Insinger Machine Co SPEEDER64 Service Manual

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TECHNICAL MANUAL

FOR

DISHWASHING

MACHINE

MODELS

SPEEDER SERIES

SUPER SERIES

RACK CONVEYOR DISHMACHINES

SPEEDER AND SUPER SERIES

Table of Contents

Part 1 - Technical Information

* Introduction * Catalogue Cut -sheet and Installation Drawing * Warranty

Part 2 - Installation and Operation Instructions

* Section A, Installation Instructions * Section B, Operation and Cleaning Instructions

Part 3 - Maintenance and Repair Procedures

* Section A, Maintenance and Repair Procedures * Basic Service Guide

Part 4 - Electrical Schematics and Replacement Parts

* Machine Wiring Diagrams * Control Panel Layout and Component Drawing

Part 5 - Replacement Parts

* Overall Assembly Drawing for:

* Speeder 64 * Speeder 86-3

* Super 106-2 * Drain Assembly * Prewash Discharge Line Assembly * Discharge Line Assemblies (Wash & Rinse) * Pump Assembly * Convey or and Drive Mechanism Assembly * Auto Tank Fill Assembly * Level Float Installation * Scrap Screen Arrangement * Final Rinse Assembly * Curtain, Rods Assembly * Steam Injectors, Steam Coils and Steam Booster Assemblies * Electric Booster Assembly

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 Pressure Reduction Valve and Line

Super 106-2

AUTOMATIC THREE TANK

RACK CONVEYOR DISHWASHER

DESIGN

Automatic Conveyor, rack type three tank dishwasher with recirculating wash, prewash and rinse and fresh water final rinse. Capacity is 330-20" x 20' racks per hour, or 8250 dishes per hour with a conveyor speed of 9.2 ft. per minute. Designed for left or right hand conveyor travel, as specified.

STANDARD EQUIPMENT

• Tank heat: 30 KW electric immersion heaters

or steam injectors

• Exclusive CrossFire™ Wash System

• Capillary Thermometers for PreWash, Wash and Rinse

800/344-4802

• In-Line Thermometer for Final Rinse

• Vacuum Breaker

• Eight Plastic 20" x 20" Racks (6 Plate Racks and 2 Silver Racks)

• Manifold Cleanout Brush

• Inspection Doors

• S/S frame with S/S Legs

• Automatic Tank FiII

• Low Water Protection

• Detergent Connection Provision

• Top Mounted Control Panel (NEMA12)

• Simplified Scrap Screen Design

• Door Safety Switches

• Standard Frame Drip Proof Motors

• Energy Saver

OPTIONAL ACCESSORY EQUIPMENT

 Stainless steel steam coil tank heat

Strainer

 Steam booster  Electric booster  End cowls with vent and

adjustable damper controls

 Security package  Totally Enclosed Motors  S/S front enclosure panel  S/S splash guards  Rack limit switch  Chemical sanitizer injector

packageforlow temperature operations

 Insulated hoods and doors  Side Loader  Side Unloader  Door Activated Drain Closers

Road Philadelphia PA 19135-2996 215/624-4800 215/624-6996 FAX

6245 State

Amps w/o booster

Note: For all rough in connections See Installation and Layout Detail Drawing. SPECIFICATIONS: CONSTRUCTION—Hood and tank constructed of 16 gauge 18-8 type 304 S/S. Hood unit of all welded seamless construction. S/S

frame and legs. All internal castings are non-corrosive nickel alloy, bronze or S/S investment. DOORS—Three extra large die formed 18-8 type 304 S/S front inspection doors riding in all S/S channels. A triple ply leading edge on the door channels made of S/S with no plastic or nylon sleeves or liners used. Two intermediate S/S door-safety stops on each door. CONVEYOR— Two S/S roller conveyor chain with rack inter-locking S/S lugs running every sixth link along the front and rear of the machine. Conveyor accommodates all standard 20" racks. Conveyor drive system includes direct drive gear motor with frictionless, trouble-free clutch system, spring-loaded and automatically re-engaging. Racks conveyed automatically through washing and rinsing systems powered by an independent 1/4 HP conveyor motor. PUMP—Centrifugal type "packless" pump with a bronze petcock drain. Construction includes ceramic seal and a balanced cast impeller on a precision ground stainless steel shaft. All working parts mounted as an assembly and removable as a unit without disturbing pump housing. Two 1.5 HP motors, 1725 RPM - wash and rinse; and 1/2 HP, 3450 RPM - pre-wash; standard frame, horizontal C-faced, drip proof, squirrel-cage, induction run type, 60 cycle, internally cooled with ball-bearing construction. CONTROLS —Top-mounted control cabinet, NEMA 12 rated with heat insulation provided between hood and control cabinet, housing motor controls and overload protection, transformer, contactors and all dishwasher integral controls. All controls safe low voltage 24 VAC. ENERGY SAVER—Rack actuated lever automatically operates the final rinse solenoid only when a rack passes, saving water and energy. The lever also activates an adjustable timer control. If no rack passes during the set time, the machine shirts down. SPRAY SYSTEM—Pre-Wash, wash and rinse spray systems arms made of 18-8 type 304 S/S schedule 40 pipe. Spray assemblies removable without the use of tools. Pre-Wash-Two spray pipes with 3 power nozzles each. The arms are offset for complete prewashing. Wash-upper and lower manifolds & CrossFire System. One manifold above with 3 power wash arms each designed with 14 high pressure action cleansing slots and one manifold below with 3 power wash arms each designed with 7 high pressure action cleansing slots. The slots are precision milled for water control producing a fan spray. Wash arms are fillet welded to the S/S manifold. The CrossFire System provides 4 horizontally spraying high pressure nozzles. Rinse-upper and lower manifolds. One manifold above with 3 power wash arms each designed with 14 high pressure action cleansing slots and one manifold below with 3 power wash arms each designed with 7 high pressure action cleaning slots. The slots precision milled for water control producing a fan spray. Wash arms are fillet welded to the S/S manifold. Final Rinse—six nozzle assemblies above and three nozzles below threaded into s/s schedule 40 pipes. Nozzle assemblies produce a cone spray reducing water consumption, maximizing heat retention. DRAIN —Drain valves externally controlled. Overflow assemblies with skimmer caps are removable without use of tools for drain line inspection. Heaters protected by low water level control. 3M 2-93—P rinted in U.S.A

Capacity per hour

8250 dishes 400-800 meals 330 racks

Final rinse consumption at 20psi min.

300gals./hr. .91 gals./rack

Tank capacity

14gals.(pre-wash) 25 gals. (wash) 25 gals. (rinse)

Exhaust hood requirement

200 CFM Load 500 CFM Unload

Motor size

1/2 hp (prewash)

1.5hp(wash)

1.5hp(rinse) 1/4 hp (conveyor)

Peak rate drain flow

23 gals./min.

Shipping weight

1800 Ibs.

Electric usage

7.5 kw wash tank

22.5 kw rinse tank 30 kw booster 40° rise 54 kw booster 70°rise

Current draw Steam Electric

208/3/60.............................16……………………………99

230/1/60........................... .n/a.............………………....na

230/3/60……………………14…………………… ……...90

380/3/60.…………………...12……………...........….….. 62

460/3/60……………………..7…………………………… 45

Steam consumption at 20 psi min.

108 Ibs/hr. tank 105 Ibs./hr. booster 40°rise

Final rinse peak flow at 20 psi min.

5 gals./min.

Item # ________

immersion heaters or st

eam

•

Exclusive CrossFire™ Wash

•

In-Line Thermometer for Final

Plate Racks and

Silver

•

Standard Frame Drip Proof

? Stainless steel steam coil tank

? Pressure Reduction Valve and

? Chemical sanitizer injector

? End cowls with vent and

Insinger 100 Years of Service____

Speeder 64

AUTOMATIC DOUBLE TANK RACK CONVEYOR DISHWASHER

DESIGN

Automatic Conveyor, rack type double tank dishwasher with recirculating wash, rinse and fresh water final rinse. Capacity is 27720" x 20° racks per hour, or 6925 dishes per hour with a conveyor speed of 7.6 ft. per minute. Designed for left or right hand conveyor travel, as specified.

STANDARD EQUIPMENT

• Tank heat: 22.5 KW electric • S/S frame with S/S Legs

• Automatic Tank Fill

• Low Water Protection

• Capillary Thermometers for • Detergent Connection Provision Wash and Rinse • Top Mounted Control Panel

(NEMA 12)

• Vacuum Breaker • Simplified Scrap Screen Design

• Eight Plastic 20" x 20" Racks • Door Safety Switch

• Manifold Cleanout Brush • Energy Saver

• Inspection Doors

OPTIONAL ACCESSORY EQUIPMENT

? S/S front enclosure panel

? S/S splash guards Strainer ? Rack limit switch ? Steam booster ? Electric booster for low temperature operations

? Insulated hoods and doors

adjustable ? Side Loader ? Security package ? Side Unloader ? Totally Enclosed Motors ? Door Activated Drain Closers

Insinger NOTES:

Machine Company

6245 State Road Philadelphia PA 19135-2996 215/624-4800 215/624-6966 FAX

800/344-4802

Insinger 100 Years of Service Speeder 64

Final rinse peak

7.5

kw wash tank

Current draw

amps

Electric

w/o booster

380/3/60

7 48

460/3/60

5 33

Note: For all rough in connections See Installation and Layout Detail Drawing.

SPECIFICATIONS

CONSTRUCTION—Hood and tank constructed of 16 gauge 18-8 type 304 S/S. Hood unit of all welded seamless construction. S/S frame and legs.

All internal castings are non-corrosive nickel alloy, bronze or S/S investment. DOOR —Extra large die formed 18-8 type 304 S/S front inspection door riding in all S/S channels. A triple ply leading edge on the door channels made of S/S with no plastic or nylon sleeves or liners used. Two intermediate S/S door-safety stops. CONVEYOR —One S/S roller conveyor chain with rack inter-locking S/S lugs running every sixth link along the front of the machine. Series of twenty-two molded free spinning rollers placed along the back wall of the machine. Conveyor accommodates all standard 20' racks. Conveyor drive system includes direct drive gear motor with frictionless, trouble-free clutch system, spring-loaded and automatically re-engaging. Racks conveyed automatically through washing and rinsing systems powered by an independent 1/4 HP conveyor motor. PUMP—Centrifugal type "packless" pump with a bronze petcock drain. Construction includes ceramic seal and a balanced cast impeller on a precision ground stainless steel shaft. All working parts mounted as an assembly and removable as a unit without disturbing pump housing. Two 1 HP motors for wash and rinse standard frame, horizontal C-faced. drip proof, squirrel-cage, induction run type, 60 cycle, internally cooled with ballbearing construction. CONTROLS —Top-mounted control cabinet, NEMA 12 rated with heat insulation provided between hood and control cabinet, housing motor controls and overload protection, transformer, contactors and all dishwasher integral controls. All controls safe low voltage 24 VAC. ENERGY SAVER—Rack actuated lever automatically operates the final rinse solenoid only when a rack passes, saving water and • energy. The lever also activates an adjustable timer control. If no rack passes during the set time, the machine shuts down. SPRAY SYSTEM—Spray arms made of 18-8 type 304 schedule S/S 40 pipe. Spray assemblies removable without the use of tools. Wash-Upper and lower manifolds & CrossFire System. One manifold above with 3 power wash arms each designed with 9 high pressure action cleansing slots and one manifold below with 3 power wash arms each designed with 9 high pressure action cleansing slots. The slots are precision milled for water control producing a fan spray. Wash arms are fillet welded to the S/S manifold. The CrossRre System provides 4 horizontally spraying high-pressure nozzles. Rinse-Upper and lower manifolds. One manifold above with 3 power wash arms each designed with 9 high pressure action cleansing slots and one manifold below with 3 power wash arms each designed with 9 high pressure action cleaning slots. The slots precision milled for water control producing a fan spray. Wash arms are fillet welded to the S/S manifold. Final Rinse—six nozzle assemblies above and three nozzles below threaded into S/S schedule 40 pipes. Nozzle assemblies produce a cone spray reducing water consumption, maximizing neat retention. DRAIN —Drain valves externally controlled. Overflow assemblies with skimmer caps are removable without use of tools for drain line inspection. Heaters protected by low water level control.

Capacity per hour

6925 dishes 300-600 meals 277 racks

Final rinse consumption at 20 psi min.

294gals./hr.

1.06 gals rack

Tank capacity Motor size Electric usage Steam consump tion

at 20 psi min.

12 gals. (wash) 13 gals. (rinse)

Exhaust hood requirement

200 CFM Load 500 CFM Unload

1 hp(wash) 1 hp (rinse) 1/4 hp (conveyor)

Peak rate drain flow

14 gals./min. 1200 lbs.

15 kw rinse lank 30kw booster 40° rise 54 kw booster 70°

Shipping weight

81 lbs./hr. tank 103 lbs./hr. booster 40° rise

Steam

208/3/60 10 73 230/1/60 n/a n/a 230/3/60 9 66

flow at 20 psi

4.9 gals./min.

Insinger

100 Years of Service .

STANDARD EQUIPMENT

imme

rsion

OPTIONAL ACCESSORY EQUIPMENT

Speeder 86-3

AUTOMATIC THREE TANK RACK CONVEYOR DISHWASHER

DESIGN Automatic Conveyor, rack type three tank dishwasher with

recirculating wash, prewash and rinse and fresh water final rinse. Capacity is 277-20" x 20' racks per hour, or 6925 dishes per hour with a conveyor speed of 7.6 ft. per minute. Designed for left or right hand conveyor travel, as specified.

• Tank heat: 23 KW electric heaters or steam injectors

• Exclusive CrossFire™ Wash

• Capillary Thermometers for Pre-Wash, Wash and Rinse

• In-Line Thermometer for Final

• Vacuum Breaker

• Eight Plastic 20" x 20" Racks (6 Plate Racks and 2 Silver

• Manifold Cleanout Brush

• Inspection Doors ? Stainless steel steam coil tank

? Pressure Reduction Valve and Strainer ? Steam booster ? Electric booster ? End cowls with vent and damper controls ? Security package ? Totally Enclosed Motors

• S/S frame with S/S Legs

• Automatic Tank Fill

• Low Water Protection

• Detergent Connection Provision

• Top Mount ed Control Panel (NEMA12)

• Simplified Scrap Screen Design

• Door Safety Switches

• Standard Frame Drip Proof

• Energy Saver

? S/S front enclosure panel ? S/S splash guards ? Rack limit switch ? Chemical sanitizer injector for low temperature operations ? Insulated hoods and doors ? Side Loader ? Side Unloader ? Door Activated Drain Closers

Insinger NOTES:

Machine Company

6245 State Road Philadelphia PA 19135-2996 215/624-4800 215/624-6966 FAX

800/344-4802

Insinqer 100 Years of Service Speeder 86-3

Steam consumption

rise

208/3/60

13 77

230/1/60

n/a n/a 230/3/60

12 69

380/3/60

9 52

460/3/60

6 35

Note: For all rough in connections See Installation and Layout Detail Drawing. SPECIFICATIONS CONSTRUCTION—Hood and tank constructed of 16 gauge 18-8 type 304 S/S. Hood unit of all welded seamless construction. S/S frame

and legs. All internal castings are non-corrosive nickel alloy, bronze or S/S investment. DOORS—Two extra large die formed 18-8 type 304 S/S front inspection doors riding in all S/S channels. A triple ply leading edge on the door channels made of S/S with no plastic or nylon sleeves or liners used. Two intermediate S/S door-safety stops on each door. CONVEYOR—One S/S roller conveyor chain with rack inter-locking S/S lugs running every sixth link along the front of the machine. Series of thirty molded free spinning rollers placed along the back wall of the machine. Conveyor accommodates all standard 20" racks. Conveyor drive system includes direct drive gear motor with frictionless, trouble-free clutch system, spring-loaded and automatically re-engaging. Racks conveyed automatically through washing and rinsing systems powered by an independent 1/4 HP conveyor motor. PUMP—Centrifugal type "packless" pump with a bronze petcock drain. Construction includes ceramic seal and a balanced cast impeller on a precision ground stainless steel shaft. All working parts mounted as an assembly and removable as a unit without disturbing pump housing. Two 1 HP motors, 1725 RPM - wash and rinse; and 1/2 HP, 3450 RPM - pre-wash: standard frame, horizontal C-faced, drip proof, squirrel-cage, induction run type, 60 cycle, internally cooled with ball-bearing construction. CONTROLS—Top-mounted control cabinet, NEMA 12 rated with heat insulation provided between hood and control cabinet, housing motor controls and overload protection, transformer, contactors and all dishwasher integral controls. Ail controls safe low voltage 24 VAC. ENERGY SAVER—Rack actuated lever automatically operates the final rinse solenoid only when a rack passes, saving water and energy. The lever also activates an adjustable timer control. If no rack passes during the set time, the machine shuts down. SPRAY SYSTEM—Pre-Wash, wash and rinse spray arms made of 18-8 type 304 S/S schedule 40 pipe. Spray assemblies removable without the use of tools. Pre-Wash-Two spray pipes with 3 power nozzles each The arms are offset for complete scraping. Wash -Upper and lower manifolds & CrossFire System. One manifold above with 3 power wash arms each designed with 9 high pressure action cleansing slots and one manifold below with 3 power wash arms each designed with 9 high pressure action cleansing slots. The slots are precision milled for water control producing a fan spray. Wash arms are fillet welded to the S/S manifold. The CrossFire System provides 4 horizontally spraying high pressure nozzles. Rinse-Upper and tower manifolds. One manifold above with 3 power wash arms each designed with 9 high pressure action cleansing slots and one manifold below with 3 power wash arms each designed with 9 high pressure action cleaning slots. The slots precision milled for water control producing a fan spray. Wash arms are fillet welded to the S/S manifold. Final Rinse —six nozzle assemblies above and three nozzles below threaded into s/s schedule 40 pipes. Nozzle assemblies produce a cone spray reducing water consumption, maximizing heat retention. DRAIN—Drain valves externally controlled. Overflow assemblies with skimmer caps are removable without use of tools for drain line inspection. Heaters protected by low water level control.

