw wash tank
17 kw booster 40°rise
Current Draw
Amps
208/3/60
230/1/60 N/A N/A
230/3/60 10 48
380/3/60 8 31
460/3/60 6 25
at 20 psi min.
Steam
10
Final rinse peak flow
at 20 psi min.
Electric
W/O Booster
52
2M 5-94—Printed in U.S.A. Insinger's Full Line Specification Data Available in First Place.™
Electric usage
15
kw wash tank
Tank capacity
Motor size
Capacity
Steam consump
-
Final rinse peak flow
amps
Note: For all rough in connections see Installation and Layout Detail Drawing.
SPECIFICATIONS
CONSTRUCTION—Hood and tank constructed of 16 gauge 18-8 type 304 S/S. Hood unit of all welded seamless construction. S/S frame
and legs. All internal castings are non-corrosive lead free nickel alloy, bronze or S/S investment.
DOORS—Two extra large die formed 18-8 type 304 S/S front inspection doors riding in all S/S channels. A triple ply leading edge on the
door channels made of S/S with no plastic or nylon sleeves or liners used. Two intermediate S/S door-safety stops on the door.
CONVEYOR—One S/S roller conveyor chain with tray cradles. Width between guide rails is adjustable from 1.5" to 4.0". Conveyor
accommodates trays up to 16" high. Conveyor drive system includes direct drive gear motor with slip clutch system, continuously running.
Trays conveyed automatically through washing and rinsing systems powered by independent conveyor motor.
PUMP—Centrifugal type "packless" pump with a brass petcock drain. Construction includes ceramic seal and a balanced cast impeller on
a precision ground stainless steel shaft. All working parts mounted as an assembly and removable as a unit without disturbing pump
housing. One 2 HP motor, 1725 RPM - wash, standard frame, horizontal C-faced, drip proof, squirrel-cage, induction run type, 60 cycle,
internally cooled with ball-bearing construction.
CONTROLS — Top-mounted control cabinet, NEMA 12 rated with heat insulation provided between hood and control cabinet, housing
motor controls and overload protection, transformer, contactors and all dishwasher integral controls. All controls safe low voltage 24 VAC.
ENERGY SAVER—Electric photo eye automatically operates the final rinse solenoid only when a tray passes, saving water and energy.
The eye also activates an adjustable timer control, if no tray passes during the set time, the machine shuts down.
SPRAY SYSTEM—Pre-wash, wash and final rinse spray systems arms made of 18-8 type 304 stainless steel schedule 40 pipe. Spray
assemblies removable without the use of tools.
Pre-wash-Four wash arms threaded into s/s manifold. The wash arms are schedule 40 s/s pipes. (2 on each side on conveyor) Each pipe
designed with 8 high pressure action cleansing slots. The slots precision milled for water control producing a fan spray.
Final Rinse-eight nozzle assemblies on either side of conveyor threaded into s/s schedule 40 pipes. Nozzle assemblies produce a cone
spray reducing water consumption, maximizing heat retention.
DRAIN —Drain valves externally controlled. Overflow assemblies with skimmer caps are removable without use of tools for drain line
inspection. Heaters protected by low water level control.
UNLOAD TABLE—A stainless steel tray unload table receives clean trays. Table constructed with guide rails which ease the trays onto
table.
per hour
630-840 trays
Final rinse
consumption at
20 psi min.
168gals./hr.
ZM 5-14—Printed In U.S.A
10.3 gals. (pre-wash)
1/2 hp (pre-wash)
2 hp (wash)
17 kw booster 40°rise
22.5 gals. (wash) 1/8 hp (conveyor) 30 kw boosters 70°rise
Exhaust hood
requirement
100 CFM Load
300 CFM Unload
Peak rate
drain flow
14 gals./min.
Shipping
weight
740 Ibs.
Insinger's Full Line Specification Data Available in First Place.™
tion at 20 psi min.
54 lbs./hr. tank
at 20 psi min.
2.8 gals./min.
Current draw Steam Electric
230/1/60................................n/a........................n/a
230/3/60 ................................12........................ 50
380/3/60................................ 10........................ 33
460/3/60................................. 8..........................27
Insinger
Machine Company
TRAYWASHER
INSTALLATION INSTRUCTIONS
Section A
A.1 PLACEMENT
A.1.1 Carefully uncrate machine. Take caution to not damage components which may be mounted on the
top or sides of the machine.
A.1.2 Set unit in place and adjust the feet to level the machine.
A.1.3 Fasten the table (optional) to the load side of the machine.
Most installations require fastening the turn-down lip of the dish tables to the side of the machine with flathead
counter-sunk screws.
A.2 ELECTRICAL CONNECTIONS
A.2.1 Connect electrical lines sized for the correct voltage, current and phase of the machine. These
should agree with machine requirements indicated on the nameplate and labels in control panel.
A.2.2 On machines not provided with a single-point connection there is an electrical connection required
for the, 1. Pumps and control circuit, and 2. Wash tank heater(s).
A.2.3 If an electrical booster is provided connect the power directly to the booster.
NOTE: In each case connections must be made to a circuit breaker or fused disconnect as provided by
the end-user and required by local codes. A wiring diagram is supplied inside the control panel. Please
return diagram when finished.
IMPORTANT: As with any 3 phase system, an electrician should check all motors for proper phasing,
i.e., Pump motors must be running in direction indicated by arrow on housing.
A.3 MECHANICAL CONNECTIONS
A.3.1 Connect 140DEGF water lines for tank fills and booster as tagged and noted on the installation
drawings.
A.3.2 If machine is provided with steam heat connect the steam lines and steam condensate lines as
tagged and noted on installation drawings.
A.3.3 Connect the drain lines.
A.3.4 If a booster is provided a 140DEGF water connection is necessary. If a steam booster is provided
there is also a condensate line needed.
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Insinger
Machine Company
TRAYWASHER
INSTALLATION INSTRUCTIONS
Section A
NOTE: Drain lines must be as specified on installation drawings. Drain line should be properly vented and
should have fall of not less than 1/4" to the foot of proper flow. Some area plumbing codes require drains to
flow into an open gap with an opening twice the diameter of the pipe. Check with your local plumbing codes for
the type of drain connection required.
NOTE: All lines should be flushed prior to use to remove debris.
IMPORTANT: Do not reduce the size or lines as specified in installation drawings. All lines are sized to
facilitate necessary flows, pressures, etc.
A. 4 HVAC
A.4.1 Ventilation system should be sized to provide adequate ventilation per machine specs. Refer to
spec sheet.
A.4.2 Stainless steel, watertight ducting should be connected to the vent cowls on each end of the
machine.
A.5 Chemicals
A.5.1 Upon completed installation of the dishwasher contact a local detergent/chemical supplier for the
correct chemicals for your area.
A.5.2 Electrical connection points for the detergent dispenser and rinse injector are located inside the
control panel. Refer to the wiring diagram for this machine for the proper connection points.
Dispensers may be connected on either the primary voltage side of the machine or the 24 VAC
control voltage side.
IMPORTANT: When connecting on the 2 4 VAC control voltage side of the transformer, total KVA must
not exceed .5KVA.
A.5.3 The detergent density probe should be located in a convenient place in the wash tank.
A.6 Tabling
A.6.1 Unload table should be pitched towards the machine to return excess water into the machine.
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Insinger
Machine Company
TRAYWASHER OPERATION
Section B
Insinger traywashers are user-friendly, making them the easiest dishwashers on the market to operate and
maintain.
By following the operation procedure and general cleaning procedures your Insinger traywasher will give you
years of trouble free service.
B.1 Operation Instructions
B.1.1 Ensure drain overflow tube is in place close all tank drain valves. One drain is provided for each
tank of the traywasher.
B.1.2 Check for proper installation and cleanliness of all internal, removable components such as suction
strainers, scrap screens, and spray manifolds.
B.1.3 Ensure all water, and steam lines are open. Ensure electrical circuits are on.
B.1.4 Close machine doors.
Note: An interlock is provided to shut the machine down if the doors are open, therefore the machine
will not run if doors are opened. Machines provided with the Prison Package do not have this feature.
B.1.5 Move the power toggle switch to the "ON" position.
B.1.6 For machines provided with the auto tank fill option, the machine will begin to fill. If the machine
does not have auto tank fill, open the tank fill ball valve for each tank.
B.1.7 When the tanks are full the tank heat will operate automatically.
IMPORTANT: To ensure proper operation of the auto tank fill feature and the tank beaters the two (2)
level floats located in each tank MUST be cleaned daily.
