6245 State Rd. Telephone 215-624-4800
Philadelphia, PA 800-344-4802 19135-2996
Fax:215-624-6966
www.insingermachine.com
TECHNICAL MANUAL
FOR
DOOR TYPE
DISHWASHING
MACHINE
MODELS
COMMANDER 18-5
COMMANDER 18-5C
COMMANDER 18-5H CS
5 CS-5C
TECHNICAL MANUAL
including Installation, Operation, and Maintenance Instructions
FOR
DOOR TYPE DISHMACHlNES
MODELS
Commander 18-5
Commander 18-5C
Commander 18-5H
CS-5
CS-5C
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s:\wp51\manual\mnll841
6245 State Road Telephone 215.624.4800
Philadelphia FAX: 215 624 6966
PA 19135-2996
Thank you for Purchasing this quality Insinger product.
On the space provided please record the Model and Serial Number of this unit:
Model: ______________________
Serial Number: _______________
When referring to this equipment please have these numbers available.
Each piece of equipment at Insinger is carefully tested before shipment for proper operation.
If the need for service should arise please contact your local Authorized Insinger Service
Company. A Service Network Listing is provided within this manual. Check this list for your
local authorized servicer.
For proper activation of the Insinger Limited Warranty a SureFire™ Start-up should be completed
on your machine. Refer to the Introduction section in this manual for an explanation of
Insinger's SureFire™ Start-up and Check-out Program.
Please read the Insinger Limited Warranty and all installation and operation instructions
carefully before attempting to install or operate your new Insinger product.
To register your machine for warranty by phone, fax, or the internet or for answers to questions
concerning installation, operation, or service contact our Technical Services Department:
Toll-Free 800.344.4802
Fax 215.624.6966
Email service@insingermachine. com
World-Wide Web http://WWW.insingermachine.corn
Thank you.
Insinger Machine Company
S:\WP51\MANUAL\INTRO
DOOR TYPE DISHMACHINES MODEL:
Commander 18-5 & CS Series
Part 1 - Technical Information
• Section A, Introduction
• Catalogue Cut-sheet and Installation Drawing
• Warranty
• Authorized Service Agency Network Listing
Part 2 - Installation and Operation Instructions
• Section A, Installation Instructions
• Section B, Operation and Cleaning Instructions
• Part 3 - Maintenance and Repair Procedures
• Section A, Maintenance and Repair Procedures
• Basic Service Guide
Part 3 - Electrical Schematics and Replacement Parts
Table of Contents
• Machine Wiring Diagrams
• Control Panel Layout and Component Drawing
Part 4 - Replacement Parts
• Overall Assembly Drawing for:
• Drain Assembly
• Motor Assembly, 1HP
• Pump, Motor & Suction Assembly
• Level Float Installation
• Electric Heater, Diode and Level float
• Steam Injectors, Steam Coils and Steam Booster Assembly's
• Final Rinse Assembly
• Final Rinse Assembly (self-contained booster)
• Electric Booster Assembly
• Self Contained Booster Assembly
• Gas-heated Machines •
Parts Listing
rlsd: 1/97, 10/98
s:\wp51\manual\mnl185
Commander 18-5, 18-5H, CS-5
Commander 18-5C, CS-5C
Troubleshooting
Sequence of Operations
COMMANDER 18-5 Series & CS Series
TECH MANUAL INTRODUCTION
Part 1, Section A
1.A. INTRODUCTION
I.A.I Purpose
The purpose of this Tech Manual is to provide installation, operation, cleaning and maintenance directions. A
section is provided for replaceme nt parts.
1.A.2 Scope
This manual contains all pertinent information to assist in the proper installation, operation, cleaning,
maintenance, and parts ordering for the Commander 18-5 series and CS-5 series dishwashers. The installation
instructions are intended for qualified equipment installers. The operation and cleaning instructions are
intended for the daily users of the equipment. The maintenance and parts sections are intended for qualified
service and/or maintenance technicians. Replacement parts may be ordered directly from our factory or from
your local Insinger Authorized Service Agency. For the name of your local Insinger Authorized Service
Agency please reference the Service Network Listing in Section 1 of this manual. You can also speak to the
Insinger Technical Services Department, 800/344-4802, or e-mail us at service@insingermachine.com.
When calling for warranty information or replacement parts please provide the model and serial number of
your Insinger equipment. These important numbers should be noted in this manual on the spaces provided on
the opening page.
1.A.3 Surefire™ Start -Up Program
Insinger is proud to offer our exclusive Surefire™ Start-up & Check-out Program to our commercial
customers. This service is included in the purchase price of your new Insinger dishwasher. We will provide an
authorized factory service technician for the initial start-up of your new Insinger dishwasher to ensure it is
running correctly. Please call the factory or your local Insinger Sales or Service Representative to schedule
this service.
1.A.4 Definitions
Throughout this guide you will find the following terms: WARNING, CAUTION, & NOTE. When used,
these terms will be outlined in a box to draw attention:
WARNING indicates potential physical danger.
CAUTION indicates potential equipment damage.
NOTE indicates helpful operating hints or tips.
rlsd: 1/97, 10/98
s:\wp51\manual\mnl 185
Item #
Pressure reduction valve
Remote electric booster
STANDARD EQUIPMENT
COMMANDER 18-5
AUTOMATIC SINGLE TANK
DOOR TYPE DISHWASHER
DESIGN
Automatic door type, single tank dishwasher with timed wash and
rinse cycle. Fully automatic operation with power on/off button.
Capacity is 60 - 20" X 20" racks per hour, or 1500 dishes per hour.
Cycle starts when doors are closed. Designed for straight through
operation. Corner model available for right angle operation.
• Space saving compact design
• Door safety switch
• Detergent connection provision
• Fully automatic operation
• Single scrap screen design
• Non-proprietary commercially
available pump motor
• Easily removable pump suction
strainer
• Tank heat: 3KW electric immersion
heater or steam injector
• SureFire™ Start-Up and Check-Out
Service
• Vacuum breaker
• Elevated top-mounted control panel
(NEMA12)
• Easily -cleaned crowned hood top
• "Easy Clean" front -mounted wash tank
• Capillary thermometer for wash
• In-line thermometer for final rinse
• Manifold cleanout brush
• Inspection door
• S/S frame, legs and feet
• Automatic tank fill
• Low water protection
• Override switch for de-liming or extended
wash cycle
• Vent fan connection provision
·
and line strainer · Security package
·
Stainless steel steam coil · Totally enclosed motor
tank heat • Door activated drain closer
·
Gas tank heat · Plastic 20" x 20" racks
·
Steam booster (plate or silver)
·
Built -in electric booster · S/S front panel
6245 State Road
Philadelphia,PA19135-2996
215/624-4800
215/624-6966 FAX
OPTIONAL ACCESSORY EQUIPMENT
·
800/344-4802
www.insingermachine.com
COMMANDER 18-5
consumption at
20
psi min.
peak flow
at 20 psi min.
60
racks
13.5
kw b.i.booster
40°
or
70°
rise 18lbs./hr
tank
1500
dishes
6 kw rem. booster
40°
rise 24
lbs./hr booster
40°
rise
requirement
208/3/60
5
1
3 51
240/1/60
9
23
84
240/3/60
4
12
44
380/3/50
3
8
n/a
Note: For all rough in connections see Installation and Layout Detail Drawing.
SPECIFICATIONS
CONSTRUCTION-Hood and tank constructed of 16 gauge 18-8 type 304 S/S. Hood unit of all welded seamless construction. S/S frame, legs and
feet. All internal castings are non-corrosive lead free nickel alloy or bronze.
DOORS-a front inspection/cleanout door and two simultaneously opening operating doors. Operating doors have fingertip control, balanced by
externally mounted springs. (Corner model available with 2 doors at right angles.) Extra large die formed 18-8 type 304 S/S doors ride in all S/S
channels. A triple ply leading edge on the door channels made of S/S with no plastic or nylon sleeves or liners used.
PUMP-Centrifugal type "packless" pump with a brass petcock drain. Construction includes ceramic seal and a balanced cast impeller on a precision
ground stainless steel shaft. All working parts mounted as an assembly and removable as a unit without disturbing pump housing. One 1 HP motor,
standard frame, horizontal C-faced, drip proof, squirrel-cage, induction run type, 3400 RPM, internally cooled with ball-bearing construction.
CONTROLS -Top-mounted control cabinet, NEMA 12 rated, housing motor controls and overload protection, transformer, contactors and all
dishwasher integral controls. All controls safe low voltage 24 VAC.
SPRAY SYSTEM- Wash and rinse spray systems made of 18-8 type 304 stainless steel pipe threaded into cast hub assemblies. Upper
and lower wash and rinse spray assemblies are removable without the use of tools.
WASH - 2 power spinning wash arms above and 2 power spinning wash arms below. On top, each wash arm is designed with 8 nozzles (16 total).
On the bottom, each wash arm is designed with 4 slots (8 total). The slots are precision milled for water control and produce a fan spray.
FINAL RINSE-2 power spinning rinse arms above and 2 power spinning rinse arms below. On top, each rinse arm is designed with 2 nozzles (4
total). On the bottom, each rinse arm is designed with 4 nozzles (8 total). The nozzles produce a fan spray reducing water consumption, maximizing
heat retention.
DRAIN -Drain valve externally controlled. Overflow assembly with skimmer cap is removable without use of tools for drain line inspection. Heater
protected by low water level control.
Capacity Tank capacity Motor size Electric usage Steam Final rinse
per hour
3 kw wash tank
75-150 meals 6.4 gals. 1 hp (wash) 12 kw rem. booster 70° rise 42 lbs./hr booster 70° rise 3.25 gals./min.
Final rinse
consumption at
20 psi min.
60 gals./hr. 1.0
gals./rack
3M 9.97 PRINTED IN USA
INSINGER'S FULL LINE SPECIFICATION AVAILABLE IN FIRST PLACE™ and AutoQuotes™
Exhaust hood
100CFM
Peak rate
drain flow
9 gals./min.
Shipping
weight
550 Ibs.
Current draw
amps
115/1/60
480/3/60 2 6 22
Steam/gas
.
17
Electric w/o
booster
42
Electric w/
built-in booster
n/a
File: STD/18
-
5
*
ADD 3 KW FOR ELECTRIC HEA T, PLUS
INSTALLATION
INSTALLATION CONNECTIONS
1 1/2
COMMANDER
18-5
6245
State Rd. Tel.
215-624-4800
SCALE: 3/4" =
1’-0"
AND LAYOUT
DETAIL
LTR DESCRIPTION SIZE
A HOT WATER TO FINAL RINSE - 180' F 1/2 FIPS
B HOT WATER TO REMOTE ELEC. BOOSTER? 1/2 FIPS
C HOT WATER TO STEAM BOOSTER ? 1/2 F!PS
D STEAM TO T ANK 1/2 FIPS
E STEAM TO STEAM BOOSTER 1/2 FIPS
F DRAIN CONNECTION
G CONDENSATE RETURN - STEAM BOOSTER 1/2 FIPS
H CONDENSATE RETURN - COIL ONLY 2/8 FIPS
J ELECTRICAL CONNECTION - MOTORS 1 HP *
K ELECTRICAL CONNECTION-REMOTE BOOSTER 6 KW **
L HOT WATER TO B.I. ELEC. BOOSTER
?