Capacity per hour

6925 dishes 300-600 meals 277 racks

Final rinse consumption at 20 psi min.

294gals./hr.

1.06gals7rack

Tank capacity Motor size Electric usage

8 gals. (pre-wash) 12 gals. (wash) 13 gals. (rinse)

Exhaust hood requirement

200 CFM Load 500 CFM Unload

1/2 hp (prewash) 1 hp (wash) 1 hp (rinse) 1/4 hp (conveyor)

Peak rate drain now

23 gals./min.

8 kw wash tank 15 kw rinse tank 30 kw booster 40°

54 kw booster 70° rise

Shipping weight

1460 lbs.

at 20 psi min.

81lbs./hr. tank 103 Ibs./hr. booster

Current draw Steam Electric

Final rinse peak flow at 20 psi min.

4.9 gals-/min.

RACK CONVEYOR DISHMACHINES

NOTE

s provided by

IMPORTANT

INSTALLATION INSTRUCTIONS

Part 2, Section A

A.1 PLACEMENT

A.1.1 Carefully uncrate machine. Take caution to not damage components which may be mounted on the

top or sides of the machine.

A.1.2 Set unit in place and adjust the feet to level the machine. A.1.3 Fasten the tables to the load and unload side of the machine. Most installations require fastening the

turn-down lip of the dish tables to the side of the machine with flathead counter-sunk screws. The table design should provide horizontal clearance of 30" for servicing.

A.2 ELECTRICAL CONNECTIONS

A.2.1 Connect electrical lines sized for the correct voltage, current and phase of the machine. These

should agree with machine requirements indicated on the nameplate and labels in control panel.

A.2.2 On machines not provided with a single-point connection there is an electrical connection required

for the, 1. Pumps and control circuit, 2. Wash tank heater(s) and, 3. Rinse tank heaters (if provided).

A.2.3 If an electric booster is provided, connect power directly to the booster.

A.3 MECHANICAL CONNECTIONS

A.3.1 Connect 140° water lines for tank fills and booster as tagged and noted on the installat ion drawings. A.3.2 If machine is provided with steam heat connect the steam lines and steam condensate lines as

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In each case connections must be made to a circuit breaker or fused disconnect a

the end-user and required by local codes. A wiring diagram is laminated inside the control

panel.

As with any 3 phase system, an electrician should check all motors for proper phasing, i.e., Pump motors must be running in direction Indicated by arrow on housing.

tagged and noted on installation drawings. If machine is provided with gas heat, connect the gas lines for each tank.

NOTE

IMPORTANT

RACK CONVEYOR DISHMACHINES

INSTALLATION INSTRUCTIONS

Part 2, Section A

A.3. MECHANICAL CONNECTIONS, cont'd

A.3.3 Connect the drain lines. A.3.4 If an electric booster is provided a 140° water connection is necessary. If a steam booster a

140° water connection is necessary as well as a condensate line.

Drain lines must be as specified on installation drawings. Drain line must be properly vented and have fall of not less than 1/4" to the foot of proper flow. Local plumbing codes may require drains to flow into an open gap with an opening twice the diameter of the pipe. Check with your local plumbing codes for the type of drain connection required.

All lines must be flushed prior to use to remove debris.

Do not reduce the size of lines as specified In Installation drawings. All lines are sized to facilitate necessary flows, pressures, etc.

NOTE

A.4 HVAC

A.5 Chemicals

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A.4.1 Ventilation system should be sized to provide adequate ventilation per machine specs. Refer to

spec sheet.

A.4.2 Stainless steel, watertight ducting should be connected to the vent cowls (optional) on each

end of the machine.

A. 5.1 Upon completed installation of the dishwasher contact a local detergent/chemical supplier for

the correct chemicals for your area.

A.5.2 Electrical connection points for the detergent dispenser and rinse injector are located inside the

control panel. Refer to the wiring diagram for this machine for the proper connection points. Dispensers may be connected on either the primary voltage side of the machine or the 24 VAC control voltage side.

CAUTION

NOTE

Machines with short unload tables should utilize a rack limit switch to shut the machine down if

RACK CONVEYOR DISHMACHlNES

INSTALLATION INSTRUCTIONS

Part 2, Section A

A.5 Chemicals, cont'd

When connecting on the 24 VAC control voltage side of the transformer,

A.5.3 The detergent density probe should be located in a convenient place in the wash

tank.

A.6 Tabling

A.6.1 Load and unload tables should be pitched towards the machine to return excess water into the

machine.

clean racks pile-up. This will extend the life of the drive system.

total load must not exceed 50VA.

A.7 Initial Start -up Adjustments

A.7.1 Tank Overfill Adjustment

A.7.1.1 Locate tank overfill timer in the control panel. See the control panel layout drawing located

in Section 3, Electrical Schematic and Replacement Parts.

A.7.1.2 The overfill timer starts timing when the upper level float is actuated. Adjust the overfill

timer pot to turn the tank fill solenoid off when the water level is 1/2" below the lip of the overflow tube.

A.7.2 Conveyor Jam Adjustment

A.7.2.1 Remove the mechanism guard to gain access to the conveyor drive. A.7.2.2 Locate the compression spring (refer to Dwg. #1397-1, Drive Mechanism Assembly).

Factory set compression dimension is a nominal 3 13/16". Installations washing heavier ware may need to adjust this for more compression to keep the machine from shutting down prematurely.

A.7.2.3 Should the drive mechanism switch be activated by a conveyor jam, the "Check

Conveyor" light on the control panel will illuminate and the machine will shut down.

A.7.2.4 To restart the machine, clear the jam and press the green "Start" button.

A.8.2 Final Rinse Pressure Adjustment

A.8.2.1 The final rinse pressure must be adjusted to 20PSI. This is done by adjusting the

pressure regulator.

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NOTE

CAUTION

IMPORTANT

RACK CONVEYOR DISHMACHlNES

OPERATION and CLEANING INSTRUCTIONS

Part 2, Section B

Insinger dishmachines are user-friendly, making them the easiest dishwashers on the market to operate and maintain.

By following these easy operating and general cleaning procedures your Insinger dishwasher will give you years of trouble free service.

B.1 Operation Instructions B.1.1 Ensure drain overflow tube is in place Close all tank drain valves. One drain is provided

for each tank of the dishmachine.

B.1.2 Check for proper installation and cleanliness of all internal, removable components such

as suction strainers, scrap screens, and spray manifolds . B.1.3 Ensure all water, steam, and gas lines are open. Ensure electrical circuits are on. B.1. 4 Close machine doors.

B.1.5 Move the power toggle switch to the "ON" position. B.1.6 The machine will begin to fill. B.1.7 When the tanks are full the tank heat will operate automatically.

B.1.8 Depress the Green button to start the conveyor. B.1.9 The system is now ready for operation. All ware should be properly scrapped.

Do not overload racks.

Overloading racks will impede the proper cleaning of ware and also put extra strain on the conveyor system.

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An interlock is provided to shut the machine down if the doors are open, therefore the machine will not run if doors are opened.

To ensure proper operation of the auto tank fill feature and the tank heaters the level float located In each tank MUST be cleaned dally.

washing results.

RACK CONVEYOR DISHMACHINES

OPERATION and CLEANING INSTRUCTIONS

Part 2, SECTION B

B.1 Operation Instructions, cont'd

B.1.10 Slide the rack into the dishmachine, the conveyor will pass the rack through the various machine

cycles. Upon entering the final rinse section of the machine the rack will engage the final rinse actuator allowing the 180° (140° for chemical sanitizing) water to sanitize the dishes.

B.1.11 Should a conveyor jam occur, the "Check Conveyor" light will illuminate and the machine will

shutdown. To re-start the machine, clear the conveyor jam and press the green "Start" button. If

the "Check Conveyor" light comes back on, contac t a qualified service technician. B.1.12 Upon completion of ware cleaning depress the Red button to stop the conveyor system. B.1.13 Move the Power toggle switch to the "OFF" position.

B.1.14 Refer to the cleaning procedures for proper clean-up of the dishmachine. B.1.15 Report any unusual occurrences to qualified service personnel.

The following cleaning procedures should be done daily, at the end of the shift. B.2 Cleaning Procedures, Daily

B.2.1 Remove all internal removable parts including spray manifolds, scrap screens, drain overflow

tubes, suction strainers and curtains.

B.2.2 Remove the end caps from the spray manifolds and clean with the brush provided. Flush the

manifolds.

B.2.3 Flush scrap screens . B.2.4 Clean drain overflow tube.

V-cup seal on the drain overflow tube may -become gummed not allowing a proper seat of the overflow tube. This will cause the drain to leak water. Remove any build-up on the V-cup seal.

IMPORTANT

When the seal becomes worn, replace.

B.2.5 Clean suction strainers of build-up.

IMPORTANT

Improper cleaning of suction strainers will cause the pumps to cavitate. This will cause poor

B.2.6 Clean tank level float with Scotch-Brite or equivalent.

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IMPORTANT

grease and dirt will cause

RACK CONVEYOR DISHMACHINES

OPERATION and CLEANING INSTRUCTIONS

Part 2, Section B

B.2 Cleaning Procedures, Daily cont'd

Level floats must be cleaned dally. Build-up of

faulty operation of tank fill and heating-system

B.2.7 Clean curt ains. When curtains are beyond cleaning or torn they should be replaced. B.2.8 Final rinse nozzles should be cleaned of matter clogging the jet spray.

B.2.9 Doors should be left open to allow drying of interior surfaces.

B.3 Cleaning Procedures, Weekly

B.3.1 An Energy Saver, Normal / De-lime switch is provided on the control panel. When running the machine

with de-liming solution, place this switch in the De-lime position to allow the machine to run continuously. When not de-liming, the switch should be in Normal. Consult your detergent supplier for de-liming solution concentration and frequency of use.

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RACK CONVEYOR DISHMACHINES

NOTE

MAINTENANCE and REPAIR PROCEDURES

Part 3, Section A

Following is a basic guide for the repair and replacement of common dishwasher parts. Refer to the Basic Service Guide for troubleshooting tips.

A.1 MAINTENANCE

A.1.1 Daily - Refer to the operation and cleaning instructions provided in this manual for daily

cleaning procedures.

A.1.2 Weekly

A.1.2.1 The entire machine should be wiped down using an industrial grade stainless steel

cleaner.

A.1.2.2 Under the supervision of your detergent supplier the machine interior must be properly

de-limed. A.1.2.2.1 A switch is provided on the control panel to run the machine continuously. For

De-liming, move the selector switch to the "De-lime" position, then operate the machine normally. When De-liming is completed, return the selector switch to "normal".

The water quality in some areas requires de-liming to be done more frequently.

Contact your detergent supplier for recommended de-liming frequency.

A.1.3 Quarterly

A.1.3.1 Remove and clean the strainer screens on water and steam lines. If the screens cannot

be cleaned, replace. A.1.3.2 Inspec t condition of solenoid valve seats and diaphragms. Replace where necessary. A.1.3.3 Inspect drain O-Rings for leakage. Replace where necessary. A.1.3.4 Grease drive chain and sprockets. A.1.3.5 Adjust conveyor chain tension using adjustment bolts located on exit end of machine.

A.2 MAINTENANCE PROCEDURES

A.2.1 Solenoid Valve Disassembly

A.2.1.1 Disconnect power supply to machine. Turn off water supply. A.2.1.2 Remove cap on top of coil. Remove coil. A.2.1.3 Remove 4 hex bolts and lift bonnet from valve body. Note positioning of spring

and plunger. A.2.1.4 Remove main piston. A.2.1.5 Inspect for dirt, wear or lime build-up. Clean or replace as required. A.2.1.6 Reassemble in reverse of disassembly.

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NOTE

A.2.2 Line Strainer Disassembly

A.2.2.1 Shut off water or steam supply. A.2.2.2 Remove large hex nut on bottom of strainer body. A.2.2.3 Remove strainer screen. Inspect and clean or replace as necessary. A.2.2.4 Reassemble in reverse of disassembly. Water flow must be same direction as arrow on line

strainer body. Use new gaskets to insure a tight seal.

A.2.3 Pump Disassembly

A.2.3.1 Before disassembling pump ensure there are no obstructions in the pump intake. Remove

and clean the suction strainer (inside tank).

It is not necessary to remove the pump housing from the machine to

A.2.3.2 Remove the pump motor and impeller adap or by removing the 4 hex bolts attaching them

to the pump housing.

A.2.3.3 Repair or replace the pump parts as required. A.2.3.4 Reassemble in reverse of disassembly.

RACK CONVEYOR DISHMACHINES

MAINTENANCE and REPAIR PROCEDURES

Part 3, Section A

disassemble the pump

A.2.4 Immersion Heater Replacement

A.2.4.1 The immersion heater MUST be completely submerged at all times. If this is not the case

contact a qualified service technician. The heated surface should never be in contact with sludge.

A.2.4.2 Remove the housing covering the wiring terminations. Disconnect the immersion heater

wires.

A.2.4.3 Remove the immersion heater by loosening and removing the large hex nut. A.2.4.4 Install in reverse of removal.

cm q: \wp51\manual\rack.mnl

rlsd: 4,91 rvsd: 3/93, 4/94

Use plumbers putty as gasketing around the immersion

heater to minimize leaks.

RACK CONVEYOR DISHMACHlNES

MAINTENANCE and REPAIR PROCEDURES

A.2.5 Tank Heat Temperature Adjustment

A.2.5.1 A temperature control board is provided in the control panel for easy adjustment of tank

temperature. Though tank temperature is adjusted during the machines factory test it is sometimes necessary to re-adjust the temperature at start -up.

A.2.5.2 Locate the temperature control board (P/N DE9-96). Use the control panel layout drawing

located in Section 3, Electrical Schematic and Replacement Parts.

A. 2.5.3 Adjust the tank temperature to the desired temperature by turning the potentiometer located on

the temperature control board. An arrow on the potentiometer indicates increase.

A. 2.5.4 If the temperature does not change refer to section A.2.6, Troubleshooting Tank Temperatures.

A.2.6 Troubleshooting Tank Temperatures

A.2.6.1 Electric Heat

A.2.6.1.1 If temperature cannot be adjusted per section A.2.5 check the temperature control

board (P/N DE9-96) proper operation. If the temperature control board is faulty,

replace. A.2.6.1.2 Verify tank heat contactor is working correctly. If not, replace. A.2.6.1.3 Verify all immersion heaters are working properly and not limed. If not, replace.

A.2.6.2 Steam Heat

A.2.6.2.1 See Section A.2.6.1.1. A.2.6.2.2 Verify steam pressure per machine specifications. A.2.6.2.3 Verify steam trap is not clogged. If so, replace.

A.2.6.3 Gas Heat - Infra-red Gas Burner Sequence of Operation

A.2.6.3.1 See Section A.2.6.1.1. A.2.6.3.2 Verify gas supply. A.2.6.3.3 Temperature control board calls for heat, a relay is energized and the draft blower

starts. A.2.6.3.4 When the blower comes up to speed, a centrifugal switch integral with the motor

illuminates the gas burner-airflow light and energizes the Hot Surface Ignition (HSI)

module.

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Part 3, Section A

RACK CONVEYOR DISHMACHINES

MAINTENANCE and REPAIR PROCEDURES

Part 3, Section A

A.2.6.3.4.1 The HSI institutes a purge period followed by a trial for ignition during

which the ignitor element heats up. The gas valve is opened.

A.2.6.3.4.2 After ignition, the element becomes a flame sensor. The system

continues to monitor flame presence.

A.2.6.3.4.3 If the flame fails during operation, the gas valve will close. The HSI

module will purge the gas line then try to re-light the burner. The gas burner-flame light will be out. If the re-trial fails, the gas valve will close and the system will lock-out until the dishmachine main power toggle switch is cycled off then on.