B.1.8 Depress the Green button to start the conveyor system.
B.1.9 The system is now ready for operation. All ware should be properly scrapped.
B.1.10 Place the tray on the conveyor belt. The tray will pass the through the various machine cycles. The
final rinse is automatically started when the tray passes the photo-eye located at the entrance chute
for the machine.
Insinger
Machine Company
TRAYWASHER
OPERATION
Section B
IMPORTANT: The photo-eye located at the entrance chute of the machine should be cleaned daily of lime
build-up for proper operation of the energy saver feature and the final rinse.
B.1.11 Upon completion of ware cleaning depress the Red button to stop the conveyor system.
B.1.12 Move the Power toggle switch to the "OFF" position.
IMPORTANT: Move the Power toggle switch to the "OFF" position before draining the machine.
B.1.13 Refer to the cleaning procedures for proper clean-up of the dishmachine.
B.1.14 Report any unusual occurrences to qualified service personnel.
The following cleaning procedures should be done daily, at the end of the shift.
B.2 Cleaning Procedures, Daily
B.2.1 Remove all internal removable parts including spray manifolds, scrap screens, drain overflow tubes,
suction strainers and curtains.
B.2.2 Remove the end caps from the spray manifolds and clean with the brush provided. Flush the
manifolds.
B.2.3 Flush scrap screens.
B.2.4 Clean drain overflow tube.
Note: V-cup seal on the drain overflow tube may become gummed not allowing a proper seat of the
overflow tube. This will cause the drain to leak water. Remove any build-up on the V-cup seal. When the
seal becomes worn, replace.
B.2.5 Clean suction strainers of build-up.
Note: Improper cleaning of suction strainers will cause the pumps to cavitate. This will cause poor
washing results.
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Insinger
Machine Company
TRAYWASHER
OPERATION
Section B
B.2.6 Clean tank level floats (1 per tank) with Scotch-Brite or equivalent.
Important: Level floats must be cleaned daily. Build-up of grease and scum will cause faulty
operation of tank fill and heating system.
B.2.6 Clean curtains. When curtains are beyond cleaning, or torn, they should be replaced.
B.2.7 Final rinse nozzles should be cleaned of matter clogging the jet spray.
B.2.8 Clean the photo-eye lenses with a damp, soft cloth.
B.2.9 Doors should be left open to allow drying of interior surfaces .
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Insinger
Machine Company
TRAYWASHER
MAINTENANCE and REPAIR PROCEDURES
Section A
Following is a basic guide for the repair and replacement of common traywasher parts.
Refer to the Basic Service Guide for troubleshooting tips.
A.1 MAINTENANCE
A.1.1 Daily - Refer to the operation and cleaning instructions provided in this manual for daily cleaning
procedures.
A.1.2 Weekly
A.1.2.1 The entire machine should be wiped down using an industrial grade stainless steel cleaner.
A.1.2.2 Under the supervision of your detergent supplier the machine interior must be properly de-limed.
NOTE: The water quality in some areas requires de -liming to be done more frequently. Contact your
detergent supplier for recommended de -liming frequency.
A.1.3 Quarterly
A.1.3.1 Remove and clean the strainer screens on water and steam lines. If the screens cannot be
cleaned, replace.
A.1.3.2 Inspect condition of solenoid valve seats and diaphragms. Replace where necessary.
A.1.3.3 Inspect drain 0-Rings for leakage. Replace where necessary .
A.1.3.4 Adjust conveyor chain tension using adjustment bolts located at machine entrance chute.
A.2 MAINTENANCE PROCEDURES
A.2.1 Solenoid Valve Disassembly
A.2.1.1 Disconnect power supply to machine. Turn off Water supply.
A.2.1.2 Remove cap on top of coil. Remove coil.
A.2.1.3 Remove 4 hex bolts and lift bonnet from valve body. Note positioning of spring and plunger.
A.2.1.4 Remove main piston.
A.2.1.5 Inspect for dirt, wear or lime build-up. Clean or replace as required.
A.2.1.6 Reassemble in reverse of disassembly.
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Insinger
Machine Company
TRAYWASHER
MAINTENANCE and REPAIR PROCEDURES
Section A
A.2.2 Line Strainer Disassembly
A.2.2.1 Shut off water or steam supply.
A.2.2.2 Remove large hex nut on bottom of strainer body.
A.2.2.3 Remove strainer screen. Inspect and clean or replace as necessary.
A.2.2.4 Reassemble in reverse of disassembly. Water flow must be same direction as arrow on line
strainer body. Use new gaskets to ensure a tight seal.
A.2.3 Pump Disassembly
A.2.3.1 Before disassembling pump ensure there are no obstructions in the pump intake. Remove and
clean the suction strainer (inside tank).
A.2.3.2 IT IS NOT NECESSARY TO REMOVE THE PUMP HOUSING FROM THE MACHINE TO
DISASSEMBLE THE PUMP.
A.2.3.3 Remove the pump motor and impeller adaptor by removing the 4 hex bolts attaching them to the
pump housing.
A.2.3.4 Repair or replace the pump parts as required.
A.2.3.5 Reassemble in reverse of disassembly.
A.2.4 Immersion Heater Replacement
A.2.4.1 The immersion heater MUST be completely submerged at all times. If this is not the case contact
a qualified service technician. The heated surface should never be in contact with sludge.
A.2.4.2 Remove the housing covering the wiring terminations. Disconnect the immersion heater wires.
A.2.4.3 Remove the immersion heater by loosening and removing the large hex nut.
A.2.4.4 Install in reverse of removal.
NOTE: USE PLUMBERS’ PUTTY AS GASKETING AROUND THE IMMERSION HEATER TO INSURE NO
LEAKS.
A.2.5 Tank Heat Temperature Adjustment
A.2.5.1 A temperature control board is provided in the control panel for easy adjustment of tank
temperature. Though tank temperature is adjusted during the machine’s factory test, it is
sometimes necessary to re-adjust the temperature at start -up.
A.2.5.2 Locate the temperature control board (P/N DE9-96). Use the control panel layout drawing located
in Section 3, Electrical Schematic and Replacement Parts.
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TRAYWASHER
MAINTENANCE and REPAIR PROCEDURES
Section A
A.2.5.3 Adjust the tank temperature to the desired temperature by turning the potentiometer located on the
temperature control board. An arrow on the potentiometer indicates increase.
A.2.5.4 If the temperature does not change refer to section A.2.6, Troubleshooting Tank Temperatures.
A.2.6 Troubleshooting Tank Temperatures
A.2.6.1 Electric Heat
A.2.6.1.1 If temperature cannot be adjusted per section A.2.5 check the temperature control board
P/N DE9-96 proper operation. If the temperature control board is faulty, replace.
A.2.6.1.2 Verify tank heat contactor is working correctly. If not, replace.
A.2.6.1.3 Verify all immersion heaters are working properly and not limed. If not , replace.
A.2.6.2 Steam Heat
A.2.6.2.1 See Section A.2.6.1.1.
A.2.6.2.2 Verify steam pressure per machine specifications .
A.2.6.2.3 Verify steam trap is not clogged. If so, replace.
A.2.7 Motor Overloads
A.2.7.1 All motors used on Insinger Machines are provided with motor overloads. Motor overloads are
adjusted when the machines are factory tested. Should it be necessary to adjust the motor
overloads in the field, first verify the motor current draw for the voltage the machine is using.
A.2.7.2 Using the Control Panel Component Layout Dwg. located in Section 3 to identify the overload adjust
by turning the dial to the appropriate AMP draw.
Insinger
Machine Company
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Insinger
Machine Company
TRAYWASHER
MAINTENANCE and REPAIR PROCEDURES
Section A
A.2.8 Level System
A.2.8.1 The level control system consists of one level timer (P/N DE7-31) and one level float (DE5-60)
per tank.
A.2.8.2 When the system is powered-up, the tank(s) will begin to fill (assuming no water is in the tanks).
A.2.8.3 Once the level float is actuated, the timer begins to time-out and continues the filling process until
the tank(s) is full.
IMPORTANT: Dirty level floats will cause the tank heat to energize with no water in the tanks. LEVEL
FLOATS MUST BE CLEANED DAILY.
A.2.9 Final Rinse
A.2.9.1 The final rinse is actuated by a photo-eye located on the entrance chute. As a tray passes the
photo-eye the beam is broken. The Final Rinse timer (P/N DE7-27) will energize the final rinse
solenoid. The final rinse water will then flow.