1/2 FIPS
13.5 KW FOR BUILT-IN ELECT. BOOSTER.
** 10 KW FURNISHED WHEN SPECIFIED.
? FOR HOT WATER TO BOOSTER 140' F
STANDARD / 110' F SPECIAL
NOTES:
1. WASH TANK IS FILLED THRU THE FINAL RINSE
LINE.
2. FOR GAS HEATED MACHINE SEE DWG 18-5G.
AUTOMATIC DISHWASHING MACHIHE
DRAWN: EMM 7.21.98
APPROVED: EBA 7.21.98
Philadelphia FAX: 215-624-6966
PA 19135-2996
DWG. NO.
18-5
INS TALLA TION CONNEC TIONS
*
AD
D 3KW FOR ELECTRIC HEAT, PLUS
COMMANDER 18
-
5C
6245 State Rd. Tel. 215
-
624-4800
SCALE: 3/4" =1'
-0"
LTR
DESCRIPTION SIZE
A HOT WATER TO FINAL RINSE - 180° F 1/2 FIPS
B HOT WATER TO REMOTE ELEC. BOOSTER ? 1/2 FIP S
C HOT WATER TO STEAM BOOSTER ? 1/2 FIPS
D STEAM TO TANK 1/2 FIPS
E STEAM TO BOOSTER 1/2 FIPS
F DRAIN CONNECTION 1 1/2 FIPS
G CONDENSATE RETURN - STEAM BOOSTER 1/2 FIPS
H CONDENSATE RETURN - COIL ONL Y 3/8 F!PS
J ELECTRICAL CONNECTION - MOTORS 1 HP *
K ELECTRICAL CONNECTION-REMOTE BOOSTER 6 KW **
L HOT WATER TO B.I. ELECT. BOOSTER? 1/2 FIPS
13.5 KW FOR BUILT-IN ELECT. BOOSTER.
** 10 KW FURNISHED WHEN SPECIFIED.
? FOR HOT WATER TO BOOSTER 140' F
STANDARD / 110' SPECIAL
NOTES:
1. WASH TANK IS FILLED THRU THE FINAL RINSE
LINE.
2. FOR GAS HEATED MACHINE SEE DWG. 18-5CG
AUTOMATIC DISHWASHING MACHINE
Philadelphia FAX; 215-624-6966
PA 19135-2996
DWG. NO.
DRAWN: EMM 7.21.98
APPROVED: EBA 7.21.98
18-5C
COMMANDER
18-5
(GAS)
6245
State Rd. Tel.
215-624-4800
scale 3/4"
=
1'-0"
NOTE:
INS TALLATION CONN EC TIONS
LTR DESCRIPTION SIZE
A HOT WATER TO FINAL RINSE - 180° F 1/2 FIPS
B DRAIN CONNECTION 1 1/2 FIPS
C GAS CONNECTION 3/4 FIPS
D ELECTRICAL CONNECTION 1 HP
E FLUE 1 3/4x5
1. WASH TANK IS FILLED THRU THE FINAL
RINSE TANK.
* 2. ALLOW 2 FEET MINIMUM FROM A
VERTICAL COMBUSTIBLE WALL.
AUTOMATIC DISHWASHING MACHINE
DRAWN: EMM 7.22.98
APPROVED: EBA 7.22.98
Philadelphia TWX: 710-670-1233
PA 19135-2996 FAX: 215-624-6966
DWG. NO.
18-5G
INSTALLATION CONNECTIONS
NOTES:
6245
State Rd. Tel. 215
-
624-4800
SCALE:
¾ “
- 1'-0"
LTR DESCRIPTION SIZE
A HOT WATER TO FINAL RINSE - 180° F ½ FIPS
DRAIN CONNECTION 1 1/2 FIPS
B
C
GAS CONNECTION 3/4 FIPS
D ELECTRICAL CONNECTION 1 HP
E FLUE 1 3/4x5
1. WASH TANK IS FILLED THRU THE FINAL
RINSE LINE.
*2. ALLOW 2 FEET MINIMUM FROM A
VERTICAL COMBUSTIBLE WALL.
COMMANDER 18-5C (GAS)
AUTOMATIC DISHWASHING MACHINE
PhiladelphIa FAX: 215-624-6966
PA 19135-2996
DRAWN: EMM 7.22.98
APPROVED: EBA 7.22.98
DWG. NO.
18-5CG
Item #________
COMMANDER 18-5H
AUTOMATIC SINGLE TANK DOOR TYPE
WAREWASHER & TRAY/UTENSIL
WASHER
DESIGN
Automatic door type, single tank dishwasher with timed wash and rinse cycle.
Fully automatic operation with power on/off button. Capacity is 60 - 20" X 20"
racks per hour, or 1500 dishes per hour. The 18-5H can also handle mixer
agitators, 18" X 26" sheet pans, utensils and mixing bowls up to 60 quarts!
Cycle starts when doors are closed. Designed for straight through operation.
Corner model available for right angle operation.
STANDARD EQUIPMENT
• Space saving compact design • Top-mounted control panel
• Door safety switch (NEMA 12)
• Detergent connection provision • "Easy Clean" front -mounted
• Fully aut omatic operation wash tank
• Single scrap screen design • Capillary thermometer for wash
• Non-proprietary commercially • In-line thermometer for final rinse
available pump motor • Manifold cleanout brush
• Easily removable pump • Inspection door
suction strainer •S/S frame, legs and feet
• Tank heat: 5KW electric • Automatic tank fill
immersion heater or • Low water protection
steam injector • Override switch for de-liming
• SureFire™ Start-Up and or extended wash cycle
Check-Out Service • Vent fan connection provision
• Vacuum breaker
OPTIONAL ACCESSORY EQUIPMENT
• Pressure reduction valve • Remote electric booster
and line strainer • Security package
• Stainless steel steam coil • Totally enclosed motor
tank heat • Door activated drain closer
• Gas tank heat • Plastic 20" x 20" racks
• Steam booster (plate or silver)
• Built-in electric booster • S/S front panel
6245 State Road
Philadelphia, PA 19135-2996
215/624-4800
215/624-6966 FAX
800/344-4802
www.insingermachine.com
CSI-11400
COMMANDER 18-5H
or 70° rise
consumption
Note: For all rough in connections see Installation and Layout Detail Drawing.
SPECIFICATIONS
CONSTRUCTION-Hood and tank constructed of 16-gauge 18-8 type 304 S/S. Hood unit of all welded seamless construction. S/S frame, legs and feet.
All internal castings are non-corrosive lead free nickel alloy or bronze.
DOORS-A front inspection/cleanout door and two simultaneously opening operating doors. Operating doors have fingertip control, balanced by
externally mounted springs. (Corner model available with 2 doors at right angles.) Extra large die formed 18-8 type 304 S/S doors ride in all S/S
channels. A triple ply leading edge on the door channels made of S/S with no plastic or nylon sleeves or liners used.
PUMP-Centrifugal type "packless" pump with a brass petcock drain. Construction includes ceramic seal and a balanced cast impeller on a precision
ground stainless steel shaft. All working parts mounted as an assembly and removable as a unit without disturbing pump housing. One 2 HP motor,
standard frame, horizontal C-faced, drip proof, squirrel-cage, induction run type, 3400 RPM, internally cooled with ball-bearing construction.
CONTROLS -Top-mounted control cabinet, NEMA 12 rated, housing motor controls and overload protection, transformer, contactors and all
dishwasher integral controls. All controls safe low voltage 24 VAC.
SPRAY SYSTEM- Wash and rinse spray systems made of 18-8 type 304 stainless steel pipe threaded into cast hub assemblies. Upper and
lower wash and rinse spray assemblies are removable without the use of tools.
WASH - 2 power spinning wash arms above and 2 power spinning wash arms below. On top, each wash arm is designed with 8 nozzles (16 total). On
the bottom, each wash arm is designed with 4 slots (8 total). The slots are precision milled for water control and produce a fan spray.
FINAL RINSE-2 power spinning rinse arms above and 2 power spinning rinse arms below. On top, each rinse arm is designed with 2 nozzles (4 total).
On the bottom, each rinse arm is designed with 4 nozzles (8 total). The nozzles produce a fan spray reducing water consumption, maximizing heat
retention.
DRAIN -Drain valve externally controlled. Overflow assembly with skimmer cap is removable without use of tools for drain line inspection. Heater
protected by low water level control.
Capacity per hour Tank capacity Motor size
60 racks
1500 dishes
75-150 meals 6.4 gals. 2 hp (wash) 12 kw rem. booster 70° rise
Final rinse
60 gals./hr.
1.0gal./rack
Exhaust hood
requirement
100CFM
Peak rate
drain flow
9 gals./min.
Electric usage
5 kw wash tank
13.5 kw b.i.booster 40°
70°rise
6 kw rem. booster 40° rise
Shipping
weight
600 Ibs.
Current draw
amps
208/3/60
240/1/60 13 33.8 94.8
240/3/60 7 2 19.2 51.2
380/3/50 4.4 12 n/a
480/3/60 3.6 9.6 25.6
Steam consumption
at 20 psi min.
18lbs./hr tank
24 lbs./hr booster 40°
rise
42 lbs./hr booster 70°
rise
Steam/gas
8
Electric Electric w/
w/o booster built-in booster
21.9 59. 9
Final rinse peak
flow at 20 psi min.
3.25 gals./min.
3M 9.97 PRINTED IN USA
INSINGER’S FULL LINE SPECIFICATION AVAILABLE N FIRST PLACE™ and AutoQuotes™
CSI - 11400
INSTALLATION CONNECTIONS
* ADD
5 KW FOR ELECTRIC HEAT, PLUS
6245
State Rd. Tel.
215-624-4800
SCALE:
3/4" =
1' - 0"
LTR DESCRIPTION SIZE
A HOT WATER TO FINAL RINSE - 180° F 1/2 FIPS
B HOT WATER TO REMOTE ELEC. BOOSTER ? 1/2 FIPS
C HOT WA TER TO STEAM BOOSTER
?
1/2 FIPS
D STEAM TO TANK 1/2 FIPS
E STEAM TO STEAM BOOSTER 1/2 FIPS
F DRAIN CONNECTION 1 1/2 FIPS
G CONDENSATE RETURN - STEAM BOOSTER 1/2 FIPS
H CONDENSATE RETURN - COIL ONL Y 3/8 FIPS
J ELECTRICAL CONNECTION - MOTORS 2 HP *
K ELECTRICAL CONNECTION-REMOTE BOOSTER 6 KW **
L HOT WATER TO B.I. ELEC. BOOSTER
?