A.2.6.3.5 When the temperature control board reached the high limit the system will shut-down

as normal. The gas system lights will be off. If the temperature drops the system will re-start.

A.2.6.3.6 Burner Flame Adjustment

A.2.6.3.6.1 After a short warm-up period, the infra-red burner will glow with a uniform

orange/red color. There are no individual flames. There is an air inlet shutter to adjust the flame for maximum efficiency. A.2.6.3.6.2.1 A soft blue flame indicates excess air, bright orange

indicate lack of air. A view port is provided on the burner and a window on the burner assmebly cover to view the flame. A combustion analyzer is required for correct adjustment.

A.2.7 Motor Overloads

A.2.7.1 All motors used on Insinger Machines are provided with motor overloads. Motor overloads are

adjusted when the machines are factory tested. Should it be necessary to adjust the motor overloads in the field first verify the motor current draw for the voltage the machine is using.

A.2.7.2 Using the Control Panel Component Layout Dwg.located in Section 3 to identify the overload

adjust by turning the dial to the appropriate AMP draw.

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NOTE

up.

IMPORTANT

to energize with no water

RACK CONVEYOR DISHMACHINES MAINTENANCE and REPAIR PROCEDURES Part 3, Section A

A.2.8 Level System

A.2.8.1 The level control system consists of one overfill timer (P/N DE7-33) and one level float (P/N

DE5-60) per tank (two level floats for electrically heated machines ).

A.2.8.2 When the system is powered-up, the tank(s) will begin to fill (assuming no water is in the

tanks) .

A.2.8.3 Once the upper level float (for electrically heated machines) or the level float (for other tank

heat) is actuated, the overfill timer begins to time-out and continues the filling process until the tank(s) is full.

The overfill timer MUST be adjusted during initial machine start-

Adjustment depends on water fill pressure. The water level MUST be 1/2" below the lip of the overflow tube. Adjust by increasing or

Dirty level floats will cause the tank heat

A.2.9 Final Rinse Actuator

A.2.9.1 The final rinse is actuated by a lever located on the rear wall of the dishwasher near the exit

end. When a rack depresses it a switch is closed and a solenoid energized.

A.2.9.2 The activation of the lever also resets the Energy Saver Timer (P/N DE7-28). The timer will

then start counting from 0. The timer is adjustable between 0 and 300 seconds (5 minutes).

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decreasing the potentiometer on the level timer.

In the tanks. LEVEL FLOATS MUST BE CLEANED DAILY.

BASIC SERVICE GUIDE

SYMPTOM POSSIBLE CAUSE Solution

1. Machine will not operate

2. Tank will not hold water

5. Weak or ineffective spray

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a. No Power a. Check power supply b. Blown fuse or tripped breaker b. Replace fuse; reset breaker c. Motor overloads tripped c. Reset overload

a. Drain not closed a. Close drain b. Drain overflow not seated or

b. Reseat or install drain overflow

installed c. Pump petcock opened c. Replace V-seal

a. Obstruction in overflow tube or

a. Remove obstruction 3. Tank fills beyond overflow

drain line b. Overfill timer not set properly.

b. Set overfill timer. See Part 3,

Sec A, Para. A. 2.8. a. Doors not seating a. Reseat doors 4. Water leaks around door b. Clogged spray pipe b. Clean spray pipe with brush

provided a. Clogged spray pipe

a. Clean spray pipe with brush pipe b. Manifolds not installed properly b. Ensure proper placement of

upper and lower pipes c. Obstruction in pump

d. Pump rotation reversed

c. Clear obstruction through pump

Inspection plate

d. Arrow on pump housing

indicates direction, correct

electrically e. Suction strainer clogged e. Clean suction strainer

BASIC SERVICE GUIDE

SYMPTOM

6. Weak or ineffective final rinse spray

7. Water hammer

8. Machine vibrates or is noisy

9. Final rinse will not shut off

POSSIBLE CAUSE a. Lime deposits in spray nozzles

b. Low water pressure c. Clogged line strainer

a. Excessive water line pressure a. Install water hammer

a. Pump rotation reversed a. Arrow on pump housing

b. Pump bearings worn Replace pump bearings a. Final rinse solenoid valve clogged a. Disassemble valve and

b. Diaphragm worn b. Replace with solenoid valve

c. Solenoid valve still powered-up

Solution a. Clean or replace nozzles

b. Adjust to 20PSI c. Remove line strainer and

clean

d. Open ball valve

limiting device

indicates direction, correct electrically

clean internal parts of scale or replace

repair kit

c. Check final rinse actuating circuit for proper operation

BASIC SERVICE GUIDE

h. Turn on gas

i. Re

light pilot

SYMPTOM

10. Tank not filling/tank heat coming on with no water in tank

11. Tank temperature too low/high

POSSIBLE CAUSE a. Level float dirty

b. Level control system

not working

a. Thermostat not adjusted a. Adjust thermostat located in

b. Heat circuitry not working b. Troubleshoot circuitry c. Electric beat, power turned off c. Turn power on d. Electric beat, immersion heaters

limed e. Steam heat, steam turned off e. Turn steam on

f. Steam heat, not enough steam f. Adjust steam pressure per

g. Steam heat, condensate traps clogged

h. Gas heat, gas turned off

Solution a. Clean level float b. Troubleshoot level

control circuit

control panel

d. De-lime machine

machine spec’s g. Clean or replace condensate

traps

i. Gas beat, pilot not lit

ITEM

1 COMPONENT MOUNTING PLATE SK-3776 1 2 CONTROL TRANSFORMER (250 VA. 24 VAC) DE6-25 1 3 FUSE BLOCK KIT (250 VA XFMR) DE9-165 1 4 FUSE (250 VA TRANSFORMER PRIMARY) 4

460 V FNQ-R-1.8 DE9-169 380 V FNQ-R-2 DE3-170 220 - 230 V FW-R-3.5 OE9-174 208 V FNQ-R-4 OE9-175

5 OVERLOAD RELAY (1/2 HP PREWASH PUMP) 1

460/3/60 1-1.6 A DE2-50 380/3/50 1-1.6 A OE2-50 230/3/60 2.5-4 A OE2-53 220/3/50 2.5-4 A DE2-53 220/1/60 4-6 A DE2-54 208/3/60 2.5-4 A OE2-53

6 OVERLOAD RELAY (I HP WASH/RINSE PUMP) 2

460/3/60 1.6-2.5 A DE2-52 3BO/3/50 1.6-2.5 A OE2-52 230/3/60 2.5-4 A DE2-53 220/3/50 2.5-4 A OE2-53 220/1/60 7-10 A DE2-56 208/3/60 2.5-4 A DE2-53

7 OVERLOAD RELAY (1.5 HP WASH/RINSE PUMP) 2

460/3/60 2.5-4 A DE2-53 380/3/50 2.5-4 A DE2-53 230/3/60 4-6 A DE2-54 220/3/50 4-6 A DE2-54 220/1/60 9-13 A DE2-57 20B/3/60 4-6 A DE2-54

8 OVERLOAD RELAY (1/15 HP CONV DRIVE) AR

115/1/60 1-1.6 A OE2-50 220/1/60 .63-1 A DE2-49

9 OVERLOAD RELAY (1/6 HP CONV DRIVE) 1

115/1/60 1.6-2.5 A DE2-52 220/1/60 1-1.6 A DE2-50

DESCRIPTION PART NO. QTY

ITEM DESCRIPTION PART NO. QTY

10 OVERLOAD RELAY (1/4 HP UNLOADER & AR 1/3 HP LOADER) 460/3/50 .63-1 A DE2-49 380/3/50 .63-1 A DE2-49 230/3/60 1-1.6 A DE2-50 220/3/50 1-1.6 A DE2-50 220/1/60 2.5-4 A DE2-53

208/3/60 1-1.6 A DE2-50 11 CONTACTOR (7.5/8.0 KW ELECT WASH TANK HEAT ONLY) ALL 3 PHASE 30 A RES DEI-109 220/1/60 50 A RES DEI-110 12 CONTACTOR (15 KW ELECT RINSE TANK HEAT ONLY) 1 460/3/60 30 A RES DEI-109 380/3/50 30 A RES DEI-109 230/3/60 50 A RES DEI-110 220/3/50 50 A RES DEI-110 220/1/60 SP47 OE1-94

208/3/60 50 A RES DEI-110 13 CONTACTOR (22.5 KW ELECT RINSE TANK HEAT ONLY) 1 460/3/60 SP47 OE1-94 380/3/50 SP47 DEI-94 230/3/60 SP47 DEI-94 220/3/50 SP47 DEI-94 220/1/60 SP77 Off-96 208/3/60 SP47 DEI-94

ITEM

14 OVERLOAD BASE DE2-60 AR 15 CONTACTOR (UNLDR) SP4 DEI-93 AR

16 RELAY BASE DE2-37 AR 17 RELAY DE2-38 AR

18 RELAY HOLD DOWN SPRING DE3-43 AR 19 DIN RAIL (35 mm) DE9-216 1 20 DIN RAIL (15 mm) DE3-42 1 21 TERMINAL SECTION DE3-J9 AR 22 TERMINAL END COVER PLATE DE3-40 1 23 TERMINAL END CLAMP DE3-41 2 24 TEMPERATURE CONTROL BOARD DE9-96 AR 25 DRIVE TRANSFORMER (250 VA,

120 VAC) ALL EXCEPT 208 & 380 V DE6-41 208 & 380 V DE6-21

26 FUSE BLOCK KIT (250 VA XFMR

S 208 & 380 V) DE9-164 1 27 FUSE BLOCK, 2 POLE (XFMR PRIMARY) DE9-185 1 28 TIME DELAY BOARD (ENERGY SAVER) DE7-28 1

29 TIMER (LIQUID LEVEL) DE7-35 2 30 31 GROUNDING STUD D309C-GC-4G 2 32 LOCKWASHER, 1/4' D313C-G5 2 33 HEX NUT, 1/4-20 D312C-GC-2 2 34 CONTROL BOX SK-3716 1

DESCRIPTION PART NO. QTY

NOT SHOWN

ELECTRIC IMMERSION HEATER (5 W)

440-480 V, 3 PH DE13-S073 380 V, 3 PH DE13-S053 220-240 V, 3 PH DE13-S043

208V. 3PH DE13-S023

ELECTRIC IMMERSION HEATER (7.5 KW)

440-480 V, 3 PH DE13-SE73 380 V, 3 PH DE13-SE53

220-240 V, 3 PH DE13-SE43 20BV, 3PH DE13-SE23

ITEM DESCRIPTION PART NO. QTY

35 CONTROL BOX COVER SK-J717 1 36 GASKET DE3-716B 1 37 HUT D312C-EF-5 4 38 DECAL SK-3700 1 39 DATA DECAL SK-3715 1

40 TERMINAL BLK ASSY DE3-9 1 41 SELECTOR SWITCH ASSY DE8-54 2 42 PUSHBUTTON ASSY. START-STOP DE5-32AE 1

43 BOOT DE5-69 1 44 PILOT LIGHT ASSY - YELLOW DE8-53 1

45 PILOT LIGHT ASSY - RED DE8-52 1

46 CIRCUIT BREAKER (IOA) DE9-106 1 47 TERMINAL BLOCK ASSY DE3-3 1

48 CONTACT BLOCK, NO DE5-41AE 1

DRIVE TRANSFORMER (350 VA. 120 VAC)

ALL EXCEPT 208 & 380 V DE6-42 208 & 380 V DE6-43

50 FUSE BLOCK KIT (350 VA XFMR

@ 208 & 380 V) DE9-165 1 FUSE (350 VA TRANSFORMER PRIMARY)

460 V FNQ-R-2.25 DE9-171 380 V FNO-R-J DE9-173 220 - 230 V FNO-R-5 DE9-176

208 V FNQ-R-5 DE9-176

52 AUXILIARY CONTACT, NC DEI-61AE 1 53 CONTACT BLOCK, NC DE5-42AE 1 54 CONTACTOR (PUMPS)

ALL 3 PHASE 'SP4 DE1-93 220/1/60 SP17 DE1-56AE

NOT SHOWN

ELECTRIC IMMERSION HEATER (3 KW) 440-480 V, 3 PH DE13-SC73 380 V. 3 PH DE13-SC53 220-240 V, 3 PH DE13-SC43 208V, 3PH DE13-SC23

ITEM DESCRIPTION PART NO. QTY

1 COMPONENT MOUNTING PLATE SK-3776 1 2 CONTROL TRANSFORMER (250 VA, 24 VAC) DE6-25 1 3 FUSE BLOCK KIT (250 VA XFMR) DE9-165 1 4 FUSE (250 VA TRANSFORMER PRIMARY) 2

460 V PNQ-R-1.8 DE9-169 3BO V FHQ-R-2 DE9-170 220 - 330 V IVQ-R-3,5 DE9-174 208 V FNQ-R-4 DE9-175

5 OVERLOAD RELAY (1 HP WASH/RINSE PUMP) 2

460/3/60 1.6-2.5 A DE2-52 380/3/50 1.6-2.5 A DE2-52 230/3/60 2.5-4 A DE2-53 220/3/50 2.5-4 A DE2-53 220/1/60 7-10 A DE2-56 208/3/50 2.5-4 A DE2-53

6 OVERLOAD RELAY (BURNER BLOWER)

115/1/50 .63-1 A DE2-49

7 OVERLOAD RELAY (1/15 HP CONV DRIVE)

115/1/SO 1-1.6 A DE2-50 OVERLOAD RELAY (1/4 HP UNLOADER & 1/3 HP LOADER) 460/3/60 .63-1 A DE2-49 380/3/50 .63-1 A DE2-49 230/3/60 1-1.B A DE2-50 220/3/50 1-1.6 A DE2-50 220/1/60 2.5-4 A DE2-53 208/3/60 1-1.6 A DE2-50

9 CONTACTOR, MOTORS SP4 DE1-93 AR 10 AUXILIARY CONTACT, NC DE1-61AE 1 11 AUXILIARY CONTACT, NO DE1-62AE AR 12 RELAY BASE DE3-25 2 13 RELAY OE2-12 2

ITEM DESCRIPTION PART NO. QTY

14 RELAY BASE DE2-37 3 15 RELAY DE2-38 3 16 RELAY HOLD DOWN SPRING DE3-43 3

17 DIN RAIL (35 mm) DE9-84 1 18 DIN RAIL (15 mm) DE3-42 1 19 TERMINAL SECTION DE3-39 AR 20 TERMINAL END COVER PLATE DE3-40 1 21 TERMINAL END CLAMP DE3-41 2

22 FUSE (500 VA TRANSFORMER PRIMARY)

460 V FNQ-R-3.5 DE9-174 220 - 230 V FNQ-R-4 DE9-175

23 FUSE (750 VA TRANSFORMER PRIMARY)

460 V FNQ-R-5 DE9-176 220- 230 V FNQ-R-6 DE9-177 FUSE (1000 VA TRANSFORMER PRIMARY)

380 V FHQ-R-5 DE9-176 208 V FNQ-R-8 DE9-179

ITEM DESCRIPTION PART NO. QTY

25 FUSE BLOCK, 2 POLE (XFM PRIMARY) DE9-185 1 26 OVERLOAD BASE DE2-60 AR

27 TEMPERATURE CONTROL BOARD DE9-96 2 28 TIME DELAY BOARD (ENERGY SAVER) DE7-28 1 29 TIMER (LIQUID LEVEL) DE7-35 2 30 31 GROUNDING STUD D309C-GC-4G 1

32 LOCKWASHER, 1/4'' D313C-G5 1

33 HEX NUT. 1/4-20 D312C-GC-2 1 34 CONTROL BOX SK-3716 1

35 CONTROL BOX COVER SK-3717 1 36 GASKET DE3-716B 1 37 NUT D312C-EF-5 4 38 DECAL SK-3700 1

39 DATA DECAL 5K-3715 1

ITEM DESCRIPTION PART NO. QTY

40 TERMINAL BLK ASSY DE3-9 1 41 SELECTOR SWITCH ASSY DE8-54 2 42 PUSHBUTTON ASSY, START-STOP DE5-32AE 1 43 BOOT DE5-69 1 44 PILOT LIGHT ASSY - YELLOW DE8-53 1 45 PILOT LIGHT ASSY - RED DE8-52 1

46 CIRCUIT BREAKER (10A) DE9-106 1 47 TERMINAL BLOCK ASSY DE3-3 1

48 CONTACT BLOCK. NO DE5-41AE 1 49 CONTACT BLOCK, NC DE5-42AE 1

NOT SHOWN

PILOT LIGHT, WHITE DE9-108 2 PILOT LIGHT, AMBER DE9-109 2 DECAL, GAS BURNER LIGHTS 1430-31 2 120 VAC XFMR (DRY) FOR MOTORS 240/460 V PRIMARY