A.2.9.2 The Energy Saver timer (P/N DE7-28) is also reset keeping the machine running.
A.2.9.3 Both timers are adjustable by turning the potentiometer located on the timer board. The final rinse
timer is adjustable 0-60SEC. The energy saver timer is adjustable 0-300SEC.
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Insinger
overflow
line
Machine Company
BASIC SERVICE GUIDE
SYMPTOM POSSIBLE CAUSE SOLUTION
1. Machine will not
operate
2. Tank will not hold
water
3. Tank fills beyond
door
5. Weak or ineffective
spray
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a. No Power
b. Blown fuse or tripped breaker
c. Motor overloads tripped
a. Drain not closed a. Close drain
b. Drain overflow not seated or installed b. Reseat or install drain overflow
c. Pump petcock opened c. Replace V-seal
a. Obstruction in overflow tube or drain
b. Clogged spray pipe
a. Clogged spray pipe
b. Manifolds not installed properly
c. Obstruction in pump
d. Pump rotation reversed
e. Suction strainer clogged e. Clean suction strainer
a. Check power supply
b. Replace fuse; reset breaker
c. Reset overload
a. Remove obstruction
a. Reseat doors a. Doors not seating 4. Water leaks around
b. Clean spray pipe with brush provided
a. Clean spray pipe with brush pipe
b. Ensure proper placement of
c. Clear obstruction through pump
d. Arrow on pump housing
Insinger
Machine Company
BASIC SERVICE GUIDE
SYMPTOM POSSIBLE CAUSE SOLUTION
6. Weak or ineffective final rinse spray
7. Water hammer a. Excessive water line pressure a. Install water hammer limiting
a. Lime deposits in spray nozzles a. Clean or replace nozzles
b. Low water pressure b. Adjust to 20PSI
c. Clogged line strainer c. Remove line strainer and
clean
d. Closed water supply valve d. Open ball valve
device
8. Machine vibrates or is noisy
9. Final rinse will not shut off
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a. Pump rotation reversed a. Arrow on pump housing
indicates direction, correct
electrically
b. Pump bearings worn b. Replace pump bearings
a. Final rinse solenoid valve
clogged
b. Diaphragm worn b. Replace with solenoid valve
c. Solenoid valve still powered-up c. Check final rinse actuating
a. Disassemble valve and
clean internal parts of scale or
replace
repair kit
circuit for proper operation
Insinger
Machine Company
BASIC SERVICE GUIDE
SYMPTOM POSSIBLE CAUSE SOLUTION
a. Level float dirty a. Clean level float 10. Tank not filling/tank heat coming
on with no water in tank
b. Level control system not working b. Troubleshoot level control
circuit
11. Tank temperature too low/high
rlsd: 4/91, rvsd: 2/93
cm \wp\mnl\mnlbsga.doc
a. Thermostat not adjusted a. Adjust thermostat located in
control panel
b. Heat circuitry not working b. Troubleshoot circuitry
c. Electric heat, power turned off c. Turn power on
d. Electric heat, immersion heaters
limed
e. Steam heat, steam turned off e. Turn steam on
f. Steam heat, not enough steam f. Adjust steam pressure per
g. Steam heat, condensate traps
clogged
h. Gas heat, gas turned off h. Turn on gas
i. Gas heat, pilot not lit i. Re-light pilot
d. De-lime machine
machine spec's
g. Clean or replace condensate
traps
ITEM DESCRIPTION PART NO. QTY
2
1
1
1
Sheet 1 of 2
1 COMPONENT MOUNTING PLATE SK-3773 1
2 CONTROL TRANSFORMER (150 VA, 24 VAC) DE6-9 1
3 FUSE BLOCK KIT (150 VA XFMR) DE9-164 1
4 FUSE (150 VA TRANSFORMER PRIMARY)
460 V FNQ-R-1 DE9-167
380 V FNQ-R-1.25 DE9-199
220 - 230 V FNQ-R-2 DE9-170
208 V FNQ-R-2.25 DE9-171
5 OVERLOAD RELAY (1/2 HP PREWASH PUMP)
460/3/60 1-1.6 A DE2-50
380/3/50 1-1.6 A DE2-50
230/3/60 2.5-4 A DE2-53
220/3/50 2.5-4 A DE2-53
220/1/60 4-6 A DE2-54
208/3/60 2.5-4 A DE2-53
6 OVERLOAD RELAY (2 HP WASH PUMP)
460/3/60 2.5-4 A DE2-53
380/3/50 2.5-4 A DE2-53
230/3/60 5.5-8 A DE2-55
220/3/50 5.5-8 A DE2-55
220/1/60 9-13 A DE2-57
208/3/60 5.5-8 A DE2-55
7 OVERLOAD RELAY (3 HP WASH PUMP)
460/3/60 4-6 A DE2-54
380/3/50 4-6 A DE2-54
230/3/60 7-10 A DE2-56
220/3/50 7-10 A DE2-56
220/1/60 208/3/60 7-10 A DE2-56
8 CONTACTOR (15 KW ELECT WASH TANK HEAT) 1
460/3/60 30 A RES DE1-109
380/3/50 30 A RES DE1-109
230/3/60 50 A RES DE1-110
220/3/50 50 A RES DE1-110
220/1/60 208/3/60 50 A RES DE1-110
ITEM DESCRIPTION
PART NO.
QTY
9 DC DRIVE CONTROL
DE9-103
11
FUSE BLOCK, 1 POLE (DC MTR)
DE9-42 12
FUSE (DC MTR) FNQ
-R-
2.25 DE9-171
15 RELAY
DE2-38 4
17 DIN RAIL (35 mm)
DE9-84 1 18 DIN RAIL (15 mm)
DE3-42 1
20 TERMINAL END COVER PLATE
DE3-40 1 21 TERMINAL END CLAMP
DE3-41 2
23 DRIVE TRANSFORM
ER (250 VA, 120 VAC)
1
24
FUSE BLOCK KIT (250 VA XFMR
@ 208 & 380 V)
DE9-164 1 25 FUSE (250 VA TRANSFORMER
2
220 - 2
30 V FNQ
-R-
3.5 DE9-174 208 V FNQ
-R-4
DE9-175
ITEM DESCRIPTION
PART NO.
QTY
27 TIMER (LIQUID LEVEL)
DE7-35 1 28 FINAL RINSE TIMER
DE7-27 1 29 GROUNDING STUD
D309C
-GC-4G 1 30
LOCKWASHER, 1/4"
D313C
-G5 1 31
HEX NUT, 1/4
-20
D312C
-GC-2 1 32
CONTROL BOX
1282-19 1 33 CONTROL BOX COVER
1282-23 1 34 GASKET
DE3-716B 1 35 NUT D312C
-EF-5 4 36
DECAL
SK-
3700 1 37 DATA DECAL
SK-
3715 1 38 TERMINAL BLK ASSY
DE3-9 1 39 SELECTOR SWITCH ASSY
DE8-54 2 40 PUSH
BUTTON ASSY, START
-
STOP
DE5-32AE
1 41
BOOT
DE5-69 1 42 PILOT LIGHT ASSY
-
YELLOW
DE8-53 1 43 PILOT LIGHT ASSY
-
RED DE8-52 1 44 CIRCUIT BREAKER (5A)
DE9-43 1 45 TERMINAL BLOCK ASSY
DE3-3 1 46 CONTACT BLOCK, NO
DE5-41AE
1 47
AUXILIARY CONTACT, NC
DE1-61AE
1 48
AUXILIARY CONTACT, NO
DE1-62AE
1 49
POWER DISTRIBUTION BLOCK
DE3-152 1
FUSE PART NO'S
NOT SHOWN
ELECTRIC IMMERSION HEATER (5 KW)
10 POTENTIOMETER BRACKET 1094-115
13 CONTACTOR (MOTORS) SP4 DE1-93
14 RELAY BASE DE2-37 4
16 RELAY HOLD DOWN SPRING DE3-43 4
19 TERMINAL SECTION DE3-39 AR
22 TEMPERATURE CONTROL BOARD DE9-96 1
ALL EXCEPT 208 & 380 V DE6-41
208 & 380 V DE6-21
460 V FNQ-R-1.8 DE9-169
380 V FNQ-R-2 DE9-170
TIME DELAY BOARD (ENERGY
26
SAVER)
DE7-28 1
ITEM DESCRIPTION PART NO. QTY
50 FUSE BLOCK (SINGLE PT CONN ONLY) DE9-186 1
51 OVERLOAD BASE DE2-60 AR
52 CONTACT BLOCK, NC DE5-42AE 1
53 FUSE (OPTIONAL SINGLE PT CONN)
3
208 230 380 460
TRAC 321
2 HP WASH PUMP 15 A 15 A 10 A 10 A
3 HP WASH PUMP 20 A 20 A 15 A 10 A
TRAC 321-2 RPW
2 HP WASH PUMP 20 A 15 A 10 A 10 A
3 HP WASH PUMP 25 A 20 A 15 A 10 A
10 A FNQ-R-10 DE9-181
15 A FNQ-R-15 DE9-183
20 A FNQ-R-20 DE9-184
25 A FNQ-R-25 DE9-220
440-480 V, 3 PH DE13-SD73
380 V, 3 PH DE13-SD53
220-240 V, 3 PH DE13-SD43
208V, 3PH DE13-SD23
STOP PUSHBUTTON STATION DE5-70
ITEM DESCRIPTION
PART NO.