1/2 FIPS
13.5 KW FOR BUILT-IN ELECT. BOOSTER.
** 10 KW FURNISHED WHEN SPECIFIED.
? FOR HOT WATER TO BOOSTER 140° F
STANDARD / 110° F SPECIAL.
NOTE:
1. WASH TANK IS FILLED THRU THE FINAL
RINSE LINE.FILE: STD\18-5H
COMMANDER 18-5H
AUTOMATIC DISHWASHING MACHINE
Philadelphia FAX: 215-624-6966
PA 19135-2996
DRAWN: Y.G. 12.17.9
APPROVED:
DWG. NO.
18-5H
21
INSTALLATION CONNECTIONS
*ADD
5 KW FOR ELECTRIC HEAT, PLUS
6245
State Rd. Tel.
215-624-4800
LTR DESCRIPTION SIZE
A HOT WATER TO FINAL RINSE -180° F 1/2 FIPS
B HOT WATER TO REMOTE ELEC. BOOSTER? 1/2 FIPS
C HOT WATER TO STEAM BOOSTER
?
1/2 FIPS
D STEAM TO TANK 1/2 FIPS
E STEAM TO STEAM BOOSTER 1/2 FIPS
F DRAIN CONNECTION 1 1/2 FIPS
G CONDENSATE RETURN - STEAM BOOSTER 1/2 FIPS
H CONDENSATE RETURN - COIL ONL Y 3/8 FIPS
J ELECTRICAL CONNECTION - MOTORS 2 HP *
K ELECTRICAL CONNECTION-REMOTE BOOSTER 6 KW **
L HOT WATER TO B.I. EL EC. BOOSTER
?
1/2 FIPS
13.5 KW FOR BUILT-IN ELECT. BOOSTER.
** 10 KW FURNISHED WHEN SPECIFIED.
? FOR HOT WATER TO BOOSTER 140° F
STANDARD / 110° F SPECIAL.
NOTE:
1. WASH TANK IS FILLED THRU THE FINAL RINSE
LINE.
FILE: STD\18-5CH
COMMANDER 18-5CH
AUTOMATIC DISHWASHING MACHINE
SCALE: 3/4" = 1'-0""
DRAWN: PG 2.13.98
APPROVED:
Philadelphia FAX: 215-624-6966 PA
19135-2996
DWG. NO.
,
18-5CH
CS
-
4
•
Tank heat:
3
KW electric
•
Deterg
ent connection provision
•
Gas tank heat
AUTOMATIC SINGLE TANK
CHEMICAL SANITIZING DOOR
TYPE DISHWASHER
DESIGN
Automatic door type, single tank dishwasher with a timed wash and
rinse cycle. Fully automatic operation with power on/off button.
Capacity is 80 racks per hour for light soil (60 racks per hour for normal
soil) - 20" x 20" racks. Cycle starts when doors are closed. Designed
for straight through operation. Corner model available for right angle
operation.
STANDARD EQUIPMENT
immersion heater or steam
injector
• NSF approved sanitizer injector
pump
• Capillary thermometer for wash
• In-line thermometer for final rinse
• Vacuum breaker
• Manifold cleanout brush
• Inspection door
• S/S frame, legs and feet
• Automatic tank fill
• Low water protection
OPTIONAL ACCESSORY EQUIPMENT
·
Pressure reduction valve and
line strainer
• Stainless steel steam coil
tank heat
• Space saving compact design
• Fully automatic operation
• Top mounted control panel
(NEMA12)
• Simplified scrap screen design
• Door safety switch
• Interchangeable upper & lower
wash arms
• Standard frame drip proof motor
• Override switch for de-liming
·
Security package
• Totally enclosed motors
·
Door activated drain closer
6245 State Road
Philadelphia, PA 19135-2996
215/624-4800
215/624-6966 FAX
800/344-4802
http://www.insingermachine.com
115/1/60
42
CS
-
4
Note: For all rough in connections see Installation and Layout Detail Drawing.
SPECIFICATIONS
CONSTRUCTION-Hood and tank constructed of 16 gauge 18-8 type 304 S/S. Hood unit of all welded seamless construction. S/S
frame, legs and feet. All internal castings are non-corrosive nickel alloy, bronze or S/S investment.
DOORS-a front inspection/cleanout door and two simultaneously opening operating doors. Operating doors have fingertip control,
balanced by externally mounted springs. (Corner model available with 2 doors at right angles.) Extra large die formed 18-8 type 304
S/S doors ride in all S/S channels. A triple ply leading edge on the door channels made of S/S with no plastic or nylon sleeves or liners
used.
PUMP-Centrifugal type "packless" pump with a brass petaock drain. Construction includes ceramic and a balanced cast impeller on a
precision ground stainless steel shaft. All working parts mounted as an assembly and removable as a unit without disturbing pump
housing. One 1 HP motor, standard frame, horizontal C-faced, drip proof, squirrel-cage, induction run type, internally cooled with ball bearing construction.
CONTROLS-Top-mounted control cabinet, NEMA 12 rated with heat insulation provided between hood and control cabinet, housing
motor controls and overload protection, transformer, contactors and all dishwasher integral controls. All controls safe low voltage 24
VAC.
SPRAY SYSTEM- Wash and rinse spray systems made of 18-8 type 304 S/S pipe threaded into cast hub assemblies. Upper and lower
wash spray assemblies are interchangeable and are removable without the use of tools.
WASH-2 power spinning wash arms above and 2 power spinning wash arms below each designed with 8 high pressure action
cleansing slots. The slots are precision milled for water control producing a fan spray.
FINAL RINSE -2 power spinning rinse arms above and 2 power spinning rinse arms below each designed with 2 nozzle assemblies.
Nozzle assemblies produce a cone spray reducing water consumption, maximizing heat retention. The final rinse piping is chlorinate
poly vinyl chloride.
DRAIN-
Drain valves
externally
1500 dishes
75-150 meals 6.4 gals. 1 hp 3 kw wash tank 11 Ibs/hr tank 3.1 gals./min.
Final rinse
consumption
41 gals./hr.
0.51 gals./rack 100CFM 9 gals./min. 550 Ibs.
Tank capacity Motor size Electric usage Steam consumption
Exhaust hood
requirements
Peak rate drain
flow
Shipping weight Current draw
amps
208/3/60
230/1/60
230/3/60
380/3/60
460/3/60
at 20 psi min.
Steam
17
5 13
9 23
4 12
3 8
2 6
Final rinse peak
flow at 20 psi
min.
Electric w/o
booster
3M 3.98 PRINTED IN USA INSINGER'S FULL LINE SPECIFICATION AVAILABLE IN FIRST PLACE™
CS-5
6245
State Rd. Tel.
215-624-4800
SCALE: ¾”
=
1'-0"
NOTES:
*
ADD
3
KW FOR ELECTRIC HEAT.
FILE: STD\CS-5
INS TALLATION CONN EC TIONS
LTR DESCRIPTION SIZE
A HOT WATER 70 FINAL RINSE - 140' F 1/2 FIPS
B STEAM TO TANK COIL 1/2 FIPS
C DRAIN CONNECTION 1 1/2 FIPS
D CONDENSATE RETURN - TANK COIL 3/8 FIPS
E ELECTRICAL CONNECTION 1 HP *
1. WASH TANK IS FILLED THRU THE FINAL
RINSE LINE.
2. CHEMICAL SANITIZER INJECTOR PUMP
FURNISHED.
AUTOMATIC CHEMICAL SANITIZING DISHWASHING
MACHINE
Philadelphia
PA 19135-2996 FAX: 215-624-6966
DRAWN: EMM 10.5.98
APPROVED: EBA 10.5.93
DWG. NO.
CS-5
INSTALLATION CONNECTIONS
*
ADD
3
KW FOR ELECTRIC HE
AT. 1. WASH TANK IS FILLED THRU THE FINAL
CS-5C
6245
Stole Rd. Tel.
215-624-4800
SCALE: 3/4"=
1'-0"
LTR DESCRIPTION SIZE
A HOT WATER TO FINAL RINSE - 140° F 1/2 FIPS
B STEAM TO TANK COIL 1/2 FIPS
C DRAIN CONNECTION 1 1/2 FIPS
D CONDENSATE RETURN - TANK COIL 3/8 FIPS
E ELECTRICAL CONNECTION 1 HP *
RINSE LINE.
2. CHEMICAL SANITIZER INJECTOR PUMP
FURNISHED.
AUTOMATIC CHEMICAL SANITIZING DISHWASHING MACHINE
Philadelphia
PA 19135-2996 FAX: 215-624-6966
DRAWN: EMM 9.5.98
APPROVED: EBA 9.5.98
DWG. NO.
CS-5C
COMMANDER 18-5 Series & CS Series
INSTALLATION INSTRUCTIONS
Part 2, Section A
2.A.1 PLACEMENT
2.A. 1.1 Carefully uncrate machine. Take caution to not damage components which may be mounted on the
top or sides of the machine.
2.A. 1.2 Set unit in place and adjust the feet to level the machine.
2.A. 1.3 Fasten the tables to the load and unload side of the machine. Most installations require fastening the
turn-down lip of the dish tables to the side of the machine with flathead counter-sunk screws. The table design
should provide horizontal clearance of 30" for servicing.
2.A.2 ELECTRICAL CONNECTIONS
2.A.2.1 Connect electrical lines sized for the correct voltage, current and phase of the machine.
These should agree with machine requirements indicated on the nameplate and labels in control
panel.
2.A.2.2 A single-point electrical connection is provided for the pumps, control circuit, and wash
tank heater.
2.A.2.3 If an electric water booster is provided connect the power directly to the booster. If the
Insinger Self-Contained booster is provided the machine comes standard with a Single-Point
Connection (to include the booster).
CAUTION
Connections must be made to a circuit breaker or fused disconnect as provided
by the end-user and required by local codes. A laminated wiring diagram is
inside the control panel
Fuse Sizing Chart
Model 208VAC/30 230VAC/30 380VAC/30 460VAC/30 220VAC/10
18-5(C)
steam heat
18-5(C)
electric heat
18-5(C)
electric heat
Insinger SCB
18-5H
steam heat
18-5H
electric heat
6A 6A 6A 6A 15A
15A 15A 10A 10A 25A
60A 45A 30A 25A 90A
10A 10A 6A 6A 20A
25A 25A 15A 15A 40A
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s:\wp51\manual\mnl185
COMMANDER 18-5 Series & CS Series
INSTALLATION INSTRUCTIONS
Part 2, Section A
CAUTION
As with any 3 phase system, an electrician must check all motors for proper
phasing, i.e., Pump motors must be running in direction indicated by arrow on
housing.
2.A.3 MECHANICAL CONNECTIONS
2.A.3. 1 Connect 140DEGF water lines for tank fill/booster as tagged and noted on the
installation drawings.