500 VA (CONV & BURNERS) DE6-23 750 VA (CONV. BURNERS, & UNLOAD) DE6-36

208/380 V PRIMARY 1000 VA (ALL COMBINATIONS) DE6-32

ITEM DESCRIPTION PART NO. QTY

1 ENCLOSURE SK-3727 1 2 COMPONENT MOUNTING PLATE SK-3729 1 3 POWER DISTRIBUTION BLOCK DE3-152 1 4 FUSE BLOCK (WASH HEATERS) 30A DE9-186 1 5 FUSE BLOCK (RINSE HEATERS)

460/3/60 30A DE9-186 230/3/50 60A DE9-187

208/3/60 60A DE9-187 6 FUSE BLOCK (MOTORS & CONTROLS) 30A DE9-186 1 7 FUSE (WASH HEATERS)

460/3/60 KTK-R-15 DE9-194

230/3/60 KTK-R-25 DE9-207

208/3/60 KTK-R-30 DE9-189 8 FUSE (RINSE HEATERS)

460/3/60 KTK-R-25 DE9-207

230/3/60 NON-50 DE9-206

208/3/60 NON-60 DE9-188 9 FUSE (MOTORS)

460/3/60 FNQ-R-10 DE9-181

230/3/60 FNQ-R-20 DE9-184

208/3/60 FNQ-R-20 DE9-184

10 WASH HEATER WIRES

460/3/60

230/3/60

208/3/60

11 RINSE HEATER WIRES

460/3/60

230/3/60

208/3/60

12 MOTOR & CONTROL WIRES

460/3/60

230/3/60

208/3/60

#14 SIR #14 SIR #14 SIR

#14 SIR #10 SIR #8 SIR

#14 MTW #l2 MTW #12 MTW

ITEM DESCRIPTION PART NO. QTY

1 ENCLOSURE SK-3727 1 2 COMPONENT MOUNTING PLATE SK-3729 1 3 POWER DISTRIBUTION BLOCK DE3-152 1 4 FUSE BLOCK (WASH HEATERS) 30A DE9-186 1 5 FUSE BLOCK (RINSE HEATERS)

6 FUSE BLOCK (MOTORS & CONTROLS) 30A DE9-186 1 7 FUSE (WASH HEATERS)

8 FUSE (RINSE HEATERS)

9 FUSE (MOTORS)

10 WASH HEATER WIRES

11 RINSE HEATER WRES

12 MOTOR * CONTROL WIRES

460/3/60 60A DE9-2t2

230/3/60 100A DE9-213

208/3/60 100A DE9-213

460/3/60 KTK-R-15 DE9-194

230/3/60 KTK-R-25 DE9-207

208/3/60 KTK-R-30 DE9-189

460/3/60 JJS-35 DES-208

230/3/60 JJN-70 DE9-211

208/3/60 JJN-80 DE9-221

460/3/60 FNQ-R-15 DE9-1S3

230/3/60 FNQ-R-25 DE9-220

208/3/60 FNQ-R-25 DE9-220

460/3/60

230/3/60

208/3/60

460/3/60

230/3/60

208/3/60

460/3/60

230/3/60

208/3/60

#14 SIR #12 SR #12 SIR

#12 SIR #6 SIR #6 SIR

#14 MTW #l0 MTW #10 MTW

ITEM #

PART#

DESCRIPTION

REQ

40 1162-62 SCRAP SCREEN SPACER

- FRONT RINSE

41 1162-40 SCRAP SCREEN SPACER

- FRONT WASH

1 42

1162-73 SCRAP SCREEN SPACER

- ENDS

2 43

1162-88 MANIFOLD ASSEMBLY

- UPPER WASH

RINSE

2 44

1162-89 MANIFOLD ASSEMBLY

- LOWER WASH & RINSE

2 45

1169-45 FINAL RINSE

- INSIDE PIPING

1 46

1162-44 FINAL RINSE

- LEVER ASSEMBLY

1 47

D2390

THERMOMETER

1 48 D3-

803 ADAPTOR

1 49

1162-60 MECHANISM GUARD

1 50

1169-165 CONVEYOR FOLLOWER SHAFT

1 51 D3-

849 STOP BRACKET, UPPER MANIFOLD

2 52 D2-

564 O-RING. MANIFOLD

4 53 1169-159 CHAIN TENSIONER ASSEMBLY (SEE PARTS LIST)

1 54

D2286

SPRAY NOZZLE FINAL RINSE

- L

OWER

3 55

816-58 SPRING

1 56

DE5-4 SWITCH. FINAL RINSE

1 57

1162-63 SCRAP SCREEN

2 58

DE5-60 FLOAT SWITCH

4 59

828-52 BRACKET, PIPING SUPPORT

1 60

D647 SPRAY PIPE FINAL RINSE

- LOWER

1 ITEM#

PART#

DESCRIPTION

REQ.

PUMP & MOTOR. WASH & RINSE

2 D2762

GEAR MOTOR

1 3

D2471

PUMP

2 4

1397-1 DRIVE MECHANISM ASSEMBLY (SEE PARTS LIST)

1 5

1169-38 DRAIN ASSEMBLY (SEE PARTS LIST)

2 6 D2-

554-3 PIPE PLUG 7/8

9UNC

-2A 16 7 D2-

554-2 PIPE PLU

G 3/4-10UNC

-2A 1 8

D514 DISCHARGE GASKET

2 9

D530 SUCTION GASKET

3 10

D586-1 BUSHING CONVEYOR DRIVE

4 11

D2495

THERMOMETER. FINAL RINSE

1 12

1162-16 CONVEYOR DRIVE SHAFT

1 13

D2099

DOOR HANDLE

1 14

DE5-37 MAGNETIC SWITCH

1 15

D2241

VACUUM BREAKER 1

/2 3 16 D2242

VACUUM BREAKER REPAIR KIT 1/2

3 17

D2698

SPRAY NOZZLE

6 18

1169-174 SPRAY PIPE FINAL RINSE

- UPPER

1 19 SK-

1433 PRESSURE GAUGE

1 20 D2-

879 LATCH ASSEMBLY

- WASH

1 21

D2430

ADJUSTABLE FOOT

4 22 D3-

523 CURTAIN

ENTER

1 23 D3-

501

rev, A

CURTAIN

EXIT 1 24 D3-508 CURTAIN

- CENTER

2 25

1162-9 DOOR

1 26

D2715

-R

DOOR LATCH, RIGHT

2 D2715

-L

DOOR LATCH, LEFT

2 27 D2-

754A THERMOMETER GUARD, SINGLE

2 28

1162-17 DISCHARGE LINE ASSEMBLY (SEE PARTS LIST)

1 29

1162-31 STATIONARY STOP

2 30 D2-541 SUCTION STRAINER

2 31 D2-104 SHAFT BEARING

- FRONT

REAR

2 32

D2606

SOLENOID VALVE,

1/2" 3 32A D2641

SOLENOID VALVE REPAIR KIT

3 33

1162-90 LATCH ASSEMBLY

- RINSE

1 34

512-206A DRIVEN SPROCKET

1 35 512-207A DRIVE SPROCKET

1 36

9014-003 CON

VEYOR CHAIN

. 1 37 1162-36 FRONT TRACK

1 38

1162-52 REAR TRACK ASSEMBLY (SEE PARTS LIST)

1 39

1183-9 TRACK BRACKET

ITEM# PART# DESCRIPTION REQ. ITEM# PART# DESCRIPTION REQ.

RINSE

1 ** PUMP & MOTOR, WASH A RINSE 2 40 1162-62 SCRAP SCREEN SPACER - FRONT RINSE 1 2 D2762 GEAR MOTOR 1 41 1162-40 SCRAP SCREEN SPACER - FRONT WASH 1 3 D2471 PUMP 2 42 1162-73 SCRAP SCREEN SPACER - ENDS 7 4 1397-1 DRIVE MECHAN ISM ASSEMBLY (SEE PARTS LIST) 1 43 1162-88 MANIFOLD ASSEMBLY - UPPER WASH & RINSE 2 5 1169-38 DRAIN ASSEMBLY -W&R (SEE PARTS LIST) 1 44 1162-89 MANIFOLD ASSEMBLY - LOWER WASH & RINSE 2 6 D2-554-3 PIPE PLUG 7/8-9UNC-2A 16 45 1169-45 FINAL RINSE - INSIDE PIPING 1 7 D2-554-2 PIPE PLUG 3/4-1OUNC-2A 1 46 1162--44 FINAL RINSE - LEVER ASSEMBLY 1 8 D514 DISCHARGE GASKET 2 47 D2390 THERMOMETER 3

9 D530 SUCTION GASKET 3 48 D3-803 ADAPTOR 2 10 D586-1 BUSHING CONVEY OR DRIVE 4 49 1162-60 MECHANISM GUARD 1 11 D2495 THERMOMETER, FINAL RINSE 1 50 1169-165 CONVEYOR FOLLOWER SHAFT 1 12 1162-16 CONVEYOR ORIVE SHAFT 1 51 D3-849 STOP BRACKET. UPPER MANIFOLD 2 13 D2099 DOOR HANDLE 2 52 D2-564 O-RING. MANIFOLD 4 14 DE5-37 MAGNETIC SWITCH 2 53 1169-38R TANK BAFFLE 1 15 D2241 VACUUM BREAKER 1/2 4 54 D2286 SPRAY NOZZLE FINAL RINSE - LOWER 3 16 D2242 VACUUM BREAKER REPAIR KIT 1/2 4 55 816-58 SPRING 1 17 D2698 SPRAY NOZZLE 6 56 DE5-4 SWITCH, FINAL RINSE 1 18 1169-174 SPRAY PIPE FINAL RINSE - UPPER 1 57 1182-29 SCRAP SCREEN - PW 1 19 SK-1433 PRESSURE GAUGE 1 58 D3-711 DOOR (PREWASH) 1 20 D2-879 LA TCH ASSEMBLY - WASH 1 59 D2441 PUMP 1 21 D2430 ADJUSTABLE FOOT 4 60 1182-20 DISCHARGE LINE ASSY. - PW (SEE PARTS LIST) 1 22 D3-523 CURTAIN - ENTER 1 61 D647 SPRAY PIPE FINAL RINSE - LOWER 1 23 D3-501rev. A CURTAIN -EXIT 1 62 828-52 BRACKET, PIPING SUPPORT 1 24 D3-508 CURTAIN - CENTER 3 63 DE5-60 FLOAT SWITCH 5 25 1162-9 DOOR (WASH & RINSE) 1 64 1169-159 CHAIN TENSIONER ASSEMBLY (SEE PARTS LIST) 1 26 D2715-R DOOR LATCH, RIGHT 2 65 D2-755A THERMOMETER GUARD, DOUBLE 1

D2715-L DOOR LATCH, LEFT 2 66 D2605 SOLENOIO VALVE. 1/4" (PREWASH) 1 27 D2-754A THERMOMETER GUARD, SINGLE 1 66A D2640 SOLENOIO VALVE REPAIR KIT 1 28 1162-17 DISCHARGE LINE ASSEMBLY (SEE PARTS LIST) 1 67 1162-90 LATCH ASSEMBLY – 29 1162-31 STATIONARY STOP 2 68 D24J8A VACUUM BREAKER 1/4 1 30 D2-541 SUCTION STRAINER 3 69 D2439A VACUUM BREAKER REPAIR KIT 1/4 1 31 D2-104 SHAFT BEARING - FRONT & REAR 2 70 954-1C DRAIN ASSEMBLY - PW (SEE PARTS LIST) 1 32 D2606 SOLENOID VALVE, 1/2" 3

32A D2641 SOLENOID VALVE REPAIR KIT 3

33 1162-63 SCRAP SCREEN -W&R 3 34 512-206A DRIVEN SPROCKET 1 35 512-207A DRIVE SPROCKET 1 36 9014-006 CONVEYOR CHAIN 1 37 1162-36 FRONT TRACK 1 38 1162-52 REAR TRACK ASSEMBLY (SEE PARTS LIST) 1 39 1183-9 TRACK BRACKET 3

ITEM #

PART #

DESCRIPTION

REQ. 1 ** PUMP & MOTOR. WASH & RINSE

2 D2762

GEAR MOTOR

1 3

D2471

PUMP

2 4

1397-1 DRIVE MECHANISM ASSEMBLY (SEE PARTS LIST)

1 5

954-1A DRAIN ASSEMBLY

WAR (SEE PARTS LIST)

2 6 D2-

554-3 PI

PE PLUG 7/8

9UNC

-2A 16 7 D2-

554-2 PIPE PLUG 3/4

IOUNC

-2A 1 8

D442A

DISCHARGE SHIM

2 9

D4258

SUCTION SHIM

2 10

D514 DISCHARGE GASKET

4 11

D530 SUCTION GASKET

4 12

D586-1 BUSHING CONVEYOR DRIVE

4 13

D2495

THERMOMETER. FINAL RINSE

1 14

951-40A CONVEYO

R DRIVE SHAFT

1 15

D2099

DOOR HANDLE

3 16

DF5-37 MAGNETIC SWTCH

3 17

D2241

VACUUM BREAKER

1/2 3 18 D2242

VACUUM BREAKER REPAIR KIT

1/2 3 19 D2698

SPRAY NOZZLE

6 20

962-36 SPRAY PIPE FINAL RINSE

- UPPER

1 21 SK-

1433 PRESSURE GAUGE

1 22

D2349

LATCH A

SSEMBLY

- SPRAY PIPE

2 23

D2406A

ADJUSTABLE FOOT

4 24 D3-

523 CURTAIN

- ENTER

1 25 D3-

501

rev. A

CURTAIN

- EXIT 1 26 D3-508 CURTAIN

- CENTER

2 27 D2-

715 DOOR (WASH

RINSE)

2 28

D2715

-R

DOOR LATCH. RIGHT

4 D2715

-L

DOOR LATCH. LEFT

2 29 D2-

754A TH

ERMOMETER GUARD. SINGLE

1 30

962-7A DISCHARGE TUBE ASSY.

- WASH

1 31 D2-

876A SPRAY PIPE CRADLE

2 32 D2-

541 SUCTION STRAINER

3 33 D2-

104 SHAFT BEARING

- FRONT & REAR

2 34

D2606

SOLENOID VALVE.

1/2" 3 34A D2641

SOLENOID VALVE REPAIR KIT

3 35

120-6-54A

SCRAP SCREEN

4 36

512-206A DRIVEN SPROCKET

2 37

512-207A DRIVE SPROCKET

2 38

9014-016 CONVEYOR CHAIN

- REAR

1 39

9014-015 CONVEYOR CHAIN

- FRONT

1 40

962-28 FRONT TRACK

1 41

962-29 REAR TRACK

1 42 D3-

827A TRACK BRACKET

- WASH END

ITEM#

PART#

DESCRIPTION

REQ. 43 D2-721 SCRAP SCREEN

- CENTER

PREWASH

44 962-5 SCRAP SCREEN SPACER

- FRONT & REAR (W&R)

1 45

935-17 SCRAP SCREEN SPACER

- CENTER

2 46

962-8A DISCHARGE TUBE ASSY.

- RINSE

1 47

962-9A MANIFOLD ASSEMBLY

- UPPER WASH

& RINSE 2 48 962-10A MANIFOLD ASSEMBLY

- LOWER WASH

RINSE

2 49

951-80B FINAL RINSE

- INSIDE PIPING

1 50

951-122 FINAL RINSE

- LEVER ASSEMBLY

1 51

D2390

THERMOMETER

3 52 D3-

803 ADAPTOR

2 53

1162-60 MECHANISM GUARD

1 54

951-37 CONVEYOR FOLLOWER SHAFT

1 55 D3-

849 STOP BRACKET, UPPER MANIFOLD

2 56 D2-

564 O-RING, MANIFOLD

1 57

918-36 TANK BAFFLE

1 58

D2286

SPRAY NOZZLE FINAL RINSE

- LOWER

3 59

816-58 SPRING

1 60

DE5-4 SWITCH. FINAL RINSE

1 61

959-70 SCRAP SCREEN SPACER

- FRONT

REAR (PW)

3 62 D3-711 DOOR (PREWASH)

1 63

D2441

PUMP

1 64

1182-20 DISCHARGE LINE ASSY.

- PW (SEE PARTS LIST)

1 65

D647 SPRAY PIPE FINAL RINSE

- LOWER

1 66

828-52 BRACKET. PIPING SUPPORT

1 67

DE5-60 FLOAT SWITCH

5 68

1169-159 CHAIN TENSIONER ASSEMBLY (SEE PARTS LIST)

1 69 D2-

755A THERMOMETER GUARD, DOUBLE

1 70

D2605

SOLENOID VALVE,

1/4"

(PREWASH)

70A D2640

SOLENOID VALVE REPAIR KIT

1 71

D24J8A

VACUUM BREAKER

1/4 1 72 D2439A

VACUUM BREAKER REPAIR KIT

1/4 1 73 954-IC DRAIN ASSEMBLY

- PW (SEE PARTS LIST)

1 74

935-18

BRACKET, SCRAP SCREEN SPACER

NO. DESCRIPTION PART NO. QTY.