QTY
1 COMPONENT MOUNTING PLATE SK-3806 1
FUSE
(150
VA TRANSFORMER PRIMARY)
2
5 OVERLOAD RELAY
(1/2
HP PREWASH PUMP)
1
6 OVERLOAD RELAY
(2
HP WASH PUMP)
1
7 OVERLOAD RELAY
(3 HP WASH PUMP)
1
Sheet 1 of 2
2 CONTROL TRANSFORMER (150 VA, 24 VAC) DE6-9 1
3 FUSE BLOCK KIT (150 VA XFMR) DE9-164 1
4
460 V FNQ-R-1 DE9-167
380 V FNQ-R-1.25 DE9-199
220 - 230 V FNQ-R-2 DE9-170
208 V FNQ-R-2.25 DE9-171
460/3/60 1-1.6 A DE2-50
380/3/50 1-1.6 A DE2-50
230/3/60 2.5-4 A DE2-53
220/3/50 2.5-4 A DE2-53
220/1/60 4-6 A DE2-54
208/3/60 2.5-4 A DE2-53
460/3/60 2.5-4 A DE2-53
380/3/50 2.5-4 A DE2-53
230/3/60 5.5-8 A DE2-55
220/3/50 5.5-8 A DE2-55
220/1/60 9-13 A DE2-57
208/3/60 5.5-8 A DE2-55
460/3/60 4-6 A DE2-54
380/3/50 4-6 A DE2-54
230/3/60 7-10 A DE2-56
220/3/50 7-10 A DE2-56
220/1/60 208/3/60 7-10 A DE2-56
8 CONTACTOR (15 KW ELECT WASH TANK HEAT) 1
460/3/60 30 A RES DE1-109
380/3/50 30 A RES DE1-109
230/3/60 50 A RES DE1-110
220/3/50 50 A RES DE1-110
220/1/60 208/3/60 50 A RES DE1-110
DRIVE TRANSFORM
ER (250 VA, 120 VAC)
1
ITEM DESCRIPTION
PART NO.
QTY 24 FUSE BLOCK KIT (250 VA XFMR
DE9-164 1 25 FUSE (250 VA TRANSFORMER
2 460 V FNQ
-R-
1.8 DE9-169 380 V F
NQ-R-2 DE9-170 220 - 230 V FNQ
-R-
3.5 DE9-174 208 V FNQ
-R-4
DE9-175 26
CONTACT BLOCK, NC
DE5-42AE
1 27
TIMER (LIQUID LEVEL)
DE7-35 1 28 CONTROL BOX
SK-
3807 1 29 OVERLOAD BASE
DE2-60 AR 30 31 32 33 34 TERMINAL BLK
ASSY
DE3-9 1 35 SELECTOR SWITCH ASSY
DE8-54 1 36 PUSHBUTTON ASSY, START
-
STOP
DE5-32AE
1 37
BOOT
DE5-69 1
ITEM DESCRIPTION
PART NO.
QTY 38 PILOT LIGHT ASSY
-
YELLOW
DE8-53 1 39 PILOT LIGHT ASSY
-
RED DE8-52 1 40 CIRCUIT BREAKER (5A)
DE9-43 1 41 TERMINAL BLOCK ASSY
DE3-3 1 42 DATA DECAL
SK-
3715 1 43 AUXILIARY CONTACT, NC
DE1-61AE
1 44
AUXILIARY CONTACT, NO
DE1-62AE
1 45
POWER DISTRIBUTION BLOCK
DE3-152 1 46 DECAL (TRIMMED 1/8)
SK-
3700 1 47 FUSE BLOCK (OPTIONAL SINGLE
DE9-186 1 48 F
USE (OPTIONAL SINGLE PT
3
208 230 380 460 TRAC 321
2 HP WASH PUMP
15 A 15 A 10 A 10 A 3 HP WASH PUMP
20 A 20 A 15 A 10 A TRAC 321
-
2 RPW
2 HP WASH PUMP
20 A 15 A 10 A 10 A 3 HP WASH PUMP
25 A 20 A 15 A 10 A
FUSE PART NO
'S
ITEM DESCRIPTION PART NO. QTY
9 DC DRIVE CONTROL DE9-103 1
10 POTENTIOMETER BRACKET 1094-115 1
11 FUSE BLOCK. 1 POLE (DC MTR) DE9-42 1
12 FUSE (DC MTR) FNQ-R-2.25 DE9-171 1
13 CONTACTOR (MOTORS) SP4 DE1-93 1
14 RELAY BASE DE2-37 4
15 RELAY DE2-38 4
16 RELAY HOLD DOWN SPRING DE3-43 4
17 DIN RAIL (35 mm) DE9-84 1
18 DIN RAIL (15 mm) DE3-42 1
19 TERMINAL SECTION DE3-39 AR
20 TERMINAL END COVER PLATE DE3-40 1
21 TERMINAL END CLAMP DE3-41 2
22 TEMPERATURE CONTROL BOARD DE9-96 1
23
ALL EXCEPT 208 & 380 V DE6-41
208 & 380 V DE6-21
10 A FNQ-R-10 DE9-181
15 A FNQ-R-15 DE9-183
20 A FNQ-R-20 DE9-184
25 A FNQ-R-25 DE9-220
NOT SHOWN
ELECTRIC IMMERSION HEATER (5 KW) 3
440-480 V, 3 PH DE13-SD73
380 V, 3 PH DE13-SD53
220-240 V, 3 PH DE13-SD43
208V, 3PH DE13-SD23
STOP PUSHBUTTON STATION DE5-70 1
OPTIONAL AUDIBLE CONVEYOR JAM ALARM DE9-231 1
SHEET 2 OF 2
ITEM DESCRIPTION PART NO. QTY
1
FUSE (50 VA TRANSFORMER PRIMARY)
2
1
1
20 NUT (STANDARD) D312C -EF-5 4
21 CONTROL BOX (SECURITY PKG) SK-3808 1
22 AUXILIARY CONTACT, NO DE1-62AE 1
SP17 & SP27 ONLY
23 NAME PLATE SK-2114D 1
24 OVERLOAD BASE DE2-60 1
OVERLOAD BASE (DE2-61 & 62 ONLY) DE2-63 1
ITEM DESCRIPTION PART NO. QTY
1 COMPONENT MOUNTING PLATE
STANDARD SK-3772
SECURITY PACKAGE DE9-215
2 TRANSFORMER (50 VA, 24 VAC) DE6-8 1
3 FUSE BLOCK KIT (50 VA XFMR) DE9-163 1
4
460 V FNQ-R-.5 DE9-196
380 V FNQ-R-.5 DE9-196
220 - 230 V FNQ-R-.75 DE9-166
208 V FNQ-R-.75 DE9-166
5 OVERLOAD RELAY
460/3/60 12-18 A DE2-58
380/3/50 9-13 A DE2-57
230/3/60 23-32 A DE2-62
220/3/50 17-25 A DE2-61
208/3/60 23-32 A DE2-62
6 CONTACTOR
460/3/60 SP4 DE1-93
380/3/50 SP17 DE1-56AE
230/3/60 SP27 DE1-55AE
220/3/50 SP27 DE1-55AE
208/3/60 SP27 DE1-55AE
7 DIN RAIL (35 mm) DE9-84 1
8 TERMINAL BLOCK ASSY DE3-3 1
9 SELECTOR SWITCH ASSY DE8-54 1
10 PUSHBUTTON ASSY, START-STOP DE5-32AE 1
11 BOOT DE5-69 1
12 PILOT LIGHT ASSY - YELLOW DE8-53 1
13 CIRCUIT BREAKER (2A) DE9-31 1
14 GROUNDING STUD, 1/4-20 D309C -GC-4G 1
15 LOCKWASHER, 1/4 D313C -G5 1
16 HEX NUT, 1/4-20 D312C -GC-2 1
17 CONTROL BOX (STANDARD) 1361-45 1
18 CONTROL BOX COVER (STANDARD) 1361-46 1
19 GASKET (STANDARD) DE3-716B 1
TRAC 321-2 PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY 1 1094-121 DRIVE MECHANISM (SEE AS
S'Y) I 2 D2-554-3 PLUG
7/8-9
UNC-2A 4 3 D2-554-2 PLUG
3/4-10
UHC-2A 2 4 *** PUMP/MOTOR
- WASH
1 1/2
HP 5
D2099
DOOR HANDLE