2.A.3.2 If machine is provided with steam heat connect the steam lines and steam condensate
lines as tagged and noted on installation drawings. If machine is provided with gas heat, connect
the gas lines for each tank.
2.A.3.3 Connect the drain line.
CAUTION
Drain lines must be as specified on installation drawings. Drain line should be
properly vented and should have fall of not less than 1/4" to the foot of proper flow.
Some area plumbing codes require drains to flow into an open gap with an opening
twice the diameter of the pipe. Check with your local plumbing codes for the type
of drain connection required.
2.A.4 HVAC
2.A.4.1 Ventilation system must be sized to provide adequate ventilation per machine specs. Refer to spec
sheet.
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s:\wp51\manual\mnl1 185
CAUTION
All lines must be flushed prior to use to remove debris.
CAUTION
Do not reduce the size of lines as specified in installation drawings. All lines are
sized to facilitate necessary flows, pressures, etc.
COMMANDER 18-5 Series & CS Series
INSTALLATION INSTRUCTIONS
Part 2, Section A
2.A.5 Chemicals
2.A.5.1 Upon completed installation of the dishwasher contact a local detergent/chemical supplier for
the correct chemicals for your area.
2.A.5.2 Electrical connection points for the detergent dispenser and rinse injector are located inside the
control panel. Refer to the wiring diagram for this machine for the proper connection points. Dispensers
should be connected to the 24VAC connections provided.
When connecting on the 24VAC control voltage side of the transformer, total VA
2.A.5.3 The detergent density probe should be installed in the hole provided & labeled in the wash tank.
2.A.5.4 A switch on the control panel labeled "Wash Cycle" is provided for de -liming the machine. When
activated, this switch will keep the machine in an indefinite wash cycle. This feature can also be used to
wash heavily soiled ware on an extended wash cycle.
CAUTION
must not exceed 50VA.
2.A.6 Tabling
2.A. 6.1 Load and unload tables should be pitched towards the machine to return excess water into the
machine.
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s:\wp51\manual\mnl185
COMMANDER 18-5 Series & CS Series OPERATION
& CLEANING INSTRUCTIONS Part 2, Section B
Insinger dishmachines are user-friendly, making them easy to operate and maintain.
By following the operation procedure and general cleaning procedures your Insinger dishwasher will give you years
of trouble free service.
2.B.1 Operation Instructions
2.B. 1.1 Ensure drain overflow tube is in place Close the tank drain valve.
2.B. 1.2 Check for proper installation and cleanliness of all internal, removable components such
as suction strainers, scrap screens, and spray manifolds.
2. B.1.3 Ensure all water, steam, and gas lines are open. Ensure electrical circuits are on.
2.B. 1.4 Close machine doors.
2.B. 1.5 Move the power toggle switch to the "ON" position. The machine will fill the tank, run
through a complete wash/rinse cycle and shut-off.
2.B. 1.6 When the tanks are full the tank heat will operate automatically. Proper wash tank
temperature is 156DEGF minimum. Proper final rinse temperature is 180DEGF minimum at
20PSI.
CAUTION
To ensure proper operation of the auto tank fill feature and the tank heaters,
level float(s) located in each tank MUST be cleaned daily
2.B.1.7 Open doors.
2.B.1.8 Insert a rack of soiled dishware in machine and lower doors. Machine will wash and
rinse automatically. When the rinse indicator light goes off the machine cycle is complete.
NOTE
Overloading racks will minimize the proper cleaning of ware.
WARNING
Do not open the doors during the wash/rinse cycle as hot water is being sprayed.
An interlock is provided to stop the wash/rinse cycle if the doors are opened but
the momentum of the spinning hubs will cause hot water to be sprayed.
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s:\wp51\manual\mnl185
COMMANDER 18-5 Series & CS Series
OPERATION & CLEANING INSTRUCTIONS
Part 2, Section B
2.B.1 Operation Instructions, continued
2.B.1.9 Raise doors and remove rack of clean ware. For continuous operation repeat steps
2.B.1.9 and 2.B.1.10.
2.B.1.10 Upon completion of ware cleaning move the power toggle switch to the "OFF" position.
2.B. 1.11 Refer to the cleaning procedures for proper clean-up of the dishmachine.
2.B. 1.12 A switch on the control panel labeled "Wash Cycle" is provided for use when de -liming
the machine. When activated, this switch will keep the machine in an indefinite wash cycle.
This feature can also be used to wash heavily soiled ware on an extended wash cycle
2.B. 1.13 Report any unusual occurrences to qualified service personnel.
The following cleaning procedures should be done daily, at the end of the shift.
2.B.2 Cleaning Procedures, Daily
2.B.2.1 Remove all internal removable parts including spray manifolds, scrap screens, drain
overflow tubes, suction strainers and curtains.
2.B.2.2 Remove the end caps from the spray manifolds and clean with the brush provided. Flush
the manifolds.
2.B.2.3 Flush scrap screens.
2. B.2.4 Clean drain overflow tube.
NOTE
V-cup seal on the drain overflow tube may become gummed and not allow the
overflow tube to seat properly. This will cause the drain to leak water. Remove any
build-up on the v-seal. When the seal becomes worn, replace.
2.B.2.5 Clean suction strainers of build-up.
NOTE
Improper cleaning of suction strainers will cause the pumps to cavitate. This will
cause poor washing results.
2.B.2.6 Clean tank level float(s).
CAUTION
Level floats must be cleaned daily. Build -up of scale or grease will cause
faulty operation of the tank fill & heat system.
2.B.2.7 Final rinse nozzles should be cleaned of matter clogging the jet spray. 2.B.2.8
Doors should be left open to allow drying of interior surfaces.
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s:\wp51\manual\mnl185
DOOR TYPE DISHMACHINES
MAINTENANCE and REPAIR PROCEDURES
Part 3, Section A
Following is a basic guide for the repair and replacement of common
dishwasher parts.
Refer to the Basic Service Guide for troubleshooting tips.
A.I MAINTENANCE
A.1.1 Daily - Refer to the operation and cleaning instructions
provided in this manual for daily cleaning procedures.
A.1.2 Weekly
A. 1.2.1 The entire machine should be wiped down using an
industrial grade stainless steel cleaner.
A.1.2.2 Under the supervision of your detergent supplier the machine interior must be properly de-limed.
NOTE
The water quality in some areas requires de-liming to be done mor e frequently. Contact
your detergent supplier for recommended de-liming frequency.
6245 State Road Telephone 215. 624.4800
Philadelphia FAX: 215 .624. 6966
PA 19135-2996
A.1.3 Quarterly
A. 1.3.1 Remove and clean the strainer screens on water and
steam lines. If the screens cannot be cleaned,
replace.
A. 1.3.2 Inspect condition of solenoid valve seats and
diaphragms. Replace where necessary.
A. 1.3.3 Inspect drain 0-Rings for leakage. Replace where
necessary.
A. 1.3.4 Check door spring tension and adjust where
necessary.
A. 1.3.5 Check wash and rinse hub bushing/bearing and
replace where necessary.
A.2 MAINTENANCE PROCEDURES
A.2.1 Solenoid Valve Disassembly
A. 2.1.1 Disconnect power supply to machine. Turn off
Water supply.
A.1.1.2 Remove cap on top of coil. Remove coil.
A. 2.1.3 Remove 4 hex bolts and lift bonnet from valve
body. Note positioning of spring and plunger.
A. 2.1.4 Remove main piston.
A. 2.1.5 Inspect for dirt, wear or lime build-up. Clean or
replace as required.
A. 2.1.6 Reassemble in reverse of disassembly.
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q:\wp51\manual\doorm&r.doc
DOOR TYPE DISHMACHINES
MAINTENANCE and REPAIR PROCEDURES
Part 3, Section A
A.2.2 Line Strainer Disassembly
A.2.2.1 Shut off water or steam supply.
A.2.2.2 Remove large hex nut on bottom of strainer body.
A.2.2.3 Remove strainer screen. Inspect and clean or
replace as necessary.
A.2.2.4 Reassemble in reverse of disassembly. Water flow
must be same direction as arrow on line strainer
body. Use new gaskets to insure a tight seal.
A.2.3 Pump Disassembly
A.2.3.1 Before disassembling pump ensure there are no
obstructions in the pump intake. Remove and clean
the suction strainer (inside tank).
A.2.3.2 IT IS NOT NECESSARY TO REMOVE THE PUMP HOUSING
FROM THE MACHINE TO DISASSEMBLE THE PUMP.
A.2.3.3 Remove the pump motor and impeller adaptor by
removing the 4 hex bolts attaching them to the
pump housing.
A.2.3.4 Repair or replace the pump parts as required.
A.2.3.5 Reassemble in reverse of disassembly.
A.2.4 Immersion Heater Replacement
A.2.4.1 The immersion heater MUST be completely submerged
at all times. If this is not the case contact a
qualified service technician. The heated surface
should never be in contact with sludge.
A.2.4.2 Remove the housing covering the wiring
terminations. Disconnect the immersion heater
wires .
A.2.4.3 Remove the immersion heater by loose ning and
removing the large hex nut .
A.2.4.4 Install in reverse of removal.
6245 State Road Telephone 215.624.4800
Philadelphia FAX: 215.624.6966
PA 19135-2996
To reduce the possibility of leaking, use plumbers putty on the immersion heater
nuts.
A.2.5 Wash Tank Temperature Adjustment
A.2.5.1 A temperature control board is provided in the control panel for easy adjustment of tank temperature.
Though tank temperature is adjusted during the machines factory test it is sometimes necessary to readjust the temperature at start -up.
A.2.5.2 Locate the temperature control board (P/N DE9-96). Use the control panel layout drawing located in
Section 3, Electrical Schematic and Replacement Parts.
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q:\wp51\manual\doorm&r.doc
Note
6245 State Road Telephone 215,624.4800
Philadelphia FAX: 215.624.6966
PA 19135-2996
DOOR TYPE DISHMACHINES
MAINTENANCE and REPAIR PROCEDURES
Part 3, Section A
A.2.5 Wash Tank Temperature Adjustment cont 'd
A.2.5.3 Adjust the tank temperature to the desired
temperature by turning the potentiometer located on the temperature control board.
An arrow on the potentiometer indicates increase .
A.2.5.4 If the temperature does not change refer to
section A.2.6, Troubleshooting Tank Temperatures.
A.2.6 Troubleshooting Tank Temperatures
A.2.6.1 Electric Heat
A.2.6.1.1 If temperature cannot be adjusted per section A.2.5 check the temperature
control board P/N DE9-96 proper operation. If the temperature control board
is faulty, replace.
A.2.6.1.2 Verify tank heat contactor is working correctly. If not, replace.
A.2.6.1.3 Verify all immersion heaters are working properly and not limed. If not, replace.
A.2.6.2 Steam Heat
A.2.6.2.1 See Section A.2.6.1.1.
A.2.6.2.2 Verify steam pressure per machine specifications.
