Insinger Machine Co Super 106-2 Specifications

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SUPER 106-2
Three Tank Rack Conveyor Dishwasher
 Automatic conveyor, rack type, double tank dishwasher with recirculating
pre-wash, wash, rinse and fresh water final rinse.
 0.72 gallons/rack final rinse consumption  Capacity is 330- 20" x 20" racks per hour or 8,250 dishes per hour  CrossFire® Wash System provides superior cleaning  Error proof replacement with color-coded curtains
STANDARD FEATURES
 Patented CrossFire® Wash System  Tank heat: 30 kW electric immersion heaters or steam injectors  Capillary thermometers for wash and rinse  In-line thermometer for final rinse  Vacuum breaker on all incoming water lines  Manifold clean-out brush  SureFire® Start-Up & Check-Out Service  Inspection door  Ventilation fan connection provision  S/S frame, legs and feet  S/S front enclosure panel  Automatic tank fill  Low water protection  Detergent connection provision
The patent-pending CrossFire® Wash System power sprays water horizontally, as well as, from above and below, cleaning and sanitizing the dirtiest of ware.
 Elevated top mounted NEMA 12 control panel  Easily-cleaned crowned hood top  Simplified scrap screen design  Door safety switch  Wide insulated swing-out doors  Standard frame drip proof motors  Energy saver  Override switch for de-liming  End caps/pipe plugs secured to prevent loss  Color-coded curtains  Timing belt conveyor drive
Project ________________ Item __________________ Quantity _______________
CSI - 11400 _____________ Approval _______________ Date ___________________
Super 106-2
OPTIONS
 Stainless steel steam coil tank heat  Steam booster  Electric booster  Pressure reduction valve and line strainer  Single point electrical connection: motors, controls and tank heat.
(Booster requires a separate connection)
 End cowls with vent and adjustable damper controls  Stainless steel splash guards  Security package  Totally enclosed motors  Rack limit switch  Power Loader  Power Unloader  Door activated drain closers  Insulated hood  Plastic 20" x 20" racks (plate or silver)
6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com
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SUPER 106-2
Three Tank Rack Conveyor Dishwasher
Capacity Per Hour 277 racks
6925 dishes
300-600 meals
Tank Capacity 14 gals. (pre-wash)
25 gals. (wash) 25 gals. (rinse)
Motor Size 1/2 hp (pre-wash) 1 1/2 hp (wash)
1 1/2 hp (rinse) 1/6 hp (conveyor)
Electric Usage 7.5 kW wash tank
22.5 kW rinse tank
27.0 kW booster 40° rise
45.0 kW booster 70° rise
Steam Consumption at 20 psi min.
Final Rinse Peak Flow at 20 psi min.
Final Rinse Consumption at 20 psi min.
Exhaust Hood Requirement 350 CFM Load
Peak Rate Drain Flow 23 gallons/minute
Shipping Weight 1400 lbs.
Machine Electrical
Motors, Controls, Tank Heat Steam Electric
240/1/60 208/3/60 240/3/60 480/3/60 380/3/50
108 lbs./hour tank 84 lbs./hour booster 40° rise 147 lbs./hour booster 70° rise
3.98 gallons/minute
239 gallons/hour
0.72 gallons/rack
350 CFM unload
28.6
18.5
16.8
8.4
10.1
N/A
101.8
88.9
44.5
55.7
SPECIFICATIONS
CONSTRUCTION- Hood and tank constructed of 16 gauge type
304 S/S. Hood unit of all welded seamless construction. S/S
frame, legs and feet. All internal castings are non-corrosive lead free nickel alloy, bronze or S/S.
DOORS- Three extra large die formed 18-8 type 304 S/S front
inspection doors riding in all S/S channels. A triple ply leading edge on the door channels made of S/S with no plastic or nylon sleeves or liners used. Two intermediate S/S door safety stops on each door.
CONVEYORS- Two S/S roller conveyor chains with rack driving
lugs every sixth link, running along the front of the machine. Fifteen free spinning rollers placed along the back wall of the machine. Conveyor accommodates all standard 20” racks. Conveyor drive system includes direct drive gear motor with frictionless, trouble-free clutch system, spring-loaded and automatically re-engaging. Racks conveyed automatically through washing and rinsing systems, powered by an independent 1/6 hp drive motor.
SPECIFICATIONS (continued)
PUMP- Centrifugal type “packless” pump with a brass petcock
drains. Construction includes ceramic seal and a balanced cast impeller on a precision ground stainless steel shaft, extension or sleeve. All working parts mounted as an assembly and removable as a unit without disturbing pump housing. 1 hp motor for each wash and rinse pump: standard horizontal C-face frame, drip proof, internally cooled with ball-bearing construction.
CONTROLS- Top mounted NEMA 12 control enclosure, with
3.5 inch air gap between hood and enclosure, housing motor overload protection, contactors, transformers and all other dishwasher controls. All controls safe low voltage 24 VAC.
ENERGY SAVER- Rack actuated lever automatically operates the
final rinse solenoid only when a rack passes, saving water and energy. The lever also activates an adjustable timer control. If no ware passes during the set time, the machine shuts down.
SPRAY SYSTEM- Spray arms made of type 304 stainless steel
pipe. Spray assemblies removable without the use of tools.
PRE-WASH- One manifold above and one manifold below, each
with 3 high pressure cleaning nozzles.
WASH- Upper and lower manifolds with the patented CrossFire®
Wash System. One manifold above with 3 power wash arms,
each with 9 high pressure cleaning slots and one manifold below with 3 power wash arms, each with 9 high pressure cleaning
slots. The slots are precision milled for water control producing a fan spray. Wash arms are fillet welded to the S/S manifold. The CrossFire® Wash System provides 4 horizontally spraying high pressure nozzles.
RINSE- Upper and lower manifolds. One manifold above with 3
power rinse arms, each with 9 high pressure rinsing slots and one manifold below with 3 power rinse arms, each with 9 high
pressure rinsing slots. The slots are precision milled for water control producing a fan spray. Rinse arms are fillet welded to the S/S manifold.
FINAL RINSE- Six nozzles above and three nozzles below
threaded into S/S schedule 40 pipes. Nozzle assemblies produce a fan spray reducing water consumption, maximizing heat retention.
DRAIN- Drain valve externally controlled. Overflow assembly
with skimmer cap is removable without the use of tools for drain
line inspection. Heater is protected by low water level control.
Note: Due to product improvement we reserve the right to change information and specifications without notice.
6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com
3_2012
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SUPER 106-2
Three Tank Rack Conveyor Dishwasher
Super 106-2
This drawing is available on the Insinger Web site at www.insingermachine.com
Contact Insinger Sales at 800-344-4802 for an Installation Drawing Specific to Your Application
6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com
Page 4
SUPER 106-2
Three Tank Rack Conveyor Dishwasher
6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com
This drawing is available on the Insinger Web site at www.insingermachine.com
Contact Insinger Sales at 800-344-4802 for an Installation Drawing Specific to Your Application
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