6 1094-30 FINAL RINSE ASSEMBLY
7 973-28 TANK FILL ASSEMBLY
- AUTO
973-27 TANK FILL ASSEMBLY
- MANUAL
8 02390
TEMP
ERATURE GAUGE
9 D2406
ADJUSTABLE FOOT
10 11 12 13
D586 BUSHING
- SPROCKET
1 14
D586-1 BUSHING
- SHAFT BEARING
2 15
951-85 SHAFT BEARING
2 16
512-206A SPROCKET
1 17
982-4 DOOR
- WASH
1 18
1094-5 SCRAP SCREEN
- WASH
2 19
1094-7 TRAY SPACER
- WASH DISCHARGE
2 20
1072-20 TRAY SPACER
- WASH END
1 21
1094-11 DISCHARGE LINE MANIFOLD
- WASH
1 22
1094-12 PIPE EXTENSION
- WASH
2 23
1094-16 SPRAY PIPE
- WASH
4 24
982-55 DRIVE SHAFT
1 25
512-207A SPROCKET
1 26 D2-
525 SPACER
3 27
982-59 SHAFT
- FOLLOWER
1 28
982-60 CHANNEL
2 29
951-51
ADJUSTMENT SCREW
2 32
973-16 CHAIN GUIDE
2 33
973-16A WEAR STRIP
2 34
982-57 SPACER
1 35
970-63 TRAY CRADLE
22
ITEM PART NO, DESCRIPTION QTY
36 1097-73 MECHANISM GUARD 1
37 954-50 DRAIN ASSEMBLY 1
38 973-21 CURTAIN PLATE 1
39 1094-14 SPRAY MANIFOLD -WASH 2
40 970-58 CHAIN ASSEMBLY 1
41 1094-33 CURTAIN - ENTER 1
42 1094-40 CURTAIN - CENTER 2
43 1094-36 CURTAIN - EXIT 1
44 D2-541 SUCTION STRAINER 1
45
46
47 1098-5 BAFFLES - TOP 2
48 1072-32 TRACK - CHAIN GUIDE 1
49 982-38 TRACK SUPPORT 2
50
51 1094-22 FRONT SPRAY PIPE SUPPORT - WASH 2
52 1094-25 REAR SPRAY PIPE SUPPORT - WASH 2
53 1094-8 TRAY SPACER - WASH 2
54
55
56 1072-44 SUPPORT- TRAY SPACERS 2
57 D2715 DOOR LATCH 1
58
59 DE8-27 SWITCH - EMERGENCY START/STOP 1
60 D2576-1C PHOTO EYE - RECEIVER 1
61 D2576-1B PHOTO EYE - LIGHT SOURCE
62 SK-3126 CONTROL BOX & COMPONENTS
63 DE5-37 PROXIMITY SWITCH
64 1089-189 LIQUID LEVEL FLOAT
1361-156 GUIDE RAIL ASSEMBLY
65 1443-1 GUIDE RAIL ASSEMBLY (SECURITY PACKAGE)
*** - SPECIFIC PUMP/MOTOR DATA NEEDED
FOR PART NUMBER (I.E. VOLTAGE. ETC.)
TRAC 321-2 RPW PARTS LIST
ITEM PART NO DESCRIPTION QTY
1 1094-121 DRIVE MECHANISM (SEE ASS'Y) 1
2 D2-554-3 PLUG 7/8-9 UNC-2A 6
3 D2-554-2 PLUG 3/4-10 UNC-2A 2
4 *** PUMP/MOTOR - PREWASH 1/2 HP 1
5 D2099 DOOR HANDLE 2
6 1094-30 FINAL RINSE ASSEMBLY 1
7 1072-27 TANK FILL ASSEMBLY - AUTO 1
1072-26 TANK FILL ASSEMBLY - MANUAL 1
8 D2390 TEMPERATURE GAUGE 2
9 D2406 ADJUSTABLE FOOT 4
10 *** PUMP/MOTOR - WASH 1 1/2 HP 1
11
12 D2647 DRIVEN SPROCKET 1
13 D2614 GEAR MOTOR 90VDC 1
14 D586 BUSHING - SPROCKET 1
15 D586-1 BUSHING - SHAFT BEARING 2
16 951-85 SHAFT BEARING 2
17 512-206A SPROCKET 1
18 982-4 DOOR - WASH 1
19 1094-5 SCRAP SCREEN - WASH 2
20 1072-22 TRAY SPACER - PREWASH DIVIDER 1
21 1094-7 WAY SPACER - WASH DISCHARGE 2
22 1072-20 TRAY SPACER - WASH END 1
23 1098-8R TRAY SPACER - PREWASH 2
24 1094-11 DISCHARGE LINE MANIFOLD - WASH 1
25 1094-12 PIPE EXTENSION - WASH 2
26 1094-16 SPRAY PIPE - WASH 4
27 982-55 DRIVE SHAFT 1
28 512-207A SPROCKET 1
29 D2-525 SPACER 3
30 982-59 SHAFT - FOLLOWER 1
31 982-60 CHANNEL 2
32 951-51 ADJUSTMENT SCREW 2
33
34
35 973-16 CHAIN GUIDE 2
36 973-16A WEAR STRIP 2
37 982-57 SPACER 1
38 970-63 TRAY CRADLE 30
39 982-51 MECHANISM GUARD 1
40 954-50 DRAIN ASSEMBLY 2
41 973-21 CURTAIN PLATE 1
42 1094-14 SPRAY MANIFOLD -WASH 2
43 970-58 CHAIN ASSEMBLY 1
*** - SPECIFIC PUMP/MOTOR DATA NEEDED FOR PART NUMBER (i.e.
VOLTAGE. ETC.)
ITEM PART NO. DESCRIPTION QTY
44 1094-33 CURTAIN - ENTER 1
45 1094-40 CURTAIN - CENTER 4
46 1094-38 CURTAIN - EXIT 1
47 D2-541 SUCTION STRAINER 2
48
49 1098-9 SCRAP SCREEN - PREWASH 2
50 562-87A LOCKING SCREW 2
51 1072-12 DOOR - PREWASH 1
52 1072-14R MANIFOLD - PREWASH DISCHARGE 1
53 820-17 IDLER SPROCKET 1
54 1072-18 BAFFLE - SIDE 0 TANK DIVIDER 2
55 1072-23 BAFFLE - SIDE 0 REAR WASH TANK 1
56 1098-5 BAFFLES - TOP 4
57 1072-32 TRACK - CHAIN GUIDE 1
58 982-38 TRACK SUPPORT 3
59
60 970-25A PIPE EXTENSION - PREWASH 2
61 982-66 SPRAY PIPE - PREWASH 2
62 D2461 SPRAY NOZZLE - PREWASH 10
63 1094-22 FRONT SPRAY PIPE SUPPORT - WASH 2
64 1094-25 REAR SPRAY PIPE SUPPORT - WASH 2
65 1094-8 TRAY SPACER - WASH 2
66
67
68 1072-44 SUPPORT -TRAY SPACERS 2
69 D2715 DOOR LATCH 1
70 DE8-27 SWITCH - EMERGENCY START/STOP 2
71 D2576-1C PHOTO EYE - RECEIVER 1
72 D2576-1B PHOTO EYE - LIGHT SOURCE 1
73 SK-3126 CONTROL BOX & COMPONENTS 1
74 DE5-37 PROXIMITY SWITCH 2
75 1089-189 LIQUID LEVEL FLOAT 1
76 1098-149 ADJUSTABLE BAFFLE 2
1098-164 GUIDE RAIL ASSEMBLY 1 77
1444-1 GUIDE RAIL ASSEMBLY (SECURITY PACKAGE) 1
In order to insure the proper operation of your INSINGER dishwasher, it is necessary that the
LIQUID LEVEL FLOAT be wiped free of any residue and/or moisture at each cleaning. This should be
done, preferably, after each use of the machine, or, at a minimum, once each day.