A.2.6.2.3 Verify steam trap is not clogged. If so, replace.
A.2.6.3 Gas Heat
A.2.6.3.1 See Section A.2.6.1.1.
A.2.6.3.2 Verify gas supply.
A.2.6.3.3 Verify pilot is lit. If not, light.
If pilot does not stay lit, replace.
A.2.6.3.4 Verify gas solenoid is working correctly. If not, replace.
A.2.7 Motor Overloads
A.2.7.1 All motors used on Insinger Machines are provided with motor overloads . Motor overloads
are adjusted when the machines are factory tested. Should it be necessary to adjust the motor
overloads in the field first verify the motor current draw for the voltage the machine is using.
A.2.7.2 Using the Control Panel Component Layout Dwg.located in Section 3 to identify the overload
adjust by turning the dial to the appropriate AMP draw.
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6245
Slate Road
Telephone
215.624.800
DOOR TYPE DISHMACHINES
MAINTENANCE and REPAIR PROCEDURES
Part 3, Section A
A.2.8 Level System
A.2.8.1 The level control system consists of one timer
(P/N DE7-31) and two level floats (P/N DE5-60) per
tank.
A.2.8.2 The level timer will not allow the tank heat to
energize without water in the tank.
A.2.8.3 Should the tank heat energize with out water in
the tank troubleshoot the system to find the problem.
Dirty level floats may cause the tank heat to energize with no water in the
tanks. LEVEL FLOATS MUST BE CLEANED DAILY.
CAUTION
Philadelphia PA
19135-2996
FAX:215.624.6966
A.2.9 Wash and Rinse Cycle
A.2.9.1 The timing sequence consists of two timers. The
Commander 18-3 and CS -4 use two, one minute timers (P/N DE7-27).
The CA -3 and DA-3 use one, one minute timer (P/N DE7-27) and one,
five minute timer (P/N DE7-28). Should either of these become defective, replace.
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BASIC SERVICE GUIDE
SYMPTOM POSSIBLE CAUSE Solution
1. Machine will not operate
2. Tank will not hold water
3. Tank fills beyond overflow a. Obstruction in overflow tube or
5. Weak or ineffective spray a. Clogged spray pipe a. Clean spray pipe with brush pipe
a. No Power a. Check power supply
b. Blown fuse or tripped breaker b. Replace fuse; reset breaker
c. Motor overloads tripped c. Reset overload
a. Drain not closed a. Close drain
b. Drain overflow not seated or
b. Reseat or install drain overflow
installed
c. Pump pet cock opened c. Replace V -seal
a. Remove obstruction
drain line
a. Reseat doors a. Doors not seating 4. Water leaks around door
b. Clogged spray pipe
b. Clean spray pipe with brush provided
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cm \wp51/mnl/mnlbsg
b. Manifolds not installed properly b. Ensure proper placement of
upper and lower pipes
c. Obstruction in pump c. Clear obstruction through pump
inspection plate
d. Pump rotation reversed d. Arrow on pump housing indicates
direction, correct electrically
e. Suction st rainer clogged e. Clean suction strainer
BASIC SERVICE GUIDE
limiting device
or replace
SYMPTOM POSSIBLE CAUSE Solution
6. Weak or ineffective final rinse
spray
a. Lime deposits in spray nozzles a. Clean or replace nozzles
b. Low water pressure b. Adjust to 20PSI
c. Clogged line strainer
c. Remove line strainer and
clean
d. Closed water supply valve d. Open ball valve
7. Water hammer a. Excessive water line pressure a. Install water hammer
8. Machine vibrates
or is noisy
a. Pump rotation reversed a. Arrow on pump housing
indicates direction, correct
electrically
b. Pump bearings worn b. Replace pump bearings
9. Final rinse will not shut off
a. Final rinse solenoid valve
clogged
a. Disassemble valve and
clean internal parts of scale
b. Diaphragm worn b. Replace with solenoid valve
repair kit
c. Solenoid valve still powered-up c. Check final rinse actuating
circuit for proper operation
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BASIC SERVICE GUIDE
c. Turn power on
SYMPTOM POSSIBLE CAUSE Solution
10. Tank not filling/tank heat coming
on with no water in tank
11. Tank temperature too low/high
a. Level float dirty
a. Clean level float with
Scotch-Brite or equivalent
- two floats per tank
b. Level control system not working b. Troubleshoot level control
circuit
a. Thermostat not adjusted a. Adjust thermostat located in
control panel
b. Heat circuitry not working b. Troubleshoot circuitry
c. Electric heat, power turned off
d. Electric heat, immersion heaters
d. De-lime machine
limed
e. Steam heat, steam turned off e. Turn steam on
f. Steam heat, not enough steam f. Adjust steam pressure per
machine spec 's
g. Steam heat, condensate traps
clogged
g. Clean or replace condensate
traps
h. Gas heat, gas turned off h. Turn on gas
i. Gas heat, pilot not lit i. Re-light pilot
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1
PART NO. QTY
DE3-42 1
DE3-39 14
DE3-40 1
DE3-41 2
DE9-96 1
38 OR
ITEM DESCRIPTION PART HO. QTY
1 COMPONENT MTG PLATE (13.5 x 13.5) SK-3749 1
2 TRANSFORMER (100 VA. 24 VAC)
ALL VOLTAGES EXCEPT 120 V DE6-6
120 V DE6-14
3 FUSE BLOCK KIT (100 VA XFMR)
FOR DE6-6 DE9-163
FOR DE6-14 DE9-191
4 FUSE (100 VA TRANSFORMER PRIMARY)
460 V FNQ-R-.75 DE9-166
380 V FNQ-R-.75 DE9-166
220 - 230 V FNQ-R-1.4 DE9-168
208 V FNQ-R-1.5 DE9-200
115 V FNQ-R-2.8 DE9-201
5 OVERLOAD RELA Y (1 HP PUMP)
460/3/60 1.6-2.5 A DE2-52
380/3/50 1.6-2.5 A DE2-52
230/3/60 4-6 A DE2-54
220/3/50 2.5-4 A DE2-53
220/1/60 5.5-8 A DE2-55
208/3/60 4-6 A DE2-54
115/1/60 12-18 A DE2-58
OVERLOAD RELA Y (2 HP PUMP)
460/3/60 2.5-4 A DE2-53
380/3/50 2.5-4 A DE2-53
230/3/60 4-6 A DE2-54
220/3/50 4-6 A DE2-54
220/1/60 9-13 A DE2-57
208/3/60 5.5-8 A DE2-55
115/1/60 17-25 A DE2-61
6 CONTACTOR (PUMP) SP4 DE1-93 1
7 CONTACTOR (ELECT TANK HEAT, 3, 5 OR 6 KW) 1
ALL 3 PHASE 30 A RES DE1-109
ALL 220-240 V, 1 PH 30 A RES DE1-109
115-120 V, 1 PH 3 KW 30 A RES DE1-109
5 KW 50 A RES DE1-110
6 KW 65 A RES DE1-111
SHEET 1 OF 2
1
1
2
1
ITEM DESCRIPTION PART NO. QTY
8 TIME DELAY BOARD (WASH & RINSE) DE7-27 3
9 RELA Y BASE DE2-37 1
10 RELAY DE2-38 1
11 RELAY HOLD DOWN SPRING DE3-43 1
12 DIN RAIL (35 mm) DE9-84 1
ITEM
DESCRIPTION PART NO. QTY
41 FUSE (w/ 1 PH SCB) 3 KW TANK HEA T
220 V KTK-R-20 DE9-195
FUSE (W/ 1 PH SCB) 5 KW TANK HEA T
220 V KTK-R-25 DE9-207
FUSE (W/ 1 PH SCB) 6 KW TANK HEAT
220 V KTK-R- 30 DE9-189
42 OVERLOAD BASE DE2-60 1
OVERLOAD BASE (DE2-61 ONLY) DE2-63 1
ITEM
2
2
2
DESCRIPTION PART NO. QTY
39 FUSE (W/ 6 PH SCB) 6 KW TANK HEAT
460 V KTK-R-10 DE9-193
380 V KTK-R-15 DE9-194
230 V KTK-R-20 DE9-195
208 V KTK-R-20 DE9-195
40 FUSE BLOCK, 2 POLE W /1 PH SCB) DE9-185 1
3
NOT SHOWN
ELECTRIC IMMERSION HEA TER 3 KW 5 KW 1
460/3/60 DE13-SC73 DE13-SD73
380/3/50 DE13-SC53 DE13-SD53
230/3/60 DE13-SC43 DE13-SD43
240/1/60 DE13-SC41 DE13-SD41
220/3/50 DE13-SC33 DE13-SD33
220/1/60 DE13-SC31 DE13-SD31
208/3/60 DE13-SC23 DE13-SD23
208/1/60 DE13-SC21 DE13-SD21
ITEM
DESCRIPTION PART NO. QTY
19 DATA DECAL SK-3715 1
20 TIMER (LIQUID LEVEL) DE7-35 1
21 TERMINAL BLOCK ASSY DE3-9 1
22 TERMINAL BLOCK ASSY
208-460 V, 3 PHASE DE3-3
220 SINGLE PHASE DE3-3