1 BRACKET- DRAIN HANDLE 954-8B 1 2 COPPER TUBE- 1 1/2 CTS X 2 1/2" LG. D207A-B12-10 1 3 COPPER TUBE- 1 1/2 CTS X 2" LG. D207A-B12-8 1 4 90° STREET ELBOW 1 1/2C D316A H3-H4 2 5 TEE 1 1/2C X 1 1/2C X 2"C D320A H3H3J3 1 6 ADAPTOR 2" FTG. X 2" FIPS D317A-J4-J1 1 7 DRAIN HANDLE 1100-79 2 8 DRAIN ASSEMBLY- WASH 954-1B 1 9 DRAIN ASSEMBLY- RINSE 954-1A 1

10 BRACKET- DRAIN HANDLE 954-8 1

ITEM PART NO. DESCRIPTION QTY

1 954-1C INSINGER DRAIN ASSY 1 2 954-1B INSINGER DRAIN ASSY 1 3 954-1A INSINGER DRAIN ASSY 1 4 D348A-J3J3J3 DRAINAGE TEE 2"C X 2"C X 2"C 1 5 D348A-H3H3J3 DRAINAGE TEE 1 1/2"C X 1 1/2"C X 2"C 1 6 D320A-J3J3H3 DRAINAGE TEE 2"C X 2"C X 1 1/2"C 1 7 D347A-H3-H4 STREET ELL 90° 1 1/2"C X 1 1/2"C 2 8 D346A-J3-J3 ELBOW 45° 2"C X 2"C 2

9 D317A-J1-J4 ADAPTER 2" FTG X 2" FIPS 2 10 D328F-J2-A PIPE PLUG 2"IPS 1 11 D207A-B12-11 COPPER TUBE 1 1/2 C X 2 3/4" LG. 1 12 D207A-B12-12 COPPER TUBE 1 1/2C X 3" LG. 1 13 D207A-B12-13 COPPER TUBE 1 1/2C X 3 1/4" LG. 1 14 D207A-B15-46 COPPER TUBE 2"C X 11 1/2" LG. 1 15 D207A-B15-44 COPPER TUBE 2"C X 11" LG. 1 16 D207A-B15-78 COPPER TUBE 2" C 19 1/2" LG. 1 17 D207A-B15-38 COPPER TUBE 2:C X 9 1/2: LG. 1 18 954-8 BRACKET 1 19 854-8A BRACKET 1 20 954-88 OR 954-8B BRACKET 1

MODEL “A” DIM.

NOTE:

86-J SPEEDER 64 TRAC 321 8 TRAC 321RPW MASTER CLIPPER CENTURY MODULAR 18-3 7 ¼ CA3 11 ¼ DA-3 11 ¼

MODEL ITEM # 14 ITEM # 15 ITEM #16 LENGTH 86-3 1100-79 SEE 1182-39, 1182-64 SPEEDER 64 1100-79 SEE 1162-3B TRAC 321 970-55 954-8 D207A-B12-16 4” TRAC 321 RPW 970-55 SEE 107217R, 1072-17L MASTER 1100-79 SEE 1100-77, 1100-78. 1113-I0L, 1113-IIL CLIPPER 1100-79 SEE 1100-77, 1100-78, 1113-10R, 1113-11L CENTURY 1100-79 SEE 1390-73 MODULAR 954-5 954-8 SEE 975-10B 18-3 1100-79 954-8C D207A-B12-17 4 ¼ CA3 925-52 954-8 D207A-B12-33 8 ¼ DA-3 925-52 954-8 D207A-B12-33 8 ¼

MODEL 88-3 3 SPEEDER 54 2 TRAC 321 1 TRAC 321 RPW 2 MASTER 3 CLIPPER 3 CENTURY 3 MODULAR 2 18-3 1 CA3 1 DA-3 2

ITEM PART NO. SIZE DESCRIPTION QTY.

1 954-50A A UPPER BODY 1 2 954-50B A LOWER BODY 1

3 954-50C A NUT 1 4 954-50D A OVERFLOW TUBE 1 5 D-193 A SKIMMER CAP 1 6 D2-557 - “U” CUP SEAL 1 7 D2-548 - “O” RING 1 8 D2-549 - “O” RING 1

9 D2-550 - “O” RING 1 10 - - - 11 D2-507 - BALL 1 12 - - - -

*13 D316A-H3-H1 - 90º ELL 1 ½ C x 1 ½ FIPS 1

14 SEE TABLE A DRAIN HANDLE ASS’Y 1 15 SEE TABLE A BRACKET 1

I6 SEE TABLE - COPPER TUBING 1 ½ CTS 1

1. NOT REQUIRED WHEN COMMON DRAIN.

2. ON TRAC 321 & TRAC 321 RPW WHEN TRAY DRYER IS USED SEE 1361-47.

NO DESCRIPTION PART NO.

1 8

1 NIPPLE DWG. 963-11 2 LOCKNUT D326A-H 1 3 DISCHARGE TUBE ASSY. DWG. 959-52 1 4 SUPPORT INSTALLATION DWG. 1169-96 1 5 6 ADAPTER, ADJ. MANIFOLD DWG. 959-55 7 LOCK PIN DWG. D-91

MANIFOLD WELDMENT DWG. 959-57

9 PLUG 7/8-9 UNC-2A DWG. D2-554-1 1 10 SPRAY NOZZLE S.S.H 1/2U 80 200 D-2239 11 GASKET DWG. 963-35

3 1

ITEM PART NO. DESCRIPTION QTY

1 1182-31 NIPPLE 1

2 1132-14 DISCHARGE TUBE WE-CMEIJ 1 3 132-18 GASKET 1 4 D309C -CG-EG WELDSTUD 1/4-20 X 5/8 LG 1/5 8 5 D312C -GC-E LOCKNUT 1/4-20 8 6 959-55 ADAPTER WELDMENT 1 7 D-91 LOCK PIN 1 8 1182-67 UPPER SPRAY PIPE 1

9 D2272 SPRAY NOZZLE 3 10 C2-354-1 PLUG 7/8-3UILC -2A 1 11 D27-19 HOSE CLEAT A/C 1 3/4ID, 2 1/4 OD X 2 1/4 IG 1 12 D2748 HOSE CLAMP 2 13 14 15 16 17 562-87A KNOB 1 18 1182-68 LOWER SPRAY PIPE 1 19 02712 SPRAY NOZZLE 3 20 D580 "O" RING 1 21 D2-570 "O" RING 1 22 1182-70 GASKET 1

ITEM PART NO. DESCRIPTION QTY.

1 D2-158 TANK FLAME 2 2 1162-18 DISCHARGE TUBE ASSY 1 3 1169-96 SUPPORT INSTALLATION 2 4 1162-88 UPPER MANIFOLD ASSY 2 5 1162-89 LOWER MANIFOLD ASSY 2 6 D2-554-3 PLUG 7/8-9 UNC-2A 16 7 D3-849 STOP BRACKET 2 8 D2-564 “O” RING ( 01-032) 4 9 D-514 CASKET 2

10 1162-31 BRACKET LOW. MAN. 2

ITEM PART NO. DESCRIPTION QTY

11 D3-511 CUPSEAL PARKER 12 1162-90 LATCH ASSY 1 13 1162-86 DISCHARGE TUBE ASSY 1 14 1162-87 EXTENSION WASH MAN. 2 15 D2773 SPRAY NOZZLE 4 16 1162-91 BRACKET. LOW. MAN.. RINSE 1 17 D2349 LATCH ASSY. WASH 1 18 1162-94 EXTENSION WASH MAN. (90°) 2

ITEM PART NO. DESCRIPTION QTY.

1 D442A PUMP SHIM 2

2 D514 GASKET 4

3 D2-131 DISCH. LINE TANK FLANGE 2

4 12-46 DISCHARGE ELL. - LOWER 1

5 D207C -B19 S/S TUBE, 4 9/16 LG. 1

6 120-4-29 DISCHARGE ELL - LOWER 1

7 D2-132 DISCHARGE LINE OFFSET 1

8 962-7A DISCH. TUBE ASSY, - WASH 1

9 962-8A DISCH, TUBE ASSY. - RINSE 1

10 962-9A UPPER MANIFOLO ASSY. 2

11 962-10A3 LOWER MANIFOID ASSY. 2

12 D2-554-3 PLUS. 7/8-9 UHC-3A 16

13 1169-96 SUPPORT 2

14 951-25 CHOKE 2

15 D2773 SPRAY NOZZLE 4

16 1162-87 EXTENSION, WASH MANIFOLD 2

17 D2349 LATCH ASSEMBLY 2

18 1162-94 EXTENSION WASH MAN. 2

ITEM PART NO. DESCRIPTION QTY.

1 UP-1 PUMP BODY 1 2 D-435 ADAPTER 1 3 NOTED IMPELLER 1 4 SUP-3 END COVER PLATE 1 5 D3-805 PUMP SHAFT 1 6 D3-816 MOUNTING BRACKET 1 7 8 UP-8 END COVER GASKET 1

9 UP-9 HOUSING COVER GASKET 1 10 UP-13 FLINGER 1 11 UP-15 CERAMIC SEAL 1 12 D309C -JC-6A END COVER BOLT 12 13 14 D302-1 KEY 1 15 D3-824A WASHER 1 16 D313C -J2 LOCKWASHER 1 17 D309C -JC-5A IMPELLER BOLT 1 18 D313A-J1 WASHER 12 19 20 D309C -GC-2H SET SCREW 2

ITEM PART NO. DESCRIPTION QTY

1 SEE CHART GEARMOTOR 1 2 SEE CHART SPROCKET, DRIVE 1 3 D2763 SPROCKET. DRIVEN 41B40-7/8 KSS 1 4 820-35 SPROCKET ASS'Y. IDLER 41811 1 5 1397-4 ADJUSTABLE SPRING STOP 1 6 1397-6 PIVOT SHAFT WELDMEHT 1 7 1397-2 IDLER SPROCKET ARM 1 8 D351 SPRING 1

9 DE5-4 MICROSWITCH 1 10 967-78 MICROSWITCH BRACKET 1 11 D2771 BUSHING. 1 0.D. X 3/4 I.D. X 7/8 LG. 1 12 982-57 SPACER, .880 I.D. X 1.375 O.D. X ¼ THK. 1 13 D3088-41 #41 CHAIN (SEE CHART FOR LENGTH) 1 14 D3088-41-CL CONNECTING LINK, #41 CHAIN 1 15 D311-1 COTTER PIN, 1/8 DIA. X 1 ½ LG. 1 16 D3-824 WASHER, 5/16 I.D. X 1 1/8 O.D. 2 17 D312C-LC-1 HEX JAM NUT, ½ - 13 2 18 D313C-H2 LOCKWASHER, 5/16 2 19 D309C-HC-3 CAPSCHEW, 5/16-18 UNC X ¾ LG. 2

Notes:

1. SPRING TO BE COMPRESSED TO 3 13/16” LG.

MODEL ADMIRAL 44 & 66-3 4Z518 D2762 60 41B19-5/8 KSS D2767 116 ADMIRAL 44 & 66-3 4Z518 D2762 50 41B22-5/8 KSS D2766 116

SPEEDER 64 & 86-3 4Z518 D2762 60 41B25-5/8 KSS D2765 121 SPEEDER 64 & 86-3 4Z518 D2762 50 41B30-5/8 KSS D2764 121

ADMIRAL 120-7 4Z518 D2762 60 41B19-5/8 KSS D2767 116 ADMIRAL 120-7 4Z518 D2762 50 41B22-5/8 KSS D2766 116

SUPER 106-2 6Z818 SUPER 106-2 6Z818

GEARMOTOR

PART NO. FREQUENCY (HZ) SPROCKET

60 41B16-5/8 KSS 50 41B19-5/8 KSS D2767

PART NO. CHAIN-NO

NOTES:

DESCRIPTION PART NO. QTY. 1 FRAME 1169-160 1 2 YOKE 1169-161 1

3 ADJUSTMENT SCREW 1169-162 2 4 TRUNCATED SPHERE 1169-163 2 5 BALL SEAT 1169-164 2 6 SHAFT 1169-165 1 7 SHAFT END 1169-166 1 8 WELD STUD #10-32 x ½” LG D309C -EF-4G 2 9 SEAL NUT #10-32 D312C -EF-5 3

10 HEX NUT 5/16 – 18 D312C -HC-2 4 11 SPROCKET 512-206A 1

12 BUSHING D586 1 13 WASHER 982-57 1 14 WASHER D2-525 4 15 LOCTITE 2 PLACES - 16 WELD STUD #10-32 x ¾ “ LG D309C -EF-6G 1

1. THESE DIMENSIONS LOCATE THE CENTERS OF 2 – ¾” DIA. HOLES TO BE DRILLED THRU SIDE OF MACHINE

R.H. SHOWN L.H. OPPOSITE

NO. DESCRIPTION PART NO. QTY .

1 REAR RACK 1182-26

TIE STRIP 1182-27

3 BELT ROLLER D-582 30

SCREW D309C-GC-14A 15

LOCKNUT 1/4-20 D312C-GC-5 15

6 SPACER 1162-50 15

1 1

NO. DESCRIPTION PART NO. QTY

1 REAR TRACK 1162-37 1

2 TIE STRIP 1162-51 1 3 BELT ROLLER D582 22 4 SCREW 1/4-20 X 1 3/4 S/S D309C-GC-14A 11

5 LOCK NUT 1/4-20 D312C-GC-5 11 6 SPACER 1162-30 11

1 LOCK NUT 1/2 IPS D326A-D 2 14 90º STREET ELL ¼ IPS D316A-B1-B2 3 2 NIPPLE 1/2 IPS-7" LG. L.O.E. D314A-D28-LOE 2 15 VACUUM BREAKER 1/4 IPS D-2438A 1 3 90º STREET ELL ½ IPS D316A-D1-D2 4 16 NIPPLE 1/4 IPS-2 1/2 LG D314-B10 2 4 VACUUM BREAKER ½ IPS D-2241 2 17 SOLENOID VALVE 1/4 IPS D-2451 1 5 CLOSE NIPPLE ½ IPS D314A-DCL 4 18 6 SOLENOID VALVE ½ IPS D-2450 2 19 TEE 1/2 FIPS-3/8 FIPS-1/2 FIPS D320A-D1-C1-D1 1 7 Y STRAINER 3/4 IPS D-2482 1 20 PIPE PLUG 1/2 IPS D328A-D2-A 1 8 CLOSE NIPPLE 3/4 IPS D314A-ECL 1

9 TEE 3/4 FIPS-3/4 FIPS-1/2 FIPS D320A-E1-E1-D1 1 10 ADAPTER 3/4 MIPS 3/4 C D317A-E2-E3 1 11 TEE 3/4C-1/2C-1/2 MIPS D320A-E3-D3-D1 1 12 LOCK NUT 1/4 IPS D326A-B 1 13 NIPPLE 1/4 IPS-5" LG. L.O.E. D314A-B20-LOE 1

26 CAP D-34-1 1

DESCRIPTION PART NO. QTY NO.

21 ADAPTER 1/2 MIPS-1/2C D317A-D2-D3 1 22 BRACKET 23 COPPER TUBING 1/2 CTS-12 1/2 L D207A-B4-4B 1

24 25 45º ELBOW 1/2 FIPS X 1/2 FIPS D315A-D1-D1 2

DESCRIPTION PART NO. QTY

HEX REDUCER 3/8 MIPS-1/4 FIPS D322A-D2-B1 1

DWG. 957-80 2

COPPER: 3/4 CTS TUBING :

26 (86-2) D207A-B6-104 36 (106-2) D207A-B6-144

In order to insure the proper operation of your INSINGER dishwasher, it is necessary that the LIQUID LEVEL FLOAT be wiped free of any residue and/or moisture at each cleaning. This should be done, preferably, after each use of the machine, or, at a minimum, once each day.

The LIQUID LEVEL FLOAT is located below the scrap screens in those tanks which contain water heating devices (coils, steam injectors, or electric immersion heaters) and pump inlet strainers. They are usually located, in rackless and rack conveyor style machines, on the inside tank wall, at approximately water level, opposite and parallel to the inspection doors. In the door, stationary rack, type machines, the LIQUID LEVEL FLOAT may be found beneath the scrap screen.

Below is a depiction of the LIQUID LEVEL FLOAT and the surfaces which must be wiped clean.

ITEM PART NO DESCRIPTION QTY

1 1162-63 SCRAP SCREEN 2 2 1182-29 SCRAP SCREEN 1 3 1162-73R SPACER-SCRAP SCREEN 2 4 1162-62R SPACER-SCRAP SCREEN 1 5 1162-40R SPACER-SCRAP SCREEN 1 6 1182-2B SPACER-SCRAP SCREEN 1 7 D302C -PG-6G WELDPIN 1/4 DIA X 3/4 LG. 12

ITEM PART NO. DESCRIPTION QTY

1 1162-63 SCRAP SCREEN 2 2 1182-29 SCRAP SCREEN 1 3 1162-73L SPACER-SCRAP SCREEN 2 4 1162-62L SPACER-SCRAP SCREEN 1 5 1162-40L SPACER-SCRAP SCREEN 1 6 1182-28 SPACER-SCRAP SCREEN 1 7 D309C -PG-6G WELDPIN ¾ DIA X ¾ LG 12

ITEM DESCRIPTION PART NO. QTY.