The LIQUID LEVEL FLOAT is located below the scrap screens in those tanks which contain water
heating devices (coils, steam injectors, or electric immersion heaters) and pump inlet strainers. They are
usually located, in rackless and rack conveyor style machines, on the inside tank wall, at approximately
water level, opposite and parallel to the inspection doors. In the door, stationary rack, type machines, the
LIQUID LEVEL FLOAT may be found beneath the scrap screen.
Below is a depiction of the LIQUID LEVEL FLOAT and the surfaces which must be wiped clean.
MODEL “A” DIM.
86-3 SPEEDER 64 TRAC 321 8
TRAC 321 RPW -
MASTER CLIPPER CENTURY MODULAR 18-3 7 1/4
CA3 11 1/4
DA-3 11 1/4
MODEL ITEM # 14 ITEM # I5 ITEM # 16 LENGTH
86-3 1100-79 SEE 1182-39, 1182-64
SPEEDER 64 1100-79 SEE 1162-38
TRAC 321 970-55 954-8 0207A-B12-16 4"
TRAC 321 RPW 970-55 SEE 1072-17R, 1072-17L
MASTER 1100-79 SEE 1100-77, 1100-78, 1113-10L, 1113-11L
CLIPPER 1100-79 SEE 1100-77, 1100-78, 1113-10L, 1113-11L
CENTURY 1100-79 SEE 1390-73
MODULAR 954-5 954-8 SEE 975-108
18-3 1100-79 954-8C D207A-B12-17 4 1/4
CA3 925-52 954-8 D207A-B12-33 8 1/4
DA-3 925-52 954-8 D207A-B12-33 8 1/4
MODEL REQ’D/MACH.
86-3 3
SPEEDER 64 2
TRAC 321 1
TRAC 321 RPW 2
MASTER 3
CLIPPER 3
CENTURY 3
MODULAR 2
18-3 1
CA3 1
DA-3 2
ITEM PART NO. SIZE DESCRIPTION QTY.
1 954-50A A UPPER BODY 1
2 954-50B A LOWER BODY 1
3 954-50C A NUT 1
4 954-50D A OVERFLOW TUBE 1
5 D-193 A SKIMMER CAP 1
6 D2-557 - "U" CUP SEAL 1
7 D2-548 - "0" RING 1
8 D2-549 - "0" RING 1
9 D2-550 - "0" RIM 1
10 D305 - DRAIN LOCKING NUT 1
11 D2-507 - BALL 1
12 - - - -
13 D316A-H3-H1 - 90' ELL 1 1/2 C X 1 1/2 FIPS 1
14 SEE TABLE A DRAIN HANDLE ASS'Y 1
15 SEE TABLE A BRACKET 1
16 SEE TABLE - COPPER TUBING 1 1/2 CTS 1
* NOTE:
1. NOT REQUIRED WHEN COMMON DRAIN.
2. ON TRAC 321 & TRAC 321 RPW WHEN TRAY DRYER IS USED
SEE 1361-47.
ITEM PART NO. DESCRIPTION QTY.
1 954-1 DRAIN ASSEMBLY 2
2
3 D207A-B16-149 COPPER TUBE 2 CTS X 37 1/2 LG 1
4 D207A-B12-16 COPPER TUBE 1 1/2 CTS X 4 LG 1
5 D207A-B12-11 COPPER TUBE 1 1/2 CTS X 2 3/4 LG 1
6 D320-J1J3H3 TEE 2 FIPS X 2 C X 1 1/2 C 1
7 D320A-J3J3H3 TEE 2 C 2 C x 1 1/2 C 1
8 D328A-J-A PIPE PLUG 2 IPS 1
9 D317A-J1-J4 ADAPTER 2 FIPS X 2 FTG 1
10 954-8 BRACKET 1
11 954-8A BRACKET 1
ITEM PART NO. DESCRIPTION QTY.
1 954-1 DRAIN ASSEMBLY 2
2
3 D207A-B16-159 COPPER TUBE 2 CTS X 39 1/2 LG. 1
4 D207A-B12-16 COPPER TUBE 1 1/2 CTS X 4 LG. 1
5 D207A-B12-11 COPPER TUBE 1 1/2 CTS X 2 3/4 LG. 1
6 D320A-J1J3H3 TEE 2 FIPS X 2 C X 1 1/2 C 1
7 D320A-J3J3H3 TEE 2 C X 2 C X 1 1/2 1
8 D328A-J-A PIPE PLUG 2 IPS 1
9 D317A-J1-J4 ADAPTER 2 FIPS X 2 FTG 1
10 954-8 BRACKET 1
11 954-8A BRACKET 1
ITEM PART NO. DESCRIPTION QTY
1 954-1 DRAIN ASSEMBLY 2
2
3 D207A-B16-140 COPPER TUBE 2 CTS X 35 LG. 1
4 D207A-B12-16 COPPER TUBE 1 1/2 CTS X 4 LG. 1
5 D207A-B12-9 COPPER TUBE 1 1/2 CTS If 2 1/4 LG. 1
6 D320A-J1J3H3 TEE 2 FIPS X 2 C X 1 1/2 C 1
7 D320A-J3J3H3 TEE 2 C X 2 C X 1 1/2 C 1
8 D328A-J-A PIPE PLUG 2 IPS 1
9 D317A-J1-J4 ADAPTER 2 FIPS X 2 FTG 1
10 D316A-J3-J4 STREET ELL, 90º 2 C X 2 FTG 2
ITEM PART NO. DESCRIPTION QTY.
1 954-1 DRAIN ASSEMBLY 2
2
3 D207A-B16-94 COPPER TUBE 2 CTS X 23 1/2 LG. 1
4 D207A-B12-1B COPPER TUBE 1 1/2 CTS X 4 1/2 LG. 1
5 D207A-B12-8 COPPER TUBE 1 1/2 CTS X 2 LG. 1
6 D207A-B16-42 COPPER TUBE 2 CTS X 10 1/2 LG. 1
7 D320A-J3J3H3 TEE 2 C X 2 C X 1 1/2 C 1
8 D328A-J-A PIPE PLUG 2 IPS 1
9 D317A-J1-J4 ADAPTER 2 FIPS X 2 FTG 2
10 D316A-H3-H4 STREET ELL, 90º 1 1/2 C X 1 1/2 FTG 1
11 D315A-J3-J3 ELL, 45º 2 C 2
12 D207A-B16-14 COPPER TUBE 2 CTS X 3 1/2 LG, 1
13 D320A-H3J3J3 TEE 1 1/2 C X 2 C X 2 C 1
ITEM
PART NO.
DESCRIPTION
QTY.
1
2 D431 ADAPTER 1
3 D432 IMPELLER 3" 1
4 D434 CASING 1
5 D2-532 "O" RING 1
6 D2-533 FLINGER 1
7 D2-534 SEAL ASSEMBLY 1
8
9 D3-808 IMPELLER RETAINING NUT 1
MOTOR 1/2 H.P. 1
DRAIN PLUG 1/4 IPS 1
ITEM PART NO. DESCRIPTION QTY.
1
2 D431 ADAPTER 1
3 D443 IMPELLER 3" 1
4 D434 CASING 1
5 D2-532 "O" RING 1
6 D2-533 FLINGER 1
7 D2-534 SEAL ASSEMBLY 1
8
9 D3-519 D-WASHER 1
10 D3-520 IMPELLER RETAINING NUT 1
MOTOR 2 H.P. 1
DRAIN PLUG 1/4 IPS 1
1 VACUUM BREAKER 1/2 IPS D2241 1
2 BALL VALVE 1/2 IPS D2339 1
3 90º STREET ELBOW 1/2 IPS D316F-D1-D2 2
4 45º ELL 1/2 FIPS x 1/2 C D315F-D1-D3 1
5 LOCKNUT 1/2 IPS D326F-D1 1
6 NIPPLE L.O.E. 1/2 IPS x 5 1/2" LG. D314F-DL-44 1
7 CLOSE NIPPLE 1/2 IPS D314F-DC-00 2
8 TEE 1/2 IPS D320F-D1D1D1 1
9 HEX REDUCER 1/2 MIPS x 1/4 FIPS D322F-B1-D2 1
10 90º ELBOW 1/8 MIPS x 1/4 0.D. COMP D316F-A2-B5 1
11 HEX REDUCER 1/4 MIPS x 1/8 FIPS D322F-A1-B2 1
12 CLOSE NIPPLE 1/4 IPS D314F-BC-00 1
13 SOLENOID VALVE 1/4 IPS D2605 1
ITEM DESCRIPTION PART NO. QTY.