220 SINGLE PHASE W/SCB DE3-154
23 DECAL SK-3862 1
24 SWITCH. DPDT (POWER ON) DE5-11 1
25 PILOT LIGHT (RED) DE9-107 1
26 PILOT LIGHT (WHITE) DE9-108 1
27 PILOT LIGHT (AMBER) DE9-109 1
28 CIRCUIT BREAKER (5A) DE9-43 1
29 SWITCH (AUTO - MANUAL) DE5-11 1
30 BOOT DE9-13 2
31 GROUNDING STUD, 1/4-20 D309C-GC-4G 1
32 LOCKWASHER, 1/4 D313C-G5 1
33 HEX NUT, 1/4-20 D312C-GC-2 1
34 CONTROL BOX 1089-194 1
35 CONTROL BOX COVER 1089-193 1
36 GASKET 9007-001 1
37 NUT D312C-EF-5 4
38 FUSE BLOCK, 3 POLE (W/ 3 PH SCB) DE9-186 1
39 FUSE (W/ 3 PH SCB) 3 KW TANK HEA T
460 V KTK-R-6 DE9-192
380 V KTK-R-6 DE9-192
230 V KTK-R-10 DE9-193
208V KTK-R-15 DE9-194
FUSE (W/ 3 PH SCB) 5 KW TANK HEAT
460 V KTK-R-10 DE9-193
380 V KTK-R-10 DE9-193
230 V KTK-R-15 DE9-194
208V KTK-R-20 DE9-195
1
3
3
PARTS LIST: 18-5 & 18-5H
18-5H
1089-19A
18-5H
1463-10
18-5H
1463-12
18-5H
1463-8
18-5H
1463-7
18-5H
1463-14
18-5H
1463-11
ITEM MACHINE PART No. D E S C R I P T 1 0 N REQ.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
18-5
18-5
18-5
18-5
18-5
18-5
18-5
1089-19
1463-16 DISCHARGE LINE ASS'Y 1
D-2483A "Y” STRAINER. 1/2 1
1084-76 SPRA Y HUB - WASH 2
D2-563 0-RING 2
952-27 BUSHING. PLASTIC (WASH ARM HUB) 2
1089-178 BUSHING. PLASTIC (RINSE ARM HUB) 1
1463-29 SUPPORT ASS'Y UPPER HUB 1
D2-554-2 PLUG, 3/4-10 UNC-2A (WASH ARM) 4
D2-584 LOCKING SCREW 1
372-52 HUB-LOWER RINSE ARM 1
1084-35 BUSHING. BRONZE (RINSE ARM HUB) 1
1434-9 LOWER SPRAY PIPE ASS'Y. - RINSE 1
1434-8 UPPER SPRAY PIPE ASS'Y. - RINSE 1
D2867 SPRAY NOZZLE - UPPER & LOWER RINSE ARM 12
1434-5 UPPER WASH PIPE 2
D-2497 PETCOCK 1
D2-554-1 PLUG, 9/16-12 UNC-2A 4
D-2241A VACUUM BREAKER. 1/2 1
D-2242A VACUUM BREAKER RE PAIR KIT 1
1463-18 FINAL RINSE ASSEMBLY. 1
SK-3028 DRAIN ASSEMBLY ( W/PARTS LIST) 1
D-2606 SOLENOID VALVE, 1/2 1
D-2641 SOLENOID VALVE REPAIR KIT 1
D-2495 TEMPERATURE GAUGE - FINAL RINSE 1
D-2390 TEMPERATURE GAUGE 1
1084-14A TRACK ASS'Y 2
1089-9 TRAY SUPPORT 2
1089-10 SCRAP SCREEN 1
D2406 BULLET FOOT 4
1089-8
1084-25
1084-38
957-26
D-2245 GRIP - DOOR HANDLE 2
SK-2294A-001 SPRING 2
957-27
1089-12 SPRING BRACKET 1
DE5-37 SWITCH, MAGNETIC 1
DE5-37A MAGNET 1
1089-57
D-2099 HANDLE, FRONT DOOR 1
1089-59 FRONT DOOR HANGER 1
SK-3490 CONTROL BOX ASS'Y 1
1089-16A MANIFOLD ASS'Y, LOWER 1
1089-15A MANIFOLD ASS'Y, UPPER 1
SK-1433 PRESSURE GAUGE 1
1089-189 LIQUID LEVEL FLOAT ASS'Y. 2
1434-7A UPPER RINSE PIPE 1
1434-7B UPPER RINSE PIPE 1
1434-7C LOWER RINSE PIPE 1
1434-7D LOWER RINSE PIPE 1
1089-23A LOWER WASH PIPE 1
1089-23B LOWER WASH PIPE 1
1463-25 RINSE HUB -UPPER 1
PUMP & MOTOR ASS'Y (1 H.P. - SPECIFY VOLTAGE) PUMP &
MOTOR ASS'Y (2 H.P. - SPECIFY VOLTAGE)
DOOR - SIDE 2
DOOR ARM 1
LINK, ARM-DOOR 2
SPACER. S/S. DOOR - ARM LINK 2
SPRING EXTENSION - LOWER 2
DOOR - FRONT 1
1
PARTS LIST – COMMANDER 18-5C
ITEM PART NO. DESCRIPTION REQ.
1 D-2465 PUMP & MOTOR ASS'Y (1 H.P. - SPECIFY VOLTAGE) 1
2 D2-541 SUCTION STRAINER 1
2A D3-825 SUCTION STRAINER SPRING 1
3 1463-16 DISCHARGE LINE ASS'Y 1
4 D-2483A "Y” STRAINER. 1/2 1
5 1084-76 SPRAY HUB - WASH 2
6 D2-563 0-RING 2
7 952-27 BUSHING 2
8 1089-178 BUSHING, PLASTIC 1
9 1434-5 UPPER WASH SPRA Y PIPE 2
10 D2-554-2 PLUG, 3/4 -10 UNC-2A 4
11 D2-584 LOCKING SCREW 1
12 1084-22 SPRA Y HUB - RINSE 1
13 1084-35 BUSHING - UPPER 1
14 1084-36 BUSHING - LOWER 2
15 1463-21 RINSE. LOWER SPRAY PIPE ASS'Y 1 SET
15A 1463-20 RINSE. UPPER SPRA Y PIPE ASS'Y 1 SET
16 D2867 SPRAY NOZZLES - UPPER & LOWER RINSE ARM 12
17 D-2497 PETCOCK 1
18 D2-554-1 PLUG, 9/16-12 UNC-2A 4
19 D-2241A VACUUM BREAKER, 1/2 1
19 A D-2242A VACUUM BREAKER REPAIR KIT 1
21 1169-179 DRAIN ASS'Y 1
22 1100-79A DRAIN HANDLE ASS'Y 1
23 D-2606 SOLENOID VALVE, 1/2 1
23A D-2641 SOLENOID VALVE REPAIR KIT 1
24 D-2495 TEMPERATURE GAUGE - FINAL RINSE 1
25 D-2390 TEMPERATURE GAUGE 1
26 1089-107 TRACK ASS'Y 2
29 1089-9 TRAY SUPPORT 2
30 1089-10 SCRAP SCREEN 1
31 D2406 BULLET FOOT 4
32 1089-8 DOOR - SIDE 2
33 1084-126 DOOR ARM 1
34 1084-119 LINK – DOOR ARM 2
35 957-26 SPACER - DOOR ARM LINK 2
36 952-118 PIVOT BRACKET - DOOR ARM 2
37 D2-551 PIVOT BALL 1
38 952-139 SUPPORT - PIVOT BRACKET 2
39 SK-2294A-001 SPRING 2
40 957-27 SPRING EXTENSION - LOWER 2
41 1089-118 SPRING BRACKET 1
42 DE5-37 SWITCH, MAGNETIC 1
43 DE5-37A MAGNET 1
44 957-49 SPRING EXTENSION - UPPER 2
45 1089-108 CORNER TRACK 1
46 SK-3490 CONTROL BOX ASS'Y 1
47 1089-189 LIQUID LEVEL FLOA T ASS'Y. 1
48 1089-16 A MANIFOLD ASS'Y, LOWER 1
49 1089-15A MANIFOLD ASS'Y, UPPER 1
50 SK-1433 PRESSURE GAUGE 1
52 963-38 S UCTION STRAINER FLANGE 1
53 D514 GASKET. PUMP FLANGE 1
54 D134 PUMP FLANGE 1
55 D316A-H3-H4 1 1/2" 90° ST. ELBOW 1
56 D207A-12-12.5 1 1/2" TUB. Cu. 3 1/8" Lg. 1
57 D317A-H3-H2 ADAPTER 1 ½”C x1 1/2" MIPS 1
58 D314F-HT -72 NIPPLE 1 1/2" IPS x 9" Lg. LOE 1
59 1434-7A UPPER RINSE PIPE 1
60 1434-7B UPPER RINSE PIPE 1
61 1434-7C LOWER RINSE PIPE 1
62 1434-7D LOWER RINSE PIPE 1
63 1089-23A LOWER WASH PIPE 1
64 1089-23B LOWER WASH PIPE 1
65 1463-29 SUPPORT ASS'Y UPPER HUB 1
66 1463-25 RINSE HUB-UPPER 1
PARTS LIST: CS-5 & CS-5H
ITEM MACHINE PART No. D E S C R 1 P T 1 0 N REQ.
CS-5 1089-19 PUMP & MOTOR ASS'Y (1 H.P. - SPECIFY VOLTAGE) PUMP &
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
CS-5 1089-8
31
CS-5 1084-25
32
CS-5 1084-38
33
CS-5 957-26
34
35
36
CS-5 957-27
37
38
39
40
CS-5 1089-57
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
1463-16 DISCHARGE LINE ASS'Y 1
D-2483A "Y" STRAINER. 1/2 1
1084-76 SPRA Y HUB - WASH 2
D2-563 0-RING 2
952-27 BUSHING, PLASTIC (WASH ARM HUB) 2
1089-178 BUSHING. PLASTIC (RINSE ARM HUB) 1
1463-29 SUPPORT ASS'Y UPPER HUB 1
D2-554-2 PLUG. 3/4-10 UNC -2A (WASH ARM) 4
D2-584 LOCKING SCREW 1
372-52 HUB - RINSE ARM 1
1084-35 BUSHING, BRONZE (RINSE ARM HUB) 1
1434-9 LOWER SPRAY PIPE ASS'Y. - RINSE 1
1434-8 UPPER SPRA Y PIPE ASS'Y. - RINSE 1
D2867 SPRA Y NOZZLE - UPPER & LOWER RINSE ARM 12
1434-5 UPPER WASH PIPE 2
D-2497 PETCOCK 1
D2-554-1 PLUG. 9/16-12 UNC -2A 4
D-2241A VACUUM BREAKER, 1/2 1
D-2242A VACUUM BREAKER REPAIR KIT 1
1463-18 FINAL RINSE ASSEMBLY 1
SK-3028 DRAIN ASSEMBLY ( W/PARTS LIST) 1
D-2606 SOLENOID VALVE, 1/2 1
D-2641 SOLENOID VALVE REPAIR KIT 1
D-2495 TEMPERATURE GAUGE - FINAL RINSE 1
D-2390 TEMPERATURE GAUGE 1
1084-14A TRACK ASS'Y 2
1089-9 TRAY SUPPORT 2
1089-10 SCRAP SCREEN 1
D2406 BULLET FOOT 4
DOOR - SIDE 2
DOOR ARM 1
LINK, ARM-DOOR 2
SPACER. S/S, DOOR - ARM LINK 2
D-22 45 GRIP - DOOR HANDLE 2
SK-2294A-001 SPRING 2
SPRING EXTENSION - LOWER 2
1089-12 SPRING BRACKET 1
DE5-37 SWITCH, MAGNETIC 1
DE5-37A MAGNET 1
DOOR - FRONT 1
D-2099 HANDLE, FRONT DOOR 1
1089-59 FRONT DOOR HANGER 1
SK-3490 CONTROL BOX ASS'Y 1
1089-16 A MANIFOLD ASS'Y, LOWER 1
1089-15A MANIFOLD ASS'Y, UPPER 1
SK-1433 PRESSURE GAUGE 1
1089-189 LIQUID LEVEL FLOA T ASS'Y. 2
1434-7A UPPER RINSE PIPE 1
1434-7B UPPER RINSE PIPE 1
1434-7C LOWER RINSE PIPE 1
1434-7D LOWER RINSE PIPE 1
1089-23A LOWER WASH PIPE 1
1089-23B LOWER WASH PIPE 1
1463-25 RINSE HUB -UPPER 1
1
PARTS LIST: CS-5C
1 SET
ITEM PART NO. DESCRIPTION REQ.