1 "Y STRAINER 1/2 IPS D-2488A 1 2 CLOSE NIPPLE 1/2 IPS D314F -DC-00 3 3 TEE 1/2 IPS D320F -D1D1D1 4 4 BRACKET - PIPING SUPPORT 951-79 1 5 HEX REDUCER 1/2 MIPS X 1/4 FIPS D322F -B1-D2 2 6 PETCOCK 1/4 IPS D-2497 1 7 PRESSU RE GAUGE 1/4 IPS SK-1433 1 8 SOLENOID VALVE 1/2 IPS D2606 1

9 90º STREET ELBOW 1/2 /PS D316F -D1-D2 2 10 NIPPLE 1/2 IPS x 2" LG. D314F -DS-16 2 11 VACUUM BREAKER 1/2 IPS D-2241 1 12 NIPPLE 1/2 IPS X 7" LG. D314F -DS-56 1 13 PIPE PLUG 1/2 IPS D328F -2D-C 2 14 TEMPERATURE GAUGE 1/4 IPS D-2495R 1 15 WELDSTUD #10-32 X 3/8" LG. D309C -FE-3G 2 16 LOCKNUT #10-32 D312C -FE-5 2

SPDR. 7/86

ADM. 44/66 D2700

ITEM PART NO. DESCRIPTION QTY

1 1169 - 52 PIPING ASSY.-FINAL RINSE (OUTSIDE) 1 2 1169-45 PIPING ASSY.-FINAL RINSE (INSIDE) 1 3 D309C-FE-3G WELDSTUD-10-32 X 1/8 LG 4 4 D647 SPRAY PIPE - FINAL RINSE 1 5 D2 -554 -2 PLUG 3/4 IOUNC - 2A 2 6 D - 2286 SPRAY NOZZLE - MONARCH H545 1 / 8 IPS 3 7 D3 - 803 ADAPTER 2 8 D2 - 594 "O" RING (01 - 017) 2

9 D309 C-EF-3B RD.HD.SLOTTED SCR. # 10 - 32 X 3 / 8 2 10 D2 -789 CLAMP 1 11 1169 - 145 LEVER - ASS'Y 1 12 D3 - 821 BRACKET - UPPER SPRAY PIPE SUPPORT 1 14 D312C - FE - 5 LOCKNUT # 10 - 32 3 15 1169 - 100 PIPE SUPPORT 1 16 D313C - 2E LOCKWASHER # 10 2 17 D312C - FE - 2 HEX NUT # 10 -32 2 18 1169 - 174 SPRAY PIPE - FINAL RINSE (UPPER) 1 19 D2703 SPRAY NOZZLE ADAPTER 6

D2698

SPRAY NOZZLE 6

NO. DESCRIPTION PART NO. QTY.

1 PIPING ASS’Y – FINAL RINSE (OUTSIDE) DWG. 1169-52 1 2 PIPING ASS’Y – FINAL RINSE (INSIDE) DWG. 951-80B 1 3 WELD STUD #10-32 X 3/8” LG 2 4 SPRAY PIPE – FINAL RINSE DWG. D-643 1 5 PLUG – ¾ - 10 UNC – 2A DWG. 02-554-2 2 6 SPRAY NOZZLE – MONARCH H545 1/8 IFS D-2286 1 7 BRACKET – UPPER SPRAY PIPE SUPPORT DWG. D3-821 1

8 BRACKET – LOWER SPRAY PIPE SUPPORT DWG. D3-826 2 10 LEVEL ASS’Y. – FINAL RINSE DWG. 951-122 1 11 WELD STUD #10-32 X ½” LG. 2 20 CLAMP DWG. D2-789 1 21 ADAPTER DWG. D3-803 2 22 RD.HD. SLOTTED SCREW #10-32 X 3/8” LG. D309C-EF-3B 2 23 “O” RING (01-017) D2-594 2 24 SPRAY NOZZLE – MONARCH H535 – 1.660 D-1021 2 25 SPRAY PIPE – FINAL RINSE (UPPER) 962-36 1 26 SPRAY NOZZLE ADAPTER D2703 6 27 SPRAY NOZZLE D2699 6

ITEM PART NO. DESCRIPTION QTY.

1 1100-149 ROD CUP 4 2 D2-881 ROD 5 3 D2-523 CURTAIN, ENTER 1 4 D3-508 CURTAIN, CENTER 3 5 D3-501 CURTAIN, EXIT 1 6 D309C -EF-4 WELDSTUD 10-32 X 1/2 LG 8 7 D312C -EF-5 LOCKNUT 10-32 8

ITEM PART NO. DESCRIPTION QTY.

7 D312C

-EF-5

LOCKNUT 10

-32 8

1 1100-149 ROD CUP 4 2 S2-881 ROD 5 3 975-10 CURTAIN, ENTER 1 4 D3-508 CURTAIN, CENTER 3 5 D3-501 CURTAIN, EXIT 1 6 D309C -EF-4 WELDSTUD 10-32 X 1/2 LG 8

ITEM PART NO. DESCRIPTION QTY

1 1100-149 RODCUP 4 2 D2-881 ROD 5 3 D2-523 CURTAIN, ENTER 1 4 D3-508 CURTAIN, CENTER 2 5 D3-501 CURTAIN, EXIT 1 6 D309C -EF-4 WELDSTUD 10-32 X 1/2 LG. 8 7 D312C -EF-5 LOCKNUT 10-32 8

NO.

1 BALL VALVE 1/2 IPS D - 2339 1 2 CLOSE NIPPLE 1/2 IPS D314A - DCL 3 3 90° STREET EL 1/2 FIPS X 1/2 MIPS D316A - D1 - D2 2 4 "Y" STRAINER 1/2 IPS C - 2483A 1 5 SOLENOID 1/2 IPS D - 2642 1 6 SOLENOID 3/4 IPS (24 V) D - 2490 1 7 BALL CHECK 1/ 2 IPS D - 2453 1 8 90° ELBOW 1/2 MIPS X 1/ 2 C D316A - D2 - D3 1

9 COPPER TUBING 1/2 CTS X 30 7/8 LG D 207A - B4 - 124 1 10 ADAPTER 1/2 FIPS X 1/2 C D317A - D1-D3 1 11 LOCKNUT 1/2 IPS D326A -D1 1 12 BALL VALVE 3/4 IPS D - 2340 1 13 CLOSE NIPPLE 3/4 IPS D314A - ECL 3 14 90° STREET EL 3/4 FIPS X 3/4 MIPS D316A - E1 - E2 2 15 "Y" STRAINER 3/4 IPS D - 2482A 1 16 BALL CHECK 3/4 IPS D - 2454 1 17 90° ELBOW 3/4 MIPS X 3/4 C D316A - E2 - E3 1 18 COPPER TUBING 3/4 CTS X 2 5/8 LG. D207A - B6 - 10 1 19 ADAPTER 3 /4 FIPS X 3 /4 C D317A - E1 - E3 1 20 LOCKNUT 3/4 IPS D326A - E1 1 21 NIPPLE 3/4 IPS X 2 1 / 2 (ALL THR'D) D314A - E10 -AT 1 22 STEAM INJECTOR 3/4 IPS D - 942A 1 23 NIPPLE 1 / 2 IPS X 2" (ALL THR'D) D314A - D8 - AT 1 24 STEAM INJECTOR 1 / 2 IPS D - 942 1 25 COPPER TUBING 3/4 CTS X 6" LG. D207A - B6 - 24 1 26 90° ELBOW 3 / 4 C D316A - E3 1 27 COPPER TUBING 1/ 2 CTS X 6 1/2 LG. D207A - B4 - 26 1 28 90° ELBOW 1/2 C D316A - D3 1

DESCRIPTION PART NO. QTY

ITEM

1 BALL VALVE 1/2 IPS D-2339 1 2 CLOSE NIPPLE 1/2 IPS D314F -DC-00 3 3 90º STREET ELBOW 1/2 FIPS X 1/2 MIPS D316F-D1-D2 2 4 "Y" STRAINER 1/2 IPS D-2483A 1 5 SOLENOID 1/2 IPS D-2594 1 6 SOLENOID 3/4IPS (24V) D-2595 1 7 BALL CHECK 1/2 IPS D-2453 1 8 90º ELBOW 1/2 MIPS X 1/2 C D316F -D2-D3 1

9 COPPER TUBING 1/2 CTS X 8-7/8 LG D207A-B4-36 1 10 ADAPTER 1/2 FIPS X 1/2 C D317A-D1-D3 1 11 LOCKNUT 1/2 IPS D326F-D1 1 12 BALL VALVE 3/4 IPS D-2340 1 13 CLOSE NIPPLE 3/4 IPS D314F-EC-00 3 14 90º STREET ELBOW 3/4 FIPS X MIPS D316F-E1-E2 2. 15 "Y" STRAINER 3/4 IPS D-2482A 1 16 BALL CHECK 3/4 IPS D-2454 1 17 90º ELBOW 3/4 MIPS X 3/4 C D316F-E2-E3 1 18 COPPER TUBING 3/4 CTS X 2-5/8 " LG. C207A-B6-10 1 19 ADAPTER 3/4 FIPS X 3/4 C D317A-E1-E3 1 20 LOCKNUT D326F-E1 1 21 NIPPLE 3/4 IPS X 2-1/2" ALL THR'D D314F-EA-20 1 22 STEAM INJECTOR 3/4 IPS D-942A 1 23 NIPPLE 1/2 IPS X 2" LG, ALL THR'D D314F-DA-16 1 24 STEAM INJECTOR 1/2 IPS D-942 1 25 COPPER TUBING 3/4 CTS X 6 LG D207A-BG-24 1 26 90º ELBOW 3/4 C D316A-E3 1 27 COPPER TUBING 1/2 CTS X 6-1/2 LG D20 7A-B4-26 1 28 90º ELBOW 1/2 C D316A-D3 1

DESCRIPTON PART NO. QTY

ITEM DESCRIPTION

PART NO.

QTY 1 STEAM COIL

RINSE

1133-99 1

2 STEAM COIL - WASH 1070-2 1

10 COPPER TUBING 1/2 CTS X 25 LG

D207A

-B4-

100 1

D2594

22 90º STREET ELL 1/2FIPS X ½ MIPS

D316F

-D1-D2 1

3 LOCKNUT 3/4 IPS D326F -E1 4 4 NIPPLE 3/4 IPS X 2" LG ALL THD D314F-EA-16 4 5 BELL REDUCER 3/4 FIPS X 1/2 FIPS D321F-E1-D1 2 6 ADAPTER 1/2 MIPS X 1/ 2C D317A-D2-D3 2 7 COPPER TUBING 1/2CTS X 5 1/2 LG D207A-34-22 2 8 90º ELBOW 1/2C D316A-D3 4 9 COPPER TUBING 1/2CTS X 6 ¼ LG D207A-B4-25 2

11 ADAPTER 1/2 FIPS X 1/2C D317A-D1-D3 1 12 FLUSH REDUCER 1/2 MIPS X 3/8 FIPS D323F-D2-C1 4 13 CLOSE NIPPLE 3/8 IPS D314F-CC-00 4 14 STEAM TRAP 3/8 IPS D2102 2 15 90º ELBOW 1/2 IPS D316F-D1-D1 2 16 90º ELBOW 1/2C X 1/2 FIPS D316F-D3-D1 1 17 COPPER TUBING 1/2CTS X 5 1/8 LG D207A-B4-20 1 18 90º ELBOW 1/2C X 1/2 MIPS D316F-D3-D2 1 19 SOLENOID 1/2 IPS STEAM 20 CLOSE NIPPLE 1/2 IPS D314F-DC-00 2 21 "Y" STRAINER 1/2 IPS D2483-A 1

23 BALL VALVE 1/2 IPS D2339 1 24 90º ELBOW 3/4 FIPS X 3/4C D316F-E1-E3 1 25 90º STREET ELL 3/4C D316F-E3-E4 1 26 COPPER TUBING 3/4 CTS X 5 1/2 LG D207A-B6-22 1 27 90º ELBOW 3/4C D316A-E3 1 28 COPPER TUBING 3/4CTS X 2 5/8 LG D207A-B6-10 1 29 90º ELBOW 3/4 MIPS X 3/4C D316F-E2-E3 1 30 SOLENOID 3/4 IPS STEAM D2595 1 31 CLOSE NIPPLE 3/4 IPS D314F-EC-00 2 32 "Y" STRAINER 3/4 IPS D2482 1 33 90º STREET ELL 3/4 FIPS X 3/4 MIPS D316F-E1-E2 1 34 BALL VALVE 3/4 IPS D2340 1 35 COPPER TUBING 1/2CTS X 2 1/2 LG D207A-B4-6 1 36 90º ELBOW 3/4 FIPS D316F-E1-E1 37 ADAPTER 3/4 MIPS X 1/2C D317A-E2-D3 1

2 STEAM COIL

WASH

1070-2 1

4 NIPPLE 3/4 IPS X 2" (ALL THR'D)

D314F

-EA-16 4

6 ADAPTER

1/2 MIPS

1/2C D317A

-D2-D3 2 7

COPPER TUBING

1/2 CTS

5 1/2 LG

D207A

-B4-22 2

9 COPPER TUBING

1/2 CTS

6 1/4 LG

D207A

-B4-25 2 10

COPPER TUBING

1/2 CTS

47" LG

D207A

-B4-

188 1

12 FLUSH REDUC

ER 1/2 MIPS

3/8 FIPS

D323F

-D2-C1 4 13

CLOSE NIPPLE

3/8 IPS

D314F

-CC-00 4

15 90°

ELBOW

1/2 IPS

D316F

-D1-D1 2 16

90°

ELBOW

1/2 FIPS

1/2 C

D3316F

-D1-D3 1 17

COPPER TUBING

1/2 CTS

27 1/8 LG

D207A

-B4-

108 1 18 90°

ELBOW

1/2 MIPS

1/2 C

D316F

-D2-D3 1 19

SOLENOID

1/2 IPS

D-

2594 1 20 CLOSE NIPPLE

1/2 IPS

D314F

-DC-00 2 21

'Y' STRAINER

1/2 IPS

D-

2483A

23 BALL VALVE

1/2 IPS

D-

2339 1 24 90°

ELBOW

3/4 FIPS

3/4 C

D316F

-E1-E3 1

26 COPPER TUBING

3/4 CTS

5 1/2 LG

D207A

-B6-22 1 27

90°

ELBOW

3/4 C D316A

-E3 1 28

COPPER TUBING

3/4 CTS

2 5/8 LG

D207A

-B6-10 1 29 90°

ELBOW

3/4 MIPS

3/4 C

D316F

-E2-E3 1

31 CLOSE NIPPLE

3/4 IPS

D314F

-EC-00 2

33 90°

ELBOW

3/4 FIPS

3/4 MIPS

D316F

-E1-E2 1 34

BALL VALVE

3/4 IPS

D-

234D 1 35 COPPER TUBING

1/2 CTS

2 1/2 LG

D207A

-B4-6 1 36

90° ELBOW

3/4 FIPS

D316F

-E1-E1 1

1 STEAM COIL 1133-99 1

3 LOCK NUT 3/4 IPS D326F-E1 4

5 BELL REDUCER 3/4 FIPS- 1/2 FIPS D321F -E1-D1 2

8 90° ELBOW 1/2 C D316A-D3 4

11 ADAPTER 1/2 FIPS - 1/2 C D317A-D1-D3 1

14 STEAM TRAP 3/8 IPS D-2102 2

22 90° STREET EL 1/2 FIPS - 1/2 MIPS D316F -D1-D2 1

25 90° STREET EL 3/4 C D316A-E3-E4 1

DESCRIPTION PART NO. QTY

30 SOLENOID 3/4 IPS D-2595 1

32 "Y" STRAINER 3/4 IPS D-2482 1

37 ADAPTER 3/4 MIPS - 1/2 C D317A-E2-D3 1

NO.