1 VACUUM BREAKER 1/2 IPS D2241 1
2 SOLENOID VALVE 1/2 IPS D2606 1
3 "Y" STRAINER D2483A 1
4 90º STREET ELBOW 1/2 IPS D316F -D1-D2 2
5 45º STREET ELBOW 1/2 FIPS x 1/2 C D315F -D1-D3 1
6 LOCKNUT 1/2 IPS D326F -D1 1
7 CLOSE NIPPLE 1/2 IPS D314F-DC-00 2
8 NIPPLE L.O.E. 1/2 IPS x 6" LG. D314F-DL-48 1
ITEM DESCRIPTION PART NO. QTY.
1 VACUUM BREAKER 1/2 IPS D2241 1
2 BALL VALVE 1/2 IPS D2339 1
3 90º STREET ELBOW 1/2 IPS D316F-D1-D2 2
4 45º ELL 1/2 FIPS x 1/2 C D315F-D1-D3 1
5 LOCKNUT 1/2 IPS D326F-D1 1
6 NIPPLE L..O.E. 1/2 IPS x 5 1/2" LG. D314F-DL-44 1
7 CLOSE NIPPLE 1/2 IPS D314F-DC-00 2
8 TEE 1/2 IPS D320F-D1D1D1 1
9 HEX REDUCER 1/2 MIPS x 1/4 FIPS D322F-B1-D2 1
10 90º ELBOW 1/8 MIPS x 1/4 O.D. COMP. D316F-A2-B5 1
11 HEX REDUCER 1/4 MIPS x 1/8 FIPS D322F-A1-B2 1
12 CLOSE NIPPLE 1/4 IPS D314F-BC-00 1
13 SOLENOID VALVE 1/4 IPS D2605 1
ITEM DESCRIPTION
PART NO.
QTY.
1 VACUUM BREAKER 1/2 IPS D2241 1
2 SOLENOID VALVE 1/2 IPS D2606 1
3 "Y" STRAINER D2483A 1
4
90º STREET ELBOW 1/2 IPS
5
45º STREET ELBOW 1/2 FIPS x 1/2 C
6 LOCKNUT 1/2 IPS D326F -D1 1
7 CLOSE NIPPLE 1/2 IPS D314F-DC-00 3
8 NIPPLE L.O.E. 1/2 IPS x 6" LG. D314F-DL-48 1
9 TEE 1/2 IPS D320F -D1D1D1 1
10 HEX REDUCER 1/2 MIPS x 1/4 FIPS D322F -B1-D2 1
11
90º ELBOW 1/8 MIPS x 1/4 O.D. COMP.
12 HEX REDUCER 1/4 MIPS x 1/8 FIPS D322F -A1-B2 1
13 CLOSE NIPPLE 1/4 IPS D314F -BC-00 1
14 SOLENOID VALVE 1/4 IPS D2605 1
D316F -D1-D2 2
D315F -D1-D3 1
D316F -A2-B5 1
ITEM
PART NO.
DESCRIPTION
QTY. 1 D2483
-A
"Y" STRAINER
1/2
IPS 1 2 D314F
-DC-00
CLOSE NIPPLE
1/2
IPS 2 3 D320F
-
D1D1D1
TEE
7/2
IPS 3 4 D322F
-D2-B1
HEX REDUCER
1/2
MIPS x
1/4
FIPS
2 5
D2497
PETCOCK
1/4
IPS 1 6 SK-1433
PRESSURE GAUGE
1 7
951-79 BRACKET
1 8
D2606
SOLENOID VALVE
1/2
IPS 1 9 D316F
-D1-D2 90' STREET ELBOW
1/2
IPS 3 10 D314F
-DS-12
NIPPLE
1/2
IPS x
1 1/2"
LG. 1 11 D314F
-DS-16
NIPPLE
1/2
IPS x
2"
LG. 1 12 D2495R
TEMPERATURE GAUGE
1/4
IPS 1 13 D2241
VACUUM BREAKER
1/2
IPS 1 14 D314F
-DS-48
NIPPLE
1/2
IPS x
6"
LG. 1 15 D328F
-D2-A
PIPE PLUG
1/2
IPS 1 16 D314F
-DL-16
NIPPLE
1/2
IPS x
2"
LOE
1
*
17 D326F
-D1
LOCKNUT
1/2
IPS 1
**
**
* REPLACE WITH ITEM #4 WHEN USING RINSE OR CHLORINE INJECTOR.
** NOT REQUIRED WHEN CONNECTING TO A BOOSTER. REPLACE WITH STRAIGHT UNION 1/2
MIPS x 1/2 C.
NO. DESCRIPTION PART NO REQ.
1 “Y” STRAINER ½ IPS D-2433 1
2 PENBERTHY INJECTOR ½ IPS D-942 1
3 SOLENOID – ASCO ½ IPS D-2450 1
4 CHECK VALVE ½ IPS D-2453 1
5 90º STREET EL ½ IPS D316A-D1-D2 1
6 LOCKNUT ½ IPS D326A-D1 2
7 NIPPLE ½ IPS X 2” LG D314A-D2 1
8 NIPPLE ALL THR’D ½ IPS X 2 ½” LG. D314A-D2 1
9 NIPPLE-CLOSE ½ IPS D314A-D2 2
10 ELBOW 90º ½ IPS D316A-D1 1
NO. DESCRIPTION
PART NO.
QTY. NO. DESCRIPTION
PART NO.
QTY.
1 STEAM COIL S/S 982-46 1 8 SOLENOID VALVE ½ IPS D-2594 1
2 LOCKNUT D326A-D 2 9 CLOSE NIPPLE D314A-DCL 2
3 NIPPLE ½ IPS X 3 ¾ LG. D3143A-D2-30 1 10 “Y” STRAINER ½ IPS D-2483A 1
4 90º ½ IPS D316A-D1 2 11 HEX REDUCER ½ X 3/8 IPS D322A-D2-C1 1
5 NIPPLE ½ IPS X 2 ½ LG. D314A-D2-20 1 12 NIPPLE 3/8 IPS X 3 ½ “ LG. D314A-C14 1
6 90º STREET ELBOW D316A-D1….. 2 13 90º STREET ELBOW 3/8 IPS D316A……C2 1
7
14 STEAM TRAP …….. ……
1
1
1
1
1
1
14
1
Supersedes 982
DATED 12
-30-82
-47L
NO.
1 STEAM COIL S/S 982-46 1 8 SOLENOID VAL\/E 1/2 IPS D-2594 1
2 LOCKNUT 1/2 IPS D326A-D 2 9 CLOSE NIPPLE 1/2 IPS D314A-DCL 2
5 NIPPLE 1/2 IPS X 3 3/4 LG. D314A-D2-30
4
90° ELBOW 1/2 IPS
5 NIPPLE 1/2 IPS X 2 1/2" LG. D314-A-D2-20
6
90° STREET ELBOW 1/2 IPS
7
DESCRIPTION
PART NO.
D316A-D1 2 11 HEX REDUCER 1/2 X 3/8 IPS D322A-D2-C1
D316A-D1-D2 2 13
QTY. NO.
10
12
DESCRIPTION
" Y " STRAINER 1/2 IPS D-2483 A
NIPPLE 3/8 IPS X 3 1/2 ' LG. D314A-C14
90° STREET ELBOW 3/8 IPS
STEAM TRAP 3/8 IPS
PART NO.
D316A-C1-C2
D-2102
QYY.
NO. DESCRIPTION PART NO. QTY.
1 NIPPLE ½ IPS X 4” LG. D314A-D2 1
2 TEE ½ IPS X ¾ IPS X ½ IPS D320A-DIE101 1
3 RELIEF VALVE ¾ IPS (CONBRACO) D-2505 1
4 ADAPTER ½ MIPS X ½ C D317A-D2-D3 1
5 COPPER TUBING ½ CTS X 17 ½ “ LG. D207A-B4 1
6 90º UNION EL 1/2C D319A-D3 1
7 COPPER TUBING ½ CTS X 5 ¾ LG. D319A-D3 1
8 90º ELBOW ? – 1/2C D316A-D3 4
9 COPPER TUBING ½ CTS X 37” LG. D207A-B4 1
10 COPPER TUBING ½ CTS X 32 ¼” LG D207A-B4 1
11 COPPER TUBING ½ CTS X 4 3/16” LG. D207A-B4 1
12 COPPER TUBING ½ CTS X 8 5/8” LG. D207A-B4 1
13 90º ELBOW ½ C X ½ MIPS D316A-D2-D3 1
ITEM PART NO. DESCRIPTION QTY.
1 D316A-G2-G3 90º ELBOW 1 ¼ IPS X 1 ¼ C 1
2 …….. COPPER TUBING 1 ¼ CTS X ….. 1
3 D317A-G2-G3 ADAPTER 1 ¼ MIPS X 1 ¼ C 1
4 D320A-G TEE 1 ¼ IPS 2
5 D323A-G-A PIPE PLUG 1 ¼ IPS 1
6 D314A-GCL NIPPLE, CLOSE 1 ¼ IPS 4
7 D2267 TEMP. REGULATOR 1 ¼ IPS 1
8 D2447 “Y” STRAINER 1 ¼ IPS 1
9 D314A-G12 NIPPLE 1 ¼ IPS X 3” LG. 1
10 D316A-G1 90º ELBOW 1 ¼ IPS 1
11 D2363 BALL VALVE 1 ¼ IPS 1
12 D322A-G2-D1 HEX REDUCER 1 ¼ MIPS X ½ FIPS 1
13 D317A-D2-D3 ADAPTER ½ MIPS X ½ C 1
14 D207A-34-68 COPPER TUBING ½ CTS X 17” LG. 1
15 D316A-D3 90º ELBOW ½ C 6
16 D207A-34-10 COPPER TUBING ½ CTS X 2 ½ LG 1
17 D313A-D3-D2 90º UNION ELBOW ½ CTS X ½ MIPS 1
18 D322A-E2-D1 REDUCER ¾ MIPS X ½ FIPS 1
19 D314A-D2-12 NIPPLE ½ IPS X 3” LG. 1
20 D316A-D1-C2 90º STREET ELL ½ FIPS X 3/8 MIPS 2
21 D2102 CONDENSATION TRAP 3/8 IPS 1
22 D207A-B4-16 COPPER TUBING ½ CTS X 4 LG 1
23 278-12 STAND – BOOSTER 1
24 D207A-34-69 COPPER TUBING ½ CTS X 17 ¼ LG 1
25 D318A-D2-D3 UNION STRAIGHT ½ MIPS X 1/2C 1
26 D320A-D1 TEE ½ IPS 1
27 D316A-D2-D3 90º ELBOW ½ MIPS X ½ C 2
28 D207A-B4-47 COPPER TUBING ½ CTS X 11 ¾ LG 1
29 D316A-D3-C2 90º ELBOW ½ C X 3/8 MIPS 1
30 D316A-E2-E3 90º ELBOW ¾ MIPS X ¾ C 2
31 D207A-B6-23 COPPER TUBING ¾ CTS X 5 ¾ LG 1
32 D2308 PRESS. REG. & STRAINER ¾ IPS 1
33 D317A-ECL NIPPLE, CLOSE ¾ IPS 1
34 D2340 BALL VALVE ¾ IPS 1
35 D322A-G2-F1 REDUCER 1 ¼ MIPS X 1” FIPS 1
36 D316A-FCL NIPPLE, CLOSE 1” IPS 1
37 D320A-F1-E1-F1 RED, TEE 1” IPS X ¾ IPS X 1” IPS 1
38 FURNISHED W/ REDUCER ½ IPS 1
39 REGULATOR TEMP. BULB RETAINER 1
40 D317A-D2-D3 ADAPTER ½ MIPS X ½ C 2
41 D207A-B4-27 COPPER TUBING ½ CTS X 6 ¾ LG 1
42 D322A-F2-D1 HEX REDUCER 1” MIPS X ½ FIPS 1
43 D207A-B4-56 COPPER TUBING ½ CTS X 14 LG 1
44 D207A-B4-70 COPPER TUBING ½ CTS X 17 ½ LG 1
45 …..-D1-D3 90º ELBOW UNION ½ FIPS X ½ C 1
46 D207A-34-160 COPPER TUBING ½ CTS X 40LG 1
47 D207A-34-…. COPPER TUBING ½ CTS X 26 LG 1
48 D207A-34-33 COPPER TUBING ½ CTS X 8 ¼ 1
49 ….. STEAM BOOSTER 8” DIA X 21” LG 1
50 273-2 STAND – STEAM BOOSTER 1
NO DESCRIPTION PART NO QTY
1 BALL VALVE ¾ IPS D-2340 1
2 CLOSE NIPPLE ¾ IPS D314A-E2 2
3 BRACKET 982-49 1
4 PRESS REG & STRAINER …… …… 1
5 TEE ¾ IPS …… 1
6 REDUCER ¾ MIPS X …FIPS 3224-E2-B1 1
7 90º ELBOW ¾ FIPS X ½ FIPS D316A-E1-D1 1
8 PIPE PLUG ¼ IPS D328A-B2-A 1
9 COPPER TGUBE ¾ CTS X 5 ¾” LG D207A-B6 1
10 90º ELBOW ¾ C D316A-E3 1
11 COPPER TUBE ¾ CTS X 7 ¼” LG D207A 1
12 90º UNION EL ½ MIPS X ½ C D319A-D2-D3 1
13 RELIEF VALVE ¾ IPS HATCO SUPPLIED 1
14
15 COPPER TUBE ½ CTS X 7 ¾ LG D207A-B4 1
16 90º ELBOW ½ C D316A-D3 5
17 COPPER TUBE ½ CTS X 13” LG D207A-B4 1
18 COPPER TUBE ½ CTS X 37 ½ LG D207A-B4 1
19 COPPER TUBE ½ CTS X 23 ¼” LG D207A-B4 1
NO. OESCRtPT/ON PART NO. QTY.
20 COPPER TUBE ½ CTS X 4 3/16” D207A-B4 1
21 COPPER TUBE ½ CTS X 8 5/8 LG D207A-B4 1
22 90º ELBOW ½ C X ½ MIPS D316A-D3-D2 1
23 HATCO BOOSTER (C9 – C15) 1
24 ADAPTER ¾ MIPS X 3/4C D317A-E2-E3 1
25 90º ELBOW ¾ FIPS X ¾ C D316A-E1-E3 1
NO DESCRIPTION PART NO QTY
1 BALL VALVE ¾ IPS D-2340 1
2 CLOSE NIPPLE ¾ IPS D314A-E2 2
3 BRACKET 982-49 1
4 PRESS. REG. & STRAINER ¾ IPS D320A-E1 1
5 TEE ¾ IPS D320A-E1 1
6 REDUCER ¾ MIPS X ¼ FIPS D322A-E2-B1 1
7 90º ELBOW ¾ FIPS X ¾ C D316A-E1-E3 1
8 PIPE PLUG ¼ IPS D328A-B2-A 1
9 COPPER TUBE ¾ CTS X 5 ¾ LG. D207A-B6 1
10 90º ELBOW ¾ C D316A-E3 1
11 COPPER TUBE ¾ CTS X 7 ¼” LG. D297A-B6 1
12 90º UNION EL ½ MIPS X ½ C D319A-D2-D3 1
13 RELIEF VALVE ¾ IPS HATCO SUPPLIED 1
14 90º ELBOW ¾ FIPS X ½ FIPS D316A-E1-D1 1
15 COPPER TUBE ½ CTS X 7 ¾” LG D207A-B4 1
16 90º ELBOW ½ C D316A-D3 5
17 COPPER TUBE ½ CTS X 13” LG D207A-B4 1
18 COPPER TUBE ½ CTS X 37 ½” LG D207A - B4 1
19 COPPER TUBE ½ CTS X 23 ¼” LG D207A -B4 1
20 COPPER TUBE ½ CTS X 4 3/16” LG D207A-B4 1
21 COPPER TUBE ½ CTS X 8 5/8” LG D207A-B4 1
22 90º ELBOW ½ C X ½ MIPS D316A-D3-D2 1
23 HATCO BOOSTER (COMPACT) (C9-C15) 1
24 ADAPTER ¾ MIPS X 3/4C D317A-E2-E3 1
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