1 D-2465 PUMP & MOTOR ASS'Y (1 H.P. - SPECIFY VOLTAGE) 1
2 D2-541 SUCTION STRAINER 1
2A D3-825 SUCTION STRAINER SPRING 1
3 1463-16 DISCHARGE LINE ASS'Y 1
4 D-2483A "Y" STRAINER., 1/2 1
5 1084-76 SPRAY HUB - WASH 2
6 D2-563 0-RING 2
7 952-27 BUSHING 2
8 1089-178 BUSHING. PLASTIC 1
9 1434-5 UPPER WASH SPRAY PIPE 2
10 D2-554-2 PLUG, 3/4-10 UNC-2A 4
11 D2-584 LOCKING SCREW 1
12 1084-22 SPRA Y HUB - RINSE 1
13 1084-35 BUSHING - UPPER 1
14 1084-36 BUSHING - LOWER 2
15 1463-21 RINSE. LOWER SPRAY PIPE ASS'Y 1 SET
15A 1463-20 RINSE, UPPER SPRA Y PIPE ASS'Y
16 D2867 SPRAY NOZZLES - UPPER & LOWER RINSE ARM 12
17 D-2497 PETCOCK 1
18 D2-554-1 PLUG, 9/16-12 UNC-2A 4
19 D-2241 A VACUUM BREAKER. 1/2 1
19 A D-2242A VACUUM BREAKER REPAIR KIT 1
21 1169-179 DRAIN ASS'Y 1
22 1100-79A DRAIN HANDLE ASS'Y 1
23 D-2606 SOLENOID VALVE., 1/2 1
23A D-2641 SOLENOID VALVE REPAIR KIT 1
24 D-2495 TEMPERATURE GAUGE - FINAL RINSE 1
.25 D-2390 TEMPERATURE GAUGE 1
26 1089-107 TRACK ASS'Y 2
29 1089-9 TRAY SUPPORT 2
30 1089-10 SCRAP SCREEN 1
31 D2406 BULLET FOOT 4
32 1089-8 DOOR – SIDE 2
33 1084-126 DOOR ARM 1
34 1084-119 LINK - DOOR ARM 2
35 957-26 SPACER - DOOR ARM LINK 2
36 952-118 PIVOT BRACKET – DOOR ARM 2
37 D2-551 PIVOT BALL 1
38 952-139 SUPPORT - PIVOT BRACKET 2
39 SK-2294A-001 SPRING 2
40 957-27 SPRING EXTENSION - LOWER 2
41 1089-118 SPRING BRACKET 1
42 DE5-37 SWITCH, MAGNETIC 1
43 DE5-37A MAGNET
44 957-49 SPRING EXTENSION - UPPER 2
45 1089-108 CORNER TRACK 1
46 SK-3490 CONTROL BOX ASS'Y 1
47 1089-189 LIQUID LEVEL FLOAT ASS'Y. 1
48 1089-16A MANIFOLD ASS'Y, LOWER 1
49 1089-15A MANIFOLD ASS'Y, UPPER 1
50 SK-1433 PRESSURE GAUGE 1
52 963-38 SUCTION STRAINER FLANGE 1
53 D514 CASKET. PUMP FLANGE 1
54 D134 PUMP FLANGE 1
55 D316A-H3-H4 1 1/2" 90° ST. ELBOW 1
56 D207A-12-12.5 1 1/2" TUB. Cu, 3 1/8" Lg. 1
57 D317A-H3-H2 ADAPTER 1 ½”C x 1 1/2" MIPS 1
58 D314F-HT-72 NIPPLE 1 1/2" IPS x 9" Lg. LOE 1
59 1434-7A UPPER RINSE PIPE 1
60 1434-7B UPPER RINSE PIPE 1
61 1434-7C LOWER RINSE PIPE 1
62 1434-7D LOWER RINSE PIPE 1
63 1089-23A LOWER WASH PIPE 1
64 1089-23B LOWER WASH PIPE 1
65 1463-29 SUPPORT ASS'Y UPPER HUB 1
66 1463-25 RINSE HUB -UPPER 1
1
ITEM PART NO. PART NAME
1 954-50A UPPER BODY 1
2 954-50B LOWER BODY 1
3 954-50C NUT 1
4 1169-179D OVERFLOW TUBE 1
5 D-193 SKIMMER CAP 1
6 D2-557 "V" SEAL - DRAIN SEAT 1
7 D2-548 "0" RING 1
8 D2-549 "0" RING 1
9 D-305 DRAIN JAM NUT 1
10 D2-550 "0" RING 1
11 1100-79A DRAIN HANDLE ASS'Y 1
12 954-8C BRACKET 1
13 D-2407 BALL 1
954-50 DRAIN ASS'Y (COMPLETE) —
QTY
ITEM PART NO. DESCRIPTION QTY. 1
1
2 D431 ADAPTER 1
3 D436 IMPELLER 3 7/8" 1
4 D434 CASING 1
5 D2-532 "0" RING 1
6 D2-533 FLINGER 1
7 D2-534 SEAL ASSEMBLY 1
8
9 D3-808 IMPELLER RETAINING NUT 1
MOTOR 1 H.P. 1
DRAIN PLUG 1/4 IPS 1
ITEM PART NO. DESCRIPTION QTY.
1 D2-541 SUCTION STRAINER 1
2 D3-825 SUCTION STRAINER SPRING 1
3 963-38 SUCTION STRAINER FLANGE 1
4
5 D313A-J1 COPPER WASHER 3/8 4
6 D3112C-JC-5 LOCKNUT 3/8-16 4
7 D-514 GASKET, PUMP FLANCE 1
8 D134 PUMP FLANGE 1
9 D316A-H3-H4 1 1/2" ELBOW 90° 1
10
11 D317A-H3-H2 ADAPTER 1 1/2" 1
12 D314F-HT-72 NIPPLE 1 1/2 IPS x 9" LG L0E 1
13 D326F-H1 LOCKNUT 1 1/2 IPS 1
HEX 110. S/S SCREW 3/8-16 x 1 1/4" 4
1 1/2" COPPER TUB., 3 1/8" Lg. 1
Is order to insure the proper operation of your INSINGER dishwasher, it is necessary that the
LIQUID LEVEL FLOAT be wiped free of any residue and/or moisture at each cleaning. This should be
done, preferably, after each use of the machine, or, at a minimum, once each day.
The LIQUID LEVEL FLOAT is located below the scrap screens in those tanks which contain water
heating devices (coils, steam injectors, or electric immersion heaters) and pump inlet strainers. They are
usually located, in rackless and rack conveyor style machines, on the inside tank wall, at approximately
water level, opposite and parallel to the inspection doors. In the door, stationary rack, type machines, the
LIQUID LEVEL FLOAT may be found beneath the scrap screen.
Below is a depiction of the LIQUID LEVEL FLOAT and the surfaces which must be wiped clean.
USED ON STANDARD
18-4 (CORNER)
50-20N2-NSU (CORNER)
CS-4 (CORNER)
FOR PRISON PACKAGE LOCATION HEATER & FLOAT SWITCH SEE SHEET 2 OF 2
SHEET 1 OF 2
USED ON PRISON PACKAGES:
18-4 (CORNER)
50-20N2-NSU (CORNER)
CS -4 (CORNER)
NOTE:
HEATER & FLOAT SWITCH FOR PRISON PACKAGES
USED ON STANDARD:
18-4 (STRAIGHT)
50-20N2-NSU (STRAIGHT
CS-4 (STRAIGHT)
NOTE:
FOR PRISON PACKAGE LOCATION HEATER & FLOAT SWITCH SEE SHEET 2 OF 2 SHEET 1 OF 2
USED ON PRISON PACKAGES:
18-4 (STRAIGHT)
NOTE:
50-20N2-NSU (STRAIGHT)
CS-4 (STRAIGHT)
HEATER & FLOAT SWITCH FOR PRISON PACKAGES SHEET 2 OF 2
NO. DESCRIPTION PART NO. QTY.
1 STEAM INJECTOR D-942 1
2 LOCKNUT 1/2 IPS D326A-D 2
3 NIPPLE 1/2 IPS X 1 1/4 LG. D314A-D10-AT 1
4 90' STREET ELL 1/2 MIPS X 1/2 FIPS D316A-D1-D2 2
5 CHECK VALVE 1/2 IPS D-2453 1
6 CLOSE NIPPLE 1/2 IPS D314A-DCL 2
7 "Y” STRAINER 1/2 IPS D-2483A 1
8 SOLENOID 1/2 IPS D-2490 1
NO. DESCRIPTION PART NO. QTY.
1 BOOSTER ASSEMBLY 13941-I 1
2 90° UNION ELBOW 1/2" C. D319F-D3-D3 1
3 90° UNION ELBOW 1/2" C. x 1/2" MIPS D319F-D3-D2 1
4 90° ELBOW 1/2" C D316F-D3-D3 2
5 ADAPTER 1/2" C x 1/2'' MIPS. D317F-D3-D2 1
6 COPPER TUBING 1/2" CTS x 3 " LG. D207A-B4-12 1
7 COPPER TUBING 1/2" CTS x 43" LG. D207A-B4-172 1
8 COPPER TUBING 1/2" CTS x 21 1/2" LG. D207A-B4-86 1
9 COPPER TUBING 1/2" CTS x 18" LG. D207A-B4-72 1
10 TEE 3/4 FIPS x 1/2 FIPS x 3/4 FIPS D320F -D1E1E1 1
11 PRESSURE- RELIEF VALVE 3/4 MIPS D2507 1
122 COPPER PIPE 3/4 IPS x 4"LG. D314A -ES-32 1
" INDICA TES ELECTROLESS NICKEL PLATED.
COPPER
ADD A 9O° STREET ELBOW 1/2 MIPS x 3/4 FIPS (D316F-
-E1) TO INLET END OF "Y" STRAINER.
& #2 ARE NOT REQUIRED WHEN USING A
-CONTAINED BOOSTER. REPLACE WITH ITEM #33
-20N2-NSU, REPLACE ITEM #14 WITH 1084-85,
3/4 IPS x 1 1/2" LG. BRASS NIPPLE (D314F-D6)
1/2 MIPS X
DESCRIPTION
NO.