1 STEAM INJECTOR-RINSE 3/4 IPS D - 942 - A 1 2 STEAM INJECTOR-WASH 1/2 IPS D - 942 1 3 LOCKNUT 3/4 IPS D326A - E1 2 4 NIPPLE 3/4 IPS X 2 1/2 ALL TH'D D314A - E10 - AT 1 5 ADAPTER 3/4 FIPS X 3/4 C D317A - E1 - E3 1 6 COPPER TUBING 3/4 CTS X 7 1/2" LG. D207A - B6 - 30 1 7 90º ELBOW 3/4 C D316A - E3 1 8 COPPER TUBING 1/2 CTS X 4 5/8 LG D207A - 8 - 19 1

COPPER TUBING 1/2 CTS X 28 3/4 LG D207A - 8 - 115

COPPER TUBING 1/2 CTS X 38 3/4 LG D207A - 8 - 155 10 BALL CHECK 1/2 IPS D - 2453 1 11 TEMP. REGULATOR 3/4 IPS D - 2402 2 12 CLOSE NIPPLE 3/4 IPS D314A - ECL 3 13 "Y" STRAINER 3/4 IPS D - 2482 1 14 90º STREET ELL 3/4 IPS D316A - E1 - E2 3 15 BALL VALVE 3/4 IPS D - 2340 1 16 90º STREET ELL 3/4 C D316A - E3 - E4 1 17 BALL CHECK 3/4 IPS D - 2454 1 18 FLUSH REDUCER 3/4 MIPS X 1/2 FIPS D323A - E2 - D1 2 19 CLOSE NIPPLE 1/2 IPS D314A - DCL 3 20 "Y" STRAINER 1/2 IPS D - 2483A 1 21 90º STREET ELL 1/2 IPS D316A - D1 - D2 3 22 BALL VALVE 1/2 IPS D - 2339 1 23 ADAPTER 1/2 FIPS X 1/2 C D317A - D1 - D3 1 24 ADAPTER 1/2 MIPS X 1/2 C D317A - D2 - D3 1 25 COPPER TUBING 1/2 CTS X 8 1/4 LG D207 - B4 - 33 1 26 90º ELBOW 1/2 C D316A - D3 2 27 COVER PROBE (TEMP. REG.) DWG. 951 - 102 1 28 ADAPTER 3/4 MIPS X 3/4 FTG. D317A - E2 - E4 1 29 LOCKNUT 1/2 FIPS D326A - D1 1 30 NIPPLE 1/2 IPS X 2” LG. ALL TH'D D314A - E8 - AT 1

DESCRIPTION PART NO. QTY.

1 1

1 STEAM INJECTOR-RINSE 3/4 IPS D - 942 -A 1 2 STEAM INJECTOR-WASH 1/2 IPS D - 942 1 3 LOCKNUT 3/4 IPS D326A - E1 2 4 NIPPLE 3/4 IPS X 2 1/2 ALL TH'D D314A - E10 - AT 1 5 ADAPTER 3/4 FIPS X 3/4 C D317A - E1 - E3 1 6 COPPER TUBING 3/4 CTS X 7 1/2 LG. D207A - B6 - 30 1 7 90º ELBOW 3/4 C D316A - E3 1 8 COPPER TUBING 1/2 CTS X 4 5/8 LG D207A - 8 - 19 1

COPPER TUBING 1/2 CTS X 28 3/4 D207A - 8 - 115

COPPER TUBING 1/2 CTS X 38 3/4 D207A - 8 - 155

10 BALL CHECK 1/2 FIPS D - 2453 1

11* SOLENOID (STEAM) 3/4 IPS D2490 (24V) 2

12 CLOSE NIPPLE 3/4 IPS D314A - ECL 3 13 "Y" STRAINER 3/4 IPS D - 2482 1 14 90º STREET ELL 3/4 IPS D316A - E1 - E2 3 15 BALL VALVE 3/4 IPS D - 2340 1 16 90º STREET ELL 3/4 C D316A - E3 - E4 1 17 BALL CHACK 3/4 IPS D - 2454 1 18 FLUSH REDUCER 3/4 MIPS X 1/2 FIPS D323A - E2 - D1 2 19 CLOSE NIPPLE 1/2 IPS D314A - DCL 3 20 "Y" STRAINER 1/2 IPS D -2483A 1 21 90º STREET ELL 1/2 IPS D316A - D1 - D2 3 22 BALL VALVE 1/2 IPS D - 2339 1 23 ADAPTER 1/2 FIPS X 1/2 C D317A - D1 - D3 1 24 ADAPTER 1/2 MIPS X 1/2 C D317A - D2 - D3 1 25 COPPER TUBING 1/2 CTS X 8 ½” LG D207A - B4 1 26 90º ELBOW ½ C D316A - D3 2 27 ADAPTER 3/4 MIPS X 3/4 FTG. D317A - E2 - E4 1 28 LOCKN UT 1/2 IPS D326A - D1 1 29 NIPPLE 1/2 IPS X 2" LG ALL TH'D D314A - E8 - AT 1

DESCRIPTION PART NO. QTY

1 1

NO DESCRIPTION PART NO. QTY.

STEAM COIL-RINSE (COPPER) DWG. 1070 - 3 1

STEAM COIL-RINSE (S/S) DWG. 1070 - 4 1 2 STEAM COIL-WASH (S/S) DWG. 1070 - 2 1 3 LOCKNUT 3/4 IPS D326A - E1 4 4 NIPPLE 3/4 IPS X 2" LG ALL TH'D D314A – E8 - AT 4 5 ADAPTER 3/4 FIPS X 3/4 C D317A - E1 - E3 2 6 COPPER TUBING 3/4 CTS X 7 1/2" LG. D207A - B6 - 30 2 7 90º ELBOW 3/4 C D316A - E3 3 8 COPPER TUBING 3/4 CTS X 4 1/4" LG D207A- B6 - 17 1

COPPER TUBING 3/4 CTS X 31 ¾” D207A - B6 - 127 1

9 9

COPPER TUBING 3/4 CTS X 41 3/4" D207A - B6 - 167 1

10 90º ELBOW 3/4 MIPS X 3/4C D316A - E2 - E3 2 11 TEMP. REGULATOR 3/4 IPS D - 2402 2 12 CLOSE NIPPLE 3/4 IPS D314A - ECL 2 13 "Y" STRAINER 3/4 IPS D - 2482 1 14 90º STREET ELL 3/4 IPS D316A - E1 - E2 1 15 BALL VALVE 3/4 IPS D - 2340 1 16 90º STREET ELL 3/4 C D316A - E3 - E4 1 17 COPPER TUBING 3/4 CTS X 5 1/4" D207A - B6 - 21 1 18 FLUSH REDUCER 3/4 MIPS X 1/2 FIPS D323A - E2 - D1 1 19 CLOSE NIPPLE 1/2 IPS D314A -DCL 2 20 "Y" STRAINER 1/2 IPS D - 2483A 1 21 90º STREET ELL 1/2 IPS D316A - D1 - D2 1 22 BALL VALVE 1/2 IPS D - 2339 1 23 REDUC. COUPLING 3/4 FIPS X 1/2 FIPS D321A - E1 - D1 2 24 ADAPTER 1/2 MIPS X 1/2 C D317A - D2 - D3 2 25 COPPER TUBINHG 1/2 CTS X 7" LG. D207A - B4 - 28 2 26 90º ELBOW 1/2 C D316A - D3 3 27 COPPER TUBING 1/2 CTS X 6 3/8 LG. D207A - B4 - 25 1 28 COPPER TUBING 1/2 CTS X 48 1/4" D207A - B4 -194 28 COPPER TUBING 1/2 CTS X 58 1/4" D207A - B4 - 233 29 SDAPTER 1/2 FIPS X 1/2 C D317A - D1 - D3 2 30 FLUSH REDUCER 1/2 MIPS X 3/8 FIPS D323A - D2 - C1 4 31 CLOSE NIPPLE 3/8 IPS D314A - CCL 4 32 STEAM TRAP 3/8 IPS D - 2102 2 33 90º ELBOW 1/2 IPS D316A - D1 2 34 COPPER TUBING 1/2 CTS X 4 1/4 " LG D207A - B4 - 17 1 35 COVER PROBE (TEMP. REGUL.) DWG. 951 - 102 1

1 1

STEAM - RINSE (COPPER) DWG. 1070 – 3 1

STEAM COIL - RINSE (S/S) DWG. 1070 – 4 1 2 STEAM COIL - WASH (S/S) DWG. 1070 – 2 1 3 LOCKNUT 3/4 IPS D326A - E1 4 4 NIPPLE 3/4 IPS X 2" LG. ALL TH'D D314A - E8 - AT 4 5 ADAPTER 3/4 FIPS X 3/4 C D317A - E1 - E3 2 6 COPPER TUBING 3/4 CTS X 7 1/2" LG. D207A - B6 - 30 2 7 90º ELBOW 3/4 C D316A - E3 3 8 COPPER TUBING 3/4 CTS X 4 1/4 LG D207A - B6 - 17 1

COPPER TUBING 3/4 CTS X 31 3/4" D207A - B6 - 127 9

COPPER TUBING 3/4 CTS X 41 3/4" D207A - B6 - 167

10 90º ELBOW 3/4 MIPS X 3/4 C D316A - E2 - E3 2 11 SOLENOID 3/4 IPS D2490 (24V) 2 12 CLOSE NIPPLE 3/4 IPS D314A - ECL 2 13 "Y" STRAINER 3/4 IPS D - 2482 1 14 90º STREET ELL 3/4 IPS D316A - E1 - E2 1 15 BALL VALVE 3/4 IPS D - 2340 1 16 90º STREET ELL 3/4 C D316A - E3 - E4 1 17 COPPER TUBING 3/4 CTS X 5 ¼ D207A - B6 - 21 1 18 FLUSH REDUCER 3/4 MIPS X 1/2 FIPS D323A - E2 - D1 1 19 CLOSE NIPPLE 1/2 IPS D314A - DCL 2 20 '"Y" STRAINER 1/2 IPS D - 2483A 1 21 90º STREET ELL 1/2 IPS D316A - D1 - D2 1 22 BALL VALVE 1/2 IPS D - 2339 1 23 REDUC. COUPLING 3/4 FIPS X 1/2 FIPS D321A - E1 - D1 2 24 ADAPTER 1/2 MIPS X 1/2 C D317A - D2 - D3 2 25 COPPER TUBING 1/2 CTS X 7" LG D207A - B4 - 28 2 26 90º ELBOW 1/2 C D316A - D3 3 27 COPPER TUBING 1/2 CTS X 6 3/8” LG D207A - B4 - 25 1 28 COPPER TUBING 1/2CTS X 48 ¼" D207A - B4 - 194 28 COPPER TUBING 1/2CTS X 58 ¼" D207A - B4 - 233 29 ADAPTER 1/2 FIPS X 1/2 C D317A - D1 -D3 2 30 FLUSH REDUCER 1/2 MIPS X 3/8 FIPS D323A - D2 - C1 4 31 CLOSE NIPPLE 3/8 IPS D314A - CCL 4 32 STEAM TRAP 3/8 IPS D - 2103 2 33 90º ELBOW 1/2 IPS D316A - D1 2 34 COPPER TUBING 1/2 CTS X 4 1/4 LG D207A - B4 - 17 1

DESCRIPTION PART NO. QTY.

1 1

ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY

STEAM BOOSTER

(1-2) (NOTE

D318A

-D3-D2

UNION,

1/2

M X

1/2 C 1

1 D-2100 2 278-1 BOOSTER STAND (NOTE 2) 1 11 D2483A "Y" STRAINER 1/2 IPS 1 20 D322F-E2-D1 HEX REDUCER 3/4 MIPS X 1/2 FIPS 1

3 D314F-FC-00 CLOSE NIPPLE 1” IPS 1 12 D316A-E2-D3 90º ELBOW 3/4 MIPS X 1/2 C 1 21 D314F-DS-20 NIPPLE 1/2 IPS X 2 1/2 LG. 1 4 D316F-F2-F1 90º STREET ELL 1" MIPS X 1” FIPS 1 13 D207A-B4-32 COPPER TUBING 1/2 CTS X 8 LG. 1 22 D316F-D1-D2 90º STREET ELBOW 1/2 IPS 1 5 D316A-D3-D2 90º ELBOW 1/2 C X 1/2 MIPS 2 14 D2508A PRESS. REG. & STRAINER 1/2 IPS 1 23 D2102A STEAM TRAP 1/2 IPS 1 6 D317A-D3-F2 ADAPTER 1/2 C X 1 MIPS 1 15 D314F-DC-00 CLOSE NIPPLE 1/2 IPS 3 24 D314F-DS-32 NIPPLE 1/2 IPS X 4 LG. 1 7 D207A-B4-17 COPPER TUBING 1/2 CTS X 4 1/4 LG. 1 16 D2339 BALL VALVE 1/2 IPS 2 25 D320F-E1D1D1 TEE 3/4 FIPS X 1/2 FIPS X 1/2 FIPS 1 8 D316A-D3-D3 90º ELBOW 1/2 C 1 17 D320F-F1D1D1 TEE 1" IPS X 1/2 IPS X 1/2 IPS 1 26 D2507 PRESSURE RELIEF VALVE 3/4 IPS 1 9 D207A-B4-7 COPPER TUBING 1/2 CTS X 1 3/4 LG. 1 18 D322F-D2-C1 HEX REDUCER 1/2 MIPS X 3/8 FIPS 1 27 D323F-E2-D1 FL. RED. 3/4MIPS X 1/2FIPS (NOTE 4) 2

1 10 D2594 SOLENOID VALVE 1/2 IPS (NOTE 4) 1 19 D-2396 THERMOSTAT (NOTE 3) 1

ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. ITEM PART NO, DESCRIPTION QTY 1 D-2100 STEAM BOOSTER (1-2) (NOTE #1) 1 10 D2594 SOLENOID VALVE 1/2 IPS (NOTE 4) 1 19 D322F-E2-D1 HEX. REDUCER 3/4 HIPS X 1/2 FIPS 1 2 SK-3555 BOOSTER STAND (NOTE #3) 1 11 D2483A 'Y' STRAINER 1/2 IPS 1 20 D314F-DS-20 NIPPLE 1/2 IPS X 2 1/2 LG. 1 3 D314F-FC-00 CLOSE NIPPLE 1” IPS 1 12 D316A-E2-D3 90º ELBOW 3/4 MIPS X 1/2 C 1 21 D316F-D1-D2 90º STREET ELBOW 1/2 IPS 1 4 D316F-F2-F1 90º STREET ELL 1 MIPS X 1 FIPS 1 13 D2508A PRESS, REG. & STRAINER 1/2 IPS 1 22 D2102A STEAM TRAP 1/2 IPS 1 5 D316A-D3-D2 90º ELBOW 1/2 C X 1/2 MIPS 2 14 D314F-DC-00 CLOSE NIPPLE 1/2 IPS 3 23 D314F-DS-48 NIPPLE 1/2 IPS X 6 LG 1 6 D317A-D3-F2 ADAPTER 1/2 C X 1 MIPS 1 15 D2339 BALL VALVE 1/2 IPS 2 24 D320F-E1D1D1 TEE 3/4 FIPS X 1/2 FIPS X 1/2 FIPS 1

7 D207A-B4-17 COPPER TUBING 1/2 CTS X 4 1/4 LG. 2 16 D320F-F1D1D1 TEE 1” IPS X 1/2 IPS X 1/2 IPS 1 25 D2507 PRESSURE RELIEF VALVE 3/4 IPS 1 8 D316A-D3-D3 90º ELBOW 1/2 C 1 17 D322F-D2-C1 HEX, REDUCER 1/2 MIPS X 3/8 FIPS 1 26 D323F-E2-D1 FL. RED. 3/4 MIPS X 1/2FIPS (NOTE 4) 2 9 D207A-B4-7 COPPER TUBING 1/2 CTS X 1 1/4 LG. 1 18 D2396 THERMOSTAT (SEE NOTE #2) 1 27 D318A-D3-D2 UNION, 1/2 C X 1/2 M 1

ITEM PART NO. DESCRIPTION QTY.

