Insinger Machine Co ClipperRC18RPWW Service Manual

6245 State Rd. Telephone [phone]
Philadelphia, PA 800-344-4802

19135-2996 FAX: [phone]

www.insingermachine.com

TECHNICAL MANUAL

FOR

FLIGHT TYPE

DISHWASHER

MODELS
CLIPPER

MASTER

FLIGHT TYPE DISHMACHINES
Clipper/Master
Table of Contents

Part 1 - Technical Information

* Introduction
* Catalogue Cut -sheet and Installation Drawing
* Warranty

Part 2 - Installation and Operation Instructions

* Section A, Installation Instructions
* Sec tion B, Operation and Cleaning Instructions

Part 3 - Maintenance and Repair Procedures

* Section A, Maintenance and Repair Procedures
* Basic Service Guide

Part 4 - Electrical Schematics and Replacement Parts

* Machine Wiring Diagrams
* Control Panel Layout and Component Drawing
* Electric Blower Dryer Wiring Diagram
* Electric Blower Dryer Control Panel Layout & Control Panel Layout
* Electric Booster Wiring Diagram

Part 5 - Replacement Parts

* Overall Assembly Drawing for:

* Clipper

* Master
* Drain Assembly
* Motor Assemblies
* Conveyor Overload Shutoff Mechanism Assembly
* Auto Tank Fill Assembly
* Level Float Installation
* Final Rinse Assembly
* Curtain, Rods Assembly
* Steam Injectors, Steam Coils and Steam Booster Assembly's
* Electric Booster Assembly
* Photoelectric Eye Installation
* Rack Section Details
* Cold Water Thermostat Piping
* Blower Dryer Details

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Clipper RC

AUTOMATIC THREE TANK

NOTES:

100 Years of Service

DESIGN

Automatic Conveyor, flight type three
tank dishwasher with recirculating
prewash, was h and rinse; and fresh
water final rinse. Capacity is 10,800
dishes per hour, with a conveyor
speed of 8.3 ft. per minute. Designed
for left or right hand conveyor travel,
as specified.

STANDARD EQUIPMENT

• Tank Heat: 60 KW Electric
Immersion Heater or Steam
Injector

• Capillary Thermometers for Pre­Wash, Wash and Rinse

• In-Line Thermometer for Final
Rinse

• Vacuum Breaker

•Manifold Cleanout Brush

•Inspection Doors

•S/S Frame with S/S Legs

•Automatic Tank Fill

•Low Water Protection

•Detergent Connection Provision

•Top Mounted Control Panel
(NEMA 12)

•Steam Booster

•Simplified Scrap Screen Design

•Door Safety Switches

•End Cowls with Vent and
Adjustable Damper Controls

•Standard Frame Drip Proof
Motors

•Conveyor Reversing Switch

•Choice of Poly or S/S Belt with

Removable Rack Sections

•Conveyor Safety Step Bar

•Override Switch for De-liming

RACKLESS CONVEYOR
DISHWASHER

OPTIONAL ACCESSORY
EQUIPMENT

? Stainless Steel Steam Coil

Tank Heat

? Pressure Reduction Valve and

Line Strainer
? Electric Booster
? Security Package
? Totally Enclosed Motors
? S/S Front Enclosure Panel
? S/S Panels All Sides
? Insulated Hood and Doors

Machine Company

6245 State Road
Philadelphia PA 19135-2996

215/624-4800 215/624-6966 FAX

800/344-4802

100 Years of Service Clipper RC

Capacity per hour

Tank capacity

Motor size

Electric usage

Steam consumption

Final rinse peak

gals.

(2)

70°rise

70°rise

389

gals./hr.

3250 lbs.

Current Draw Steam

LEFT TO RIGHT FEED

Note: For all rough in connections see Installation and Layout Detail Drawing.

SPECIFICATIONS
CONSTRUCTION—Hood and tank constructed of 16 gauge 18-8 type 304 S/S. Hood unit of all welded seamless construction. S/S frame and

legs. All internal castings are non-corrosive nickel alloy, bronze or S/S investment.
DOORS—Three extra large die formed 18-8 type 304 S/S from inspection doors riding in all S/S channels. A triple ply leading edge on the door
channels made of S/S with no plastic or nylon sleeves or liners used. Two intermediate S/S door-safety stops on the door. CONVEYOR—

Polypropylene or S/S rack sections on S/S belt with Hi-D rollers and removable rack sections. Conveyor drive system includes targe speed reducer
with cut gears operating in oil bath and with frictionless, trouble-free clutch system. Dishware conveyed automatically through all washing and
rinsing systems powered by an independent 1/2 HP conveyor motor. A stop bar sits at the end of the unload section. This will shut off the conveyor
if any ware hits the bar.
PUMPS —Centrifugal type "packless" pump with a brass petcock drain. Construction includes ceramic seal and a balanced cast impeller on a
precision ground stainless steel shaft. All working parts mounted as an assembly and removable as a unit without disturbing pump housing. Two 2
HP motors, 1725 RPM -wash and rinse; and 1.5 HP, 1725 RPM - pre-wash: standard frame, horizontal C-faced. drip proof, squirrel-cage, induction
run type, 60 cycle, internally cooled with ball-bearing construction.
CONTROLS —Top-mounted control cabinet, NEMA 12 rated with heat insulation provided between hood and control cabinet, housing motor
controls and overload protection, transformer, contactors and all dishwasher integral controls. All controls safe low voltage 24 VAC.
ENERGY SAVER—Electric photo eye automatically operates the final rinse solenoid only when ware passes, saving water and energy. The photo
eye also activates an adjustable timer control. If no ware passes during the set time, the machine shuts down.
SPRAY SYSTEM—Pre-Wash, wash and rinse spray arms made of 18-8 type 304 stainless steel schedule 40 pipe. Spray assemblies removable
without the use of tools.
Pre-Wash-Upper and lower manifolds. One manifold above with 3 power wash arms designed with 7, 6, and 7 high pressure action cleansing slots
and one manifold below with 3 power wash arms each designed with 6 high pressure action cleansing slots. The slots precision milled for water
control producing a fan spray. Wash arms are fillet welded to the S/S manifold.
Wash-Upper and lower manifolds. One manifold above with 3 power wash arms designed with 7, 6, and 7 high pressure action cleansing slots and
one manifold below with 3 power wash arms each designed with 6 high pressure action cleansing slots. The slots precision milled for water control
producing a fan spray. Wash arms are fillet welded to the S/S manifold.
Rinse-Upper and lower manifolds. One manifold above with 3 power rinse arms designed with 7. 6, and 7 high pressure action cleansing slots and
one manifold below with 3 power rinse arms each designed with 6 high pressure action cleansing slots. The slots precision milted for water control
producing a fan spray. Rinse arms are fillet welded to the S/S manifold.
Final Rinse-eight nozzle assemblies above and four nozzles below threaded into S/S schedule 40 pipes. Nozzle assemblies produce a cone spray
reducing water consumption, maximizing heat retention.
DRAlN -Drain valves externally controlled. Overflow assembly with skimmer cap is removable without use of tools for drain line inspection.
Heaters protected by low water level controls.

10,800 dishes 600-1,200
meals

Final rinse
consumption

at 20 psi per minute

24 gals. (pre-wash) 27
gals. (wash) 30
(rinse)

Exhaust hood Peak rate
requirement drain flow

500 CFM Load
1000 CFM Unload 23 gals./min.

1.5 hp (pre-wash)
2 hp (wash) 2 hp

(rinse) 1/2 hp
(conveyor)

50 kw wash tank 39
kw booster 40°rise
38 kw boosters

Shipping weight

at 20 psi min. flow at 20 psi min.

182 lbs./hr. tank
138 Ibs./hr. rem.

booster 40°rise 241
Ibs./hr. rem. booster

6.5 gals./min.

Electric
Amps w/o
booster

208/3/60……………………..23……………………161
230/1/60……………………..n/a……………………n/a
230/3/60……………………..23……………………146
380/3/60……………………..18…………………….94
460/3/60……………………..13…………………….73

Master RC

AUTOMATIC THREE TANK
BACKLESS CONVEYOR
DISHWASHER

DESIGN
Automatic Conveyor, flight type three tank

dishwasher with recirculating prewash, and
rinse; and fresh water final se. Capacity is

13,000 dishes per hour, with a conveyor
speed of 10.4 ft. per minute. Designed for left

or right hand conveyor travel, as specified.

STANDARD EQUIPMENT

• Tank Heat 50 KW Electric Immersion
Heater or Steam Injector

• Capillary Thermometers for Pre-Wash,
Wash and Rinse

• in-Line Thermometer for Final Rinse

• Vacuum Breaker

• Manifold Cleanout Brush

• Inspection Doors

• S/S Frame with S/S Legs

• Automatic Tank Fill

• Low Water Protection

• Detergent Connection Provision

• Top Mounted Control Panel (NEMA 12)

• Steam Booster

• Simplified Scrap Screen Design

• Door Safety Switches

• End Cowls with Vent and Adjustable
Damper Controls

• Standard Frame Drip Proof Motors

• Conveyor Reversing Switch

• Choice of Poly or S/S Belt with
Removable Rack Sections

• Conveyor Safety Stop Bar

• Override switch for de-liminq

OPTIONAL ACCESSORY
EQUIPMENT

Stainless Steel Steam Coil Tank Heat
Pressure Reduction Valve and Line
Strainer
Electric Booster
Security Package
S/S Front Enclosure Panel
S/S Panels All Sides
Insulated Hood and Doors
Totally Enclosed Motors

6245 State Road Philadelphia PA
19135-2996 215/624-4800 215/624­6966 FAX

800/344-4802

Master

RC

40

gals. (rins

e)

1/2

hp (conveyor)

(

2) 36 kw boosters 70°rise

ooster

Ibs./hr. rem. booster

70°rise

LEFT TO RIGHT FEED

Note: For all rough in connections see Installation and Layout Detail Drawing.

SPECIFICATIONS
CONSTRUCTION—Hood and tank constructed of 16 gauge 18-8 type 304 S/S. Hood unit of all welded seamless construction.

S/S frame and legs. All internal castings are non-corrosive nickel alloy, bronze or S/S investment.
DOORS—Three extra large die formed 18-8 type 304 S/S front inspection door riding in all S/S channels. A triple ply leading
edge on the door channels made of S/S with no plastic or nylon sleeves or liners used. Two intermediate S/S door-safety stops
on the door. CONVEYOR—Polypropylene or S/S rack sections on S/S belt with Hi-D rollers and removable rack sections.
Conveyor drive system includes large speed reducer with cut gears operating in oil bath and with frictionless, trouble-free clutch
system. Dishware conveyed automatically through all washing and rinsing systems powered by an independent 1/2 HP conveyor
motor. A stop bar sits at the end of the unload section. This will shut off the conveyor if any ware hits the bar.
PUMPS —Centrifugal type "packless" pump with a brass petcock drain. Construction includes ceramic sea! and a balanced cast

impeller on a precision ground stainless steel shaft. All working parts mounted as an assembly and removable as a unit without
disturbing pump housing. Two 3 HP motors. 1725 RPM - wash and rinse: and 2 HP, 1725 RPM - pre-wash: standard frame,
horizontal C-faced drip proof, squirrel-cage, induction run type, 60 cycle, internally cooled with ball-bearing construction.
CONTROLS —Top-mounted control cabinet. NEMA 12 rated with heat insulation provided between hood and control cabinet,
housing motor controls and overload protection, transformer, contactors and all dishwasher integral controls. All controls safe low
voltage 24 VAC.
ENERGY SAVER—Electric photo eye automatically operates the final rinse solenoid only when ware passes, saving water and
energy. The photo eye also activates an adjustable timer control. If no ware passes during the set time, the machine shuts down.
SPRAY SYSTEM—Pre-Wash, wash and rinse spray arms made of 18-8 type 304 stainless steel schedule 40 pipe. Spray
assemblies removable without the use of tools.
Pre-Wash-Upper and lower manifolds. One manifold above with 3 power wash arms designed with 7. 6. and 7 high pressure
action cleansing slots and one manifold below with 3 power wash arms each designed with 6 nigh pressure action cleansing
slots. The slots precision milled for water control producing a fan spray. Wash arms are fillet welded to the S/S manifold.
Wash-Upper and lower manifolds. One manifold above with 3 power wash arms designed with 6. 5. and 6 high pressure action
cleansing slots and one manifold below with 3 power wash arms each designed with 5 high pressure action cleansing slots. The
slots precision milled for water control producing a fan spray. Wash arms are fillet welded to the S/S manifold.
Rinse-Upper and lower manifolds. One manifold above with 3 power rinse arms designed with 6, 5. and 6 high pressure action
cleansing slots and one manifold below with 3 power rinse arms each designed with 5 high pressure action cleansing slots.
The slots precision milled for water control producing a fan spray. Rinse arms as fillet welded to the S/S manifold.
Final Rinse-eight nozzle assemblies above and four nozzle below threaded into S/S/ schedule 40 pipes. Nozzle assemblies
produce a cone spray reducing water consumption, maximizing heat retention.
Draln-Drain valves externally controlled. Overflow assembly with skimmer cap is removable without use of tools for
drain line inspection. Heaters protected by low water level controls.

Capacity
per hour

13,000 dishes
1,000-2,000 meals

Final rinse
consumption

at 20 psi min.

360 gals./hr.

Tank capacity

24 gals. (pre-wash)
36 gals. (wash)

Exhaust hood
requirement

500 CFM Load
1000 CFM Unload

Motor size

2 hp (pre-wash)
3 hp (wash)
3 hp (rinse)

Peak
rate
drain
flow

23 gals./min.

Electric usage

60 kw wash tank
36 kw booster 40°rise

Shipping
weight

3750 lbs.

Steam consump tion at
20 psi min.

182lbs./hr. tank
128 lbs./hr. rem.b
40°rise
224

Current draw Steam Electric
Amps w/o booster

208/3/60………………….30……………………..197
230/1/60………………….n/a…………………….n/a
230/3/60………………….27……………………..178
380/3/60………………….23……………………..114
460/3/60………………….14……………………..89

Final rinse peak
flow at 20 psi min.

6 gals./min.

FLIGHT MACHINE

INSTALLATION INSTRUCTIONS

Section A

A.1 PLACEMENT:

A.1.1 Carefully uncrate machine.
A.1.2 Bolt the three sections together.

IMPORTANT: Use a silicone caulking in addition to the gasketing material provided between the

sections. This will minimize the possibility of leaks.

A.2 ELECTRICAL CONNECTIONS:

A.2.1 Connect electrical lines sized for the correct voltage, current and phase of the machine. These

should agree with machine requirements indicated on the nameplate and labels in control panel.
A.2.1.1 On machines not provided with a single-point connection there is an electrical connection

required for the, 1. Pumps and control circuit, 2. Wash tank heaters (electric heat only) and,

3. Rinse tank heaters (electric heat only).

A.2.1.2 Machines provided with a single-point connection require one electrical connection in

the control panel for all functions excluding the booster.

NOTE: In each case connections mast be made to a circuit breaker or fused disconnect as provided
by the end—user and required by local codes. A wiring diagram is supplied inside the control panel.
Please return diagram when finished.

IMPORTANT: As with any 3 phase system, an electrician should check all motors for proper phasing,

i.e., Pump motors must be running in direction indicated by arrow on housing.

A.2.1.3 Electrical termination points are also required between each of the

sections in the termination box located on the frame in the rear of the machine near
where the sections meet.

A.3 MECHANICAL CONNECTIONS:

A.3.1 Connect 140 DEG F and 180 DEG F to pipestrings as tagged on the machines and noted on the

installation drawing.

A.3.2 If machine is provided with steam heat connect the steam lines and steam condensate lines as

tagged and noted on installation drawings.

A.3.3 Connect the drain lines.

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FLIGHT MACHINE

INSTALLATION INSTRUCTIONS

SECTION A

NOTE: Drain lines must be as specified on installation drawings.

Drain line should be properly vented and should have fall of not less than 1/4" to the foot of
proper flow. Some area plumbing codes require drains to flow into an open gap with an
opening twice the diameter of the pipe. Check with your local plumbing codes for the type of
drain connection required.

NOTE: All lines should be flushed prior to use to remove debris.
IMPORTANT: Do not reduce the size of lines as specified In installation drawings. All lines are sized

to facilitate necessary flows, pressures, etc.

A.3.4 Adjust the compression spring located on the conveyor

overload shutoff mechanism. This can be found on the unload end of the machine under the
mechanism guard. There is a sticker marked with the factory test setting of the spring. Adjust
to this point then run the conveyor full of ware. If the machine does not shut down the
adjustment is set. If it does shut down adjus t the spring tighter until the machine runs
continuously.

A.4 HVAC

A.4.1 Ventilation system should be sized to provide adequate ventilation per machine specs. Refer

to spec sheet. A.4.2 Stainless steel watertight ducting should be connected to the vent cowls

on each end of the machine or an overhead venting system should be installed.
A.5 Chemicals
A.5.1 Upon completed installation of the dishwasher contact a local detergent/chemical supplier for

the correct chemicals for your area.
A.5.2 Electrical connection points for the detergent dispenser and rinse injector are located inside

the control panel. Refer to the wiring diagram for this machine for the proper connection

points. Dispensers may be connected on either the primary voltage side of the machine or the

24VAC control voltage side.

IMPORTANT: When connecting on the 24VAC control voltage side of the transformer, total KVA mast

not exceed .5KVA.

A.5.3 The detergent density probe should be located in a convenient place in the wash tank.

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FLIGHT MACHINE OPERATION

Section B

Insinger dishwashers are user-friendly, making them the easiest dishwashers on the market to
operate and maintain.

By following the operation procedure and general cleaning procedures your Insinger dishwasher will give you
years of trouble free service.

B.1 Operation Instructions

B.1.1 Ensure drain overflow tube is in place Close all tank drain valves. One drain is provided for each

tank of the dishmachine.

B.1.2 Check for proper installation and cleanliness of all internal, removeable components such as

suction strainers, scrap screens, and spray manifolds.
B.1.3 Ensure all water, and steam lines are open. Ensure electrical circuits are on.
B.1.4 Close machine doors.

Note: An interlock is provided to shut the machine down if the doors are open, therefore the machine

will not run if doors are opened. Machines provided with the Prison Package do not have this
feature.

B.1.5 Move the power toggle switch to the "ON" position.
B.1.6 The machine will automatically begin to fill.
B.1.7 When the tanks are full the tank heat will operate automatically.

IMPORTANT: To ensure proper operation of the auto tank fill feature and the tank beaters the two

(2) level probes located in each tank MUST be cleaned dally.

B.1.8 Depress the Green button on the control panel to operate the pumps.
B.1.9 Located at the load and unload end of the machine is a start/stop station for operating the

conveyor system. Depress the green button to start the conveyor.

Note: An emergency stop bar is located at the end of the conveyor belt to shut the belt down. This

will minimize ware breakage if the machine is not unloaded in time.

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Upon completion of ware cleaning depress the Red button located on the control panel to stop the pumps.

FLIGHT MACHINE OPERATION

B.1.10 For machines provided with the Conveyor Overload Shutoff Mechanism a light labeled "Check Conveyor

Belt" is provided on the control panel. When this light illuminates the machine will automatically shut
down. Check the conveyor belt for jamming or ware caught in the belt.

IMPORTANT: Should the light illuminate and the machine shut-down after an initial check for jams, DO

NOT continue running the machine. Immediately contact a maintenance person or qualified
service technician. Refer to the Conveyor Overload Shutoff Mechanism Adjustment section
in the Maintenance Section of the manual.

B.1.11 The system is now ready for operation. All ware should be properly scrapped.
B.1.12 Place dirty ware on the conveyor belt. The ware will pass through the various machine cycles. The final

rinse is automatically started when ware passes the photo-eye located at the entrance of the machine.

IMPORTANT: The photo-eye located at the entrance of the machine should be cleaned daily of lime build-

up for proper operation of the energy saver feature and the final rinse.

B.1.13
B.1.14 Depress the red button located at the stop/start station on either end of the machine to stop the conveyor.
B.1.15 Move the Power toggle switch to the "OFF" position.

Section B

IMPORTANT: Move the Power toggle switch to the "OFF" position before draining the machine.

B.1.16 Refer to the cleaning procedures for proper clean—up of the dishmachine.
B.1.17 Report any unusual occurrences to qualified service personnel.

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FLIGHT MACHINE OPERATION

Section B

B.2 Operation Instructions for Optional Electric Blower Dryer

B.2.1 Move the power toggle switch to the "ON" position. The amber light will illuminate.
B.2.2 Depress the green button on the Electric Blower Dryer control panel to start the blower and heaters.

Note: The start button must be depressed for approximately 10 seconds.

B.2.3 Depress the red button on the Electric Blower Dryer control panel to stop the blower and heaters.
B.2.4 Move the power toggle switch to the "OFF" position to shut the Electric Blower Dryer down.

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Clean curtains. When curtains are beyond cleaning or torn they should be replaced.

FLIGHT MACHINE OPERATION

Section B

The following cleaning procedures should be done daily, at the end of the shift.

B.3 Cleaning Procedures, Daily

B.3.1 Remove all internal removable parts including spray manifolds , scrap screens, drain overflow tubes,

suction strainers and curtains.

B.3.2 Remove the end caps from the spray manifolds and clean with the brush provided. Flush the

manifolds.
B.3.3 Flush scrap screens.
B.3.4 Clean drain overflow tube.

Note: V-cup seal on the drain overflow tube may become gummed not allowing a proper seat of the

overflow tube. This will cause the drain to leak water. Remove any build-up on the V-cup seal.
When the seal becomes worn, replace.

B.3.5 Clean suction strainers of build-up.

Note: Improper cleaning of suction strainers will cause the pumps to cavitate. This will cause poor

washing results.

B.3.6 Clean tank level floats (2 per tank) with Scotch-Brite or equivalent .

Important: Level floats must be cleane d daily. Build—up of grease and scum will cause faulty

operation of tank fill and heating system.

B.3.7
B.3.8 Final rinse nozzles should be cleaned of matter clogging the jet spray.
B.3.9 Clean the photo-eye lenses with a damp, soft cloth.
B.3.10Doors should be left open to allow drying of interior surfaces .

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FLIGHT TYPE DISHMACHINES MAINTENANCE and REPAIR PROCEDURES

Section A

Following is a basic guide for the repair and replacement of common dishwasher parts.
Refer to the Basic Service Guide for troubleshooting tips.

A.1 MAINTENANCE

A.1.1 Daily - Refer to the operation and cleaning instructions provided in this manual for daily cleaning

procedures.

A.1.2 Weekly

A.1.2.1 The entire machine should be wiped down using an industrial grade stainless steel cleaner.
A.1.2.2 Under the supervision of your detergent supplier the machine interior must be properly de-

limed.

NOTE: The water quality in some areas requires de —liming to be done more frequently. Contact your

detergent supplier for recommended de —liming frequency.

A.1.3 Quarterly

A.1.3.1 Remov e and clean the strainer screens on water and steam lines. If the screens cannot be

cleaned, replace.

A.1.3.2 Inspect condition of solenoid valve seats and diaphragms. Replace where necessary.
A.1.3.3 Inspect drain 0-Rings for leakage. Replace where necessary.

A.1.3.4 Grease ratchet, pawl and drive mechanism assembly (Mini D12-2 only).
A.1.3.5 Adjust conveyor chain tension using adjustment bolts located on exit end of machine.

A.2 MAINTENANCE PROCEDURES
A.2.1 Solenoid Valve Disassembly

A.2.1.1 Disconnect power supply to machine. Turn off water supply.
A.2.1.2 Remove cap on top of coil. Remove coil.

A.2.1.3 Remove 4 hex bolts and lift bonnet from valve body. Note positioning of spring and

plunger.
A.2.1.4 Remove main piston.
A.2.1.5 Ins pect for dirt, wear or lime build-up. Clean or replace as required.
A.2.1.6 Reassemble in reverse of disassembly.

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FLIGHT TYPE DISHMACHINES

MAINTENANCE and REPAIR PROCEDURES

A.2.2 Line Strainer Disassembly

A.2.2.1 Shut off water or steam supply.
A.2.2.2 Remove large hex nut on bottom of strainer body.
A.2.2.3 Remove strainer screen. Inspect and clean or replace as necessary.

A.2.2.4 Reassemble in reverse of disassembly. Water flow must be same direction as arrow on line

strainer body. Use new gaskets to insure a tight seal.

A.2.3 Pump Disassembly

A.2.3.1 Before disassembling pump ensure there are no obstructions in the pump intake. Remove and

clean the suction strainer (inside tank) .

A.2.3.2 IT IS NOT NECESSARY TO REMOVE THE PUMP HOUSING FROM THE MACHINE TO

DISASSEMBLE THE PUMP.

A.2.3.3 Remove the pump motor and impeller adaptor by removing the 4 hex bolts attaching them to

the pump housing.

A.2.3.4 Repair or replace the pump parts as required.
A.2.3.5 Reassemble in reverse of disassembly.

A.2.4 Immersion Heater Replacement

A.2.4.1 The immersion heater MUST be completely submerged at all times. If this is not the case

contact a qualified service technician. The heated surface should never be in contact with
sludge.

A.2.4.2 Remove the housing covering the wiring terminations. Disconnect the immersion heater wires .
A.2.4.3 Remove the immersion heater by loosening and removing the large hex nut.

A.2.4.4 Install in reverse of removal.

NOTE: USE PLUMBERS PUTTY AS GASKETING AROUND THE IMMERSION HEATER TO INSURE

NO LEAKS.

A.2.5 Tank Heat Temperature Adjustment

A.2.5.1 A temperature control board is provided in the control panel for easy adjustment of tank

temperature. Though tank temperature is adjusted during the machines factory test it is
sometimes necessary to re-adjust the temperature at start -up.

A.2.5.2 Locate the temperature control board (P/N DE9-96). Use the control panel layout drawing

located in Section 3, Electrical Schematic and Replacement Parts.

Section A

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MAINTENANCE and REPAIR PROCEDURES

A.2.5.3 Adjust the tank temperature to the desired temperature by turning the potentiometer located on

the temperature control board. An arrow on the potentiometer indicates increase.

A.2.5.4 If the temperature does not change refer to section A.2.6.1, Troubleshooting Tank

Temperatures

A.2.6 Troubleshooting Tank Temperatures

A.2.6.1 Electric Heat

A.2.6.1.1 If temperature cannot be adjusted per section A.2.5 check the temperature control

board P/N DE9-96 proper operation. If the temperature control board is faulty,

replace.
A.2.6.1.2 Verify tank heat contactor is working correctly. If not, replace.
A.2.6.1.3 Verify all immersion heaters are working properly and not limed. If not, replace.

A.2.6.2 Steam Heat

A.2.6.2.1 See Section A.2.6.1.1.
A.2.6.2.2 Verify steam pressure per machine specifications .
A.2.6.2.3 Verify steam trap is not clogged. IF so, replace.

FLIGHT TYPE DISHMACHINES

Section A

A.2.7 Motor Overloads

A.2.7.1 All motors used on Insinger Machines are provided with motor overloads. Motor overloads are

adjusted when the machines are factory tested. Should it be necessary to adjust the motor
overloads in the field first verify the motor current draw for the voltage the machine is using.

A.2.7.2 Using the Control Panel Component Layout Dwg. located in Section 3 to identify the overload

adjust by turning the dial to the appropriate AMP draw.

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FLIGHT TYPE DISHMACHINES

MAINTENANCE and REPAIR PROCEDURES

Section A

A.2.8 Level System

A 2.8.1 The level control system consists of one level board (P/N DE9-85) and two level probes

(P/N D2470-31) per tank.
A.2.8.2 The level board will not allow the tank heat to energize without water in the tank.
A.2.8.3 Should the tank heat energize with out water in the tank troubleshoot the system to find

the problem.

IMPORTANT: Dirty level probes will cause the tank beat to energize with no water in the tanks.

LEVEL PROBES MUST BE CLEANED DAILY.

A.2.9 Final Rinse Actuator

A.2.9.1 The final rinse is actuated by the photo-eye emitter and receiver located at the entrance to

the machine.
A.2.9.2 When the beam is broken by a plate, etc., the final rinse timer is energized turning on the

final rinse solenoid and allowing the water to flow. After one minute the timer will de-

energize turning the solenoid off.
A.2.9.3 The energy saver timer (P/N DE7-28) is reset to 0 at the same time the final rinse timer is

energized. The energy saver timer is adjustable between 0-300SEC.

A.2.10 Conveyor Belt Adjustment

A.2.10.1 The conveyor belt tension is adjustable by locating two adjustment bolts on the load side of

the machine. The bolts can be moved in and out of the conveyor follower shaft therefore

adjusting the belt tension.

A.2.11 Conveyor Overload Shut -off Mechanism (P/N 1100-289) Adjustment

A.2.11.1 A clutchless overload is used to shut the machine completely down should a jam occur in

the conveyor system. The jam may be caused by ware being caught, bent tracks or

misalignment of the conveyor belt.

cm \wp51\mnl\fltm&r.doc
rlsd: 4/91

ITEM DESCRIPTION

PART NO.

QTY

1 COMPONENT MOUNTING PLATE 1282-30 1
2 TRANSFORMER (250 VA, 24 VAC) DE6-25 1
3 FUSE BLOCK KIT (250 VA XFMR) DE9-165 1
4 FUSE (250 VA TRANSFORMER PRIMARY) 2

460 V FNQ-R-1.8 DES-169
380 V FNQ-R-2 DE9-170
220 - 230 V FNQ-R-3.5 DE9-174
208 V FNQ-R-4 DE3-175

OVERLOAD RELAY (1/2 HP CENTURY PRE- WASH

5

PUMP. ALL 1/2 HP CONV DRIVES)
460/3/60 1-16 A DE2-50
380/3/50 1-1.6 A OE2-50
230/3/60 2.5-4 A DE2-53

208/3/60 2.5-4 A DE2-53

OVERLOAD RELAY (1-1/2 HP CLIPPER PREWASH

6

PUMP AND 1-1/2 HP STEAM DRYER MOTOR)
460/3/60 2.5-4 A DE2-53
380/3/50 2.5-4 A DE2-53
230/3/60 4-6 A DE2-54
208/3/60 4-6 A DE2-54

OVERLOAD RELAY (2 HP CENTVRY & CLIPPER

7

WASH/RINSE AND 2 HP MASTER PW PUMPS)
460/3/60 2.5-4 A DE2-53
380/3/50 2.5-4 A DE2-53
230/3/60 5.5-8 A DE2-5S
208/3/60 5.5-8 A DE2-5S

OVERLOAD RELAY (3 HP MASTER

8

WASH/RINSE PUMPS)
460/3/60 4-6 A DE2-54
380/3/50 4-6 A DE2-54
230/3/60 7-10 A DE2-56
208/3/60 7-10 A DE2-56

9 OVERLOAD RELAY (1/5 HP HEAT FAN) 2

120/1/60 2.5-4 DE2-53

AR

AR

AR

2

ITEM DESCRIPTION PART NO. QTY ITEM DESCRIPTION PART NO. QTY ITEM DESCRIPTION PART NO. QTY

10

OVERLOAD BASE

BOOT

CONTROL BOX

GASKET

NUT

DECAL

DATA DECAL

FUSEBLOCK

460 V

208 V

13

FUSE (1000 VA TRANSFORMER PRIMARY)

208 V

FUSE

15

16

17

CAUTION LABEL

CONTACTOR (20 KW ELECT WASH TANK HEAT ONLY) 1 18 CONTACTOR (PUMPS)

460/3/60 30 A RES DE1-109
380/3/50 50 A RES DE1-110
230/3/60 65 A RES DE1-111
208/2/60 65 A RES DE1-111

19 RELAY BASE DE2-37 AR 43

CENTURY SP4 DE1-93
CLIP & MAST (380 - 460 V) SP17 DE1-56AE
CLIP & MAST (208 - 230 V) SP27 DE1-55AE

1 39 PILOT LIGHT ASSY - RED DE8-52 1

40

DE2-60 AR
41 PUSHBUTTON ASSY, START-STOP DE5-32AE 1
42

DE5-69 1

1282-27 1

11 CONTACTOR (30 KW ELECT RINSE TANK HEAT ONLY) 1 20 RELAY DE2-38 AR 44 CONTROL BOX COVER 1282-28 1

460/3/60 50 A RES DE1-110
330/3/50 65 A RES DE1-111
230/3/60 SP-47 DE1-94
208/3/60 SP-57 DE1-95

21 RELAY HOLD DOWN SPRING DE3-43 AR 45
22 DIN RAIL (35 mm) DE9-216 1 46
23 DIN RAIL (15 mm) DE3-42 1 47
24 TERMINAL SECTION DE3-39 AR 48

DE3-716B 1

D312C -EF-5 4

SK-3799 1

SK-3715 1

12 CONTACTOR (40 KW ELECT RINSE TANK HEAT ONLY) 1 25 TERMINAL END COVER PLA TE DE3-40 1 49 SWITCH (FWD - OFF - REV) DE8-56 1

460/3/60 65 A RES DE1-111
380/3/50 SP-47 DE1-94
230/3/60 SP-77 DE1-96
208/3/60 SP-77 DE1-96

FUSE BLOCK, 2 POLE (XFMR PRIMARY) DE9-185 1 30 HEX NUT. ¼ -20 D312C -GC-2 2 51 FUSEBLOCK (CENTURY ONLY)

14

460 V FNQ-R-4 DE9-175
380 V FNQ-R-5 DE9-176
230 V FNQ-R-7.5 DE9-173

208 V FHQ-R-8 DE9-179
TIMER (ENERGY SAVER & FINAL RINSE) DE7-28 2 36 SELECTOR SWITCH ASSY DE8-54 2
TIMER (LIQUID LEVEL) DE7-35 AR 37 CONTACT BLOCK. NO DE5-41AE 1
CONTACTOR (CONV & DRYER BLOWER) SP4 DE1-93 AR 38 PILOT LIGHT ASSY - YELLOW DE8-53 1 53 FUSE (CENTURY ONLY)

26 TERMINAL END CLAMP DE3-41 2 50
27 TEMPERATURE CONTROL BOARD DE9-96 AR
28 GROUNDING STUD D309C -GC-4G 2
29 LOCKWASHER. ¼” D313C -G5 2

2 31 CONTACT BLOCK, NC DE5-42AE 1

32 AUX CONTACT NC DE1-61AE AR
33 AUX CONTACT NO DE1-62AE AR 52
34 CIRCUIT BREAKER (10A) DE9-106 1
35 TERMINAL BLOCK ASSY DE3-3 1

DE9-186

AR

380 & 230 V DE9-212

DE9-213

1

460, 380, & 230 V DE9-186

DE9-212

AR
460 V KTK-R-30 DE9-189
380 V JJS-40 DE9-209
230 V JJS-60 DE9-210
208 V JJN-70 DE9-211

3

460 V KTK-R-15 DE9-194

380 V KTK-R-20 DE9-19S
230 V KTK-R-30 DE9-189
208 V JJS-35 OE9-20B

54 TERMINAL BLOCK ASSY DE3-9 1

55

SK-3451 1

NOT SHOWN

ELECTRIC IMMERSION HEATER (10 KW)

440-450 V, 3 PH DE13-SF73
380 V. 3 PH DE13-SF53

220-240 V. J PH DE1J-SF43
208V, 3PH DE13-SF23

TRANSFORMER (DRY) FOR HEAT FANS

1000 VA DE6-37
1000 VA (208 & 380 V ONLY) DE6-32

REMOTE START/STOP PUSHBUTTON STA DE5-43AE AR

AR

1

NO. PART NO. DESCRIPTION QTY.

1 DE5-61 HI-TEMP. CUT-OFF SWITCH 3/8 NPT 1
2 1192-11 BRACKET. CUT-OFF SWITCH 1
3 D312C-DC-2 NUT. HEX #8-32 3
4 02839 HOSE CLAMP, S/S 2
5 D318F-B5-B5 BULKHEAD FITTING 1
6 D3-545 "O" RING 1

ITEM PART NO. DESCRIPTION QTY.

1 1454

-2

UPPER HOUSING

1

2 1454

-3

LOWER HOUSING

1 3

1454

-4

GASKET

-

LIGHT BULB

1 4

1454

-5

GASKET

-

HOOD TOP

1 5

1454

-6

COVER

1 6

DE9-217 #4446 EMERGANCY LAMP 12V

-

25W 1 7 D3-547 O-RING 4 1/8 10 X 4 ½ OD

1

8 D309C-EF-4G #10-31 X ½ WELDSTUD 4

ITEM

PART NO. DESCRIPTION

QTY

1 1454-6 ELEC. ENCLOSURE 1
2 1454-7 MOUNTING STRAP 1
3 DE8-9 TRANSFORMER (150VA, 24VAC) 1
4 DE9-219 FUSEHOLDER HKP-HH 1
5 DE9-218 FUSE MDL - 3.2 1
6 DE9-43 CIRCUIT BREAKER, 5A 1
7 DE5-8 TOGGLE SWITCH (4X846) 1
8 DE3-6 TERMINAL BLK ASSY 1
9 1454-9 TOP -ELEC. ENCL. 1

10 1454-10 PANEL-ELEC. ENCL. 1

PARTS LIST - LOAD & P.W. SECTION

(3' LOAD - 3' P.W.) CLIPPER W OR MASTER W(LH)

ITEM PART NO.
1
2 D-2471 Pump 1
3 D2-554-3 Pipe Plug 6
4 D-106 Drain Strainer 1
5 1113-46 Track - Upper Front 1
6 1113-45 Track - Upper Roar 1
7 1105-95 Track - Lower 2
8 D-514 Gasket 2
9 D-530 Gasket 1
10 D-585 "0" Ring - Adj. Screw 2
11 954-1 Drain Ass' y. (see parts list) 1
12 D2-541 Suction Strainer 1
13 D-2099 Door Handle 2
14 D-2248 Adjustable Foot 4
15 D-2349 Spray Pipe Latch 1
16 D-2390 Thermometer 1
17 1100-73 Cradle - Spray Pipes 1
18 D2-138 Belt Sprocket 2
19 D2-522 Curtain 2
20 1100-147 Channel for Shaft 2
21 D2-754A Thermometer Guard 1
22 D2-839 Collar - Adj. Screw 2
23 876-23 Door Latch 1
24 1100-32 Door - Load End 1
25 1100-94 Door - Load Sect. 1
26 1100-28 Door - P.W. 1
27 1100-37 Scrap screen 2
28 1100-61 Scrap screen 2
29 1100-145 Conveyer Shaft 1
30 1105-102 Baffle - Load/PW I 1
31 1100-70 Manifold Ass' y - Upper 1
32 1100-71 Manifold Ass' y. - lower 1
33 1100-148 Adjust. Screw 2
34 1100-134 End Rest 1
35 1100-38 Scrap Screen Support 1
36 1113-43 Disch. Tube Ass’y 1
37 1100-188 Tray Spacer 1
38 1100-73 Cradle – Spray Pipes 1
39 DE5-37 Magnet/Switch 1

Motor (as specified) 1

PART NAME REQ.

INSINGER MACHINE CO.

PHILA., PA. 19135 [phone]

INSINGER MACHINE CO.

PARTS LIST - LOAD & P.W. SECTION

(3' LOAD -3' P.W.) CLIPPER W OR MASTER W(RH)

ITEM PART NO.

1 Motor (as specified) 1
2 D-2471 Pump 1
3 D2-554-3 Pipe Plug 6
4 D-106 Drain Strainer 1
5 1113-46 Track – Upper Front 1
6 1113-45 Track – Upper Rear 1
7 1100-187 Track – Lower 2
8 D-514 Gasket 2

9 D-530 Gasket 1
10 D-585 "0" Ring - Adj. Screw 2
11 954-1 Drain Ass' y. 1
12 D2-541 Suction Strainer 1
13 D-2099 Door Handle 2
14 D-2248 Adjustable Foot 4
15 D-2349 Spray Pipe Latch 1
16 D-2390 Thermometer 1
17 1105-93 Scrap Screen 1
18 D2-138 Belt Sprocket 2
19 D2-522 Curtain 2
20 1100-147 Channel for Shaft 2
21 D2-754A Thermometer Guard 1
22 D2-839 Collar - Adj. Screw 2
23 876-23 Door Latch 1
24 1100-32 Door – Load End 1
25 1100-94 Door – Load Sect. 1
26 1100-28 Door - P.W. 1
27 1100-37 Scrap Screen 2
28 1100-61 Scrap Screen 1
29 1100-145 Conveyer Shaft 1
30 1100-196 Baffle - Load/PW 1
31 1100-70 Manifold Ass' y. - Upper 1
32 1100-71 Manifold Ass' y. - Lower 1
33 1100-148 Adjust. Screw 2
34 1100-134 End Rest 1
35 1100-38 Scrap Screen Support 1
36 1113-43 Disch. Tube Ass' y. 1
37 1100-188 Tray Spacer 1
38 1100-73 Cradle – Spray Pipes 1
39 DE5-37 Magnet/Switch 1

PART NAME REQ

PHILA.. PA, 19135 [phone]

PARTS LIST

- LOAD

&

P.W. SECTION

(4

LOAD

- 3

' P.W.) CLIPPER W OR MASTER W(LH)

ITEM PART NO.

REQ

106

45

29

514

530

541

2099

2248

2349

2390

73

138

522

754A

839

148

43

98

37

1 Motor (as specified) 1
2 D-2471 Pump 1
3 D2-554-3 Pipe Plug 6
4 D­5 1113-46
6 1115­7 1113­8 D-

9 D­10 D-585
11 954-1
12 D2­13 D­14 D­15 D­16 D­17 1100­18 D2­19 D2­20 1100-147
21 D2­22 D2­23 876-23
24 1100-32
25 1100-94
26 1100-28
27 1100-37
28 1100-61
29 1100-145 Conveyer Shaft 1
30 1105-102
31 1100-70
32 1100-71
33 1100­34 1100-134
35 1100-38
36 1113­37 1105­38 DE5-

SK-2609L

Drain Strainer 1
Track - Upper Front 1
Track - Upper Rear 1
Track - tower 2
Gasket 2
Gasket 1
"0" Ring - Adj. screw 2
Drain Ass'y. 1
Suction Strainer 1
Door Handle 2
Adjustable Foot 4
Spray Pipe Latch 1
Thermometer 1
Cradle – Spray Pipes
Belt Sprocket 2
Curtain 2
Channel for Shaft 2
Thermometer Guard 1
Collar - Adj. Screw 2
Door Latch 1
Door - Load End 1
Door - Load Sect. 1
Door - P.W. 1
Scrap Screen 3
Scrap Screen 2

Baffle - Load/PW 1
Manifold Ass'y - Upper 1
Manifold Ass'y. - Lower 1
Adjust. Screw 2
End Rest 1
Scrap Screen Support 1
Disch. Tube Ass'y. 1
Tray Spacer 1
Magnet/Switch 1

PART NAME

INSINGER MACHINE CO.
PHILA. PA. 1913S 1215) 624-4800

SK-2609R

PARTS LIST - LOAD & P.W. SECTION

PART NO.

471

3

106

514

530

541

2099

2248

2349

2390

93

138

522

754A

839

28

61

145

71

43

188

37

(4' LOAD -3' P.W.) CLIPPER W OR MASTER W(RH)

ITEM

1 Motor (as specified) 1
2 D-2
3 D2-554­4 D­5 1113-46
6 1113-45
7 1100-186
8 D-

9 D­10 D-585
11 954-1
12 D2­13 D­14 D­15 D­16 D­17 1105­18 D2­19 D2­20 1100-147
21 D2­22 D2­23 876-23
24 1100-32
25 1100-94
26 1100­27 1100-37
28 1100­29 1100­30 1100-196
31 1100-70
32 1100­33 1100-148
34 1100-134
35 1100-38
36 1113­37 1100­38 1100-73
39 DE5-

PART NAME REQ

Pump 1
Pipe Plug 6
Drain Strainer 1
Track - Upper Front 1
Track - Upper Hear 1
Track - Lower 2
Gasket 2
Gasket 1
"0" Ring - Adj. Screw 2
Drain Ass'y. (see parts list) 1
Suction Strainer 1
Door Handle 2
Adjustable Foot 4
Spray Pipe Latch 1
Thermometer 1
Scrap Screen 1
Belt Sprocket 2
Curtain 2
Channel for Shaft 2
Thermometer Guard 1
Collar - Adj. Screw 2
Door Latch 1
Door - Load End 1
Door - Load Sect. 1
Door - P.W. 1
Scrap Screen 3
Scrap Screen 1
Conveyer Shaft 1
Baffle - Load/PW 1
Manifold Ass'y - Upper 1
Manifold Ass'y. - Lower 1
Adjust. Screw 2
End Rest 1
Scrap Screen Support 1
Disch. Tube Ass'y. 1
Tray Spacer 1
Cradle - Spray Pipes 1
Magnet/Switch 1

INSINGER MACHINE CO.

PHILA., PA. 19135 [phone]

PARTS LIST - WASH AND RINSE SECTION

CLIPPER W (RH)

ITEM PART NO. PART NAME REQ

1
2 D-2471 Pump 2
3 D2-554-3 Pipe Plug 7/8-9 12
4 D2-554-2 Pipe Plug 3/4-10 2
5 954-1 Drain Ass'y. 2
6 1100-192 Baffle - Center 1
7 1100-194 Baffle - Hash 1
8 1100-195 Baffle - Split 1

9 D-514 Gasket 2
10 D-530 Gasket 2
11 D2-541 Suction Strainer 2
12 D-2099 Door Handle 2
13 D-2248 Adjustable Foot 4
14 D-2286 Nozzle 4
15 1113-48 Track - Upper Front 1
16 1113-49 Track - Upper Rear 1
17 1100-185 Track - Lower 2
18 D-2390 Thermometer 3
19 1100-16R Baffle - Top 3
20 D2-522 Curtain 3
21 D2-754A Thermometer Guard 1
22 D2-755A Thermometer Guard 1
23 876-23 Door Latch 2
24 1100-176 Manifold Ass'y. - Upper 2
25 1100-179 Manifold Ass'y. - Lower 2
26 D-2349 Spray Pipe Latch 2
27 1100-28 Door 2
28 1100-61 Scrap Screen - Center 2
29 1105-93 Scrap Screen - W & R. Discharge 2
30 1100-81A Final Rinse Spray Pipe 2
31 1113-41 Discharge Tube Ass'y. 2
32 1100-73 Cradle - Spray Pipes 2
33 1100-193 Baffle-Center 1
34 D3-803 Adapter 2
35 D2-594 "0" Ring 2
36 DE5-37 Magnet/Switch 2

Motor (As Specified) 2

SK--2610R

INSINGER MACHINE CO.

PHILA.. PA. 19135 (215) 62448

PARTS LIST - WASH AND RINSE SECTION

CLIPPER W (LH))

ITEM PART NO. PART NAME REQ

1
2 D-2471 Pump 2
3 D2-554-3 Pipe Plug 7/8-9 12
4 D2-554-2 Pipe Plug 3/4-10 2
5 954-1 Drain Ass’y 2
6 1100-193 Baffle – Center (WASH) 1
7 1113-34 Baffle - Wash End 1
8 1105-166 Baffle – Split 1

9 D-514 Gasket 2
10 D-530 Gasket 2
11 D2-541 Suction Strainer 2
12 D-2099 Door Handle 2
13 D-2248 Adjustable Foot 4
14 D-2286 Nozzle 4
15 1113-48 Track-Upper Front 1
16 1113-49 Track - Upper Rear 1
17 1113-28 Track – Lower 2
18 D-2390 Thermometer 3
19 1113-12L Baffle – Top 3
20 D2-522 Curtain 3
21 D2-754A Thermometer Guard 1
22 D2-755A Thermometer Guard 1
23 876-23 Door Latch 2
24 1100-176 Manifold Ass'y. – Upper 2
25 1100-179 Manifold Ass'y. – Lower 2
26 D-2349 Spray Pipe Latch 2
27 1100-28 Door 2
28 1100-61 Scrap Screen 2
29 1105-93 Scrap Screen – DISCHARGE 2
30 1100-81A Final Rinse Spray Pipe 2
31 1113-41 Discharge Tube Ass'y. 2
32 1100-73 Cradle - Spray Pipes 2
33 1113-33 Baffle – Center (Rinse) 1
34 D3-803 Adapter 2
35 D2-594 "0" Ring 2
36 DE5-37 Magnet/Switch 2

Motor (As Specified) 2

PARTS LIST - LOAD & P.W. SECTION
(2' LOAD - 3' P.W.) MASTER RC-18W

ITEM PART # PART NAME REQ.

1
2 D-2471 Pump 1
3 D2-781D Pipe Plug 6
4 D-106 Drain Strainer 1
6 1113-46 Track-Upper Front |
6 1113-45 Track-Upper Rear 1
7 1113-30 Track-Lower 2
8 D-514 Gasket 1

9 D-630 Gasket 1
10 D-586 "0" Ring - Adj. Screw 2
11 964-1A Drain Assembly 1
12 D2-641 Suction Strainer 1
13 D-2099 Door Handle 1
14 D-2248 Adjustable Foot 4
15 D-2049 Spray Pipe Latch 1
16 D-2390 Thermometer 1
17 1100-73 Cradle-Spray Pipe 1
18 D2-138 Belt Sprocket 2
19 D2-622 Curtain 3
20 1100-147 Channel for Shaft 2
21 D2-764A Thermometer Guard 1
22 D2-839 Collar-Ad). Screw 2
23 D2-716 Door Latch 1
24 1100-32 Door-Load End 1
25 1100-94 Door-Load Sect. 1
26 1100-28 Door-P.W. 1
27 1100-37 Scrap Screen 1
28 1100-61 Scrap Screen 2
29 1100-146 Conveyor Shaft 1
30 1105-102 Baffle-Load, PW 1
31 1105-92 Manifold Assembly-Upper 1
32 1105-30 Manifold Assembly-Lower 1
33 1100-148 Adjust. Screw 2
34 1100-134 End Rest 1
35 1100-38 Scrap Screen Support 1
36 1113-43 Disch. Tube Assembly 1
37 1105-96 Tray Spacer 1
38 DE5-37 MAGNET/SWITCH 1

Motor (As specified) 1

PARTS LIST - LOAD & P.W. SECTION

1

(2' LOAD - 3' P.W.) CLIPPER W OR MASTER W(RH)

ITEM PART NO. PART NAME REQ.

Motor (as specified) 1
2 D-2471 Pump 1
3 D2-554-3 Pipe Plug 6
4 D-106 Drain Strainer 1
5 1113-46 Track - Upper Front 1
6 1113-45 Track - Upper Rear 1
7 1104-40 Track - Lower 2
8 D-514 Gasket 2
9 D-530 Gasket 1

10 D-585 "0" Ring - Adj. Screw 2
11 954-1 Drain Ass'y. 1
12 D2-541 Suction Strainer 1
13 D-2099 Door Handle 2
14 D-2248 Adjustable Foot 4
15 D-2349 Spray Pipe Latch 1
16 D-2390 Thermometer 1
17 1105-93 Scrap Screen 1
18 D2-138 Belt Sprocket 2
19 D2-522 Curtain 2
20 1100-147 Channel for Shaft 2
21 D2-754A Thermometer Guard 1
22 D2-839 Collar - Adj. Screw 2
23 876-23 Door Latch 1
24 1100-32 Door - Load End 1
25 1100-94 Door - Load Sect. 1
26 1100-28 Door - P.W. 1
27 1100-37 Scrap Screen 1
28 1100-61 Scrap Screen 1
29 1100-145 Conveyer Shaft 1
30 1100-196 Baffle - Load/PW 1
31 1100-70 Manifold Ass'y - Upper 1
32 1100-71 Manifold Ass'y. - Lower 1
33 1100-148 Adjust. Screw 2
34 1100-134 End Rest 1
35 1190-38 Scrap Screen Support 1
36 1113-43 Disch. Tube Ass'y. 1
37 1100-188 Tray Spacer 1
38 1100-73 Cradle - Spray Pipes 1

39 DE5-37 MAGNET/SWITCH 1

PARTS LIST 5' , 6' & 71 UNLOAD SECTION

REQI

CLIPPER W OR MASTER W

ITEM PART NO. DESCRIPTION

Motor (As Specified) 1
2 D-2344A Reducer I
3 D-2331 Clutch 1
4 818-16 Pulley - Motor 1
5 D-2527 Pulley - Reducer 1
6 D2-582 Drive Belt 1
7 D-2248 Adjustable Foot 4
8 1100-111 Adjustable Bracket -Chain Sprocket 1
9 D2-143 Adjustable Chain Sprocket 1

10 1100-130 Mtg. Bracket-Microswitch 1
11 D-2215A Microswitch 1
12 1100-132 Spring - Microswitch 1
13 1100-131 Actuator - Microswitch 1
14 D2-141 Bearing - Stop Bar-Front 1
15 D2-839 Collar - Stop Bar 2
16 1100-126 Stop Bar 1
17 1100-124 Bearing - Stop Bar-Rear 1
18 1100-125 Bracket-Stop Bar Adj. 1
19 1100-119 Bearing Bracket – Drive Shaft 2
20 1100-118 Drive Shaft-Conveyor Belt 1
21 D2-139 Sprocket - Conveyor Belt 2
22 1100-121 Spacer - Conveyor Sprocket. 2
23 1100-122 Spacer - Drive Sprocket 1
24 D-2333 Chain Sprocket - Clipper 1

D2-146 Chain Sprocket - Master 1
25 1113-47 Upper Track - Front & Rear 1 ea
26 1100-105 Lower Track - Front & Rear 1 ea
27 1100-94 Cleanout Door - Front 2
28 D-2099 Door Handle 2
29 1100-134 End Rest Ass'y. 1
30 1100-154 Cleanout Door - End 1

31
32 1100-197 Baffle - RH Clipper 1

1104-44 Baffle - RH Master

1105-10 Baffle - All LH Machines

Chain (Not Shown)
60-5 Ft. La. Approx.

1

PARTS LIST – 10’ & 11’ UNLOAD SECTION CLIPPER W OR MASTER W

REQ

1

ITEM PART NO. DESCRIPTION

Motor (As Specified) 1 18 1100-125 Bracket-Stop Bar Adj. 1
2 D-2344A Reducer 1 19 1100-119 Bearing Bracket – Drive Shaft 2
3 D-2331 Clutch 1 20 1100-118 Drive Shaft-Conveyor Belt 1
4 818-16 Pulley - Motor 1 21 D2-139 Sprocket - Conveyor Belt 2
5 D-2527 Pulley - Reducer 1 22 1100-121 Spacer - Conveyor Sprocket 2
6 D2-582 Drive Belt 1 23 1100-122 Spacer - Drive Sprocket 1
7 D-2248 Adjustable Foot 4 24 D-2333 Chain Sprocket – Clipper 1
8 1100-111 Adjustable Bracket - Chain Sprocket 1
9 D2-143 Adjustable Chain Sprocket 1 25 1113-47 Upper Track -- Front & Rear 1 ea

10 1100-130 Mtg. Bracket-Microswitch 1 26 1100-105 Lower Track - Front & Rear 1 ea
11 D-2215A Microswitch 1 27 1106-94 Cleanout Door - Front 4
12 1100-132 Spring – Microswitch 1 28 D-2099 Door Handle 4
13 1100-131 Actuator – Microswitch 1 29 1100-134 End Rest Ass'y 1
14 D2-141 Bearing - Stop Bar-Front 1 30 1100-154 Cleanout Door - End 1
15 D2-839 Collar - Stop Bar 2 31
16 1100-126 Stop Bar 1
17 1100-124 Bearing - Stop Bar-Rear 1 32 1100-197 Baffle – RH Clipper 1

ITEM PART NO. DESCRIPTION REQ.

D2-146 Chain Sprocket – Master 1

Chain (Not Shown) 1
60-5 Ft. Lg. Approx.

1104-44 Baffle - RH Master
1105-103 Baffle - All LH Machines

PARTS LIST - WASH & RINSE SECTION

1

Motor (as specified)

2

6 1105

-

138 Baffle

-

Center

1

9 1104

-67

Gasket

2

25 1104

-60 Manifold Ass'y

- Lower

2

MASTER W (LH) PART NAME

ITEM PART NO. PART NAME REQ.

2 D-2603 Pump 2
3 D2-554-3 Pipe Plug 7/8-9UNC-2A 12
4 D2-554-2 Pipe Plug 3/4-1 OUNC-2A 2
5 954-1 Drain Ass'y (see parts list) 2

7 1105-140 Baffle-Wash 1
8 1105-106 Baffle-Split 1

10 D-530 Gasket 2
11 D2-541 Suction Strainer 2
12 D-2099 Door Handle 2
13 D-2248 Adjustable Foot 4
14 D-2286 Nozzle 4
15 113-46 Track-Upper Front 1
16 113-45 Track-Upper Rear 1
17 1105-135 Track-Lower 2
18 D-2390 Thermometer 3
19 1104-10R Baffle-Top 3
20 D2-522 Curtain 3
21 D2-754A Thermometer Guard 1
22 D2-755A Thermometer Guard 1
23 876-23 Door Latch 2
24 1104-59 Manifold Ass'y - Upper 2

26 D-2349 Spray Pipe Latch 2
27 1100-28 Door 2
28 1100-61 Scrap Screen 4
29 1104-73 Scrap Screen-W&R Discharge 2
30 1100-81A Final Rinse Spray Pipe 2
31 1104-64 Discharge Tube Ass'y 2
32 1100-73 Cradle-Spray Pipes 2
33 1105-139 Baffle-Center 1
34 D3-803 Adapter 2
35 D2-594 "0" Ring 2

/L165

PARTS LIST - WASH & RINSE SECTION

MASTER W (RH)

ITEM PART NO. PART NAME REQ.
1 Motor (As Specified) 2

2 D-2603 Pump 2
3 D2-554-3 Pipe Plug 7/8-9UNC-2A 12
4 D2-554-2 Pipe Plug 3/4-1 OUNC -2A 2
5 954-1 Drain Ass'y. 2
6 1104-71 Baffle-Center 1
7 1104-72 Baffle-Wash 1
8 1100-195 Baffle-Split 1
9 1104-67 Gasket 2
10 D-530 Gasket 2
11 D2-541 Suction Strainer 2
12 D-2099 Door Handle 2
13 D-2248 Adjustable Foot 4
14 D-2286 Nozzle 4
15 1104-50 Track-Upper Front 1
16 1104-51 Track-Upper Rear 1
17 1104-39 Track-Lower 2
18 D-2390 Thermometer 3
19 1104-10R Baffle-Top 3
20 D2-522 Curtain 3
21 D2-754A Thermometer Guard 1
22 D2-755A Thermometer Guard 1
23 876-23 Door Latch 2
24 1104-59 Manifold Ass'y. - Upper 2
25 1104-60 Manifold Ass'y. - Lower 2
26 D-2349 Spray Pipe Latch 2
27 1100-28 Door 2
28 1100-61 Scrap Screen 4
29 1104-73 Scrap Screen-W&R Discharge 2
30 1100-81A Final Rinse Spray Pipe 2
31 1104-64 Discharge Tube Ass'y. 2
32 1100-73 Cradle-Spray Pipes 2
33 1104-45 Baffle-Center 1
34 D3-803 Adapter 2
35 D2-594 "0" Ring 2

INSINGER DRAIN ASSEMBLY

ITEM PART NO. NAME OF PART REQ.

954-50 Drain Ass'y.(Comp)
1 954-50A Upper Body 1
2 954-50B Lower Body 1
3 954-50C Nut 1
4 954-50D Overflow Tube 1
5 D-193 Skimmer Cap 1
6 D2-557 "V" Seal-drain Seat 1
7 D2-548 "0" Ring 1
8 D2-549 "0" Ring 1
9 D-305 Drain Jam Nut 1
10 D2-550 "0" Ring 1
11 1100-79 Drain Handle Ass'y. 1
12 1100-156 Bracket W & R 1

1100-157 Bracket P.W.
13 D-2407 Ball 1

ITEM PART NO. DESCRIPTION QTY.

RIGHT HAND SHOWN LEFT HAND OPPOSITE

1 1100-285 ADJUSTABLE SPRING STOP 1
2 1100-309 SHIM 1
3 D312C -LC-2 1/2-13 HEX NUT 1
4 D312C -LC-1 1/2-13 JAM NUT 1
5 1100-286 ATC PIVOT CUP 1
6 D2-525 1/8 THK SPACER 3
7 D470A 1/16 THK WASHER 1
8 1100-287 ATC ARM WELDMENT 1

9 1100-288 MICROSWITCH BRACKET 1
10 0331 SPRING 1
11 D2215A MICROSWITCH 1
12 1100-310 IDLER SPROCKET 1
13 D2714 60B18-F1 SPROCKET 1
14 D2760 60B13-F1 SPROCKET 1
15 D308C -60 ROLLER CHAIN, 48 3/4 LG 1
16 D308C -60 ROLLER CHAIN, TBD LG 1
17 D308C-60 ROLLER CHAIN, 49' LG. 1
18 D308C -60CL ROLLER CHAIN CONN. LINK 1
19 D311-22 S/S COTTER PIN, 1/8 x 1 1/4 2
20 D309C -GC-5 1/4-20 x 3/8 LG VELD STUD 2
21 - - ­22 D-2333 60B36-F1 1/8 SPROCKET 1
23 D2-146 60B29-F1 1/8 SPROCKET 1
24 D2 761 60B30-F1 1/8 SPROCKET 1
25 1100-311 ADJUSTABLE SPRING STOP 1
26 1100-312 SHIM 1
27 - - ­28 - - ­29

- -

DRAWN TO SCALE FOR MASTER MACHINE

6½ LG. L.O.E.

FIPS ½ FIPS ½ FIPS

NOTED

DESCRIPTION
1 LOCK NUT ½ IPS D326F-D1 2 14 90°STREET ELL ¼ IPS D316F - B1 -B2 3 26 CAP D-341 1
2 NIPPLE ½ IPS­3 90° STREET ELL ½ IPS D316F- D1- D2 4 16 NIPPLE ¼ IPS – 2 ½ LG. D314F – B5-20 2 28 BRACKET DWG 1100-297
4 VACUUM BREAKER ½ IPS D- 2241 2 17 SOLENOID VALVE 24V ¼ IPS D- 2605 1
5 CLOSE NIPPLE ½ IPS D314F- DC- 00 4 18 HEX REDUCER ½ MIPS- ¼ FIPS D322F- D2- B1 1
6 SOLENOlD VALVE ½ IPS 24V
7 20 PIPE PLUG ½ IPS D328F- D2- A 1
8
9 TEE ¾ FPS – ¾ FPS – ½ FIPS
10 ADAPTER. ¾ MIPS – ¾ C D317 A- E3- E2 2 23

11 TEE ¾

12 LOCK NUT ¼ IPS D326F- B1 1
13 NlPPLE ¼ IPS 5' LG. L.O.E.

PART NO. QTY. NO. DESCRIPTION PART NO. QTY NO.

DESCRIPTION PART NO. QTY

D314F- D1- 52 2 15 VACUUM BREAKER ¼ IPS D- 2438A 1 27 COPPER TUBING ¾ CTS X 29 D207A- B6 - 116

D- 2606 2 19 ‘Y’ STRAINER D24- 83A 1

21
D320F- E1-E1-D1 1 22 BRACKET DWG. 957-80 2

D320F- E1- D1- D1 1 26” (86- 2) D207A- B6 - 104

COPPER
¾ CTS.

24

TUBING

36” (106-2) D207A- B6 - 144

D314F-BL-40 1 25 45 ° ELBOW ½ FIPS x ½ C D315A- D3- D1 2

TOLERANCES
FRACTIONS * 1/ 64
DECIMAL * .005
ANGULAR * ½’

1

UNLESS
OTHERWISE
SPECIFIED

R.H. SHOWN – L.H. OPPOSITE

AUTO TANK

FILL ASSEMBLY

MATL

INSINGER MACHINE CO.

PHILA., PA 19135

[phone]

PATT. NO. DWG. NO
REQ. -----­SCALE

1
1

1100-281

USED ON

RFN
5-10-90

In order to insure the proper operation or your INSINGER dishwasher, it is necessary that
the LIQUID, LEVEL FLOAT be wiped free of any residue and/or moisture at each cleaning. This
should be done, preferably, after each use of the machine, or, at a minimu m once each day.

The LIQUID LEVEL FLOAT is located below the scrap screens in those tanks which contain
water heating devices (coils, steam injectors, or electric immersion heaters) and pump inlet strainers.
They are usually located, in rackless and rack conveyor style machines, on the inside tank wall, at

approximately water level opposite and parallel to the inspection doors. In the door, stationary rack,
type machines, the LIQUID LEVEL FLOAT may be found beneath the scrap screen.

Below is a depiction of the LIQUID LEVEL FLOAT and the surfaces which must be wiped

clean.

ITEM PART NO. SIZE DESCRIPTION QTY

1 1100-204 A FINAL RINSE INSIDE PIPING 1
2 975-100 A BRACKET 2
3 D309C -EF-3G - WELDSTUD 10 - 32 x 3/8 2
4 D312-EF-6 - LOCKNUT 10 - 32 2
5 D314F -EL-12 - NIPPLE ¾ IPS x 1 ½ L.O.E. 1
6 D326F -E1
7 D320F ­8 D328F -D2-A - PIPE PLUG ½ IPS 1

9 D3-803 A ADAPTER 2
10 D2-594 - “O” RING 1
11 D309C -EF-3B - RD HD SCREW 10 – 32 X 3/8 2
12 1100-81A A SPRAY PIPE 1
13 D-2286 - SPRAY NOZZLE 1/8 NPS 4
14 D2-554-2 A PLUG ¾ - 10 UNC-2A 2
15 D322F -E2-D1 - HEX RED ¾ MIPS ½ FIPS 1
16 D207A-B6-22 - COP. TUBE ¾ CTS x 5 ½ 1
17 D-2243 - VACUUM BREAKER ¾ IPS 1
18 D14F -ES-18 - NIPPLE ¾ IPS X 2 1
19 D16F -E3-E1 - 90° ELL ¾ FTPS X ¾ C 1
20 - - - ­21 - - - ­22 - - - ­23 D317A-E3-E2 - ADAPTER ¾ MIPS x ¾ C 1
24 D-2597 - SOLENOID (WATER) ¾ IPS 1
25 D317A-EC-00 - CLOSE NIPPLE ¾ IPS 2
26 D320F ­27 D322F -E2-81 - HEX RED ¾ MIPS x ¼ FIPS 1
28 D-2497 - PETCOCK ¼ IPS 1
29 SK-1433 A PRESSURE GUAGE ¼ IPS 1
30 1100-283 B SPRAY PIPE FINAL RINSE
31 D-2703 - SPRAY NOZZLE ADAPTER 8
32 D-2701 - SPRAY NOZZLE 8

LOCKHUT ¾ IPS 1

- TEE ¾ IPS x ¾ c x ½ IPS 1

- TEE ¾ IPS 1

1

PARTS LIST

HOT WATER TO FINAL RINSE

CLIPPER W & MASTER W
ITEM PART NO. DESCRIPTION REQ.
1 D-2508 Press. Reg. & Strainer 1

¾ IPS
2 D-2340 Ball Valve ¾ IPS 1
3 D-2363 Ball Valve 1 ¼ IPS 1
4 D-2447 "Y" Strainer 1 ¼ IPS 1
5 D-2475 Solenoid Valve 1 ¼ IPS 1

ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. ITEM

ß FOR 70º RISE

à

62 1100-315 PIPE SUPPORT 1 31 D2595 SOLENOID VALVE ¾ IPS 1 1 D2100 STEAM BOOSTER (1-2) (SEE NOTE #1) 1
63 D316A-D3-D3 90º ELBOW ½ C 1 32 D316A-E4-E3 90º ELBOW ¾ FTG X ¾ C 1 2 D316F-F2-F1 90º STREET ELL 1” MIPS X 1” FIPS 1
64 D322F-E2-D1 HEX RED. ¾ MIPS X ½ FIPS 1 33 D207A-B6-32 COPPER TUBING ¾ CTS X 8 1 3 D317A-D3-F2 ADAPTER ½ C X 1” MIPS 1
65 D314F-DG-00 NIPPLE CLOSE ½ IPS 1 34 D2102A STEAM TRAP ½ IPS 1 4 D207A-B4-21 COPPER TUBING ½ CTS X 5 ¼ 1
66 D316A-E3-E3 90º ELBOW ¾ C 1 35 D314F-FC-00 NIPPLE CLOSE 1” IPS 1 5 - - ­67 D317A-E1-E3 ADAPTER ¾ FIPS X ¾ C 1 36 D320F-F1D1E1 TEE 1” FIPS X ½ FIPS X ¾ FIPS 1 6 D207A-B4-17 COPPER TUBING ½ CTS 4 ¼ 1
68 D207A-B6-20 COPPER TUBING ¾ CTS X 5” LG 1 37 D322F-D2-C1 HEX RED ½ MIPS X 3/8 FIPS 1 7 D316A-D3-D2 90º ELBOW ½ C ½ MIPS 1
69 D-942A STEAM INJECTOR ¾ IPS 1 38 D2396 THERMOSTAT (SEE NOTE 2) 1 8 D2594 SOLENOID VALVE ½ IPS 1
70 D-2456 STEAM INJECTOR 1 ¼ IPS 1 39 D314F-ES-44 NIPPLE ¾ IPS X 5 ½ 1 9 D318F-D3-D2 UNION ½ C X ½ MIPS 1
71 D316A-G1-G2 90º STREET ELL 1 ¼ IPS 1 40 D320F-E1E1E1 TEE ¾ IPS 1 10 D207A-B4-52 COPPER TUBING ½ CTS X 13 1
72 D316A-E1-E2 90º STREET ELL 1 ¼ IPS 1 41 D2507 PRESSURE RELIEF VALVE ¾ IPS 1
73 D2454 BALL CHECK ¾ IPS 1 42 D318A-E3-E2 UNION ¾ C X ¾ MIPS 1 12 D317A-J4-J2 ADAPTER 2 FTG X 2 MIPS 1
74 D2218 HORIZ. CHECK VALVE 1 ¼ C 1 43 D316A-E3-E2 90º ELBOW ¾ C X ¾ MIPS 2 13 D2756 “Y” STRAINER 2” IPS 1
75 D207A-B10-24 COPPER TUBING 1 ¼ CTS X 6 1 44 D207A-B6-24 COPPER TUBING ¾ CTS X 6 1 14 D314F-JC-00 NIPPLE CLOSE 2” IPS 1

NOTE:

1. (ITEM #1) ADD SUFFIX “NM” FOR MAGNETIC MACHINES.

2. (ITEM #64) USE PART NO. D2396 AS STANDARD AND PART
NO. D2301 WHEN LOW TEMP. CUT-OFF IS SPECIFIED

45 D1012 PRESS REG & STRAINER ¾ IPS 1 15 D2757 BALL VALVE 2” IPS 1
46 D314F-EC-00 NIPPLE CLOSE ¾ IPS 2 16 D207A-B10-23 COPPER TUBING 1 ¼ CTS X 5 ¾ 1

47 D2340 BALL VALVE ¾ IPS 1 17 D316A-G3-G3 90º ELBOW 1 ¼ C X 1 ¼ C 2

48 D317A-F3-F2 ADAPTER 1’ C X 1” MIPS 1 18 D207A-B10-127 COPPER TUBING 1 ¼ CTS X 31 ¾ 1
49 D207A-B8-19 COPPER TUBING 1” CTS X 4 ¾ 1 19 D318A-G3-G3 UNION 1 ¼ C X 1 ¼ C 2
50 D316A-F3-F3 90º ELBOW 1” C X 1” C 1 20 D207A-B10-66 COPPER TUBING 1 ¼ CTS X 16 ½ 1
51 D207A-B8-15 COPPER TUBING 1” CTS X 3 ¾ 1 21 D320A-G3E3G3 TEE 1 ¼ C X ¾ C X 1 ¼ C 1
52 D316A-F3-F2 90º ELBOW 1” C X 1” MIPS 1 22 D317A-G4-G2 ADAPTER 1 ¼ FTG X 1 ¼ MIPS 2
53 D2772 SOLENOID VALVE 1” IPS 1 23 D2475 SOLENOID VALVE 1 ¼ IPS 1
54 D316A-F3-F2 UNION 1” C X 1” MIPS 1 24 - - ­55 D207A-B6-46 COPPER TUBING 1” CTS X 11 ½ 1 25 D314F-G3-G4 90º ELBOW 1 ¼ C X 1 ¼ FTG 1

56 D320A-J3G3F3 TEE 2” C X 1 ¼ C X 1' C 1 28 D207A-B10-12 COPPER TUBING 1 ¼ CTS X 3 1
57 D326A-G LOCKHUT 1 ¼ IPS 1 27 - - ­ 58 D326F-E1 LOCKNUT ¾ IPS 1 28 D317A-G1-G4 ADAPTER 1 ¼ FIPS X 1 ¼ FTG 1
59 - - - 29 D207A-6-38 COPPER TUBING ¾ CTS X 9 ½ 1*
60 D314F-GA-1B NIPPLE 1 ¼ IPS X 2” ALL THD 1
61 D314F-EA-16 NIPPLE ¾ IPS X 2” ALL THD 1 30 D317A-E3-E2 ADAPTER ¾ C ¾ MIPS 2

* FOR CLIPPER ONLY
**FOR MASTER ONLY

ß FOR 40º RISE à

11 D320A-J3G3D3 TEE 2 C X 1 ¼ C X ½ C 1

PART NO. DESCRIPTION QTY.

D207A-B6-90 COPPER TUBING ¾ CTS X 22 ½ 1**

SHEET 3 OF 3

90º STREET ELL ¾ MIPS X ¾

HEX REDUCER ¾ MIPS X ½

PRESSURE RELIEF VALVE

PRESS REG & STRAINER ¾

à

COPPE

R TUBING ¾ CTS X 15

81 D207A

-B8-46

COPPER TUBING 1” CTS X 11

1 51 D322F

-F2-D1

HEX RED 1” MIPS X ½ FIPS

1 21 D320A

-

G3E3G3

TEE 1 ¼ C X ¾ C X 1 ¼ C

1

COPPER TUBING ½ CTS X 53

COPPER TUBING ½ CTS X 85

-

RED COUPLING ¾ FIPS X 3/8

ITEM PART NO. DESCRIPTION QTY
61 D314F-FC-00 NIPPLE CLOSE 1” IPS 1
62 D320F-F1D1E1 TEE 1” FIPS ½ FIPS X ¾ FIPS 1

63 D322F-D2-C1 HEX RED ½ MIPS X 3/8 FIPS 1
64 D2396 TERMOSTAT (SEE NOTE 2) 1 34 D316A-E3-E1 90º ELBOW ¾ C X ¾ FIPS 1 4 D207A-B4-21 COPPER TUBING ½ CTS X 5 1/4 1
65 D314F-ES-44 NIPPLE ¾ IPS X 5 ½ 1
66 D320F-E1E1E1 TEE ¾ IPS 1 36 D322F-E2-D1
67 D2507
68 D318A-E3-E2 UNION ¾ C ¾ MIPS 1
69 D316A-E3-E2 90º ELBOW ¾ C ¾ MIPS 2
70 D207A-B6-24 COPPER TUBING ¾ CTS X 6 1
71 D1012
72 D314F-EG-00 NIPPLE CLOSE ¾ IPS 1
73 D2340 BALL VALVE ¾ IPS 1
74 D317A-F3-F2 ADAPTER 1’ C X 1” MIPS 1
75 D207A-B8-19 COPPER TUBING 1” CTS X 4 ¾ 1 45 D318A-E3-E3 UNION ¾ C 1 15 D2757 BALL VALVE 2” IPS 1
76 D316A-F3-F3 90º ELBOW 1” C X 1” C 1
77 D207A-B8-15 COPPER TUBING 1” CTS X 3 ¾ 1

78 D316A-F3-F2 90º ELBOW 1” C X 1” MIPS 1
79 D2772 SOLENOID VALVE 1” IPS 1
80 D318A-F3-F2 UNION 1” C X 1” MIPS 1

ß FOR 70º RISE

à

82 D302A-J3G3F3 TEE 2” C X 1 ¼ C 1” C 1

83 1100-84 STEAM COIL – WASH 1
84 9019-01 STEAM COIL – RINSE 1

85 D326F-F1 LOCKNUT 1” IPS 1
86 D328F-E1 LOCKHUT ¾ IPS 2
87 D314F-EA-14 NIPPLE ¾ IPS X 1 ¾ ALL THD. 1
88 D314F-FA-16 NIPPLE 1” IPS X 2” ALL THD. 2
89 D314F-EL-52 NIPPLE ¾ IPS X 6 ½ LOE 1
90 D323F-D2-C1 RED. BUSH. ½ MIPS X 3/8 FIPS 1
91 1100-315 PIPE SUPPORT 1

NOTE:

1. (ITEM #1) ADD SUFFIX 'NM' FOR NON-MAGNEIIC MACHINES.

2. (ITEM #64) USE PART NO. D2396 AS STANDARD AND PART

9019-02 STEAM COIL – RINSE 1

NO. D2301 WHEH LOW TEMP. CUT-OFF IS SPECIFIED.

¾

ITEM PART NO. DESCRIPTION QTY
31 D2595 SOLENOID VALVE ¾ IPS 1 1 D2100 STEAM BOOSTER (1-2) SEE NOTE #1) 1
32 D316A-E4-E3 90º ELBOW ¾ FTG X ¾ C 1 2 D316F-F2-F1 90º STREET ELL 1” MIPS X 1” FIPS 1

33 D207A-B6-32 COPPER TUBING ¾ CTS X 8 1 3 D317A-D3-F2 ADAPTER ½ C X 1” MIPS 1

35 D316F-E2-D1

1

1

37 D314F-DS-36 NIPPLE ½ IPS X 4 ½ 1 7 D316A-D3-D2 90º ELBOW ½ C X ½ MIPS 1
38 D2102A STREAM TRAP ½ IPS 2 8 D2594 SOLENOID VALVE ½ IPS 1
39 D319A-D3-D2 90º UNION ELL ½ C X ½ MIPS 1 9 D318F-D3-D2 UNION ½ C ½ MIPS 1
40 D207A-B4-6 COPPER TUBING ½ CTS X 1 ½ 1 10 D207A-B4-52 COPPER TUBING ½ CTS X 13 1
41 D321A-E3-D3 COUPLING ¾ C ½ C 1
42 D207A-B6-61
43 D320A-E3E3E1 TEE ¾ C X ¾ C ¾ FIPS 1 13 D2756 “Y” STRAINER 2 “ IPS 1
44 D207A-B6-20 COPPER TUBING ¾ CTS X 5 1 14 D314F-JC-00 NIPPLE CLOSE 2” IPS 1

46 D207A-B6-32 COPPER TUBING ¾ CTS X 8 1 16 D207A-B10-23 COPPER TUBING 1 ¼ CTS X 5 ¾ 1
47 D320A-E3D3E3 TEE ¾ C ½ C ¾ C 1 17 D316A-G3-G3 90º ELBOW 1 ¼ C X 1 ¼ C 1

48 D207A-B6-21 COPPER TUBING ¾ CTS X 5 ¼ 1 18 D207A-B10-127 COPPER TUBING 1 ¼ CTS X 31 ¾ 1
49 D317A-E3-D2 ADAPTER ¾ C X ½ MIPS 1 19 D318A-G3-G3 UNION 1 ¼ C X 1 ¼ C 2
50 D314D-DC-00 NIPPLE CLOSE ½ IPS 1 20 D207A-B10-10 COPPER TUBING 1 ¼ CTS X 2 ½ 1

52 D318F-F1-F1 UNION 1” IPS 1 22 D317A-G4-G2 ADAPTER 1 ¼ FTG X 1 ¼ MIPS 1
53 D207A-B4-213

D207A-B4-261
54 D316A-D3-D3 90º ELBOW ½ C 3 25 D316A-G3-G1 90º ELBOW 1 ¼ C X 1 ¼ FIPS 1
55 D207A-B4-9 COPPER TUBING ½ CTS X 2 ¼ 1 26 D207A-B10-12 COPPER TU BING 1 ¼ CTS X 3 1
56 D207A-B4-32 COPPER TUBING ½ CTS X 8 1 27 ­57 D318A-D3-D1 UNION ½ C X ½ FIPS 1 28 D317A-G3-F1 ADAPTER 1 ¼ C X 1” FIPS 1
58 D2102 STREAM TRAP 3/8 IPS 1 29 D207A-B6-116 COPPER TUBING ¾ CTS X 29 1*
59 D314F-CC-00 NIPPLE CLOSE 3/8 IPS 2
60 D321F-E1-C1

ITEM PART NO. DESCRIPTION QTY.

1 5 - - ­1 6 D207-B4-17 COPPER TUBING ½ CTS X 4 1/4 1

ß FOR 40º RISE

1 12 D317A-J4-J2 ADAPTER 2 FTG X 2 MIPS 1

1* 23 D2475 SOLENOID VALVE 1 ¼ IPS 1

1** 24 D314F-GS-16 NIPPLE 1 ¼ IPS X 2 1

1 30 D317A-E3-E2 ADAPTER ¾ C X ¾ MIPS 2

11 D320A-J3G3D3 TEE 2 C 1 ¼ C X ½ C 1

D207A-B6-164 COPPER TUBING ¾ CTS X 41 1**

* FOR CLIPPER ONLY

** FOR MASTER OHLY

SHEET 3 OF 3

-

NO. NAME

DWG. NO

REQ.

1 LONG

1 PEG – END D-593

1 SHORT

2 PEG D-594 LONG 4
3 PEG (RC-15-222) D-2167 LONG 2
4 SPACER 1 13/32 LG D-595 3
5 SPACER 1 1/32 LG D-592 SHORT 18
6 SPACER 1 21/32 LG D-592 LONG 4
7 UPPER ROD D2-895 3
8 RACK SECT. ROD D2-854 2
9 RACK SECT. PLATE D2-736 2

10 RACK SECT. ROD PIN D2-852 2

DRIVE SCREW #8-32 X

11

3/8 LG

RD. HD. TYPE U 6

2

ITEM

PART NO.

SIZE DESCRIPTION

QTY.

1 110-138 A RACK SECTION ROD LOWER 2
2 D3-810 A RACK SECTION ROD UPPER 1
3 D2-536 A PEG 7
4 D2-536C A END PEG 1
5 D2-536D A END PEG 1
6 D310-7 - DRIVE SCREW, #8-32 x 3/8 2
7 D2-852 A ROD PIN 2
8 D2-736 A RACK SECTION PLATE 2

ITEM PART NO.

SIZE DESCRIPTION

QTY.

1 1100-138 A RACK SECTION ROD, LOWER 2
2 D2-536G A PEG 7
3 D2-536J A END PEG 1
4 D2-536K A END PEG 1
5 D2-852 A ROD PIN 2
6 D2-736 A RACK SECTION PLATE 2

ITEM

1 D2339 BALL VALVE ½ IPS 1
2 D2483A “Y” STRAINER ½ IPS 1
3 D2606 SOLENOID VALVE ½ IPS 1

4 D2241 VACUUM BREAKER ½ IPS 1
5 D316F-D1-D2 90º STREET ELL ½ IPS 2
6 DJ26F-D1 LOCK NUT ½ IPS 2

7 D314F-DL-52 NIPPLE ½ I PS LOE x 6 ½ " LG 1
8 D314F-DC-00 CLOSE NIPPLE ½ IPS 3
9 D2-870 BRACKET 1

PART NO. DESCRIPTION QTY.