1 LOCKNUT, HE X 1/2 IPS D326F-D1 1
2 NIPPLE, CLOSE 1/2 IPS D314F-D0-00 5
3 TEE ½ IPS D320D-D1D1D1 3
4 PLUG, PIPE 1/2 IPS D328F-D2A 1
5 UNION, STRAIGHT 1/2 IPS D318F-D1-D1 1
6 NIPPLE, PIPE 1/2 IPS x 4 ½” LG. D314F-DS-36 1
7 ELBOW 90° STREET 1/2 IPS D316F-D1-D2 2
8 BREAKER, VACUUM 1/2 IPS D-2241 1
9 NIPPLE, PIPE 1/2 IPS x 2” LG. D314F-DS-16 2
10 REDUCER, HEX 1/2 MIPS x 1/4 FIPS D322F-D2-B1 2
11 GAUGE, TEMPERATURE 1/4 IPS D-2495 1
12 ELBOW. 90° 1/2 IPS D316-D1-D1 1
13 VALVE, SOLENOID (WATER) 1/2 IPS (SEE NOTE 3) D-2606 1
14 BRACKET, PIPING SUPPORT
15 PETCOCK 1/4 IPS D2497 1
16 GAUGE, PRESSURE 1/4 IPS SK-1433 1
18 TEE 1/2 IPS * D320E-D1D1D1 1
19 ADAPTER 1/2 MIPS x 1/2 C * D317E-D3-D2 2
20 TUBING, S/S 1/2 CTS x9” LG. D207C-B4-38 1
21 UNION 1/2 MIPS x 1/2C * D318E-D3-D1 1
22 REDUCER, FLUSH 1/2 MIPS X 3/8 FIPS* D323J-D2-C1 2
23 FOR 18-5: TUBING, S/S 1/2 CTS x 28” LG. D207C-B4-112 1
24 FOR 18-5H: TUBING, S/S 1/2 CTS x 38 ¼” LG. D207C-B4-153 1
25 ELBOW, 90° 1/2 C * D316E-D3-D3 1
26 TUBING, S/S 1/2 CTS x 9 ¾” LG. D207C-B4-39 1
27 LOWER WASH PIPE ASSY
29 SCREW, LOCKING
30 STRAINER, "Y" 1/2 IPS (SEE NOTE J) D-2483A 1
UPPER RINSE SPRAY, PIPPIPE ASSY
31
LOWER RINSE SPRA Y, PIPE ASSY
32
33 NIPPLE, PIPE 1/3 IPS x 4” LG. D314F-D5-32 1
34 NIPPLE, PIPE 1/2 IPS x 1 ½” LG. ALL THREAD D314F-DA-12 1
35 NIPPLE, CLOSE 1/2 IPS ( ** SEE NOTE 5) * D314J-DC-00 1
36 UPPER WASH PIPE ASSY
37 ADAPTER 1/2 MIPS X 1/2 CPVC D-329-2 1
38 CPVC TUBING 1/2 CPVC x 4” LG. D207C-B4-16 1
39 CLOSE NIPPLE CPVC ½ IPS D314G-DC-00 1
40 HEX REDUCER, CPVC ½ MIPS X 1/8 FIPS D322G-D2-A1 1
41 TEE, CPVC 1/2 IPS D320G-D1D1D1 2
42 ADAPTER, CPVC 1/2 MIPS X 1/2 CPVC D317G-D3-D2 3
43 TUBING, CPVC 1/2 CPVC x 8 ¼” LG. D207G-B4-33 1
44 ADAPTER 1/2 FIPS x ½ CPVC * D-329-1 2
45 TUBING, CPVC 1/2 CPVC x 22 ½” LG. D207G-B4-90 1
46 CLAMP, CPVC 1/2 C D2-577-1 1
47 90° ELBOW, CPVC 1/2 CPVC D316G-D3-D3 1
48 TUBING, CPVC 1/2 CPVC x 10 ½” LG. D207G-B4-42 1
49 WELD STUD
PART NO.
951-79 1
1089-25 1
D2-584 1
1434-8 1
1434-9 1
1434-6 1
D309-EC-3G 2
QTY
NO
SUPERSEDES DWGS, 1089
- 119
NOTED
DESCRIPTION PART NO. QTY.
1 BOOSTER ASSEMBLY C6 , C12 1
2 RELIEF VALVE SUPL. W/BOOSTER 1
3 BALL VALVE 1/2 IPS D-2339 1
4 CLOSE NIPPLE 1/2 IPS D314A-DCL 2
5 BRACKET DWG. 982-49 1
6 PRESS. REG. & STRAINER 1/2 IPS D-2508A 1
7 TEE 1/2 IPS D320A-D1 1
8 REDUCER 1/2 MIPS x ¼ FIPS D322A-D2-B1 1
9 PIPE PLUG 1/4 IPS D238A-B-A 1
10 ADAPTER 1/2 MIPS x 1/2 C D317A –D2-D3 1
11 COPPER TUBING 1/2 CTS x 6 ½ LG D207A-B4-26 1
12 90°ELBOW 1/2 C D316A-D3 1
13 COPPER TUBING 1/2 CTS x 7 1/2 LG. D207 A-B4-30 1
14 90° ELBOW 3/4 FIPS x 1/2 C D316A-E1-D3 1
15 90° STREET ELL ½ IPS D316A-D1-D2 1
16 UNION 1/2 C D318A-D3 1
17 COPPER TUBING 1/2 CTS x 22 1/2 LG D207A-B4-90 1
18 COPPER TUBING 1/2 CTS x 40 3/4 LG D207A-B4-163 1
19 COPPER TUBING 1/2 CTS x 3" LG D207A-B4-12 1
20 90° ELL 1/2 MIPS x 1/2 C D316A-D2-D1 1
21
COPPER TUBING 1/2 CTS x 6 3/4 LG D207A-B4-27 1
22 90° ELL 1/2 C D316A-D3 2
23 90° STREET ELL 3/4 FIPS x 1/2 MIPS D316A-E1-D2 1
24 90° ELL ½ FIPS x 1/2 C D316A-D1-03 1
DATED 10-23-85, 1089-157 DATED
3-5-87 , 1089-38 DATED 3-4-87
TOLERANCES
FRACTIONS ± 1/64
DECIMAL ± .005
ANGULAR ± 1/2*
UNLESS
OTHERWISE
SPECIFIED
TITLE: ELECT BOOSTER ASSEMBLY
REQ. 1 1089-87
MATL
NOTED SCALE 1/8 6 USED ON:
INSINGER MACHINE CO.
PHILA., PA. 19135 (215) 624-4800
DWG. NO.
EB
3-23-88
ITEM PART NO. DESCRIPTION QTY.
1 02569A BURNER ASSY.- BOTTLED 1
D2569 BURNER ASSY.- NATURAL 1
2 D2835 H.S.I. IGNITER 1
3 1089-74 SUPPORT - GAS VALVE 1
4 D314F-AB-00 CLOSE NIPPLE, 1/8 IPS 1
5 D322F-D2-A1 HEX REDUCER ¾ MIPS x 1/8 FIPS 1
6 D2786 GAS VALVE 1
7 D2833 HOT SURFACE IGNITION MODULE 1
8 EM233 LIQUID TIGHT CONDUIT 1/2 1
9 D309C-EF-4G WELDSTUD #10-32 x 1/2 LG. 2
10 D312G-EF-5 LOCK NUT /10-32 2
11 1089-I97R IGNITER MOUNTING BRACKET - R.H. 1
12 D309C-D5-3Q SHEET METAL SCREW #8 x 3/8 LG. 2
13 EM223 CONDULET TEE ½ 1
14 CM205 CONDULET COVER 1
15 EM206 CONDULET GASKET 1
16 EM175 90° LIQUIDTIGHT CONNECTOR 1/2 1
17 EM174 45°LIQUIDTIGHT CONNECTOR 1/2 2
I8 EM245 5/16 CONDUIT x 9 LG 1
19 EM245 5/16 CONDUIT x 12 LG 1
20 D796 THERMOMETER BRACK ET 3
21 EM188 90° STRAIN RELIEF CONNECTOR 1/2 1
22 1089-202 COVER 1
23 1089-198 IGNITER INSTALLATION REF
A MANUAL SHUT-OFF VALVE LOCATED IN THE SUPPLY PIPE OUTSIDE THE DISHWASHER
ENCLOSURE IS RECOMMENDED. THIS VALVE MUST BE AGA OR UL LISTED FOR GAS
SERVICE. PIPING MUST BE 1/2" NPT OR LARGER.
ALWAYS INCLUDE A DRIP
NOTE:
LEG IN PIPING
FILE: SKETCHA \SK-3768
TYPICAL GAS VALVE PIPING
18-5 GAS HEAT WITH HOT SURFACE IGNITION
Symptom
This dishwasher is heated by natural gas or propane (L.P. gas.) A fully electronic Hot Surface
Ignition (H.S.I.) System with internal flame sensor is used - No Manual Pilot. The wash temperature board
thermostat controls burner operation, with low water cut-off switches as back-up.
SERVICE CHECKS
1) Dead
2) Hot surface element heats up, but zero
voltage at valve during trial-for-ignition.
3) Hot surface element heats. 24 Volts to
valve. Flame established, but does not stay
on.
4) Hot surface element heats. 24 Volts to
valve. System fails to ignite.
5) Hot surface element does not heat, but unit
cycles.
Cause/Cure
A) No 24 volt input.
B) Check system wiring.
C) Check thermostat, transformer, high temp
limit switch, circuit breaker, etc.
A) Check wiring valve and module.
B) Check power to valve.
A) Check ground in system 24 Volt supply.
B) Hot surface element improperly located.
C) Check all wiring connections.
D) Burner out of adjustment.
A) Gas supply off.
B) Check gas valve.
C) Burner out of adjustment (orifice plugged.)
D) Hot surface element incorrectly located.
A) Check for broken or cracked hot surface
element.
(SEE GENERAL ARRANGEMENT DRAWING FOR COMPONENT LOCATIONS) Hot Surface
Ignition Module -
24 VAC, 4 second heat-up time, 7 second trial for ignition. Loss of flame will result in one re-try
for ignition. This unit cannot be repaired - it must be replaced. Flame current .75 micro amp minimum.
Gas Valve -
This valve is equipped with a redundant solenoid valve which controls gas flow to the pilot and
main burners, a relay-operated main valve that controls gas flow to the main burner, a pressure regulator to
maintain a constant outlet pressure, and a two position gas cock knob for manual gas shut off. Both
redundant and main valves open together due to the jumper wire installed between terminals Ml and P3.
The gas outlet pressure is stamped on a metal nameplate inside the burner box. This should be
checked using a manometer at the pressure tap on the outlet of the valve. Remove 1/8" pipe plug with an
allen wrench (NOT brass hex fitting) to install test fitting.
The gas supply to the valve can be checked using a ma nometer at the pressure tap on the inlet of the
valve. Shut off gas downstream before using 1/8" pipe plug to install test fitting.
Hot Surface Element (Ignitor) -
This consists of a silicone carbide heater blade cemented into a ceramic holder with a metal
mounting plate mechanically attached. The ceramic extends 3/4" past the mounting plate into the burner.
The wide surface of the blade must face the burner surface.
To check operation, shut off gas supply. The glow of the ignitor during the heat-up and trial-forignition periods can be seen through the viewport. (Look up from ground level.) If no glow can be seen, a
cracked blade or bad blade to wire joint is possible. Disconnect wire leads and measure resistance at room
temperature (1 to 6 ohms.)
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