1 C24 - 5B HATCO ELECT. BOOSTER 1 2 HATCO SUPPLIED RELIEF VALVE 3/4 IPS 1 3 D316A - D3 90º ELBOW 1/2 C 2 4 951 -49 BRACKET 1 5 D2508 PRESS. REG & STRAINER 3/4 IPS 1 6 D - 2340 BALL VALVE 3/4 IPS 1 7 D320F - E1 TEE 3/4 IPS 1 8 D322F - E2 - G1 REDUCER 3/4 MIPS X 1/4 FIPS 1

9 D328F - B2A PIPE PLUG 1/4 IPS 1 10 D316A - E3 90º ELBOW 3/4 C 1 11 D316F - E3 - D3 90º ELBOW 3/4 FIPS X 1/2 FIPS 1 12 D318A - D3 – D2 UNION 1/2 MIPS X 1/2 C | 13 D207A - B4 - 164 COPPER TUBING 1/2C X 41" LG 1 14 D319A - D3 - D2 90º UNION ELL 1/2 MIPS X 1/2 C 1 15 D316A - D3 - D4 90º FTG. ELBOW 1/2C X 1/2 FTG 1 16 D207A - B4 - 47 COPPER TUBING 1/2 CTS X 11 3/4 LG 1 17 D207A - B4 - 42 COPPER TUBING 1/2 CTS X 10 1/2 LG 1 18 D314F - E2 NIPPLE, CLOSE 3/4 IPS 2 19 D207A - B6 - 39 COPPER TUBING 3/4 CTS X 9 3/8 LG 1 20 D207A - B6 - 20 COPPER TUBING 3/4 CTS X 5" LG 1 21 D207A - B6 - 47 COPPER TUBING 3/4 CTS X 11 5/8 LG 1 22 D317A - E3 - E2 ADAPTER 3/4 MIPS X 3/4 C 1 23 D316A E3 - E1 90º ELBOW 3/4 FIPS X 3/4 C 1 24 D207A - B4 - 43 COPPER TUBING 1/2CTS X 12" LG 1

1 HATCO ELECT. BOOSTER

(C 24

58) 1 2 RELIEF VALVE

3/4 IPS

HATCO SUPPLIED

1 3

90º STREET ELL 1/2 C

D316A

D3 - D4 1 4 BRACKET

DWG. 351

49 1

7 TEE 3/

4 IPS D320A

-E1 1 8

REDUCER 3/4 MIPS X 1/4 FIPS

D322A

E2 - B1 1 9 PIPE PLUG 1/4 IPS

D328A

82 - A 1 10 ELL 3/4C

D316A

E3 1 11 90º ELBOW 3/4 FIPS X 1/2 FIPS

D316A

E3 -D3 1 12 UNION 1/2 MIPS X 1/2 C

D318A

D2 -D3 1 13 COPPER TUBE 1/2C X 4

1"LG D207A

B4 - 164 1 14 90º ELL 1/2 MIPS 1/2 C

D319A

D2 - D3 1 15 ELL 1/2 C

D316A

D1 3

17 COPPER TUBE 1/2C X 10 1/2 LG

D207A

B4 - A2 1 18 CL. NIPPLE 3/4 IPS

D314A

E2 2 19 COPPER TUBE

3/4 CTS X 9 5/8 " LG

D207A

36 - 39 1 20 COPPER TUBE 3/4 CTS X 5" LG

D207A

36 - 20 1 21 COPPER TUBE 3/4 CTS X 11 5/8” LG

D207A

36 - 47 1 22 ADAPTER 3/4 MIPS X 3/4 C

D317A

E2 - E3 1 23 90º EL 3/4 FIPS X 3/4 C

D316A

E1 - E3 1 24 COPPER TUBE 1/2

C X 8" LG

D207A

B4 - 32 1 25 COPPER TUBE 1/2 C X 3 ½” LG

D207A

B4 -14 1

NO.

5 PRESS. REG. & STRAINER 3/4 IPS D - 1012 1 6 BALL VALVE 3/4 IPS D - 2340 1

16 COPPER TUBE 1/2C X 17 1/16" LG D207A - B4 - 68

NAME SIZE REQ.

INFRA

RED GAS HEAT WITH HOT SURFACE IGNITION

A) Gas supply off.

This dishwasher is heated by a high efficiency infra-red burner using natural gas or propane (L.P. gas). A fully electronic Hot Surface Ignition (H.S.I.) system with internal flame sensor and purge timer is used - no manual pilot. The thru-tank immersion heat tube and insulated multiple pass exhaust manifold optimizes heat transfer to the wash tank. The wash temperature board thermostat controls burner operation, with low water and high temperature cut-out switches as back-up. Indicator lights for blower on and burner on are mounted on the front of the burner box.

SERVICE CHECKS (SEE SK-3695-1 SEQUENCE OF OPERATIONS)

Symptom Cause/Cure

1) Dead.

A) No 24 Volt Input. B) Check system wiring.

C) Check thermostat, transformer, high temp limit

switch, circuit breaker, etc.

A) Check wiring between valve and module. 2) Hot surface element heats up, but zero

voltage at valve during trial-for-ignition . B) Check power to valve.

3) Hot surface element heats. 24 Volts to valve. Flame established, but does not stay on.

A) Check ground in system 24 Volt supply. B) Hot surface element improperly located. C) Check all wiring connections. D) Burner out of adjustment.

Hot surface element heats. 24 Volts to valve. System fails to ignite.

B) Check gas valve. C) Burner out of adjustment (orifice plugged).

D) Hot surface element incorrectly located.

5) Hot surface element does not heat, but

A) Check for broken or cracked hot surface element.

unit cycles.

(SEE GENERAL ARRANGEMENT DWG. FOR COMPONENT LOCATIONS)

Draft Booster Blower & Fan Switch -

The fan switch is located at the rear or the fan motor. Contacts are normally open - closing on motor rotation. The motor and switch should be replaced as a complete unit (D2784).

High Temperature Cut Off -

Contacts are normally closed - opening at 200°F. Manual reset by pushing black pin in the center of the switch after the temperature drops below 200°F. This can be done without removing the burner box cover through a hole above the indicator lights.

Hot Surface Ignition Module -

24 VAC, 30 second prepurge, 4 second heat-up time, 4 second trial for ignition. Loss of flame will result in one re-try for ignition. This unit cannot be repaired - it must be replaced. Flame current .75 micro amp minimum.

Gas Valve -

This valve is equipped with a redundant solenoid valve that controls gas flow to the pilot and main burners, a relay operated main valve that controls gas flow to the main burner, a pressure regulator to maintain a constant outlet pressure, and a two-position gas cock knob for manual gas shut -off. Both redundant and main valves open together due to the jumper wire installed between terminals M-1 and P-3.

The gas outlet pressure is stamped on a metal nameplate inside the burner box. This should be checked using a manometer at the pressure tap on the outlet of the valve. Remove 1/8" pipe plug with an allen wrench (not brass hex fitting) to install test fitting.

The gas supply to the valve can be checked using a manometer at the pressure tap on the inlet of the valve. Shut off gas downstream before removing 1/8" pipe plug to install test fitting.

Hot Surface. Element (Ignitor) -

This consists of a silicon carbide heater blade cemented into a ceramic holder with a metal mounting plate mechanically attached. The ceramic extends 3/4" past the mounting plate into the burner. The wide surface of the blade must face the burner surface.

To check operation, shut off gas supply. The glow of

the igniter during the heat -up and trial-for-ignition

Hot Surface Element (Ignitor) continued -

periods can be seen through the viewport (look up from ground level) . If no glow can be seen, a cracked blade or bad blade to wire joint is possible. Disconnect wire leads and measure resistance at room temperature (1 to 6 ohms).

Main Orifice -

This is installed inside a special holder fitting at the 3/8" NPT boss on the burner elbow. The

orifice diameter is stamped on a metal nameplate inside the burner box and on. the orifice itself.

Infra-Red Burner -

This consists of a ceramic cylinder attached to a steel elbow. Burner operation can be monitored through the viewport and the window in the burner box cover. Upon starting, a blue flame is visible changing to a dull orange glow over the complete burner surface after warm-up. Continued operation with a blue flame indicates burner out of adjustment. Proper adjustment of the air shutter should be made using a combustion analyzer.

Excess Air - burner may be difficult or impossible to light; will not generate sufficient heat.

Insufficient Air - burner may produce hazardous levels of carbon monoxide gas .

PARTS LIST-CONTROL BOX COMPONENTS

ITEM DESCRIPTION

PART NO.

QTY.

12 OVERLOAD (CONVEYOR DRIVE)1/15 HP

DE2 - 50 1

•

••

NOT SHOWN:

CONTROL COMPONENT PLATE

DE10-8 1 2 TRANSFORMER. 250VA, 24VAC DE6-25 1 3 OVERLOAD (GAS BURNER BLOWER) DE2-49 2 4 OVERLOAD (WASH & RINSE MOTOR) 1.0 HP

SPEEDER SERIES

480V-3PH-60HZ 1.8A DE2-52 380V-3PH-50HZ 2.0A DE2-52 240V-3PH-60HZ 3.6A DE2-53 220V-3PH-50HZ 4.3A DE2-54 208V-3PH-60HZ 3.8A DE2-53

5 OVERLOAD (LOADER AND

UNLOADER CONVEYOR MOTORS) 1/4HP

480V-3PH-60HZ .65A DE2-49 240V-3PH-60HZ 1.3A DE2-50 208V-3PH-60HZ 1.4A DE2-51

6 OVERLOAD (UNLOADER ROLLER MTR.) 1/15 HP

AR 115V-1PH-60HZ 1.3A DE2-51 230V-1PH-60HZ .65A DE2-49 110V-1PH-50HZ 1.2A DE2-50 220V-1PH-50HZ .61A DE2-48 7 CONTACTOR DE1 -66 AR 8 RELAY BASE DE2 - 37 5 9 RELAY DE2 - 38 5 10 RELAY HOLD-DOWN SPRING DE3 - 43 5 11 DIN RAIL DE9 - 84C AR

OPTIONAL

AR - AS REQUIRED

ELECTRICAL GROUND HERE

TRANSFORMER, 500 VA, 120 VAC DE6 - 23 1 (CONVEYOR DRIVE & BLOWER MOTORS DECAL -GAS BURNER LIGHTS 1430 -31 1 PILOT LIGHT (WHITE) DE9 - 108 1 PILOT LIGHT (AMBER) DE9 - 109 1

PART LIST-CONTROL BOX COMPONENTS

ITEM

13 FLOAT DELAY TIMER DE7-31 2 14 RELAY DE2-12 2 15 TERMINAL SECTION DE3-39 AR 16 TERMINAL END COVER PLATE DE3-40 1 17 TERMINAL END CLAMP DE3-41 2 18 DIN RAIL (TERMINAL STRIP) DE3-42D 1 19 TERMINAL BLOCK ASSEMBLY (UP TO 300V) DE3-26 1

TERMINAL BLOCK ASSEMBLY (300 TO 600V) DE3-131 1 20 TIMER (LIQUID LEVEL) DE7-33 2 21 CIRCUIT BOARD (TEMPERATURE CONTROL) DE9-96 2 22 GROUNDING STUD 1/4-20 D309C-GC-4G 2 23 FUSE HOLDER DE9-42 1 24 FUSE DE9-47 1 25 LEGEND PLATE, POWER ON DE5-55 1 26 SWITCH ASSEMBLY DE8-46 4 27 PUSHBUTTON DE5-32 1 28 PILOT LIGHT SOCKET DE9-79 2 29 LENS, PILOT LIGHT-YELLOW DE9-122 1 30 PILOT LIGHT LAMP DE9-92 2 31 CIRCUIT BREAKER (5A) DE9-43 1 32 CONTROL BOX D3-704 1 33 CONTROL BOX COVER D3-713 1 34 GASKET D3-716B 1 35 ACORN NUT D312C-EF-6 4 36 LENS, PI LOT LIGHT - RED DE9-80 1 37 CONTACT BLOCK DE5-46 1 38 PUSHBUTTON ASSEMBY, START/STOP DE8-51 1 39 OVERLOAD BASE DE2-60 AR 40 LABEL, 'CHECK CONVEYOR' SK-3218 1 41 LABEL, 'ENERGY SAVER' SK-3573 1 42 SWITCH ASSEMBLY DE5-33 1 43 TIME DELAY (ENERGY SAVER) DE7-28 1

DESCRIPTION PART NO. QTY.

PARTS DESCRIPTION REQ. ITEM # PART # DESCRIPTION REQ. 1 ** PUMP & MOTOR, WASH & RINSE 2 40 1430-9 SCRAP SCREEN SPACER - FRONT RINSE 1 2 D2762 GEAR MOTOR 1 41 1430-8 SCRAP SCREEN SPACER - FRONT WASH 1 3 D2471 PUMP 2 42 1430-6 SCRAP SCREEN SPACER -. ENDS 2 4 1397-1 DRIVE MECHANISM ASSEMBLY (SEE PARTS LIST) 1 43 1162-88 MANIFOLD ASSEMBLY - UPPER WASH & RINSE 2 5 1430-27 DRAIN ASSEMBLY (SEE PARTS LIST) 2 44 1162-89 MANIFOLD ASSEMBLY - LOWER WASH & RINSE 2 6 D2-554-3 PIPE PLUG 7/8-9UNC-2A 16 45 1169-45 FINAL RINSE - INSIDE PIPING 1 7 D2-554-2 PIPE PLUG 3/4-IOUNC-2A 1 46 1162-44 FINAL RINSE - LEVER ASSEMBLY 1 8 D514 DISCHARGE GASKET 2 47 D2390 THERMOMETER 1 9 D530 SUCTION GASKET 3 48 D3-803 ADAPTOR 2

10 D586-1 BUSHING CONVEYOR ORIVE 4 49 1162-60 MECHANISM GUARD 1 11 D2495 THERMOMETER. FINAL RINSE 1 50 1169-165 CONVEYOR FOLLOWER SHAFT 1 12 1162-16 CONVEYOR ORIVE SHAFT 1 51 D3-849 STOP BRACKET. UPPER MANIFOLD 2 13 D2099 DOOR HANDLE 1 52 D2-564 0-RING, MANIFOLD 4 14 DE5-37 MAGNETIC SWITCH 1 53 1169-159 CHAIN TENSIONER ASSEMBLY (SEE PARTS LIST) 1 15 D2241 VACUUM BREAKER 1/2 3 54 D2286 SPRAY NOZZLE FINAL RINSE - LOWER 3 16 D2242 VACUUM BREAKER REPAIR KIT 1/2 3 55 816-58 SPRING 1 17 D2698 SPRAY NOZZLE 6 56 DE5-4 SWITCH. FINAL RINSE 1 18 1169-174 SPRA Y PIPE FINAL RINSE - UPPER 1 57 1162-63 SCRAP SCREEN 2 19 SK-1433 PRESSURE GAUGE 1 58 DE5-60 FLOAT SWITCH 4 20 D2-879 LATCH ASSEMBLY - WASH 1 59 828-52 BRACKET. PIPING SUPPORT 1 21 D2430 ADJUSTABLE FOOT 4 60 D647 SPRAY PIPE FINAL RINSE - LOWER 1 22 D3-523 CURTAIN - ENTER 1 61 1430-7 SCRAP SCREEN SPACER - BACK 2 23 D3-501rev. A CURTAIN - EXIT 1 24 D3-508 CURTAIN - CENTER 2 25 1162-9 DOOR 1 26 D2715-R DOOR LATCH, RIGHT 2

D2715-L DOOR LATCH, LEFT 2 27 D2-754A THERMOMETER GUARD, SINGLE 2 28 1162-17 DISCHARGE LINE ASSEMBLY (SEE PARTS LIST) 1 29 1430-28 SPRAY PIPE CRADLE ASSY (SEE PARTS LIST) 30 D2-541 SUCTION STRAINER 2

31 D2-104 SHAFT BEARING - FRONT & REAR 2 32 D2606 SOLENOID VALVE. 1/2" 3

32A D2641 SOLENOIO VALVE REPAIR KIT 3

33 1162-90 LATCH ASSEMBLY - RINSE 1 34 512-206A DRIVEN SPROCKET 1 35 512-207A DRIVE SPROCKET 1 36 9014-003 CONVEYOR CHAIN 1 37 1162-36 FRONT TRACK 1 38 1162-52 REAR TRACK ASSEMBLY (SEE PARTS LIST) 1 39 1183-9 TRACK BRACKET 2

ITEM PART NO.

SIZE DESCRIPTION

QTY

13 D827 A HOT SURFACE IGNITION MODULE 2

ITEM PART

SIZE DESCRIPTION

QTY

14 D2789 - FLEX S/S GAS LINE 2 15 D2790 A INFRA - RED BURNER 2 16 D2815 A H.S.I. IGNITER 2 17 1430-14 A MOUNTING ANGLE 2 18 1430-15 A SPACER 6 19 D317F - D2 - D6 - MALE CONN 45' FLARE - 1/2 T X 1/2 MPT 2 20 D2786 - GAS VALVE 2 21 1415-33 A HIGH TEMP LIMIT SWITCH MTG BRKT 2 22 DE5-65 A HIGH TEMP LIMIT SWITCH 2 23 1415-29 A PIPE BRACKET-ANGLE 2

24 1415-30 A PIPE BRACKET -PLATE 2 25 D316B-D1-D1 - 90º ELBOW 1/2 IPS -BLACK 3

26 D316B-D1-D2 - 80º STREET ELBOW 1/2 IPS -BLACK 1 27 D314B-DS-96 - NIPPLE 1/2 IPS X 12 LG-BLACK 1

28 D314B-DS-72 - NIPPLE 1/2 IPS X 9 LG-BLACK 2 29 D318B-D1 - UNION 1/2 FIPS - BLACK 2

D314B-DS-12 - NIPPLE 1/2 IPS X 1 1/2 LG-BLACK 4

NO.

1 1430-4 B TANK W/ BURNER PIPE 1 2 1425-18 A MAIN ORIFICE 60.000 BTUH (NAT OR LP)

3 1430-22R B DOUBLE PASS FLUE WELDM'T R..H. 1 4 1425-11 A MODIFIED DRAFT BOOSTER BLOWER 2 5 1425-12 B TURBULATOR 2 6 1430-22L B DOUBLE PASS FLUE WELDM'T LH 1 7 1430-13 B BOTTOM - BURNER COVER 2

8 1430-19 A BURNER COVER WELDM'T 2

9 1430-12 A COVER ATTACHMENT STRIP 2 10 1425-22 A AIR SHUTTER ASSY 2 11 1415-9 B FLUE STACK WELDM'T 2 12 1430-23 B INSULATION PANELS 1

Insinger Machine Co SPEEDER64 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual